CN116202698A - Elbow pressing machine equipment - Google Patents
Elbow pressing machine equipment Download PDFInfo
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- CN116202698A CN116202698A CN202310245939.3A CN202310245939A CN116202698A CN 116202698 A CN116202698 A CN 116202698A CN 202310245939 A CN202310245939 A CN 202310245939A CN 116202698 A CN116202698 A CN 116202698A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/06—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool
- G01M3/08—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for pipes, cables or tubes; for pipe joints or seals; for valves; for welds
- G01M3/083—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point by observing bubbles in a liquid pool for pipes, cables or tubes; for pipe joints or seals; for valves; for welds for tubes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/24—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations
- G01M3/243—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations for pipes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于弯管检测技术领域,具体涉及弯管打压机设备。The invention belongs to the technical field of bent pipe detection, and in particular relates to bent pipe pressing machine equipment.
背景技术Background technique
U型弯管广泛应用于燃气领域,使用在燃气表出气端,U型弯管产品材质为碳钢,U型弯管产品采用折弯机设备,U型弯定制模具加工,折弯角度为180度,由于此产品是冷弯成型,折弯处会存在渗漏的隐患,目测不能检测出产品渗漏缺陷,不能操作简单快捷且能够检查出U型弯管产品存在的渗漏隐患,不能确保生产U型弯管的质量。U-bends are widely used in the field of gas. They are used at the outlet of gas meters. The material of U-bend products is carbon steel. Because this product is formed by cold bending, there will be hidden dangers of leakage at the bend. Visual inspection cannot detect product leakage defects. The quality of the production of U-bends.
为解决上述问题,本申请中提出弯管打压机设备。In order to solve the above problems, the present application proposes a pipe bending press machine.
发明内容Contents of the invention
为解决上述背景技术中提出的问题。本发明提供了弯管打压机设备,具有操作简单快捷且能够检查出U型弯管产品存在的渗漏隐患,确保生产质量特点。In order to solve the problems raised in the above-mentioned background technology. The invention provides bending press machine equipment, which has the characteristics of simple and quick operation, and can detect the hidden danger of leakage in U-shaped bending products, so as to ensure the production quality.
为实现上述目的,本发明提供如下技术方案:弯管打压机设备,包括固定架,设置在所述固定架内部的水箱以及设置在所述水箱上方的管件,还包括设置在所述固定架一侧的调整组件,所述调整组件包括连接架、升降气缸、安装架、第一转动件、安装板和支撑架,所述连接架焊接固定在所述固定架的一侧,所述升降气缸安装在所述连接架的内部,所述升降气缸的伸缩轴通过所述支撑架与所述安装架转动连接,所述安装架通过所述第一转动件与所述固定架转动连接,所述安装板固定设置在所述安装架的上表面且远离所述支撑架的一端;In order to achieve the above object, the present invention provides the following technical solutions: the elbow press machine equipment includes a fixed frame, a water tank arranged inside the fixed frame and a pipe fitting arranged above the water tank, and a pipe fitting arranged on the fixed frame. The adjustment assembly on the side, the adjustment assembly includes a connecting frame, a lifting cylinder, a mounting frame, a first rotating member, a mounting plate and a support frame, the connecting frame is welded and fixed on one side of the fixed frame, and the lifting cylinder is installed Inside the connecting frame, the telescopic shaft of the lifting cylinder is rotatably connected to the mounting frame through the support frame, and the mounting frame is rotatably connected to the fixed frame through the first rotating member. The plate is fixedly arranged on the upper surface of the installation frame and away from the end of the support frame;
还包括设置在所述安装板上表面且与所述调整组件相互配合的检测组件;It also includes a detection component arranged on the upper surface of the installation board and cooperating with the adjustment component;
所述检测组件包括夹紧气缸、推杆、堵头、固定卡具、连接气缸和充气端,所述夹紧气缸和所述连接气缸呈对称安装在所述安装板的上表面且靠近所述第一转动件的一端,所述推杆固定连接在所述夹紧气缸的伸缩端,所述堵头固定设置在所述推杆的端面,所述固定卡具固定设置在所述安装板的上表面且远离所述夹紧气缸的一端面,所述充气端安装在所述连接气缸的伸缩轴,所述管件位于所述安装板的上表面,且通过所述固定卡具与所述安装板固定连接。The detection assembly includes a clamping cylinder, a push rod, a plug, a fixing fixture, a connecting cylinder and an inflation end, and the clamping cylinder and the connecting cylinder are symmetrically installed on the upper surface of the mounting plate and close to the One end of the first rotating member, the push rod is fixedly connected to the telescopic end of the clamping cylinder, the plug is fixedly arranged on the end face of the push rod, and the fixing clamp is fixedly arranged on the mounting plate The upper surface and one end surface away from the clamping cylinder, the inflatable end is installed on the telescopic shaft of the connecting cylinder, the pipe is located on the upper surface of the mounting plate, and is connected to the mounting plate through the fixing fixture Board fixed connections.
