CN116201372A - Beam side overhanging type assembly and unloading platform and construction method - Google Patents
Beam side overhanging type assembly and unloading platform and construction method Download PDFInfo
- Publication number
- CN116201372A CN116201372A CN202310109497.XA CN202310109497A CN116201372A CN 116201372 A CN116201372 A CN 116201372A CN 202310109497 A CN202310109497 A CN 202310109497A CN 116201372 A CN116201372 A CN 116201372A
- Authority
- CN
- China
- Prior art keywords
- platform
- assembled
- assembly
- embedded
- tie
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/166—Landings, receiving platforms
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/19—Three-dimensional framework structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域technical field
本发明涉及工程项目施工领域,具体涉及一种梁侧悬挑式组装卸料平台及施工方法。The invention relates to the field of engineering project construction, in particular to a beam-side cantilevered assembly and unloading platform and a construction method.
背景技术Background technique
在工程项目中常设计有大量混凝土排架结构,为保证砌体工程、门窗工程、装饰装修工程相关材料及建筑垃圾转运,需对此类结构进行卸料平台设计。A large number of concrete bent structures are often designed in engineering projects. In order to ensure the transfer of materials related to masonry projects, door and window projects, decoration projects and construction waste, it is necessary to design unloading platforms for such structures.
排架结构一般跨度较大,高度较高,为加快施工进度,一般前期只施工钢筋混凝土排架结构,砌体工程、门窗工程、装饰装修工程在排架结构完成后施工,而人工转运上述工程材料,效率低下且需耗费大量劳动力。The bent frame structure generally has a large span and a high height. In order to speed up the construction progress, generally only the reinforced concrete bent frame structure is constructed in the early stage. materials, are inefficient and labor intensive.
因此,由于建筑高度较高,且排架结构仅有梁柱没有楼板的结构特点,落地式卸料平台及传统的悬挑式卸料平台无法满足搭设要求。同时传统式的卸料平台基本为一个整体的形式,如果现场需要用到多个卸料平台时,卸料平台将占用很大的场地去堆放,且每次只能运输一个,造成堆场紧张、运输效率低下、资源浪费。Therefore, due to the high building height and the structural characteristics of the bent frame structure with only beams and columns without floor slabs, the floor-standing unloading platform and the traditional cantilevered unloading platform cannot meet the erection requirements. At the same time, the traditional unloading platform is basically in the form of a whole. If multiple unloading platforms are needed on site, the unloading platform will occupy a large space for stacking, and only one can be transported at a time, causing tension in the storage yard. , low transportation efficiency, waste of resources.
而且目前现有技术中的悬挑式卸料平台,通常是通过不同形式,将延伸至建筑物内一定长度的卸料平台主梁固定在建筑物楼板上,或是通过窗洞口固定于结构外墙上,这显然不适用于只有梁柱、没有楼板且填充墙后砌筑的混凝土排架结构。Moreover, the cantilevered unloading platform in the prior art usually fixes the main girder of the unloading platform extending to a certain length in the building on the floor of the building through different forms, or fixes it outside the structure through a window opening. On the wall, this obviously does not apply to the concrete bent structure with only beams and columns, no floor slab and masonry behind the infill wall.
发明内容Contents of the invention
本发明的目的是针对排架结构的特点及整体式卸料平台的缺点,提供一种梁侧悬挑式组装卸料平台及施工方法,该卸料平台无需在建筑物楼板上锚固,施工快捷、节约资源且能有效保证施工安全,特别适用于排架结构且能避免与已有架体冲突。The purpose of the present invention is to provide a beam-side cantilevered assembled unloading platform and a construction method for the characteristics of the bent frame structure and the shortcomings of the integral unloading platform. The unloading platform does not need to be anchored on the building floor, and the construction is quick , Save resources and effectively ensure construction safety, especially suitable for bent frame structures and avoid conflicts with existing frames.
为实现上述目的,本发明提供的技术方案是:To achieve the above object, the technical solution provided by the invention is:
一种梁侧悬挑式组装卸料平台,包括预埋体系、组装式平台和连接体系;A beam-side cantilevered assembly unloading platform, including a pre-embedded system, an assembled platform and a connection system;
预埋体系包括安装于梁侧的预埋螺栓套管和预埋拉环,预埋螺栓套管和预埋拉环均为左、右两组;The pre-embedded system includes pre-embedded bolt sleeves and pre-embedded pull rings installed on the beam side, and the pre-embedded bolt sleeves and pre-embedded pull rings are left and right groups;
组装式平台包括承力平台、围护结构和后组装构件;承力平台前部具有第一平台面,后组装构件安装在承力平台的后部,形成第二平台面,第一平台面与第二平台面拼合成组装式平台的整体平台面,围护结构安装于承力平台左侧面、右侧面及前侧面;组装式平台的左、右侧前部各安装有一组拉结拉环,两组拉结拉环与梁侧的左、右两组预埋拉环位置分别对应;组装式平台左、右后端各安装有一组端部锚板,两组端部锚板与梁侧的左、右两组预埋螺栓套管位置分别对应;The assembled platform includes a load-bearing platform, an enclosure structure and a rear assembly component; the front of the load-bearing platform has a first platform surface, and the rear assembly component is installed at the rear of the load-bearing platform to form a second platform surface. The second platform surface is combined into the overall platform surface of the assembled platform, and the enclosure structure is installed on the left side, right side and front side of the load-bearing platform; a set of tie-ties is installed on the left and right front parts of the assembled platform The two sets of tie and pull rings correspond to the positions of the left and right two sets of pre-embedded pull rings on the beam side respectively; a set of end anchor plates are respectively installed at the left and right rear ends of the assembled platform, and the two sets of end anchor plates are connected to the beam The positions of the left and right two sets of embedded bolt casings on the side correspond to each other;
连接体系包括高强度螺栓和拉结绳;高强度螺栓有左、右两组,分别对应于左、右两组的端部锚板和预埋螺栓套管,端部锚板通过高强度螺栓固定在预埋螺栓套管上,使组装式平台下端与梁侧固定;拉结绳有左、右两组,分别对应于左、右两组的预埋拉环和拉结拉环,拉结绳的前、后两端分别拉结于预埋拉环和拉结拉环之间,使组装式平台水平的拉结在梁侧。The connection system includes high-strength bolts and tie ropes; there are left and right groups of high-strength bolts, which correspond to the end anchor plates and embedded bolt casings of the left and right groups respectively, and the end anchor plates are fixed by high-strength bolts On the pre-embedded bolt casing, the lower end of the assembled platform is fixed to the beam side; there are left and right two groups of tie ropes, corresponding to the left and right groups of pre-embedded pull rings and tie pull rings, and the tie ropes The front and rear ends of the platform are respectively tied between the embedded pull ring and the tie pull ring, so that the horizontal tie of the assembled platform is on the beam side.
为优化上述技术方案,采取的具体措施还包括:In order to optimize the above technical solutions, the specific measures taken also include:
每一组的预埋螺栓套管、高强度螺栓、端部锚板上的螺栓孔均有4个;每一组的预埋拉环、拉结拉环、拉结绳均有2个;承力平台、围护结构和后组装构件之间通过螺栓组装。Each group has 4 embedded bolt casings, high-strength bolts, and bolt holes on the end anchor plate; each group has 2 embedded pull rings, tie pull rings, and tie ropes; The force platform, enclosure structure and post-assembly components are assembled by bolts.
承力平台包括型钢主梁、型钢次梁和平台面板,所述的型钢主梁包括左侧的左型钢主梁和右侧的右型钢主梁,左型钢主梁、右型钢主梁之间的前部通过若干横向的型钢次梁相连,平台面板安装在左型钢主梁、右型钢主梁和型钢次梁上,构成组装式平台前部的第一平台面。The load-bearing platform includes a shaped steel main beam, a shaped steel secondary beam and a platform panel. The shaped steel main beam includes a left shaped steel main beam on the left side and a right shaped steel main beam on the right side. The front part is connected by several transverse profiled steel secondary beams, and the platform panel is installed on the left profiled steel main beam, the right profiled steel main beam and the profiled steel secondary beam to form the first platform surface at the front of the assembled platform.
进一步地,两组端部锚板分别安装在左型钢主梁、右型钢主梁后端面上。Further, two groups of end anchor plates are respectively installed on the rear end surfaces of the left steel girder and the right steel girder.
进一步地,承力平台还包括吊装拉环、焊接辅助板,吊装拉环安装在第一平台面的四个角,用于组装式平台的吊装;焊接辅助板包括第一焊接辅助板、第二焊接辅助板,第一焊接辅助板位于型钢主梁外侧,相应于拉结拉环的位置,第一焊接辅助板与拉结拉环的数目相应,拉结拉环通过第一焊接辅助板安装在型钢主梁外侧;第二焊接辅助板位于型钢主梁内侧,第二焊接辅助板为四个,分别相应于各吊装拉环的下方位置,吊装拉环的底部穿过平台面板通过第二焊接辅助板安装在型钢主梁内侧。Further, the load-bearing platform also includes lifting rings and welding auxiliary plates, and the lifting rings are installed on the four corners of the first platform surface for hoisting of the assembled platform; the welding auxiliary plates include the first welding auxiliary plate, the second Welding auxiliary plate, the first welding auxiliary plate is located on the outside of the shaped steel main beam, corresponding to the position of the tie ring, the number of the first welding auxiliary plate is corresponding to the number of tie rings, and the tie ring is installed on the The outer side of the shaped steel main girder; the second welding auxiliary plate is located on the inner side of the shaped steel main girder, and there are four second welding auxiliary plates corresponding to the lower positions of each hoisting ring. The plate is installed on the inner side of the steel girder.
进一步地,后组装构件包括后组装面板和后组装次梁,后组装次梁横向安装在左型钢主梁、右型钢主梁之间的后部,后组装面板安装在左型钢主梁、右型钢主梁和后组装次梁上,构成组装式平台后部的第二平台面;后组装构件设置在梁侧悬挑式组装卸料平台靠近建筑物架体一侧的1.5m范围内。Further, the post-assembly component includes a post-assembly panel and a post-assembly secondary beam, the post-assembly sub-beam is installed transversely at the rear between the left section steel main beam and the right section steel main beam, and the rear assembly panel is installed on the left section steel main beam, the right section steel section The main beam and the rear assembled secondary beam constitute the second platform surface at the rear of the assembled platform; the rear assembled components are arranged within 1.5m of the cantilevered assembled unloading platform on the beam side close to the side of the building frame.
进一步地,承力平台还包括后组装次梁预留板,后组装次梁预留板安装在左型钢主梁、右型钢主梁后部的内侧,位置相应于后组装次梁的安装位置,后组装次梁通过后组装次梁预留板安装在左型钢主梁、右型钢主梁上;后组装次梁预留板为左、右两侧若干组,与后组装次梁的数目相应。Further, the load-bearing platform also includes a reserved plate for the post-assembly secondary beam. The reserved plate for the post-assembly secondary beam is installed on the inner side of the rear part of the left-shaped steel main beam and the right-shaped steel main beam, and the position corresponds to the installation position of the post-assembled secondary beam. The post-assembly secondary beam is installed on the left steel main beam and the right steel main beam through the post-assembly secondary beam reserved plate; the post-assembly secondary beam reserved plate is divided into several groups on the left and right sides, corresponding to the number of post-assembly secondary beams.
进一步地,预埋拉环的位置在组装式平台水平投影外侧;预埋拉环的定位点应使拉结绳与承力平台的型钢主梁水平面垂直投影夹角在1~5°之间。Further, the position of the embedded pull ring is outside the horizontal projection of the assembled platform; the positioning point of the embedded pull ring should make the angle between the tie rope and the vertical projection of the horizontal plane of the steel girder of the load-bearing platform be between 1° and 5°.
进一步地,围护结构包括围栏水平杆、围栏立柱、围护面板和内开卸料门,围栏水平杆、围栏立柱构成围护结构的框架,在框架中安装有围护面板和内开卸料门。Further, the enclosure structure includes a fence horizontal bar, a fence column, an enclosure panel and an inward-opening discharge door. The fence horizontal bar and the fence column constitute the frame of the enclosure structure, and the enclosure panel and the inward-opening discharge door are installed in the frame. Door.
本发明还包括梁侧悬挑式组装卸料平台的施工方法,包括以下步骤:The present invention also includes a construction method for the cantilevered assembly unloading platform on the side of the beam, including the following steps:
步骤一、平台设计:根据使用需求绘制卸料平台布置、加工图;
具体的,根据使用需求绘制梁侧悬挑式组装卸料平台的布置、加工图;根据建筑面积、材料的临时堆放及转运等需求,确定梁侧悬挑式组装卸料平台数量、位置、尺寸及荷载参数,并绘制梁侧悬挑式组装卸料平台的布置图;根据荷载参数,计算确定梁侧悬挑式组装卸料平台各构件的规格型号、间距;根据前期结构施工架体搭设情况,设计吊装后组装构件,包括承力平台和围护结构,以防止梁侧悬挑式组装卸料平台吊装过程中和已有架体冲突;根据需求,在各个组装构件之间提前设计好螺栓孔,并绘制卸料平台加工图。Specifically, draw the layout and processing drawings of the cantilevered assembly and unloading platform on the beam side according to the use requirements; determine the number, location and size of the cantilevered assembly and unloading platform on the beam side according to the construction area, temporary stacking and transshipment of materials, etc. and load parameters, and draw the layout of the cantilevered assembly and unloading platform on the beam side; calculate and determine the specifications, models and spacing of each component of the cantilevered assembly and unloading platform on the beam side according to the load parameters; , design the assembled components after hoisting, including the load-bearing platform and the enclosure structure, to prevent the beam-side cantilevered assembly unloading platform from colliding with the existing frame during hoisting; according to the requirements, design the bolts in advance between each assembled component hole, and draw the processing diagram of the unloading platform.
步骤二、在梁侧安装预埋螺栓套管;Step 2. Install the embedded bolt casing on the beam side;
具体的,悬挑层框架梁施工时,根据梁侧悬挑式组装卸料平台的具体位置,在梁侧悬挑式组装卸料平台每侧的梁侧上预埋螺栓套管用于与组装式平台通过螺栓连接,预埋位置应准确,其间距、位置应符合设计要求,并采用配套的临时螺杆固定,用于确保混凝土浇筑过程中预埋螺栓套管不会产生偏位。Specifically, during the construction of the frame beam on the cantilevered floor, according to the specific position of the cantilevered assembled unloading platform on the beam side, bolt sleeves are pre-embedded on the beam sides of each side of the cantilevered assembled unloading platform on the beam side for use with the assembled unloading platform. The platform is connected by bolts, and the pre-embedded position should be accurate, and its spacing and position should meet the design requirements, and it should be fixed with matching temporary screws to ensure that the pre-embedded bolt sleeves will not be displaced during the concrete pouring process.
步骤三、在梁侧安装预埋拉环;Step 3. Install the embedded pull ring on the beam side;
具体的,根据梁侧悬挑式组装卸料平台的具体位置,在拉结层框架梁施工时,在梁侧悬挑式组装卸料平台每侧的梁侧上预埋拉环用于与组装式平台拉结,拉结层每侧预埋的预埋拉环位置均应在组装式平台的水平投影外侧;其中两个预埋拉环的距离在300mm左右为宜,预埋拉环的定位点应使拉结绳与组装式平台主梁水平面垂直投影夹角在1~5°之间,以确保拉结绳不和组装式平台围栏水平杆、围栏立柱接触,影响拉结绳受力。Specifically, according to the specific position of the cantilevered assembly unloading platform on the beam side, during the construction of the frame beam of the tie layer, the pull rings are pre-embedded on each side of the beam side of the cantilevered assembly unloading platform on the beam side to be used for assembly The position of the pre-embedded pull rings embedded on each side of the tie layer should be outside the horizontal projection of the assembled platform; the distance between the two pre-embedded pull rings is preferably about 300mm, and the positioning of the embedded pull rings The point should be that the angle between the tie rope and the vertical projection of the horizontal plane of the main beam of the assembled platform is between 1° and 5°, so as to ensure that the tie rope does not touch the horizontal rod of the fence of the assembled platform and the fence column, which will affect the force of the tie rope.
步骤四、组装式平台的各组成部分准备;
具体的,后台加工组装式平台的各组成部分,并对组装式平台的各构件进行油漆保护,对首个加工的组装式平台进行预组装,如发现组装困难等情况及时修正。Specifically, each component of the assembled platform is processed in the background, and each component of the assembled platform is protected by paint, and the first processed assembled platform is pre-assembled, and any difficulty in assembly is found to be corrected in time.
步骤五、现场组装组装式平台的吊装前组装物项,吊装前组装物项包括承力平台和围护结构;
具体的,现场通过螺栓组装吊装前组装物项,并拧紧螺栓,组装完成后对各个螺栓的拧紧情况进行检查。Specifically, the items assembled before hoisting are assembled by bolts on site, and the bolts are tightened. After the assembly is completed, the tightening of each bolt is checked.
步骤六、平台吊装与安装,通过连接体系将组装式平台的吊装前组装物项与预埋体系固定连接;
具体的,吊装时塔吊吊钩钩好四角的吊装拉环,过程中严格按起重吊装要求执行,将高强度螺栓传入端部锚板的螺栓孔内并拧紧,同时拉结绳穿过预埋拉环,调整拉结绳长度至合适位置后紧固螺母及拉结绳卡子,完毕后方可放松塔吊吊钩。Specifically, when hoisting, the hook of the tower crane hooks the hoisting rings at the four corners. During the hoisting process, the hoisting requirements are strictly followed. The high-strength bolts are introduced into the bolt holes of the end anchor plate and tightened. Bury the pull ring, adjust the length of the tie rope to a suitable position, tighten the nut and the tie rope clip, and loosen the tower crane hook after completion.
步骤七、组装组装式平台的吊装后组装物项,吊装后组装物项为后组装构件;Step 7. Assemble the post-hoisting assembly items of the prefabricated platform, and the hoisting post-assembly items are post-assembly components;
具体的,通过螺栓组装后组装物项,后组装构件可根据施工现场已有架体实际情况选择安装或不安装,或对后组装面板进行开孔切割等操作后安装;过程中要求作业人员系好安全带,同时安全带挂设在已有架体或结构其他可靠受力点上,严禁挂在平台上。Specifically, the post-assembly items are assembled by bolts, and the post-assembly components can be installed or not installed according to the actual conditions of the existing frames on the construction site, or the post-assembly panels can be installed after operations such as opening and cutting; during the process, the operator is required to be Please install the safety belt. At the same time, the safety belt is hung on the existing frame or other reliable stress points of the structure, and it is strictly forbidden to hang on the platform.
步骤八、安全事项检查验收,验收合格后能够进行材料转运及上人操作;Step 8: Inspection and acceptance of safety matters. After passing the acceptance, material transfer and human operation can be carried out;
具体的,针对型钢主梁、型钢次梁、后组装次梁的连接牢固情况、拉结绳受力状态、预埋拉环和吊装拉环变形情况、焊缝开裂情况等影响使用安全的事项进行检查验收,没问题后可进行材料转运及上人操作。Specifically, it is necessary to conduct inspections on matters that affect the safety of use, such as the firmness of the connection between the main steel girder, the secondary beam, and the post-assembly secondary beam, the stress state of the tie rope, the deformation of the pre-embedded pull ring and the hoisting pull ring, and the cracking of the weld seam. After inspection and acceptance, material transfer and human operation can be carried out after no problem.
步骤九、使用完成后进行拆除。Step 9: Remove after use.
具体的,拆除时先在吊装拉环拴好塔吊钢丝绳,并用卸扣固定牢固后,使塔吊钢丝绳充分受力并维持平衡,再将固定拉结绳的卸扣松开收掉拉结绳并通过拧出高强度螺栓解除锚板与建筑的连接后,方可进行起钩吊走承力平台;承力平台拆除后可周转使用。Specifically, when dismantling, first fasten the steel wire rope of the tower crane on the hoisting pull ring, and fix it firmly with a shackle, so that the steel wire rope of the tower crane is fully stressed and maintained in balance, and then the shackle that fixes the tie rope is loosened, the tie rope is removed and passed through After unscrewing the high-strength bolts to release the connection between the anchor plate and the building, the load-bearing platform can be hoisted away; after the load-bearing platform is removed, it can be used for turnover.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明的梁侧悬挑式组装卸料平台适用于排架结构,无需在建筑物楼板上锚固,施工快捷、节约资源且能有效保证施工安全。The beam-side cantilevered assembled unloading platform of the present invention is suitable for a bent frame structure, does not need to be anchored on the floor of a building, has quick construction, saves resources and can effectively ensure construction safety.
本发明的组装式平台的整体平台面由前部的第一平台面与后部的第二平台面拼合成,通过吊装前组装物项、吊装后组装物项在吊装前后分别组装,能够防止梁侧悬挑式组装卸料平台吊装过程中和已有架体冲突。The overall platform surface of the assembled platform of the present invention is composed of the first platform surface at the front and the second platform surface at the rear. By assembling the pre-hoisting assembly items and the hoisting assembly items before and after hoisting respectively, it is possible to prevent beams from During the hoisting process of the side cantilever assembly unloading platform, it conflicts with the existing frame.
本发明设计有多个组装节点,梁侧悬挑式组装卸料平台组装前由多个独立构件组成,各构件为平面二维结构,运输方便且节约堆放场地,解决了排架结构的材料转运问题,有效促进了现场文明施工管理。The invention is designed with multiple assembly nodes. Before assembly, the cantilevered assembly and unloading platform on the beam side is composed of multiple independent components. Each component is a plane two-dimensional structure, which is convenient for transportation and saves the stacking space, and solves the material transfer of the bent frame structure. problems, effectively promoting on-site civilized construction management.
