CN116213688A - Power amplifier radiator forming equipment - Google Patents
Power amplifier radiator forming equipment Download PDFInfo
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- CN116213688A CN116213688A CN202211671362.4A CN202211671362A CN116213688A CN 116213688 A CN116213688 A CN 116213688A CN 202211671362 A CN202211671362 A CN 202211671362A CN 116213688 A CN116213688 A CN 116213688A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
- B22D29/08—Strippers actuated mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
- B22C9/26—Moulds for peculiarly-shaped castings for hollow articles for ribbed tubes; for radiators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明公开了一种功放散热器成型设备,包括成型模具、工件输出装置和取料装置;成型模具包括机架、下模具和上模具,取料装置包括支撑板、旋转驱动机构、升降驱动机构、平移驱动机构和工件夹具,支撑板连接在机架的侧部,旋转驱动机构设置在支撑板上,升降驱动机构与旋转驱动机构输出端连接,平移驱动机构与升降驱动机构的输出端连接,工件夹具与平移驱动机构的输出端连接,且工件夹具用于夹取成型后的功放散热器;工件输出装置包括输送架,以及安装在输送架上的输送带。本发明一种功放散热器成型设备,其结构合理,通过设置取料装置和工件输出装置,有效提高了设备的自动化程度,提高了工作效率,节省了人力物力。
The invention discloses a power amplifier radiator forming equipment, which includes a forming mold, a workpiece output device and a material taking device; the forming mold includes a frame, a lower mold and an upper mold, and the material taking device includes a support plate, a rotating drive mechanism, and a lifting drive mechanism , the translation drive mechanism and the workpiece fixture, the support plate is connected to the side of the frame, the rotation drive mechanism is arranged on the support plate, the lift drive mechanism is connected to the output end of the rotation drive mechanism, and the translation drive mechanism is connected to the output end of the lift drive mechanism. The workpiece fixture is connected to the output end of the translation drive mechanism, and the workpiece fixture is used for clamping the formed power amplifier radiator; the workpiece output device includes a conveyor frame and a conveyor belt installed on the conveyor frame. The invention discloses a power amplifier radiator forming equipment, which has a reasonable structure, effectively improves the automation degree of the equipment, improves the work efficiency, and saves manpower and material resources by arranging a material taking device and a workpiece output device.
Description
技术领域technical field
本发明涉及一种功放散热器成型设备。The invention relates to a power amplifier radiator forming equipment.
背景技术Background technique
对车载音响功放来说,散热是非常关键的因素,功放散热器可以延长车载音响功放的使用寿命,使功放工作时产生的热量更快的扩散至外部。成型设备是为各类成型工艺服务的,它是借助于模具生产各类成型毛坯或成型制件的设备,在进行功放散热器生产时就需要使用到成型设备。但是一般的成型设备通常情况下都是人工操作取出成型后的工件,并将工件搬运至指定地点进行下一道工序。但是,这种方式的工作效率较低,而且取料的时候由于工件温度比较高容易发生烫伤事故,存在一定的安全隐患。For car audio power amplifiers, heat dissipation is a very critical factor. Power amplifier radiators can prolong the service life of car audio power amplifiers, and make the heat generated by the power amplifiers spread to the outside faster. Molding equipment serves various molding processes. It is an equipment for producing various molding blanks or molded parts by means of molds. Molding equipment is required for the production of power amplifier radiators. However, general forming equipment is usually manually operated to take out the formed workpiece, and transport the workpiece to the designated place for the next process. However, the working efficiency of this method is low, and when taking materials, scalding accidents easily occur due to the relatively high temperature of the workpiece, and there is a certain potential safety hazard.
发明内容Contents of the invention
本发明的目的在于提供一种功放散热器成型设备,其结构合理,通过设置取料装置和工件输出装置,有效提高了设备的自动化程度,提高了工作效率,节省了人力物力。The purpose of the present invention is to provide a power amplifier radiator forming equipment, which has a reasonable structure, and effectively improves the automation degree of the equipment, improves the work efficiency, and saves manpower and material resources by setting a material taking device and a workpiece output device.