作为本发明弯管打压机设备优选的,所述检测组件还包括辅助卡座和弹性柱,两个所述辅助卡座呈对称固定设置在所述安装板的上表面且靠近所述推杆的一侧,所述弹性柱固定设置在所述固定卡具的中间位置处。Preferably, the detection assembly further includes an auxiliary clamp and an elastic column, and the two auxiliary clamps are symmetrically fixed on the upper surface of the mounting plate and close to the push rod. On one side, the elastic column is fixedly arranged at the middle position of the fixing fixture.
作为本发明弯管打压机设备优选的,所述充气端和两个所述辅助卡座均位于同一水平线,所述固定卡具位于所述夹紧气缸和所述连接气缸之间中垂线上;Preferably, as the elbow press machine of the present invention, the inflation end and the two auxiliary clamps are located on the same horizontal line, and the fixing fixture is located on the vertical line between the clamping cylinder and the connecting cylinder ;
所述夹紧气缸、所述推杆、所述堵头、所述固定卡具、两个所述辅助卡座、所述充气端和所述连接气缸形成U型结构。The clamping cylinder, the push rod, the plug, the fixing fixture, the two auxiliary clamps, the inflation end and the connecting cylinder form a U-shaped structure.
作为本发明弯管打压机设备优选的,还包括设置在所述固定卡具内的固定组件;As a preferred device of the elbow press machine of the present invention, it also includes a fixing assembly arranged in the fixing fixture;
所述固定组件包括固定板、连接片、滑动件、弹性片、底座和滑座,所述固定板固定设置在所述固定卡具的内部缺口处,所述滑动件滑动连接在所述缺口的内部,所述固定板和所述滑动件之间固定连接有所述连接片,所述弹性片固定连接在所述固定板和所述滑动件之间且位于所述连接片的上方,所述底座固定设置在所述滑动件的底面,所述滑座固定连接在所述底座的底面,所述缺口内开设有与所述滑座相适配的滑槽。The fixing assembly includes a fixing plate, a connecting piece, a sliding piece, an elastic piece, a base and a sliding seat, the fixing plate is fixedly arranged at the internal notch of the fixing jig, and the sliding piece is slidably connected to the notch Inside, the connecting piece is fixedly connected between the fixing plate and the sliding piece, the elastic piece is fixedly connected between the fixing plate and the sliding piece and is located above the connecting piece, the The base is fixedly arranged on the bottom surface of the sliding member, the sliding seat is fixedly connected to the bottom surface of the base, and a chute matching the sliding seat is provided in the gap.
作为本发明弯管打压机设备优选的,所述固定板和所述滑动件均为梯形条状结构,所述连接片为向内凹的弧状结构。Preferably, the bending press machine of the present invention, the fixing plate and the sliding member are both trapezoidal strip-shaped structures, and the connecting pieces are inwardly concave arc-shaped structures.
作为本发明弯管打压机设备优选的,所述固定组件还包括卡板,两个所述卡板对称设置在所述缺口内,且位于所述固定板的外部。Preferably, the fixing assembly further includes clamping plates, and the two clamping plates are arranged symmetrically in the gap and outside the fixing plate.
作为本发明弯管打压机设备优选的,所述固定组件还包括连接件,所述连接件的两端分别连接在所述固定板和所述滑动件的所述底座相互靠近的一侧面。Preferably, the fixing assembly further includes a connecting piece, and two ends of the connecting piece are respectively connected to one side of the fixing plate and the base of the sliding piece that are close to each other.
作为本发明弯管打压机设备优选的,还包括设置在所述固定板和所述滑动件上表面的辅助检测组件;As a preferred device of the bent pipe pressing machine of the present invention, it also includes an auxiliary detection component arranged on the upper surface of the fixing plate and the sliding member;
所述辅助检测组件包括连接条、薄片和振动传感器,所述连接条固定嵌入在所述固定板和所述滑动件相互靠近的一侧面,所述振动传感器固定设置在所述连接条的内部,所述薄片固定设置在所述连接条的表面且位于所述振动传感器的外部。The auxiliary detection component includes a connecting bar, a thin sheet and a vibration sensor, the connecting bar is fixedly embedded in a side of the fixing plate and the sliding member close to each other, the vibration sensor is fixedly arranged inside the connecting bar, The sheet is fixedly arranged on the surface of the connecting bar and located outside the vibration sensor.
作为本发明弯管打压机设备优选的,还包括设置在所述充气端内部的夹持组件;Preferably, as the bent pipe pressing machine device of the present invention, it also includes a clamping assembly arranged inside the inflatable end;
所述夹持组件包括电动推杆、夹持件、硅胶层和光感传感器,所述电动推杆固定设置在所述充气端的端面的嵌槽内,所述电动推杆的伸缩端贯穿所述充气端的内侧壁,所述夹持件固定设置在所述电动推杆的伸缩端,所述硅胶层粘接固定在所述夹持件的内侧壁,所述光感传感器固定设置在所述硅胶层的内部。The clamping assembly includes an electric push rod, a clamping piece, a silica gel layer and a light sensor, the electric push rod is fixedly arranged in a slot on the end face of the inflatable end, and the telescopic end of the electric push rod runs through the inflatable The inner wall of the clamping part, the clamping part is fixed on the telescopic end of the electric push rod, the silicone layer is glued and fixed on the inner side wall of the clamping part, and the light sensor is fixed on the silicone layer internal.
作为本发明弯管打压机设备优选的,所述夹持件由固定杆端部连接夹持板而成,所述夹持组件还包括弹簧,两个所述弹簧对称设置在所述夹持件的两侧面,且所述弹簧的两端分别与所述固定杆的外侧壁和所述夹持板的端面连接。Preferably, the clamping piece is formed by connecting the clamping plate with the end of the fixed rod, and the clamping assembly also includes a spring, and the two springs are symmetrically arranged on the clamping piece. The two sides of the spring, and the two ends of the spring are respectively connected with the outer wall of the fixed rod and the end surface of the clamping plate.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
设备采用半入水式的打压方式,满足打压的同时,减少涉水面,操作简单,且快速检查出管件折弯处是否存在渗漏的隐患,确保生产质量,且管件采用嵌入式,打压时更加牢靠,装卡更加方便。The equipment adopts a semi-submerged pressing method, which satisfies the pressure and reduces the wading surface. The operation is simple, and it can quickly check whether there is a hidden danger of leakage at the bending of the pipe fittings to ensure the production quality. Reliable, more convenient to install cards.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明中的后视图;Fig. 2 is the back view among the present invention;