附图说明Description of drawings
图1:预埋体系结构示意图;Figure 1: Schematic diagram of the pre-embedded architecture;
图2:预埋体系安装完成效果图;Figure 2: The rendering of the pre-embedded system after installation;
图3:承力平台俯视结构示意图;Figure 3: Schematic diagram of the top view structure of the load-bearing platform;
图4:承力平台仰视结构示意图;Figure 4: Schematic diagram of the bearing platform looking up;
图5:围护结构正面围栏结构示意图;Figure 5: Schematic diagram of the front fence structure of the enclosure structure;
图6:围护结构侧面围栏结构示意图;Figure 6: Schematic diagram of the side fence structure of the enclosure structure;
图7:后组装构件结构示意图;Figure 7: Schematic diagram of the post-assembly component structure;
图8:吊装前组装效果示意图;Figure 8: Schematic diagram of the assembly effect before hoisting;
图9:安装完成效果(不含旁边架体)示意图;Figure 9: Schematic diagram of the installation effect (excluding the side frame);
图10:安装完成效果(含旁边架体)示意图;Figure 10: Schematic diagram of the installation effect (including the side frame);
图中:1-型钢主梁;2-型钢次梁;3-端部锚板;4-平台面板;5-焊接辅助板;51-第一焊接辅助板;52-第二焊接辅助板;6-后组装次梁预留板;7-拉结拉环;8-吊装拉环;9-围栏水平杆;10-围栏立柱;11-围护面板;12-内开卸料门;13-后组装次梁;14-后组装面板;15-组装螺栓孔;16-梁侧;17-预埋螺栓套管;18-预埋拉环;19-承力平台;20-侧面围栏;21-正面围栏;22-拉结绳;23-后组装构件;24-高强度螺栓;25-第一平台面;26-第二平台面。In the figure: 1-section steel main beam; 2-section steel secondary beam; 3-end anchor plate; 4-platform panel; 5-welding auxiliary plate; 51-first welding auxiliary plate; 52-second welding auxiliary plate; 6 -Reserved plate for the secondary beam after assembly; 7-Tie pull ring; 8-Hoisting pull ring; 9-Fence level bar; 10-Fence column; 11-Enclosure panel; Assembling the secondary beam; 14-rear assembly panel; 15-assembly bolt hole; 16-beam side; 17-embedded bolt sleeve; 18-embedded pull ring; 19-bearing platform; 20-side fence; 21-front Fence; 22-stay rope; 23-rear assembly member; 24-high-strength bolts; 25-first platform surface; 26-second platform surface.
具体实施方式Detailed ways
以下通过实施例的形式对本发明的上述内容再作进一步的详细说明,但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明上述内容所实现的技术均属于本发明的范围。The above-mentioned content of the present invention will be described in further detail below by the form of the embodiment, but this should not be interpreted as the scope of the above-mentioned theme of the present invention being limited to the following embodiments, all technologies realized based on the above-mentioned content of the present invention belong to scope of the invention.
本发明提供了一种梁侧悬挑式组装卸料平台,包括预埋体系、组装式平台和连接体系;The invention provides a beam-side cantilevered assembly and unloading platform, which includes a pre-embedded system, an assembled platform and a connection system;
预埋体系包括安装于梁侧16的预埋螺栓套管17和预埋拉环18,预埋螺栓套管17和预埋拉环18均为左、右两组;The pre-embedded system includes a pre-embedded bolt sleeve 17 and a
组装式平台包括承力平台19、围护结构和后组装构件23;承力平台19前部具有第一平台面25,后组装构件23安装在承力平台19的后部,形成第二平台面26,第一平台面25与第二平台面26拼合成组装式平台的整体平台面,围护结构安装于承力平台19左侧面、右侧面及前侧面;组装式平台的左、右侧前部各安装有一组拉结拉环7,两组拉结拉环7与梁侧16的左、右两组预埋拉环18位置分别对应;组装式平台左、右后端各安装有一组端部锚板3,两组端部锚板3与梁侧16的左、右两组预埋螺栓套管17位置分别对应;The assembled platform includes a load-bearing
连接体系包括高强度螺栓24和拉结绳22;高强度螺栓24有左、右两组,分别对应于左、右两组的端部锚板3和预埋螺栓套管17,端部锚板3通过高强度螺栓24安装于预埋螺栓套管17,使组装式平台下端与梁侧16固定;拉结绳22有左、右两组,分别对应于左、右两组的预埋拉环18和拉结拉环7,拉结绳22的前、后两端分别拉结于预埋拉环18和拉结拉环7之间,使组装式平台水平的拉结在梁侧16上The connection system includes high-
承力平台19包括型钢主梁1、型钢次梁2和平台面板4,所述的型钢主梁1包括左侧的左型钢主梁1和右侧的右型钢主梁1,左型钢主梁1、右型钢主梁1之间的前部通过若干横向的型钢次梁2相连,平台面板4安装在左型钢主梁1、右型钢主梁1和型钢次梁2上,构成组装式平台前部的第一平台面25。The load-bearing
两组端部锚板3分别安装在左型钢主梁1、右型钢主梁1后端面上。The two groups of end anchor plates 3 are respectively installed on the rear end surfaces of the left shaped
承力平台19还包括吊装拉环8、焊接辅助板5,吊装拉环8安装在平台面板4的四个角,用于组装式平台的起吊;焊接辅助板5包括第一焊接辅助板51、第二焊接辅助板52,第一焊接辅助板51位于型钢主梁1外侧面,相应于拉结拉环7的位置,拉结拉环7通过第一焊接辅助板51安装在型钢主梁1外侧,第一焊接辅助板51与拉结拉环7的数目相应;第二焊接辅助板52位于型钢主梁1内侧面,第二焊接辅助板52为四个,分别相应于各吊装拉环8的下方位置,吊装拉环8的底部穿过平台面板4通过第二焊接辅助板52安装在型钢主梁1内侧。The load-bearing