为实现上述目的,本发明的技术方案是设计一种功放散热器成型设备,包括成型模具和工件输出装置,以及设置在成型模具和工件输出装置之间的取料装置;In order to achieve the above object, the technical solution of the present invention is to design a power amplifier radiator forming equipment, including a forming mold and a workpiece output device, and a material taking device arranged between the forming mold and the workpiece output device;
所述成型模具包括机架、下模具和上模具,所述下模具设置在机架的顶部,所述上模具设置在下模具的上方,该上模具可相对于下模具上下移动,且该上模具和下模具闭合形成用于成型功放散热器的型腔;The forming mold includes a frame, a lower mold and an upper mold, the lower mold is arranged on the top of the frame, the upper mold is arranged above the lower mold, the upper mold can move up and down relative to the lower mold, and the upper mold and the lower mold are closed to form a cavity for forming a power amplifier radiator;
所述取料装置包括支撑板、旋转驱动机构、升降驱动机构、平移驱动机构和工件夹具,所述支撑板连接在机架的侧部,所述旋转驱动机构设置在支撑板上,所述升降驱动机构与旋转驱动机构输出端连接,所述平移驱动机构与升降驱动机构的输出端连接,所述工件夹具与平移驱动机构的输出端连接,且工件夹具用于夹取成型后的功放散热器;The retrieving device includes a support plate, a rotary drive mechanism, a lifting drive mechanism, a translation drive mechanism and a workpiece fixture. The support plate is connected to the side of the frame, the rotary drive mechanism is arranged on the support plate, and the lift The drive mechanism is connected to the output end of the rotary drive mechanism, the translation drive mechanism is connected to the output end of the lifting drive mechanism, the workpiece fixture is connected to the output end of the translation drive mechanism, and the workpiece fixture is used to clamp the formed power amplifier radiator ;
所述工件输出装置包括输送架,以及安装在输送架上的输送带。The workpiece output device includes a conveyor frame and a conveyor belt installed on the conveyor frame.
优选的,所述旋转驱动机构包括转盘和旋转电机,所述转盘可转动的设置在支撑板的顶部,所述旋转电机设置在支撑板的底部,且旋转电机的输出轴贯穿支撑板并与转盘的底部中心处连接。Preferably, the rotary drive mechanism includes a turntable and a rotary motor, the turntable is rotatably arranged on the top of the support plate, the rotary motor is arranged at the bottom of the support plate, and the output shaft of the rotary motor passes through the support plate and connects with the turntable connected at the bottom center of the .
优选的,所述升降驱动机构包括底板、升降板和两个升降气缸,所述底板设置在转盘的顶部,所述两个升降气缸对称设置在底板的顶部,且两个升降气缸的活塞杆均朝上设置,所述升降板与两个升降气缸的活塞杆连接。Preferably, the lifting drive mechanism includes a bottom plate, a lifting plate and two lifting cylinders, the bottom plate is arranged on the top of the turntable, the two lifting cylinders are symmetrically arranged on the top of the bottom plate, and the piston rods of the two lifting cylinders are Set upwards, the lifting plate is connected with the piston rods of the two lifting cylinders.
优选的,所述平移驱动机构包括平移导轨、平移滑块和平移电机,所述平移导轨设置在升降板的顶部,所述平移滑块可滑动的连接在平移导轨上,所述平移电机设置在平移导轨的一端顶部,该平移电机的输出轴连接有水平丝杆,该水平丝杆的另一端贯穿平移滑块,所述平移滑块设有供水平丝杆贯穿、且与水平丝杆螺纹连接的螺纹孔。Preferably, the translation drive mechanism includes a translation guide rail, a translation slider and a translation motor, the translation guide rail is arranged on the top of the lifting plate, the translation slider is slidably connected to the translation guide rail, and the translation motor is arranged on On the top of one end of the translation guide rail, the output shaft of the translation motor is connected with a horizontal screw rod, and the other end of the horizontal screw rod runs through the translation slider. threaded holes.
优选的,所述平移导轨远离平移电机的一端顶部设有限位块,所述水平丝杆与限位块转动连接。Preferably, a limit block is provided on the top of the end of the translation guide rail away from the translation motor, and the horizontal screw rod is rotatably connected to the limit block.
优选的,所述平移滑块的顶部连接有取料板,所述工件夹具设置在取料板的另一端底部,该工件夹具包括固定夹块、活动夹块和夹持气缸,所述固定夹块和活动夹块相对设置,所述夹持气缸设置在活动夹块背向固定夹块的一侧,且夹持气缸的活塞杆与活动夹块连接。Preferably, a pick-up plate is connected to the top of the translation slider, and the work clamp is arranged at the bottom of the other end of the pick-up plate, and the work clamp includes a fixed clamp block, a movable clamp block and a clamping cylinder, and the fixed clamp The block and the movable clamping block are arranged oppositely, and the clamping cylinder is arranged on the side of the movable clamping block facing away from the fixed clamping block, and the piston rod of the clamping cylinder is connected with the movable clamping block.
优选的,所述支撑板和机架之间设有三角加强筋板。Preferably, a triangular reinforcement plate is provided between the support plate and the frame.
优选的,所述机架的顶部设有四个呈矩形布置的导向柱,所述下模具位于四个导向柱之间,所述上模具套装在四个导向柱上。Preferably, four guide columns arranged in a rectangular shape are arranged on the top of the frame, the lower mold is located between the four guide columns, and the upper mold is sleeved on the four guide columns.
本发明的优点和有益效果在于:提供一种功放散热器成型设备,其结构合理,通过设置取料装置和工件输出装置,由取料装置从成型模具中取出完成成型的功放散热器,并将其转移至工件输出装置,再由工件输出装置接收功放散热器并输送至指定地点,此过程自动化完成,无需人工参与,有效的提高了工作效率,节省了人力物力。The advantages and beneficial effects of the present invention are: to provide a power amplifier radiator forming equipment, which has a reasonable structure. By setting a retrieving device and a workpiece output device, the retrieving device takes out the formed power amplifier radiator from the forming mold, and puts the It is transferred to the workpiece output device, and then the workpiece output device receives the power amplifier radiator and transports it to the designated place. This process is completed automatically without manual participation, which effectively improves work efficiency and saves manpower and material resources.
附图说明Description of drawings
图1是本发明的示意图。Figure 1 is a schematic diagram of the present invention.
图2是图1中A处的放大图。Fig. 2 is an enlarged view of A in Fig. 1 .
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The specific implementation manners of the present invention will be further described below in conjunction with the drawings and examples. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.
本发明具体实施的技术方案是:The technical scheme of concrete implementation of the present invention is:
如图1和图2所示,一种功放散热器成型设备,包括成型模具和工件输出装置,以及设置在成型模具和工件输出装置之间的取料装置;As shown in Fig. 1 and Fig. 2, a power amplifier radiator forming equipment includes a forming mold and a workpiece output device, and a reclaiming device arranged between the forming mold and the workpiece output device;
所述成型模具包括机架1、下模具2和上模具3,所述下模具2设置在机架1的顶部,所述上模具3设置在下模具2的上方,该上模具3可相对于下模具2上下移动,且该上模具3和下模具2闭合形成用于成型功放散热器的型腔;Described forming mold comprises frame 1,
所述取料装置包括支撑板4、旋转驱动机构、升降驱动机构、平移驱动机构和工件夹具,所述支撑板4连接在机架1的侧部,所述旋转驱动机构设置在支撑板4上,所述升降驱动机构与旋转驱动机构输出端连接,所述平移驱动机构与升降驱动机构的输出端连接,所述工件夹具与平移驱动机构的输出端连接,且工件夹具用于夹取成型后的功放散热器;Described pick-up device comprises support plate 4, rotary drive mechanism, lifting drive mechanism, translation drive mechanism and workpiece fixture, and described support plate 4 is connected on the side of frame 1, and described rotary drive mechanism is arranged on support plate 4 , the lift drive mechanism is connected to the output end of the rotation drive mechanism, the translation drive mechanism is connected to the output end of the lift drive mechanism, the workpiece clamp is connected to the output end of the translation drive mechanism, and the workpiece clamp is used for clamping and forming power amplifier radiator;
所述工件输出装置包括输送架5,以及安装在输送架5上的输送带6。The workpiece output device includes a
进一步的,所述旋转驱动机构包括转盘7和旋转电机8,所述转盘7可转动的设置在支撑板4的顶部,所述旋转电机8设置在支撑板4的底部,且旋转电机8的输出轴贯穿支撑板4并与转盘7的底部中心处连接。Further, the rotary drive mechanism includes a turntable 7 and a rotary motor 8, the turntable 7 is rotatably arranged on the top of the support plate 4, the rotary motor 8 is arranged at the bottom of the support plate 4, and the output of the rotary motor 8 The shaft runs through the support plate 4 and is connected with the bottom center of the turntable 7 .
进一步的,所述升降驱动机构包括底板9、升降板10和两个升降气缸11,所述底板9设置在转盘7的顶部,所述两个升降气缸11对称设置在底板9的顶部,且两个升降气缸11的活塞杆均朝上设置,所述升降板10与两个升降气缸11的活塞杆连接。Further, the lifting drive mechanism includes a bottom plate 9, a
进一步的,所述平移驱动机构包括平移导轨12、平移滑块13和平移电机14,所述平移导轨12设置在升降板10的顶部,所述平移滑块13可滑动的连接在平移导轨12上,所述平移电机14设置在平移导轨12的一端顶部,该平移电机14的输出轴连接有水平丝杆15,该水平丝杆15的另一端贯穿平移滑块13,所述平移滑块13设有供水平丝杆15贯穿、且与水平丝杆15螺纹连接的螺纹孔。Further, the translation drive mechanism includes a
进一步的,所述平移导轨12远离平移电机14的一端顶部设有限位块16,所述水平丝杆15与限位块16转动连接。Further, a
进一步的,所述平移滑块13的顶部连接有取料板17,所述工件夹具设置在取料板17的另一端底部,该工件夹具包括固定夹块18、活动夹块19和夹持气缸20,所述固定夹块18和活动夹块19相对设置,所述夹持气缸20设置在活动夹块19背向固定夹块18的一侧,且夹持气缸20的活塞杆与活动夹块19连接。Further, the top of the
进一步的,所述支撑板4和机架1之间设有三角加强筋板21。Further, a triangular rib plate 21 is provided between the support plate 4 and the frame 1 .
进一步的,所述机架1的顶部设有四个呈矩形布置的导向柱22,所述下模具2位于四个导向柱22之间,所述上模具3套装在四个导向柱22上。Further, four
本发明一种功放散热器成型设备使用时:上模具3和下模具2闭合,将成型溶液注入型腔内并成型功放散热器,完成后上模具3和下模具2分离,成型后的功放散热器留在下模具2中。上模具3和下模具2分离后进行功放散热器的取出工作,首先控制平移驱动机构动作,由平移电机14驱动水平丝杆15转动,使平移滑块13带动工件夹具移至上模具3和下模具2之间,工件夹具平移到位后控制升降驱动机构动作,由升降气缸11带动升降板10下行,从而带动工件夹具下行,使下模具2中的功放散热器位于固定夹板18和活动夹板19之间,然后控制工件夹具动作,由夹持气缸20带动活动夹板19朝向固定夹板18移动并夹住功放散热器,完成功放散热器的夹持后,升降驱动机构再次动作使升降板10上行,从而带动被夹持的功放散热器上行并与下模具2分离,完成后平移驱动机构再次动作,使平移滑块13带动工件夹具以及功放散热器从上模具3和下模具2之间移出,完成后控制旋转驱动机构动作,由旋转电机8驱动转盘7转动180度,从而带动工件夹具移至输送带6的上方,此时控制夹持气缸20带动活动夹板19远离固定夹板18移动,从而松开功放散热器使其掉落至输送带6上,由输送带6将功放散热器输送至指定地点,最后控制取料装置的各机构复位,为下一次取料工作做好准备。When the power amplifier radiator molding equipment of the present invention is used: the upper mold 3 and the
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (8)
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| CN202211671362.4A CN116213688A (en) | 2022-12-26 | 2022-12-26 | Power amplifier radiator forming equipment |
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2022
- 2022-12-26 CN CN202211671362.4A patent/CN116213688A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN212884972U (en) * | 2020-04-28 | 2021-04-06 | 无锡福斯特汽车工程有限公司 | Clamping device for aluminum alloy casting |
| CN214720408U (en) * | 2020-12-31 | 2021-11-16 | 四川欧度新能源科技有限责任公司 | Die casting machine is used in processing of electric motorcycle car motor casing |
| CN214720434U (en) * | 2021-01-29 | 2021-11-16 | 青园智能科技(上海)有限公司 | A kind of aluminum alloy making mold device |
| CN214934001U (en) * | 2021-06-25 | 2021-11-30 | 东莞鸿能海电子制品有限公司 | A feeding device for bonding machine |
| CN218080363U (en) * | 2022-07-08 | 2022-12-20 | 江苏万恒铸业有限公司 | Blanking structure for casting upper-mounted ball valve cover |
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