图3为本发明中的俯视图;Fig. 3 is a top view among the present invention;
图4为本发明中的固定卡具、弹性柱和固定组件的连接图;Fig. 4 is a connection diagram of the fixing fixture, the elastic column and the fixing assembly in the present invention;
图5为本发明中的固定板和滑动件的连接图;Fig. 5 is a connection diagram of the fixed plate and the sliding member in the present invention;
图6为本发明中的右视图;Fig. 6 is the right view among the present invention;
图7为本发明中的充气端和夹持组件的连接图;Fig. 7 is a connection diagram of the inflation end and the clamping assembly in the present invention;
图中:In the picture:
10、固定架;11、水箱;12、管件;10. Fixed frame; 11. Water tank; 12. Pipe fittings;
20、调整组件;22、连接架;23、升降气缸;24、安装架;25、第一转动件;26、安装板;27、支撑架;20. Adjustment assembly; 22. Connecting frame; 23. Lifting cylinder; 24. Mounting frame; 25. First rotating member; 26. Mounting plate; 27. Supporting frame;
30、检测组件;31、夹紧气缸;32、推杆;33、堵头;34、固定卡具;35、连接气缸;36、充气端;37、辅助卡座;38、弹性柱;30. Detection component; 31. Clamping cylinder; 32. Push rod; 33. Plug; 34. Fixing fixture; 35. Connecting cylinder;
40、固定组件;41、固定板;42、连接片;43、滑动件;44、弹性片;45、卡板;46、底座;47、滑座;48、连接件;40. Fixed component; 41. Fixed plate; 42. Connecting piece; 43. Slider; 44. Elastic piece; 45. Clamping plate; 46. Base; 47. Sliding seat; 48. Connecting piece
50、辅助检测组件;51、连接条;52、薄片;53、振动传感器;50. Auxiliary detection component; 51. Connecting strip; 52. Sheet; 53. Vibration sensor;
60、夹持组件;61、电动推杆;62、夹持件;63、弹簧;64、硅胶层;65、光感传感器。60. Clamping component; 61. Electric push rod; 62. Clamping piece; 63. Spring; 64. Silicone layer; 65. Light sensor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
如图1-图7所示;As shown in Figure 1-Figure 7;
弯管打压机设备,包括固定架10,设置在固定架10内部的水箱11以及设置在水箱11上方的管件12,还包括设置在固定架10一侧的调整组件20,调整组件20包括连接架22、升降气缸23、安装架24、第一转动件25、安装板26和支撑架27,连接架22焊接固定在固定架10的一侧,升降气缸23安装在连接架22的内部,升降气缸23的伸缩轴通过支撑架27与安装架24转动连接,安装架24通过第一转动件25与固定架10转动连接,安装板26固定设置在安装架24的上表面且远离支撑架27的一端;The bent pipe pressing machine equipment includes a fixed
还包括设置在安装板26上表面且与调整组件20相互配合的检测组件30,检测组件30包括夹紧气缸31、推杆32、堵头33、固定卡具34、连接气缸35和充气端36,夹紧气缸31和连接气缸35呈对称安装在安装板26的上表面且靠近第一转动件25的一端,推杆32固定连接在夹紧气缸31的伸缩端,堵头33固定设置在推杆32的端面,固定卡具34固定设置在安装板26的上表面且远离夹紧气缸31的一端面,充气端36安装在连接气缸35的伸缩轴,管件12位于安装板26的上表面,且通过固定卡具34与安装板26固定连接。It also includes a detection assembly 30 arranged on the upper surface of the mounting
本实施方案中:将管件12放置在安装板26的上表面,且管件12弯折处通过固定卡具34卡紧固定,夹紧气缸31带动推杆32向管件12弯折处伸出,配合堵头33封堵管件12的一端,连接气缸35带动充气端36向管件12的另一端伸出并连接,采用嵌入式将管件12固定至管件12的上表面,打压时更加牢靠,装卡方便,固定完毕后,启动升降气缸23,其伸缩轴配合支撑架27伸出,使安装架24上的安装板26以第一转动件25为转动点转动,使得管件12的弯折处没入水箱11的水中,通过外部充气源配合充气端36向管件12的内部充气,因配合13实现了管件12的密封,持续充气中,若靠近管件12弯折处出现水泡,则说明该管件12的弯折处出现了破损,反之则产品合格,操作简单快速检查出管件12的折弯处是否存在渗漏的隐患,确保生产产品质量,设备采用半入水式的打压方式,满足打压的同时,减少涉水面,利于保护管件12。In this embodiment: the pipe fitting 12 is placed on the upper surface of the mounting
在一个可选的实施例中,检测组件30还包括辅助卡座37和弹性柱38,两个辅助卡座37呈对称固定设置在安装板26的上表面且靠近推杆32的一侧,弹性柱38固定设置在固定卡具34的中间位置处。In an optional embodiment, the detection assembly 30 also includes an
本实施例中:通过两个辅助卡座37可将管件12的杆体辅助的固定在安装板26的上表面,确保管件12位于安装板26上表面的牢固度,便于后期的转动检测,弹性柱38为橡胶块,赋予固定卡具34良好的弹性,使得两块固定卡具34能牢固的夹持住管件12。In this embodiment: the rod body of the pipe fitting 12 can be auxiliary fixed on the upper surface of the mounting
在一个可选的实施例中,充气端36和两个辅助卡座37均位于同一水平线,固定卡具34位于夹紧气缸31和连接气缸35之间中垂线上;In an optional embodiment, the
夹紧气缸31、推杆32、堵头33、固定卡具34、两个辅助卡座37、充气端36和连接气缸35形成U型结构。Clamping
本实施例中:方便通过两个辅助卡座37将管件12的杆体牢固固定,通过固定卡具34可牢固固定管件12的弯折处,构成的U型结构方便固定U型弯管,形成嵌入式,方便牢固固定。In this embodiment: it is convenient to firmly fix the rod body of the pipe fitting 12 through two
在一个可选的实施例中,还包括设置在固定卡具34内的固定组件40;In an optional embodiment, a fixing
固定组件40包括固定板41、连接片42、滑动件43、弹性片44、底座46和滑座47,固定板41固定设置在固定卡具34的内部缺口处,滑动件43滑动连接在缺口的内部,固定板41和滑动件43之间固定连接有连接片42,弹性片44固定连接在固定板41和滑动件43之间且位于连接片42的上方,底座46固定设置在滑动件43的底面,滑座47固定连接在底座46的底面,缺口内开设有与滑座47相适配的滑槽。The fixed
本实施例中:将管件12的弯折处卡入固定卡具34的缺口内时,使得管件12能卡在固定板41、连接片42和滑动件43之间,配合顶部的固定组件40,形成对管件12的牢固固定,且配合弹性片44增大与管件12之间的摩擦力,再次确保安装的稳定性,且滑动件43配合底座46和滑座47在滑槽内滑动,使得滑动件43成为移动式,以便缺口内能固定不同直径的管件12,扩大固定卡具34的可固定范围。In this embodiment: when the bending part of the pipe fitting 12 is snapped into the gap of the fixing
需要说明的是:本实施例中,连接片42和弹性片44均为弹性好的片状橡胶材质,利于滑动件43的滑动,方便调整固定板41、连接片42和滑动件43的包围空间,弹性片44的弹性优异于连接片42的弹性。It should be noted that in this embodiment, the connecting
在一个可选的实施例中,固定板41和滑动件43均为梯形条状结构,连接片42为向内凹的弧状结构。In an optional embodiment, both the fixing
本实施例中:上述结构三者的配合以及顶部的三者配合,便于构成牢固的卡箍结构,方便将管件12牢固固定至其卡箍结构的内部。In this embodiment: the cooperation of the above three structures and the cooperation of the three at the top facilitates the formation of a firm clamp structure and facilitates the firm fixing of the pipe fitting 12 to the inside of the clamp structure.
在一个可选的实施例中,固定组件40还包括卡板45,两个卡板45对称设置在缺口内,且位于固定板41的外部。In an optional embodiment, the fixing
本实施例中:卡板45的材质和连接片42的材质相同,通过两个卡板45对缺口处实现一定的封堵,起到一定的辅助固定作用。In this embodiment: the material of the clamping
在一个可选的实施例中,固定组件40还包括连接件48,连接件48的两端分别连接在固定板41和滑动件43的底座46相互靠近的一侧面。In an optional embodiment, the fixing
本实施例中:连接件48由中空的圆柱内部滑动连接有连接杆而成,且圆柱的内部和连接杆之间固定连接有连接弹簧,使得连接杆在圆柱内滑动,三者的配合,赋予滑动件43向固定板41靠近的弹性,利于提高两者之间的夹持力,利于优化对管件12的夹持。In this embodiment: the connecting
在一个可选的实施例中,还包括设置在固定板41和滑动件43上表面的辅助检测组件50;In an optional embodiment, it also includes an
辅助检测组件50包括连接条51、薄片52和振动传感器53,连接条51固定嵌入在固定板41和滑动件43相互靠近的一侧面,振动传感器53固定设置在连接条51的内部,薄片52固定设置在连接条51的表面且位于振动传感器53的外部。The
本实施例中:通过连接条51将振动传感器53固定至固定板41或滑动件43的内侧壁,配合振动传感器53可检测薄片52处是否振动,该处的振动为气泡冒出产生的振动,辅助检测弯折处是否破损。In this embodiment: the
需要说明的是,本实施例中,弹性片44的上表面同样设置有辅助检测组件50,且多个振动传感器53呈间隔设置,方便全面性的检测弯折处是否破损。It should be noted that, in this embodiment, the upper surface of the
在一个可选的实施例中,还包括设置在充气端36内部的夹持组件60;In an optional embodiment, it also includes a clamping
夹持组件60包括电动推杆61、夹持件62、硅胶层64和光感传感器65,电动推杆61固定设置在充气端36的端面的嵌槽内,电动推杆61的伸缩端贯穿充气端36的内侧壁,夹持件62固定设置在电动推杆61的伸缩端,硅胶层64粘接固定在夹持件62的内侧壁,光感传感器65固定设置在硅胶层64的内部。The clamping
本实施例中:将管件12插入至充气端36的内部时,启动电动推杆61带动夹持件62向管件12的外侧壁靠近,直至硅胶层64接触管件12的外侧壁,可通过光感传感器65判断硅胶层64是否紧密接触管件12的外侧壁,提高充气端36和管件12连接的密封性。In this embodiment: when the pipe fitting 12 is inserted into the interior of the
在一个可选的实施例中,夹持件62由固定杆端部连接夹持板而成,夹持组件60还包括弹簧63,两个弹簧63对称设置在夹持件62的两侧面,且弹簧63的两端分别与固定杆的外侧壁和夹持板的端面连接。In an optional embodiment, the clamping
本实施例中:通过弹簧63赋予夹持件62一定的弹性,使得夹持件62能产生一定程度上的内廓或外廓,利于适应不同外径的管件12。In this embodiment: the
需要说明的是:本申请的用电元件均与控制器电性连接,且光感传感器65和振动传感器53的检测数据可反馈至控制器的显示屏上,方便直观查看。It should be noted that all the electrical components in this application are electrically connected to the controller, and the detection data of the
本发明的工作原理及使用流程:将固定架10移动至使用地点,首先人工将管件12放置在安装板26的上表面,且管件12弯折处通过固定卡具34卡紧固定,弹性柱38为橡胶块,赋予固定卡具34良好的弹性,使得两块固定卡具34能牢固的夹持住管件12,将管件12的弯折处卡入固定卡具34的缺口内时,使得管件12能卡在固定板41、连接片42和滑动件43之间,方便通过两个辅助卡座37将管件12的杆体牢固固定,通过固定卡具34可牢固固定管件12的弯折处,构成的U型结构方便固定U型弯管,形成嵌入式,方便牢固固定,通过两个卡板45对缺口处实现一定的封堵,起到一定的辅助固定作用,配合顶部的固定组件40,形成对管件12的牢固固定,且配合弹性片44增大与管件12之间的摩擦力,再次确保安装的稳定性,且滑动件43配合底座46和滑座47在滑槽内滑动,使得滑动件43成为移动式,以便缺口内能固定不同直径的管件12,扩大固定卡具34的可固定范围,夹紧气缸31带动推杆32向管件12弯折处伸出,配合堵头33封堵管件12的一端,连接气缸35带动充气端36向管件12的另一端伸出并连接,将管件12插入至充气端36的内部时,启动电动推杆61带动夹持件62向管件12的外侧壁靠近,直至硅胶层64接触管件12的外侧壁,可通过光感传感器65判断硅胶层64是否紧密接触管件12的外侧壁,提高充气端36和管件12连接的密封性,通过弹簧63赋予夹持件62一定的弹性,使得夹持件62能产生一定程度上的内廓或外廓,利于适应不同外径的管件12,采用嵌入式将管件12固定至管件12的上表面,打压时更加牢靠,装卡方便,固定完毕后,启动连接架22上的升降气缸23,其伸缩轴配合支撑架27伸出,使安装架24上的安装板26以第一转动件25为转动点转动,使得管件12的弯折处没入水箱11的水中,通过外部充气源配合充气端36向管件12的内部充气,因配合13实现了管件12的密封,持续充气中,若靠近管件12弯折处出现水泡,则说明该管件12的弯折处出现了破损,反之则产品合格,操作简单快速检查出管件12的折弯处是否存在渗漏的隐患,确保生产产品质量,通过连接条51将振动传感器53固定至固定板41或滑动件43的内侧壁,配合振动传感器53可检测薄片52处是否振动,该处的振动为气泡冒出产生的振动,辅助检测弯折处是否破损,设备采用半入水式的打压方式,满足打压的同时,减少涉水面,利于保护管件12,之后取下管件12即可。The working principle and application process of the present invention: move the fixed
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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