后组装构件23包括后组装面板14和后组装次梁13,后组装次梁13横向安装在左型钢主梁1、右型钢主梁1之间的后部,后组装面板14安装在左型钢主梁1、右型钢主梁1和后组装次梁13上,构成组装式平台后部的第二平台面26。The rear assembly member 23 includes a
承力平台19还包括后组装次梁预留板6,后组装次梁预留板6安装在左型钢主梁1、右型钢主梁1后部的内侧,位置相应于后组装次梁13的安装位置,后组装次梁13通过后组装次梁预留板6安装在左型钢主梁1、右型钢主梁1上;后组装次梁预留板6为左、右两侧若干组,与后组装次梁13的数目相应。The load-bearing
围护结构包括围栏水平杆9、围栏立柱10、围护面板11和内开卸料门12,围栏水平杆9、围栏立柱10构成围护结构的框架,在框架中安装有围护面板11和内开卸料门12。Enclosure structure comprises fence
实施例中,左、右两组的每一组的预埋螺栓套管17、高强度螺栓24、端部锚板3上的螺栓孔均有4个,共8个;左、右两组的每一组的预埋拉环18、拉结拉环7、拉结绳22均有2个,共4个。In the embodiment, there are 4 embedded bolt casings 17, high-
承力平台19、围护结构和后组装构件23之间通过螺栓组装,组装前由多个独立构件组成,各构件为平面二维结构,便于堆放、运输及周转使用。型钢主梁1、端部型钢次梁2、平台面板4、端部锚板3、后组装次梁预留板6上均设置螺栓孔。围栏底部水平杆及端部连接部位立柱上设置螺栓孔。后组装面板14及后组装次梁13上设置螺栓孔,后组装构件23设置在平台靠近建筑物一端的1.5m范围内,可有效避免平台吊装过程中与结构施工时搭设的施工架体冲突,实现平台顺利安装。使用过程中,各螺栓及拉结绳22均应紧固。实施例中,拉结绳22采用钢丝绳。预埋拉环18的位置在组装式平台水平投影外侧,两个预埋拉环18的距离在300mm左右为宜;预埋拉环18的定位点应使拉结绳22与承力平台19的型钢主梁1水平面垂直投影夹角在1~5°之间,以确保钢丝绳不和围栏水平杆9、围栏立柱10接触,影响钢丝绳受力。端部锚板3螺栓孔开设位置应与结构预埋完成的螺栓套管位置相匹配,预埋套管因施工原因可能存在一定偏差,端部锚板3宜根据现场螺栓套管位置实测结果开孔。各组装构件所设螺栓孔的孔间距应相互匹配,螺栓孔尺寸应与所用螺栓大小相适应。The load-bearing
在另一实施例中,本发明提供了梁侧悬挑式组装卸料平台的施工方法,包括以下步骤:In another embodiment, the present invention provides a construction method for a beam-side cantilevered assembled unloading platform, comprising the following steps:
步骤一、平台设计:根据使用需求绘制卸料平台布置、加工图;步骤二、在梁侧16安装预埋螺栓套管17;步骤三、在梁侧16安装预埋拉环18;步骤四、组装式平台的各组成部分准备;步骤五、现场组装组装式平台的吊装前组装物项,吊装前组装物项包括承力平台19和围护结构;步骤六、平台吊装与安装,通过连接体系将组装式平台的吊装前组装物项与预埋体系固定连接;步骤七、组装吊装后组装物项,吊装后组装物项为后组装构件23;步骤八、安全事项检查验收,验收合格后能够进行材料转运及上人操作;步骤九、使用完成后进行拆除。
如图1-8所示,本发明的梁侧16悬挑卸料平台由预埋体系、组装式平台、连接体系三部分组成,有效的解决了排架结构的材料转运问题,卸料平台各个构件可运输至现场后组装,节约库房空间、运输方便,同时组装拆卸简单,可重复利用。具体施工方法如下:As shown in Figures 1-8, the beam side 16 cantilever unloading platform of the present invention is composed of three parts: a pre-embedded system, an assembled platform, and a connecting system, which effectively solves the material transfer problem of the bent frame structure. The components can be transported to the site and then assembled, which saves warehouse space and is convenient for transportation. At the same time, the assembly and disassembly are simple and can be reused. The specific construction method is as follows:
第一步、平台设计:本实施例的平台尺寸为2.4m*4.5m,最大堆放量为1.5t,施工人员不超过两人。本实施例所采用的材料主要规格及布置如下:型钢主梁1采用20a工字钢间距2400mm,型钢次梁2及后组装次梁13均采用14a槽钢,间距700mm,端部锚板3采用350*350*14mm热轧钢板、其上开设4个25*40长孔,平台面板4及后组装面板14均采用6mm厚扁豆花纹钢板,焊接辅助板5及后组装次梁预留板6均采用5mm后热轧钢板,拉结拉环7和吊装拉环8均采用直径20圆钢,围栏水平杆9采用50*30*2.5矩形钢管,围栏立柱10采用50*50*2.5方钢管,围护面板11采用1.5mm厚热轧薄钢板,内开卸料门12所采用的钢管及面板同前侧围栏,组装螺栓采用6.8s级M12*40螺栓,各构件组装部位按500~600间距均匀开设15*30螺栓长孔。框架梁;预埋螺栓套管17及配套高强度螺栓24:梁侧连接螺栓采用8.8s级M20*240mm双头螺栓,预埋螺栓套管17采用180mm长M20螺栓配套套管;预埋钢筋拉环采用直径20圆钢;钢丝绳及其配件采用6*37Ф24表面镀锌钢丝绳并采用配套钢丝绳绳夹及钢丝绳套环。The first step, platform design: the size of the platform in this embodiment is 2.4m*4.5m, the maximum stacking capacity is 1.5t, and there are no more than two construction workers. The main specifications and layout of the materials used in this embodiment are as follows: the steel
第二步、预埋螺栓套管17:在悬挑层框架梁施工时,根据平台具体位置,在平台每侧预埋4个螺栓套管用于与卸料平台螺栓连接,预埋位置应准确,其间距、位置应符合设计要求,采用配套的临时螺杆固定,用于确保混凝土浇筑过程中预埋件不会产生偏位。The second step, pre-embedded bolt casing 17: during the construction of the cantilevered layer frame beam, according to the specific position of the platform, 4 bolt casings are pre-embedded on each side of the platform for bolt connection with the unloading platform. The pre-embedded position should be accurate. Its spacing and position should meet the design requirements, and it should be fixed with matching temporary screws to ensure that the embedded parts will not be displaced during the concrete pouring process.
第三步、预埋上部预埋拉环18:在拉结层框架梁施工时,根据平台的具体位置,在平台每侧预埋2个预埋拉环18用与卸料平台拉结。The third step, pre-embedded upper pre-embedded pull rings 18: during the construction of the frame beam of the tie layer, according to the specific position of the platform, two pre-buried pull rings 18 are pre-embedded on each side of the platform to tie the unloading platform.
第四步、后台加工组装式平台的各组成部分,并对组装式平台的各构件进行油漆保护。对首个加工的组装式平台进行预组装,如发现组装困难等情况及时修正。The fourth step is to process the various components of the assembled platform in the background, and to protect each component of the assembled platform with paint. Pre-assemble the first processed assembled platform, and make timely corrections if assembly difficulties are found.
第五步、现场通过螺栓组装组装式平台的吊装前组装物项,吊装前组装物项包括承力平台19和围护结构,并拧紧螺栓,组装完成后对各个螺栓的拧紧情况进行检查。Step 5: Assemble the pre-hoisting assembly items of the pre-hoisting platform by bolts on site. The pre-hoisting assembly items include the load-bearing
第六步、平台吊装与安装。吊装时塔吊吊钩钩好四角的吊装拉环8,过程中严格按起重吊装要求执行,将高强度螺栓24传入端部锚板3的螺栓孔内并拧紧,同时拉结绳22穿过预埋拉环18,调整拉结绳22长度至合适位置后紧固螺母及拉结绳22卡子,完毕后方可放松塔吊吊钩。The sixth step, platform hoisting and installation. During hoisting, the hook of the tower crane hooks the hoisting rings 8 at the four corners. During the hoisting process, the hoisting requirements are strictly followed. The high-
第七步、通过螺栓组装后组装物项,后组装构件23可根据施工现场已有架体实际情况选择安装或不安装,或对后组装面板14进行开孔切割等操作后安装,过程中要求作业人员系好安全带,同时安全带挂设在已有架体或结构其他可靠受力点上,严禁挂在平台上。The seventh step is to assemble the post-assembly items through bolts. The post-assembly component 23 can be installed or not installed according to the actual situation of the existing frame on the construction site, or the
第八步、针对型钢主梁1、型钢次梁2、后组装次梁13的连接牢固情况、拉结绳22受力状态、预埋拉环18和吊装拉环8变形情况、焊缝开裂情况等影响使用安全的事项进行检查验收,没问题后可进行材料转运及上人操作。Step 8: For the firmness of the connection of the steel
第九步、卸料平台使用完成后进行拆除,拆除时先在吊装拉环8拴好塔吊钢丝绳,并用卸扣固定牢固后,使塔吊钢丝绳充分受力并维持平衡,再将固定拉结绳22的卸扣松开收掉拉结绳22并通过拧出高强度螺栓24解除锚板与建筑的连接后,方可进行起钩吊走承力平台19;承力平台19拆除后可周转使用。Step 9: Dismantle the unloading platform after use. When dismantling, first fasten the tower crane wire rope on the hoisting ring 8, and fix it firmly with the shackle, so that the tower crane wire rope is fully stressed and maintained in balance, and then the fixed
因仅需有结构梁即可安装本发明中的卸料平台,所以本发明不仅适用于排架结构,也适用于其他常规现浇结构,适用范围广,可广泛推广应用。Because the unloading platform of the present invention can be installed only with structural beams, the present invention is not only applicable to bent frame structures, but also to other conventional cast-in-place structures. It has a wide range of applications and can be widely applied.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何形式上的限制,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,依据本发明的技术实质,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any skilled person who is familiar with the profession, without departing from the scope of the technical solutions of the present invention, according to the technical essence of the present invention, Any simple modifications, equivalent replacements and improvements made in the above embodiments still fall within the protection scope of the technical solution of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310109497.XA CN116201372A (en) | 2023-02-14 | 2023-02-14 | Beam side overhanging type assembly and unloading platform and construction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310109497.XA CN116201372A (en) | 2023-02-14 | 2023-02-14 | Beam side overhanging type assembly and unloading platform and construction method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116201372A true CN116201372A (en) | 2023-06-02 |
Family
ID=86515426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310109497.XA Pending CN116201372A (en) | 2023-02-14 | 2023-02-14 | Beam side overhanging type assembly and unloading platform and construction method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116201372A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2020388A1 (en) * | 2007-08-02 | 2009-02-04 | Savoye | Mobile troubleshooting platform for automated storage warehouse |
| CN202209051U (en) * | 2011-08-18 | 2012-05-02 | 中建四局第六建筑工程有限公司 | Discharging platform for high-rise building construction |
| CN203499259U (en) * | 2013-08-23 | 2014-03-26 | 中国建筑第八工程局有限公司 | Tool type cantilevered unloading platform |
| CN107587711A (en) * | 2017-09-25 | 2018-01-16 | 中铁五局集团建筑工程有限责任公司 | A kind of regularization assembled overhanging protection canopy and its assembly method |
| CN112922358A (en) * | 2021-03-22 | 2021-06-08 | 中国五冶集团有限公司 | Pull rod type overhanging discharging platform device |
| CN214498438U (en) * | 2021-01-11 | 2021-10-26 | 中国建筑第二工程局有限公司 | Cantilever unloading platform with adjustable position of bracket |
| CN215055484U (en) * | 2021-04-21 | 2021-12-07 | 陕西建工集团股份有限公司 | Assembled beam side platform of unloading of encorbelmenting |
| CN216921423U (en) * | 2021-04-27 | 2022-07-08 | 平凉市新世纪建筑工程有限责任公司 | Platform of unloading |
| CN218092120U (en) * | 2022-08-01 | 2022-12-20 | 中建新疆建工集团第五建筑工程有限公司 | Improved discharging platform with detachable channel |
-
2023
- 2023-02-14 CN CN202310109497.XA patent/CN116201372A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2020388A1 (en) * | 2007-08-02 | 2009-02-04 | Savoye | Mobile troubleshooting platform for automated storage warehouse |
| CN202209051U (en) * | 2011-08-18 | 2012-05-02 | 中建四局第六建筑工程有限公司 | Discharging platform for high-rise building construction |
| CN203499259U (en) * | 2013-08-23 | 2014-03-26 | 中国建筑第八工程局有限公司 | Tool type cantilevered unloading platform |
| CN107587711A (en) * | 2017-09-25 | 2018-01-16 | 中铁五局集团建筑工程有限责任公司 | A kind of regularization assembled overhanging protection canopy and its assembly method |
| CN214498438U (en) * | 2021-01-11 | 2021-10-26 | 中国建筑第二工程局有限公司 | Cantilever unloading platform with adjustable position of bracket |
| CN112922358A (en) * | 2021-03-22 | 2021-06-08 | 中国五冶集团有限公司 | Pull rod type overhanging discharging platform device |
| CN215055484U (en) * | 2021-04-21 | 2021-12-07 | 陕西建工集团股份有限公司 | Assembled beam side platform of unloading of encorbelmenting |
| CN216921423U (en) * | 2021-04-27 | 2022-07-08 | 平凉市新世纪建筑工程有限责任公司 | Platform of unloading |
| CN218092120U (en) * | 2022-08-01 | 2022-12-20 | 中建新疆建工集团第五建筑工程有限公司 | Improved discharging platform with detachable channel |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11680401B2 (en) | Precast wall panels and method of erecting a high-rise building using the panels | |
| US8074414B2 (en) | Precast wall panels and method of erecting a high-rise building using the panels | |
| CN103452311B (en) | A kind of erection method of shaped steel suspended structural support frame | |
| CN105256917A (en) | Prestressed shear wall and vertical joint combining-connecting structure and construction method thereof | |
| CN110409319B (en) | Bracket for large-span steel-concrete composite beam cast-in-place bridge deck and construction method | |
| CN105283628A (en) | Cable rack | |
| CN108625488A (en) | A kind of detachable reinforcing steel truss plate end support node structure and construction method | |
| CN206942109U (en) | One kind is without special bracket and the protection support body of encorbelmenting of off-load industrialization security protection | |
| AU2023219854A1 (en) | Reinforcing framework and slab design | |
| CN106906756B (en) | Can Fast Installation remove maintenance operation platform and its construction method | |
| CN112609595A (en) | Construction method for closure section of beam-arch combined rigid frame bridge | |
| JPH03176537A (en) | Construction method of reactor containment vessel top slab | |
| CN110735530A (en) | external wall steel formwork and internal wall aluminum formwork combination system and operation method thereof | |
| CN115387234A (en) | Template system of lower beam of ultrahigh rhombic tower pier and construction method | |
| CN116201372A (en) | Beam side overhanging type assembly and unloading platform and construction method | |
| CN114412152A (en) | Construction method for constructing I-steel scaffold by large-span overhanging structure of high-rise cluster project | |
| CN119664033A (en) | A large-span formwork-free floor, floor installation structure and construction method | |
| CN207062787U (en) | Can Fast Installation remove maintenance construction platform | |
| CN111236640A (en) | A high-altitude formwork support and an outer scaffold share a cantilever structure | |
| CN116044137A (en) | A Cantilevered Formwork Construction Method Applicable to Large Section Shaft Concrete Structure Wall | |
| CN215717067U (en) | Construction platform suitable for concrete composite shear wall structure | |
| CN115095118A (en) | Method for constructing coke quenching tower by suspended integrally-installed support | |
| CN115478710A (en) | High-rise building roof cantilever structure dismantling construction method | |
| CN108678248A (en) | A kind of modular unit transverse connection structure and its construction technology | |
| CN114809659A (en) | Unloading platform for construction engineering and construction method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |