CN116198795A - Coil caching system, automatic retrieval method for material coils - Google Patents
Coil caching system, automatic retrieval method for material coils Download PDFInfo
- Publication number
- CN116198795A CN116198795A CN202310091651.5A CN202310091651A CN116198795A CN 116198795 A CN116198795 A CN 116198795A CN 202310091651 A CN202310091651 A CN 202310091651A CN 116198795 A CN116198795 A CN 116198795A
- Authority
- CN
- China
- Prior art keywords
- swing arm
- frame
- material roll
- swing
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 142
- 238000000034 method Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000000872 buffer Substances 0.000 claims abstract 3
- 239000007853 buffer solution Substances 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims 4
- 230000009286 beneficial effect Effects 0.000 abstract description 37
- 229920000915 polyvinyl chloride Polymers 0.000 description 21
- 239000004800 polyvinyl chloride Substances 0.000 description 21
- 230000008569 process Effects 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000009471 action Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/126—Lifting, transporting, or inserting the web roll; Removing empty core with both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
Description
技术领域technical field
本发明涉及自动化加工设备技术领域,具体地说是料卷缓存系统以及料卷自动化取用方法。The invention relates to the technical field of automatic processing equipment, in particular to a material roll buffer system and a material roll automatic taking method.
背景技术Background technique
料卷,是加工生产中会经常用到的原料,比如PVC料卷、纸料卷、皮革料卷等等。以PVC料卷为例,PVC料卷指的是PVC膜的料卷,PVC膜主要成分为聚氯乙烯,是一种重要的包装材料。自动化包装作业过程中,PVC料卷是一种重要的耗材。PVC料卷包括位于中心的料卷中心筒和缠绕在料卷中心筒上的PVC膜。Material rolls are raw materials that are often used in processing and production, such as PVC material rolls, paper material rolls, leather material rolls, etc. Taking PVC material roll as an example, PVC material roll refers to the material roll of PVC film. The main component of PVC film is polyvinyl chloride, which is an important packaging material. In the process of automatic packaging operation, PVC material roll is an important consumable. The PVC material roll includes a material roll center tube located in the center and a PVC film wound on the material roll center tube.
自动化生产线包装作业过程中,需要通过机械手来取用PVC料卷,进而通过机械手来进行生产线设备上的料卷更换工作。机械手取用PVC料卷过程中,为了不影响料卷中心筒插接在支撑轴上(将料卷中心筒的两端露出,进而便于插接支撑轴),通常通过从PVC料卷的两侧进行抓取的工作。对于这种位于自动化生产线中的料卷更换工作,如果PVC料卷直接横向放置在机械手周边的平面上的话,由于PVC料卷对平面表面会有压力,在该压力的反作用力下,PVC料卷会发生变形;称该挤压方式为底部挤压变形。若机械手采用从两侧向内挤压的方式进行拾取,则在对PVC料卷抬升提升过程中,PVC料卷的底部挤压变形会逐渐消失,进而容易造成PVC料卷在机械手夹持力的方向上的尺寸变化,进而不利于PVC料卷的平稳夹持。若采用包含式的拾取方式,则不利于机械手的夹爪伸至PVC料卷的底部。During the packaging operation of the automated production line, it is necessary to use the manipulator to take the PVC material roll, and then use the manipulator to replace the material roll on the production line equipment. In the process of taking the PVC material roll by the manipulator, in order not to affect the plugging of the center tube of the material roll on the support shaft (expose the two ends of the center tube of the material roll, so as to facilitate the insertion of the support shaft), usually through the two sides of the PVC material roll Do the crawling work. For this kind of material roll replacement work in the automatic production line, if the PVC material roll is placed directly on the plane around the manipulator, since the PVC material roll will have pressure on the plane surface, under the reaction force of the pressure, the PVC material roll will Deformation will occur; this extrusion method is called bottom extrusion deformation. If the manipulator picks up by squeezing from both sides inward, during the lifting process of the PVC material roll, the extrusion deformation at the bottom of the PVC material roll will gradually disappear, which will easily cause the PVC material roll to be under the clamping force of the manipulator. Dimensional changes in direction, which in turn is not conducive to the smooth clamping of PVC rolls. If the pick-up method is adopted, it is unfavorable for the jaws of the manipulator to reach the bottom of the PVC material roll.
上述问题情况除了存在于PVC料卷的拾取过程中,也会存在于一些其他种类的料卷中。In addition to the above-mentioned problems in the picking process of PVC material rolls, they will also exist in some other types of material rolls.
所以,上述情况的放置方式一是不利于通过机械手来进行料卷的拾取工作。Therefore, the first placement method in the above situation is unfavorable for the pick-up work of the material roll by the manipulator.
通过一种具体结构的机械手来进一步地详细还原上述技术问题,申请号为2021106049986的中国专利,公开了名称为《一种自动换料机器人》的技术方案。料卷的夹取方式参照该专利文件的图6——由于两个相对的夹持杆4的下端之间距离远小于新料卷6(料卷)的直径,所以得以能够将该料卷拾取起来,这种拾取方式也就是前文所说的包含式的拾取方式。这种拾取方式,如果将料卷置于平面上,在拾取的过程中,很容易对料卷造成损伤也很难拾取。上述问题可概括现有技术中料卷的放置不方便机械手自动取用的问题。A manipulator with a specific structure is used to further restore the above-mentioned technical problems in detail. The Chinese patent application number 2021106049986 discloses a technical solution titled "An Automatic Refueling Robot". Refer to Figure 6 of this patent document for the clamping method of the material roll - since the distance between the lower ends of the two opposite clamping rods 4 is much smaller than the diameter of the new material roll 6 (material roll), it is possible to pick up the material roll Speaking of which, this picking method is also the inclusive picking method mentioned above. In this picking method, if the material roll is placed on a flat surface, it is easy to cause damage to the material roll during the picking process and it is also difficult to pick up. The above problems can be generalized in the prior art that the placement of the material rolls is inconvenient for the automatic access of the manipulator.
发明内容Contents of the invention
本发明的目的在于提供料卷缓存系统,用于解决现有技术中存在的料卷放置不方便机械手取用的问题。The object of the present invention is to provide a material roll buffer system, which is used to solve the problem in the prior art that the material rolls are inconvenient to be taken by a manipulator.
料卷缓存系统解决其技术问题所采取的技术方案是:The technical solution adopted by the coil cache system to solve its technical problems is:
料卷缓存系统,包括限位架和车架,所述车架上设有支撑组件和轮组,所述限位架用于为所述车架限位和定位,所述限位架上设有用于检测所述车架是否到位的第一传感器,所述支撑组件包括两个相对设置的可调式支撑机构,所述可调式支撑机构包括摆臂,所述摆臂的内侧设有插头件,所述插头件用于插接在料卷中心筒的端部,所述摆臂转动设置在可调式支撑机构中,所述插头件能随所在的摆臂摆动,所述摆臂在可调式支撑机构中的转动轴线与所述插头件的朝向垂直,可调式支撑机构中设有限位件,限位件用于限制所述摆臂向内摆动的极限位置,所述可调式支撑机构设有第二传感器,第二传感器用于检测所述摆臂是否处于向内摆动的极限位置;The coil buffer system includes a limit frame and a vehicle frame. The frame is provided with a support assembly and a wheel set. The limit frame is used to limit and position the vehicle frame. The limit frame is provided with There is a first sensor for detecting whether the vehicle frame is in place, the support assembly includes two adjustable support mechanisms oppositely arranged, the adjustable support mechanism includes a swing arm, and the inner side of the swing arm is provided with a plug piece, The plug is used to be plugged into the end of the center cylinder of the material roll, and the swing arm is rotatably set in the adjustable support mechanism, and the plug can swing with the swing arm where it is located, and the swing arm is on the adjustable support The rotation axis in the mechanism is perpendicular to the orientation of the plug piece, and the adjustable support mechanism is provided with a limit piece, which is used to limit the limit position of the swing arm inwards, and the adjustable support mechanism is provided with a second Two sensors, the second sensor is used to detect whether the swing arm is in the limit position of inward swing;
当所述摆臂处于向内摆动的极限位置的时候,位于摆臂上的插头件平向设置。When the swing arm is at the extreme position of inward swing, the plug piece on the swing arm is arranged horizontally.
有益效果是:The beneficial effects are:
便于机械手支撑取用料卷,搭载在本发明上的料卷被机械手拾取的过程中,利于随拾取动作的进行自动释放料卷。本发明的使用方式为,先将料卷预放至支撑组件上,以备生产线上的机械手取用。机械手拾取位于本发明上的料卷的过程中,当料卷被向上拾取的时候,会逐渐解除料卷中心筒对于插头件的压力,并逐渐的转化为对插头件向上的抬升,该抬升作用使摆臂向外侧翻转,进而使插头件从料卷中心筒的端部脱离出来,进而实现支撑的自动解除工作。若机械手采用从两侧向内挤压的方式从本发明进行料卷进行拾取,那么拾取前由于预放在支撑组件上的料卷的外圆周方向均不承受压力,那么利于机械手从两侧对料卷夹实,进而利于稳定的夹取工作。若机械手采用包含式的拾取方式,那么机械手利于绕到被支撑在支撑组件上的料卷的下侧,在进行包含式拾取工作的时候,利于对料卷形成保护。同时,料卷缓存系统,还具有便于与机械手配合进行自动化的料卷取用工作——利于控制系统通过第一传感器和第二传感器的反馈信号来判断料卷缓存系统是否做好上料准备,进而便于自动化取料工作的进行。It is convenient for the manipulator to support and take the material roll, and when the material roll carried on the present invention is picked up by the manipulator, it is beneficial to automatically release the material roll along with the picking action. The use method of the present invention is to pre-load the material roll on the support assembly, so as to be taken by the manipulator on the production line. During the process of the manipulator picking up the material roll located on the present invention, when the material roll is picked up, it will gradually release the pressure of the central cylinder of the material roll on the plug, and gradually convert it into an upward lift on the plug. The lifting effect Turn the swing arm to the outside, and then make the plug part disengage from the end of the central cylinder of the material roll, and then realize the automatic release of the support. If the manipulator picks up the material roll from the present invention by extruding from both sides inward, then the outer circumference direction of the material roll pre-placed on the support assembly does not bear pressure before picking up, so it is beneficial for the manipulator to pick up the material roll from both sides. The material roll is firmly clamped, which is conducive to stable clamping work. If the manipulator adopts the inclusive picking method, then the manipulator is beneficial to wrap around the lower side of the material roll supported on the support assembly, and it is beneficial to protect the material roll when performing the inclusive picking work. At the same time, the material roll buffer system also has the convenience of cooperating with the manipulator to carry out automatic material coil retrieval work-it is beneficial for the control system to judge whether the material roll buffer system is ready for loading through the feedback signals of the first sensor and the second sensor. Thereby, it is convenient for the automatic reclaiming work to be carried out.
进一步地,所述可调式支撑机构包括弹性元件,所述摆臂与弹性元件连接,弹性元件用于使所述摆臂具有向外摆动的趋势。Further, the adjustable support mechanism includes an elastic element, the swing arm is connected to the elastic element, and the elastic element is used to make the swing arm have a tendency to swing outward.
有益效果是:当位于生产线上的机械手取用预存在本发明上的料卷的过程中,料卷一旦被向上抬升,在弹性元件的作用下,摆臂会快速向外摆动,进而利于插头件快速地脱离料卷中心筒。The beneficial effect is: when the manipulator on the production line is taking the material roll pre-stored on the present invention, once the material roll is lifted upwards, under the action of the elastic element, the swing arm will quickly swing outwards, which is beneficial to the plug. Quickly disengages from the center cylinder of the roll.
进一步地,所述可调式支撑机构包括连接架,连接架固连在所述车架上,所述摆臂转动连接在所述连接架上。Further, the adjustable support mechanism includes a connecting frame, which is fixedly connected to the vehicle frame, and the swing arm is rotatably connected to the connecting frame.
进一步地,摆臂上设有转轴,转轴与轴承配合,轴承设置在轴承座上,轴承座固连在所述连接架上。Further, the swing arm is provided with a rotating shaft, and the rotating shaft cooperates with the bearing, the bearing is arranged on the bearing seat, and the bearing seat is fixedly connected to the connecting frame.
有益效果是:利于摆臂的稳定支撑和顺畅摆动。The beneficial effect is that it is beneficial to the stable support and smooth swing of the swing arm.
进一步地,所述可调式支撑机构包括支撑杆,支撑杆设在所述摆臂的外侧,支撑杆能够用于将所述摆臂锁定在向内摆动的极限位置处;Further, the adjustable support mechanism includes a support rod, which is arranged on the outside of the swing arm, and the support rod can be used to lock the swing arm at the limit position of inward swing;
所述可调式支撑机构包括固定设置的导向架和固定设置的限位板,所述支撑杆滑动连接在导向架上,所述支撑杆转动连接在导向架上,所述支撑杆能沿内外方向滑动,所述支撑杆上连接有侧杆,侧杆向支撑杆的侧方向延伸,限位板位于支撑杆的侧向,限位板面向支撑杆设置,限位板上设有第一槽口,第一槽口上端开口;The adjustable support mechanism includes a fixed guide frame and a fixed limit plate, the support rod is slidably connected to the guide frame, the support rod is rotatably connected to the guide frame, and the support rod can move along the inner and outer directions. Sliding, the support rod is connected with a side rod, the side rod extends to the side of the support rod, the limit plate is located on the side of the support rod, the limit plate is set facing the support rod, and the limit plate is provided with a first notch , the upper end of the first notch is open;
当侧杆位于第一槽口中的时候,所述支撑杆将所述摆臂锁定在向内摆动的极限位置处;When the side bar is located in the first notch, the support bar locks the swing arm at an inwardly swinging limit position;
所述支撑杆的外端设有辅助板,所述可调式机构设有光电开关,辅助板用于调整所述光电开关反馈信号的接收情况。The outer end of the support rod is provided with an auxiliary board, the adjustable mechanism is provided with a photoelectric switch, and the auxiliary board is used to adjust the reception of the feedback signal of the photoelectric switch.
有益效果是:利于降低将料卷预存至本发明上的难度——当料卷依然被除本发明之外的因素(其他设备或人员抬升)的外力抬升的作用时,料卷未压在插头件上,摆臂尤其在弹性元件的作用下仍具有很大的向外摆动的趋势,此时通过支撑杆将摆臂的位置锁定,利于该支撑杆维持在该端的料卷中心筒中,进而利于腾出手去将另一个支撑杆与料卷中心筒的另一端安装到位。利于通过光电开关的检测信号来间接反馈支撑组件中的摆臂的锁定情况,而光电开关的检测信号能够用于自动化的控制过程。Beneficial effect is: it is beneficial to reduce the difficulty of pre-storing the material roll on the present invention——when the material roll is still lifted by the external force of factors other than the present invention (other equipment or personnel lifting), the material roll is not pressed on the plug On the part, the swing arm still has a great tendency to swing outwards, especially under the action of the elastic element. At this time, the position of the swing arm is locked by the support rod, which is beneficial to maintain the support rod in the central cylinder of the material roll at this end, and further facilitates Free up your hands to fit the other support rod into place with the other end of the roll center barrel. It is beneficial to indirectly feed back the locking condition of the swing arm in the support assembly through the detection signal of the photoelectric switch, and the detection signal of the photoelectric switch can be used in an automatic control process.
进一步地,所述限位板上设有第二槽口,第二槽口位于所述第一槽口的外侧,第二槽口能用于放置所述侧杆。Further, the limiting plate is provided with a second notch, the second notch is located outside the first notch, and the second notch can be used to place the side bar.
有益效果是:便于将支撑杆维持在解除对摆臂锁定的状态下。The beneficial effect is: it is convenient to maintain the support rod in the state of unlocking the swing arm.
进一步地,所述插头件上连接有挡板,所述插头件向挡板的内侧延伸,所述插头件的内端呈半球形。Further, a baffle is connected to the plug, the plug extends to the inside of the baffle, and the inner end of the plug is hemispherical.
有益效果是:挡板利于对料卷中心筒限位,避免料卷中心筒滑落。插头件呈半球形,利于取料的自动释放动作的顺畅性。The beneficial effect is that the baffle plate is beneficial to limit the position of the center cylinder of the material roll and prevent the center cylinder of the material roll from slipping. The plug is in a hemispherical shape, which is beneficial to the smoothness of the automatic release action of the reclaimer.
进一步地,各所述第二传感器与所述控制器通信连接,所述控制器与所述上料提示装置通信连接,当所有的第二传感器检出对应摆臂未处于向内摆动的极限位置的时候,所述上料提示装置进行提示。Further, each of the second sensors is connected in communication with the controller, and the controller is connected in communication with the feeding reminder device. When all the second sensors detect that the corresponding swing arm is not at the limit position of the inward swing When, the material feeding prompting device gives a prompt.
有益效果是:便于进行自动化的料卷补充工作。The beneficial effect is that it is convenient to carry out automatic material roll replenishment work.
料卷自动化取用方法,使用上述的料卷缓存系统,通过所述机械手来取用位于支撑组件上的料卷;A method for automatically fetching material rolls, using the above-mentioned material roll caching system, and using the manipulator to access the material rolls located on the support assembly;
所述支撑组件能够被取用所搭载料卷的信号逻辑条件为,所述第一传感器检测到车架到位且位于同一组支撑组件中的各第二传感器都检测到对应的摆臂处于向内摆动的极限位置。The logical condition for the support assembly to be able to access the loaded material roll is that the first sensor detects that the vehicle frame is in place and each second sensor located in the same group of support assemblies detects that the corresponding swing arm is inward. swing limit position.
有益效果是:利于自动化控制过程中,自动地判断是否已经做好上料准备。The beneficial effect is that it is beneficial to automatically judge whether the feeding preparation is ready during the automatic control process.
料卷自动化取用方法,使用机械手和上述所述的料卷缓存系统,通过所述机械手来取用位于支撑组件上的料卷;A method for automatic retrieving of material rolls, using a manipulator and the above-mentioned material roll caching system, through which the manipulators are used to take the material rolls on the support assembly;
所述支撑组件能够被取用所搭载料卷的信号逻辑条件为,所述第一传感器检测到车架到位且位于同一组支撑组件中的各第二传感器都检测到对应的摆臂处于向内摆动的极限位置,所述光电开关检测到所述辅助板处于侧杆从第一槽口中移除的状态下。The logical condition for the support assembly to be able to access the loaded material roll is that the first sensor detects that the vehicle frame is in place and each second sensor located in the same group of support assemblies detects that the corresponding swing arm is inward. In the limit position of the swing, the photoelectric switch detects that the auxiliary plate is in a state where the side bar is removed from the first notch.
有益效果是:利于自动化控制过程中,自动地判断是否做好卷上料准备。The beneficial effect is that it is beneficial to automatically judge whether the roll feeding preparation is done in the process of automatic control.
附图说明Description of drawings
图1为本发明实施方式的示意图;Fig. 1 is the schematic diagram of the embodiment of the present invention;
图2为车架的示意图;Fig. 2 is the schematic diagram of vehicle frame;
图3为可调式支撑机构的主视示意图;Figure 3 is a schematic front view of the adjustable support mechanism;
图4为可调式支撑机构的俯视示意图;Figure 4 is a schematic top view of the adjustable support mechanism;
图5为图4的F-F剖视示意图;Fig. 5 is the F-F sectional schematic diagram of Fig. 4;
图6为图4的G-G剖视示意图;Fig. 6 is a G-G sectional schematic diagram of Fig. 4;
图7为料卷在一组支撑组件上的放置方式示意图;Fig. 7 is a schematic diagram of a placement method of a material roll on a set of support components;
图8为图7中的H部分的放大图;Figure 8 is an enlarged view of part H in Figure 7;
图9为上料提示原理示意图;Figure 9 is a schematic diagram of the principle of feeding reminder;
图中:1摆臂,11转轴,12插头件,13挡板,14第一吊环,2连接架,21限位件,22轴承,23轴承座,24导向架,25限位板,251第一槽口,252第二槽口,253第二吊环,26螺栓组,27固定板,28支架,3弹性元件,4车架,41万向轮,5支撑杆,51侧杆,52辅助板,6料卷,61料卷中心筒,7限位架。Among the figure: 1 swing arm, 11 rotating shaft, 12 plug piece, 13 baffle plate, 14 the first lifting ring, 2 connecting frame, 21 limit piece, 22 bearing, 23 bearing seat, 24 guide frame, 25 limit plate, 251 the first One notch, 252 second notch, 253 second lifting ring, 26 bolt group, 27 fixed plate, 28 bracket, 3 elastic element, 4 vehicle frame, 41 universal wheel, 5 support bar, 51 side bar, 52 auxiliary plate , 6 material rolls, 61 material roll center tubes, 7 limit frames.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,料卷缓存系统,包括限位架7和车架4,使用的时候将限位架7通过地脚螺栓固连在车间地面上。车架上设有支撑组件和轮组,轮组用于便于车架的转运工作——比如,在料卷的堆垛处将料卷安装到对应的支撑组件上,然后通过车架4将安装好的料卷转运至自动化生产线的附近,待自动化生产线上的机械手取用。在车架的底部设置四个万向轮41来组成轮组,其中两个万向轮41带有万向轮锁紧装置,万向轮锁紧装置能够用于将对应的万向轮锁紧。限位架7用于为车架4限位和定位,车架4的底部呈矩形,限位架7的底部呈一端开口的矩形,限位架7底部的开口用于推入车架4。限位架7上设有用于检测车架4是否到位的第一传感器71。支撑组件包括两个相对设置的可调式支撑机构,在A、B、C和D处各设置一个可调式支撑机构,其中位于A处和B处的可调式支撑机构构成一组支撑组件;位于C处和D处的可调式支撑机构构成另一组支撑组件。可调式支撑机构包括摆臂1,摆臂1的内侧设有插头件12,插头件12用于插接在料卷中心筒的端部。摆臂1转动设置在可调式支撑机构中,插头件12能随所在的摆臂1摆动,摆臂1在可调式支撑机构中的转动轴线与插头件12的朝向垂直,可调式支撑机构中设有限位件21。限位件21用于限制摆臂1向内摆动的极限位置,可调式支撑机构设有第二传感器,第二传感器用于检测所述摆臂1是否处于向内摆动的极限位置——可在支架28上焊固一个第二传感器连接架,第二传感器连接架用于连接第二传感器,第二传感器可采用光电式传感器,将该第二传感器与对应的摆臂1相对设置。当所述摆臂1处于向内摆动的极限位置的时候,位于摆臂1上的插头件12平向设置。As shown in FIG. 1 , the coil buffer system includes a
如图2至图6所示,可调式支撑机构包括摆臂1。插头件12设置在摆臂1上,将插头件12转动设置在对应的摆臂1上。插头件12的朝向相对于摆臂1而言固定。摆臂1转动设置在可调式支撑机构中,摆臂1在可调式支撑机构中的转动轴线与插头件12的朝向垂直。摆臂1上设有转轴11,将转轴11固连在摆臂1上。转轴11的轴线即为摆臂1在可调式支撑机构中的转动轴线,转轴11的轴线与插头件12的朝向相垂直。转轴11与轴承22配合,轴承22设置在轴承座23上,轴承座23固连在连接架2上。可调式支撑机构包括连接架2,连接固连在车架4上,摆臂1转动连接在连接架2上。可调式支撑机构中设有限位件21,限位件21用于限制摆臂1向内摆动的极限位——在连接架上固连用于支撑限位件21的支架,采用一杆件作为限位件21,该限位件21横亘在摆臂1的内侧。当摆臂(1)处于向内摆动的极限位置的时候,位于摆臂1上的插头件12平向设置。As shown in FIGS. 2 to 6 , the adjustable support mechanism includes a swing arm 1 . The
如图7和图8所示,本发明在使用的时候,所搭载的料卷6包括料卷中心筒61。料卷中心筒61的内径要大于插头件12的外径。料卷6安装到支撑组件上的一种方式过程为:通过起重装置配合人工或者全部人工的方式,将料卷中心筒61的朝向和高度调节至合适的位置→人工向内摆动各摆臂1,进而使插头件12处于平向并插入到料卷中心筒61的端部→将料卷6释放→在料卷自重的作用下,料卷中心筒61内圈的上侧压在插头件12的上侧,该结果导致摆臂1维持在向内翻转的极限位置处,进而将料卷中心筒61维持在被托举状态,也就是将料卷6维持在被托举的状态下。As shown in FIG. 7 and FIG. 8 , when the present invention is in use, the loaded material roll 6 includes a material roll
如图1至图8所示,料卷缓存系统的有益效果是,便于机械手支撑取用料卷,搭载在本发明上的料卷被机械手拾取的过程中,利于随拾取动作的进行自动释放料卷。本发明的使用方式为,先将料卷预放至支撑组件上,以备生产线上的机械手取用。机械手拾取位于本发明上的料卷6的过程中,当料卷6被向上拾取的时候,会逐渐解除料卷中心筒61对于插头件12的压力,并逐渐的转化为对插头件12向上的抬升,该抬升作用使摆臂1向外侧翻转,进而使插头件12从料卷中心筒的端部脱离出来,进而实现支撑的自动解除工作。若机械手采用从两侧向内挤压的方式从本发明进行料卷进行拾取,那么拾取前由于预放在支撑组件上的料卷的外圆周方向均不承受压力,那么利于机械手从两侧对料卷6夹实,进而利于稳定的夹取工作。若机械手若采用包含式的拾取方式,那么机械手利于绕到被支撑在支撑组件上的料卷的下侧,在进行包含式拾取工作的时候,利于对料卷形成保护。同时,料卷缓存系统,还具有便于与机械手配合进行自动化的料卷取用工作——利于控制系统通过第一传感器和第二传感器的反馈信号来判断料卷缓存系统是否做好上料准备,进而便于自动化取料工作的进行。料卷自动化取用方法,比如一种取用方法为:使用上述的料卷缓存系统,通过机械手来取用位于支撑组件上的料卷;支撑组件能够被取用所搭载料卷的信号逻辑条件为:第一传感器检测到车架到位且位于同一组支撑组件中的各第二传感器都检测到对应的摆臂处于向内摆动的极限位置。这是利于进行自动化控制工作的。As shown in Figures 1 to 8, the beneficial effect of the material roll buffer system is that it is convenient for the manipulator to support and take the material roll, and when the material roll carried on the present invention is picked up by the manipulator, it is beneficial to automatically release the material with the picking action. roll. The use method of the present invention is to pre-load the material roll on the support assembly, so as to be taken by the manipulator on the production line. During the process of the manipulator picking up the material roll 6 located on the present invention, when the material roll 6 is picked up, it will gradually release the pressure of the material roll
如图2所示,可调式支撑机构包括弹性元件3,摆臂1与弹性元件3连接,弹性元件3用于使摆臂1具有向外摆动的趋势。采用拉簧来作为弹性元件3使用,在摆臂1上设置一个第一吊环14,在限位板25上连接一个第二吊环253,限位板固连在连接架2上,将弹性元件3的一端连接在第一吊环14上,将弹性元件3的另一端连接在第二吊环253上。当位于生产线上的机械手取用预存在本发明上的料卷的过程中,料卷一旦被向上抬升,在弹性元件3的作用下,摆臂会快速向外摆动,进而利于插头件快速地脱离料卷中心筒。As shown in FIG. 2 , the adjustable support mechanism includes an
如图2至图6所示,可调式支撑机构包括支撑杆5,支撑杆5设在摆臂1的外侧,支撑杆5能够用于将摆臂1锁定在向内摆动的极限位置处。利于降低将料卷预存至本发明上的难度——当料卷依然被除了本实用新新型之外的因素(其他设备或人员抬升)的外力抬升的作用时,料卷未压在插头件上,摆臂尤其在弹性元件的作用下仍具有很大的向外摆动的趋势,此时通过支撑杆将摆臂的位置锁定,利于该支撑杆维持在该端的料卷中心筒的中,进而利于腾出手去将另一个支撑杆与料卷中心筒的另一端安装到位。支撑杆5对摆臂的锁紧也利于在移动车架转运过程中有效的避免摆臂1向外摆动的问题;进而在料卷随车架转运过程中利于保证料卷在支撑组件上放置的稳定性。As shown in FIGS. 2 to 6 , the adjustable support mechanism includes a
如图2至图6所示,可调式支撑机构包括固定设置的导向架24和固定设置的限位板25,支撑杆5滑动连接在导向架24上。以位于同一组支撑组件中的两个可调式支撑机构为参照来定义内外,且将这两个可调式支撑机构视为俩质点,内外方向指的是与这俩可调式支撑机构的连线平行的方向,其中,这俩可调式支撑机构之间的区域为内侧,支撑杆5能沿内外方向滑动,支撑杆5上连接有侧杆51,侧杆51向支撑杆5的侧方向延伸,限位板25位于支撑杆5的侧向,限位板25面向支撑杆5设置,限位板25上设有第一槽口251,第一槽口251上端开口,支撑杆5转动连接在导向架24上。当侧杆51位于第一槽口251中的时候,支撑杆5将摆臂1锁定在向内摆动的极限位置处。利于将摆臂牢固的锁定在向内摆动的极限位置。As shown in FIGS. 2 to 6 , the adjustable support mechanism includes a fixed
如图2至图6所示,支撑杆5的外端设有辅助板52,辅助板52用于调整所述光电开关反馈信号的接收情况。光电开关反馈信号的接收情况用于反应支撑杆5的位置,或者说反应支撑杆5是否处于锁定摆臂的状态,本发明做好料卷被机械手取用的一个必要条件是支撑杆5解除了对摆臂的锁定,在自动化控制过程中,通过光电开关来及时反馈该条件状态。限位板25上设有第二槽口252,第二槽口252位于第一槽口251的外侧,第二槽口252能用于放置侧杆51。采用双头式的光电开关,双头式的光电开关指的是包括一个光发射头和一个光接收头的一类光电开关,将光发射头设置在辅助板52的一侧,将光接收头设置在辅助板的另一侧。当侧杆51在第一槽口251中的时候,辅助板52处于未阻断光接收头和光发射头光路的位置处,也就是光电开关的反馈情况为有反馈信号;当侧杆51在第二槽口252的时候,锁定解除,辅助板处于阻断光接收头和光发射头之间的光路的位置处,也就是光电开关的反馈情况为无信号反馈。进而用于反馈锁定是否接触。As shown in FIG. 2 to FIG. 6 , an
如图2至图6所示,插头件12上连接有挡板13,插头件12向挡板13的内侧延伸,插头件12的内端呈半球形。利于快速释放料卷,利于避免插头件12的内端对料卷中心筒造成划伤。As shown in FIGS. 2 to 6 , a
如图9所示,各第二传感器与控制器通信连接,控制器与上料提示装置通信连接,当所有的第二传感器检出对应摆臂未处于向内摆动的极限位置的时候,上料提示装置进行提示。可采用警报器作为上料提示装置,可通过警报器的警报声音来作为上料提示。也可通过工控机或计算机的人机交互界面来进行上料提示工作。这在批量化的生产过程中,方便自动而又及时的进行上料提醒工作。As shown in Figure 9, each second sensor is connected to the controller in communication, and the controller is connected to the feeding reminder device in communication. When all the second sensors detect that the corresponding swing arm is not in the limit position of inward swing, the feeding The prompting device prompts. The alarm can be used as a material loading prompt device, and the alarm sound of the alarm can be used as a material loading prompt. It is also possible to carry out the feeding prompt work through the industrial computer or the human-computer interaction interface of the computer. This facilitates automatic and timely material loading reminders in the mass production process.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310091651.5A CN116198795A (en) | 2023-02-03 | 2023-02-03 | Coil caching system, automatic retrieval method for material coils |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310091651.5A CN116198795A (en) | 2023-02-03 | 2023-02-03 | Coil caching system, automatic retrieval method for material coils |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116198795A true CN116198795A (en) | 2023-06-02 |
Family
ID=86518565
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310091651.5A Pending CN116198795A (en) | 2023-02-03 | 2023-02-03 | Coil caching system, automatic retrieval method for material coils |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116198795A (en) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8721965D0 (en) * | 1986-09-20 | 1987-10-28 | Isowa Industry Co | Linerboard roll mounting device |
JP2015196080A (en) * | 2014-04-02 | 2015-11-09 | 有限会社景松開発 | Toilet paper holding tool |
CN108975022A (en) * | 2018-06-07 | 2018-12-11 | 营口中捷仕达隔板有限公司 | The on-line automatic cutting device of ultra-fine fibre glass battery separator and its control method |
CN209010008U (en) * | 2018-09-25 | 2019-06-21 | 浙江吉利汽车有限公司 | A self-opening and closing body hanger |
CN110171735A (en) * | 2019-06-05 | 2019-08-27 | 无锡先导智能装备股份有限公司 | A kind of automatic roll-changing device and change of lap method |
CN216736691U (en) * | 2021-10-09 | 2022-06-14 | 无锡先导智能装备股份有限公司 | Material roll feeding system |
CN217807646U (en) * | 2022-05-27 | 2022-11-15 | 陕西北人印刷机械有限责任公司 | Auxiliary feeding device applied to unreeling of coating machine |
CN219669387U (en) * | 2023-02-03 | 2023-09-12 | 山东瑞邦智能装备股份有限公司 | Material roll pre-storing device |
-
2023
- 2023-02-03 CN CN202310091651.5A patent/CN116198795A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB8721965D0 (en) * | 1986-09-20 | 1987-10-28 | Isowa Industry Co | Linerboard roll mounting device |
JP2015196080A (en) * | 2014-04-02 | 2015-11-09 | 有限会社景松開発 | Toilet paper holding tool |
CN108975022A (en) * | 2018-06-07 | 2018-12-11 | 营口中捷仕达隔板有限公司 | The on-line automatic cutting device of ultra-fine fibre glass battery separator and its control method |
CN209010008U (en) * | 2018-09-25 | 2019-06-21 | 浙江吉利汽车有限公司 | A self-opening and closing body hanger |
CN110171735A (en) * | 2019-06-05 | 2019-08-27 | 无锡先导智能装备股份有限公司 | A kind of automatic roll-changing device and change of lap method |
CN216736691U (en) * | 2021-10-09 | 2022-06-14 | 无锡先导智能装备股份有限公司 | Material roll feeding system |
CN217807646U (en) * | 2022-05-27 | 2022-11-15 | 陕西北人印刷机械有限责任公司 | Auxiliary feeding device applied to unreeling of coating machine |
CN219669387U (en) * | 2023-02-03 | 2023-09-12 | 山东瑞邦智能装备股份有限公司 | Material roll pre-storing device |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2558229B2 (en) | Roll-shaped article loading device and loading method | |
CN105397831B (en) | A kind of multi-sucker mechanical hand of crawl irregularly shaped object | |
CN105253400B (en) | A kind of automatic coating system of cable | |
CN212526731U (en) | Multifunctional combined device for automatically installing server CPU | |
CN219669387U (en) | Material roll pre-storing device | |
CN116198795A (en) | Coil caching system, automatic retrieval method for material coils | |
CN115716590A (en) | Tray turnover device, automated production line and tray turnover method | |
CN110451145A (en) | Electronics charging tray loading and unloading equipment | |
CN211788960U (en) | Semiconductor conveying machine | |
CN210189785U (en) | Be applied to hierarchical categorised grabbing device of fruit | |
CN220243647U (en) | A new type of plastic reel packaging equipment | |
CN216884030U (en) | A kind of protective tooling for internal access and storage | |
CN213325548U (en) | Feeding device | |
CN211208416U (en) | Wafer clamping device | |
CN213355236U (en) | Engineering detects uses sample strorage device | |
JP4488298B2 (en) | Transfer machine | |
CN115872082A (en) | Control method for self-adaptive access of multiple types of steel cylinders | |
CN211360430U (en) | Bottle cap locking mechanism | |
WO2024036653A1 (en) | Automatic material-preparation system | |
CN110525324B (en) | Electronic locking device | |
CN217147902U (en) | Shimadzu transfer device | |
CN206502371U (en) | Automate novel intelligent cylinder block arranging machine | |
CN211615610U (en) | Snatch arm | |
CN116062476B (en) | Method for automatically correcting and taking glass sheet by mechanical arm and sheet taking device | |
CN222867632U (en) | Semiconductor test dotting and drying machine |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |