CN116197379A - Sand mould forming die for inner cavity sand core of butterfly valve body - Google Patents

Sand mould forming die for inner cavity sand core of butterfly valve body Download PDF

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Publication number
CN116197379A
CN116197379A CN202310304221.7A CN202310304221A CN116197379A CN 116197379 A CN116197379 A CN 116197379A CN 202310304221 A CN202310304221 A CN 202310304221A CN 116197379 A CN116197379 A CN 116197379A
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wall
sliding
sand
inner cavity
butterfly valve
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CN202310304221.7A
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CN116197379B (en
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孙雄
牛方勇
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Wuhu Jinmao Liquid Science and Technolgoy Co Ltd
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Wuhu Jinmao Liquid Science and Technolgoy Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/2084Manipulating or transferring devices for evacuating cast pieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218Cooling or heating equipment for dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/02Turning or transposing moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • B22D33/04Bringing together or separating moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention discloses a sand mould forming mould for a sand core in an inner cavity of a butterfly valve body, which relates to the technical field of forming moulds and comprises a lower mould mechanism, wherein an upper driving mechanism and a lower driving mechanism are fixedly arranged between the outer surface walls of the lower mould mechanism. According to the invention, after the heat conducting plate and the sealing plate are clamped with each other, a finished cooling groove channel can be formed after the first cooling groove and the second cooling groove, under the action of the control valve, the connecting pipe and the cooling groove channel can be communicated, so that dry ice is conveyed into the channel, the heat at the top of the heat conducting plate can be effectively transferred downwards, after the dry ice is contacted with the heat, the heat can be effectively adsorbed in the vaporization process, and then generated gas can be discharged from the output pipe, and the cooling treatment of castings can be accelerated in the cooling mode, so that the cooling time is effectively shortened, and the sound field efficiency is improved.

Description

一种蝶阀阀体内腔砂芯的砂模成型模具A sand mold forming mold for a sand core in the inner cavity of a butterfly valve

技术领域technical field

本发明涉及成型模具技术领域,具体为一种蝶阀阀体内腔砂芯的砂模成型模具。The invention relates to the technical field of forming molds, in particular to a sand mold forming mold for a sand core in the inner cavity of a butterfly valve.

背景技术Background technique

蝶阀又叫翻板阀,是一种结构简单的调节阀,可用于低压管道介质的开关控制的蝶阀是指关闭件(阀瓣或蝶板)为圆盘,围绕阀轴旋转来达到开启与关闭的一种阀,阀门可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动。在管道上主要起切断和节流作用。蝶阀启闭件是一个圆盘形的蝶板,在阀体内绕其自身的轴线旋转,从而达到启闭或调节的目的。Butterfly valve, also known as flap valve, is a regulating valve with simple structure, which can be used for switching control of low-pressure pipeline medium. A kind of valve, the valve can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. It mainly plays the role of cutting and throttling on the pipeline. The opening and closing part of the butterfly valve is a disc-shaped butterfly plate that rotates around its own axis in the valve body to achieve the purpose of opening and closing or adjustment.

砂模铸造是应用广泛的铸造形式。 正如名称所示,就是用砂子制造铸模。 砂模铸造需要在砂子中放入成品零件模型或木制模型(模样),然后在模样周围填满砂子,开箱取出模样以后砂子形成铸模。Sand casting is a widely used form of casting. As the name suggests, sand is used to make molds. Sand mold casting needs to put the finished part model or wooden model (pattern) in the sand, then fill the sand around the pattern, and take out the pattern after opening the box to form the mold.

现有技术中,如中国专利申请为:CN 113134571 A中的一种覆膜砂成型模具,包括壳体组件、调温组件、注料组件,其中壳体组件包括上模具和下模具,上模具和下模具内部包括成型腔;调温组件置于壳体组件内部,包括设于成型腔端部的调温片以及置于壳体组件和调温片内部的调温孔道,调温孔道于调温片及壳体组件内部之间进行温度调节;注料组件通过集流阀与壳体组件连通,以及连接各个集流阀的径流管道。本发明提供的一种覆膜砂成型模具,通过调温组件能够使得铸造过程中,铸件表面温度均衡,在铸造完成后对模具进行加速冷却,从而减少加工铸造时间,节约成本,覆膜砂在加工时需要注入各类改性剂,由于改性剂的增加时间不同,因此设有注料组件,能在预设时间里加入改性剂,提高生产效率。In the prior art, for example, the Chinese patent application is: a kind of coated sand forming mold in CN 113134571 A, including a shell assembly, a temperature adjustment assembly, and a material injection assembly, wherein the shell assembly includes an upper mold and a lower mold, and the upper mold The interior of the mold and the lower mold includes a molding cavity; the temperature regulating component is placed inside the shell component, including a temperature regulating plate located at the end of the forming cavity and a temperature regulating channel placed inside the shell component and the temperature regulating plate. The temperature is regulated between the temperature plate and the inside of the shell assembly; the injection assembly is communicated with the shell assembly through the collecting valve, and the runoff pipes connected to each collecting valve. The coated sand forming mold provided by the invention can balance the surface temperature of the casting during the casting process through the temperature adjustment component, and accelerate the cooling of the mold after the casting is completed, thereby reducing the processing and casting time and saving costs. Various modifiers need to be injected during processing. Since the time for adding modifiers is different, there is an injection unit, which can add modifiers within a preset time to improve production efficiency.

上述设备虽然能够减少加工铸造时间,节约成本,能在预设时间里加入改性剂,提高生产效率,但是将高温的液体导入到砂模的内部时,一般都是将覆膜砂模具静置,使其自然冷却,从而会导致冷却时间长,而且浇注之后的覆膜砂模具也是静置冷却的,从而就会使得铸件冷却时间长,进而影响生产效率。Although the above-mentioned equipment can reduce processing and casting time, save costs, and can add modifiers within the preset time to improve production efficiency, when introducing high-temperature liquid into the interior of the sand mold, the coated sand mold is generally left to stand , allowing it to cool naturally, which will lead to a long cooling time, and the coated sand mold after pouring is also left to cool, which will make the cooling time of the casting long, which will affect the production efficiency.

发明内容Contents of the invention

本发明的目的在于提供一种蝶阀阀体内腔砂芯的砂模成型模具,以解决上述背景技术提出针对设备在原料注塑完成之后,容易导致内部的铸件是自然静止冷却,容易导致其冷却时间过长,影响生产效率的问题。The purpose of the present invention is to provide a sand mold for forming a sand core in the inner cavity of a butterfly valve to solve the above-mentioned background technology. It is proposed that after the raw material injection molding of the equipment is completed, the internal castings are likely to be naturally statically cooled, and the cooling time is likely to be too long. Long, the problem that affects production efficiency.

为实现上述目的,本发明提供如下技术方案:一种蝶阀阀体内腔砂芯的砂模成型模具,包括下模机构,所述下模机构的外表壁之间固定安装有上下驱动机构,所述下模机构的外表壁固定安装有两个左右驱动机构,所述下模机构的外壁一侧固定安装有降温机构;In order to achieve the above object, the present invention provides the following technical solutions: a sand mold forming mold for a sand core in the inner cavity of a butterfly valve, including a lower mold mechanism, and an upper and lower drive mechanism is fixedly installed between the outer and outer walls of the lower mold mechanism. Two left and right driving mechanisms are fixedly installed on the outer wall of the lower mold mechanism, and a cooling mechanism is fixedly installed on one side of the outer wall of the lower mold mechanism;

所述降温机构包括有两个安装架,两个所述安装架的顶部之间固定安装有干冰箱,所述干冰箱的顶部固定连通有注塑管,所述注塑管的内表壁之间活动插设有密封塞,所述干冰箱的底部固定连通有控制阀,所述控制阀的输出端固定连通有连接管。The cooling mechanism includes two installation racks, a dry refrigerator is fixedly installed between the tops of the two installation racks, and the top of the dry refrigerator is fixedly connected with an injection pipe, and the inner and outer walls of the injection pipe are movable A sealing plug is inserted, a control valve is fixedly communicated with the bottom of the dry refrigerator, and a connecting pipe is fixedly communicated with an output end of the control valve.

优选的,所述下模机构包括有两个支撑架,两个所述支撑架的底部均固定插设有两个支撑柱,两个所述支撑架的顶部固定安装有密封板,所述密封板的内壁底部开设有第一冷却槽,所述密封板的外壁一侧开设有连接口,所述连接口的输出端固定连通有输出管,所述输出管的输出端固定连通有防尘罩。Preferably, the lower mold mechanism includes two support frames, two support columns are fixedly inserted at the bottom of the two support frames, and a sealing plate is fixedly installed on the top of the two support frames, and the sealing plate A first cooling groove is opened at the bottom of the inner wall of the plate, and a connecting port is opened on one side of the outer wall of the sealing plate, the output end of the connecting port is fixedly connected with an output pipe, and the output end of the output pipe is fixedly connected with a dust cover .

优选的,所述密封板的内表壁之间活动嵌设有导温板,所述导温板的底部开设有第二冷却槽,所述导温板的外表壁固定安装有两个连接块,两个所述连接块的外壁一侧均开设有嵌设槽。Preferably, a temperature-conducting plate is movably embedded between the inner and outer walls of the sealing plate, a second cooling groove is provided at the bottom of the temperature-conducting plate, and two connecting blocks are fixedly installed on the outer wall of the temperature-conducting plate , One side of the outer wall of the two connecting blocks is provided with embedding grooves.

优选的,两个所述连接块的外壁一侧均开设有第一滑动槽,两个所述第一滑动槽的内表壁均滑动嵌设有第一滑条,两个所述第一滑条的外表壁之间固定安装有下模具。Preferably, one side of the outer wall of the two connecting blocks is provided with a first sliding groove, and the inner surface walls of the two first sliding grooves are all slidably embedded with a first sliding bar, and the two first sliding grooves A lower mold is fixedly installed between the outer walls of the bars.

优选的,所述下模具的外壁一侧开设有两个固定槽,两个所述固定槽的内表壁均活动嵌设有固定块,两个所述固定块的外壁一侧之间固定安装有侧板,所述侧板的外表壁固定安装有两个第二滑条。Preferably, one side of the outer wall of the lower mold is provided with two fixing grooves, the inner surface walls of the two fixing grooves are movably embedded with fixing blocks, and the outer walls of the two fixing blocks are fixedly installed on one side. There are side plates, and two second sliding bars are fixedly installed on the outer wall of the side plates.

优选的,所述上下驱动机构包括有四个滑动座,四个所述滑动座的内部均开设有移动槽,四个所述移动槽的内部均滑动嵌设有第一联动板,四个所述滑动座的内部均固定安装有电动伸缩杆,且四个电动伸缩杆的输出端均与第一联动板的底部固定连接。Preferably, the up and down driving mechanism includes four sliding seats, and the insides of the four sliding seats are all provided with moving grooves, and the insides of the four moving grooves are all slidably embedded with a first linkage plate, and the four sliding seats Electric telescopic rods are fixedly installed inside the sliding seats, and the output ends of the four electric telescopic rods are all fixedly connected to the bottom of the first linkage plate.

优选的,四个所述第一联动板的外表壁之间固定安装有上模具,所述上模具的底部固定安装有注塑块,所述上模具的外表壁固定安装有两个嵌设块。Preferably, an upper mold is fixedly installed between the outer walls of the four first linkage plates, an injection block is fixedly installed on the bottom of the upper mold, and two embedded blocks are fixedly installed on the outer wall of the upper mold.

优选的,所述左右驱动机构包括有两个U形架,两个所述U形架的顶部均开设有一组第二滑动槽,两组所述第二滑动槽的内表壁均滑动嵌设有滑块。Preferably, the left and right driving mechanisms include two U-shaped frames, and a set of second sliding grooves are provided on the tops of the two U-shaped frames, and the inner surfaces of the two sets of the second sliding grooves are slidingly embedded. There are sliders.

优选的,两组所述滑块的外表壁之间均固定安装有第二联动板,两个所述第二联动板的外壁一侧均固定插设有气缸。Preferably, a second linkage plate is fixedly installed between the outer walls of the two sets of sliders, and a cylinder is fixedly inserted on one side of the outer walls of the two second linkage plates.

优选的,两个所述连接块的外壁一侧均与两组滑动座的外壁一侧固定连接,所述密封板的外表壁与两个U形架的外壁一侧固定连接,所述安装架的外壁一侧与密封板的外壁一侧固定连接,两个所述嵌设块的外表壁均活动插设在嵌设槽的内部,所述连接管的输出端与第一冷却槽以及第二冷却槽彼此之间的输入端相连通,所述注塑块的外表壁活动插设在下模具与侧板的内部。Preferably, one side of the outer wall of the two connecting blocks is fixedly connected to one side of the outer wall of the two sets of sliding seats, the outer wall of the sealing plate is fixedly connected to the outer wall side of the two U-shaped frames, and the mounting frame One side of the outer wall of the sealing plate is fixedly connected to one side of the outer wall of the sealing plate, and the outer walls of the two embedded blocks are movably inserted in the inside of the embedded groove, and the output end of the connecting pipe is connected to the first cooling groove and the second cooling groove. The input ends of the cooling grooves communicate with each other, and the outer wall of the injection block is movably inserted in the lower mold and the side plate.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明中,通过在下模机构与降温机构的作用下,首先导温板与密封板相互卡合之后,能够使第一冷却槽和第二冷却槽之后形成一个完成的冷却槽通道,在控制阀的作用下,能够实现连接管与冷却槽通道实现连通作用下,从而将干冰输送到通道的内部,并且导温板能够将顶部的热量有效地向下传递,当干冰与这种热量相接触之后,能够瞬间汽化,并且在这种汽化过程中能够将热量进行有效吸附处理,随后产生的气体能够从输出管排输出去,并且通过这种降温的方式,能够加快对铸件的冷却处理,从而有效缩短冷却时间,进而提高声场效率。In the present invention, under the action of the lower mold mechanism and the cooling mechanism, firstly, after the temperature guide plate and the sealing plate are engaged with each other, a complete cooling groove channel can be formed after the first cooling groove and the second cooling groove, and the control valve Under the action of the connecting pipe and the channel of the cooling tank, the connection between the connecting pipe and the channel of the cooling tank can be realized, so that the dry ice can be transported to the inside of the channel, and the heat conduction plate can effectively transfer the heat at the top downward. When the dry ice comes into contact with this heat , can be instantly vaporized, and the heat can be effectively adsorbed during this vaporization process, and the gas generated subsequently can be discharged from the output pipe, and through this cooling method, the cooling process of the casting can be accelerated, thus effectively The cooling time is shortened, which in turn improves the efficiency of the sound field.

本发明中,通过在下模机构、左右驱动机构的作用下,首先两个气缸能够分别带动下模具与侧板进行相反移动,使得两者进行分离处理,成型模块拼接所形成与定模间的分型面表面简单,以便于脱模,并且气缸能够将成型模具有效移除整体设备内部,从而也方便将产品取出。In the present invention, under the action of the lower mold mechanism and the left and right driving mechanisms, firstly, the two cylinders can respectively drive the lower mold and the side plates to move in opposite directions, so that the two can be separated, and the separation between the molded modules and the fixed mold can be achieved. The molding surface is simple to facilitate demoulding, and the cylinder can effectively remove the forming mold from the inside of the overall device, thereby facilitating the removal of the product.

本发明中,通过在下模机构、上下驱动机构的作用下,首先通过设备自身驱动的作用,能够带动设备进行自身调节处理,并且集注塑、冷却、脱模、一体化的生产,能够有效减少人工操作的过程,不仅节省成本,也能够大大提高了产品生产的效率。In the present invention, under the action of the lower mold mechanism and the upper and lower driving mechanism, firstly, the equipment can be driven to perform self-adjustment processing through the action of the equipment itself, and the integrated production of injection molding, cooling, demoulding, and integration can effectively reduce labor costs. The process of operation not only saves costs, but also greatly improves the efficiency of product production.

附图说明Description of drawings

图1为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的主视结构立体图;Fig. 1 is the front view structure stereogram in the sand mold molding die of a kind of butterfly valve inner cavity sand core of the present invention;

图2为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的仰视结构立体图;Fig. 2 is the perspective view of the bottom view structure in the sand mold molding die of a butterfly valve inner cavity sand core of the present invention;

图3为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的下模机构拆分图;Fig. 3 is a split view of the lower mold mechanism in the sand mold forming mold of the inner cavity sand core of a butterfly valve valve of the present invention;

图4为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的上下驱动机构拆分图;Fig. 4 is a split view of the upper and lower drive mechanisms in the sand mold forming mold of the inner cavity sand core of a butterfly valve valve of the present invention;

图5为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的左右驱动机构拆分图;Fig. 5 is an exploded view of the left and right driving mechanisms in the sand mold forming mold of the inner cavity sand core of a butterfly valve according to the present invention;

图6为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的降温机构拆分图;Fig. 6 is an exploded view of the cooling mechanism in the sand mold forming mold of the inner cavity sand core of a butterfly valve according to the present invention;

图7为本发明一种蝶阀阀体内腔砂芯的砂模成型模具中的导温板结构仰视立体图。Fig. 7 is a bottom perspective view of the structure of the heat conducting plate in the sand mold forming mold for the inner cavity sand core of a butterfly valve according to the present invention.

图中:1、下模机构;101、支撑架;102、支撑柱;103、密封板;104、第一冷却槽;105、连接口;106、输出管;107、防尘罩;108、导温板;109、第二冷却槽;110、连接块;111、嵌设槽;112、第一滑动槽;113、第一滑条;114、下模具;115、固定槽;116、固定块;117、侧板;118、第二滑条;Among the figure: 1, lower mold mechanism; 101, support frame; 102, support column; 103, sealing plate; 104, first cooling tank; 105, connection port; 106, output pipe; 107, dust cover; 108, guide Warming plate; 109, second cooling groove; 110, connecting block; 111, embedding groove; 112, first sliding groove; 113, first sliding bar; 114, lower mold; 115, fixing groove; 116, fixing block; 117, side panel; 118, second slide bar;

2、上下驱动机构;201、滑动座;202、移动槽;203、第一联动板;204、电动伸缩杆;205、上模具;206、注塑块;207、嵌设块;2. Up and down driving mechanism; 201, sliding seat; 202, moving slot; 203, first linkage plate; 204, electric telescopic rod; 205, upper mold; 206, injection block; 207, embedded block;

3、左右驱动机构;301、U形架;302、第二滑动槽;303、滑块;304、第二联动板;305、气缸;3. Left and right driving mechanism; 301, U-shaped frame; 302, second slide groove; 303, slider; 304, second linkage plate; 305, cylinder;

4、降温机构;401、安装架;402、干冰箱;403、注塑管;404、密封塞;405、控制阀;406、连接管。4. Cooling mechanism; 401. Mounting frame; 402. Dry refrigerator; 403. Injection tube; 404. Sealing plug; 405. Control valve; 406. Connecting tube.

实施方式Implementation

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例Example

参照图1-图7所示:一种蝶阀阀体内腔砂芯的砂模成型模具,包括下模机构1,下模机构1的外表壁之间固定安装有上下驱动机构2,下模机构1的外表壁固定安装有两个左右驱动机构3,下模机构1的外壁一侧固定安装有降温机构4;Referring to Fig. 1-Fig. 7: a sand mold forming mold for sand cores in the inner cavity of butterfly valves, including a lower mold mechanism 1, an upper and lower driving mechanism 2 is fixedly installed between the outer and outer walls of the lower mold mechanism 1, and the lower mold mechanism 1 Two left and right driving mechanisms 3 are fixedly installed on the outer wall of the lower mold mechanism 1, and a cooling mechanism 4 is fixedly installed on one side of the outer wall of the lower mold mechanism 1;

降温机构4包括有两个安装架401,两个安装架401的顶部之间固定安装有干冰箱402,干冰箱402的顶部固定连通有注塑管403,注塑管403的内表壁之间活动插设有密封塞404,干冰箱402的底部固定连通有控制阀405,控制阀405的输出端固定连通有连接管406;The cooling mechanism 4 includes two installation frames 401, a dry refrigerator 402 is fixedly installed between the tops of the two installation frames 401, and the top of the dry refrigerator 402 is fixedly connected with an injection molding tube 403, and the inner and outer walls of the injection molding tube 403 are movably inserted. A sealing plug 404 is provided, a control valve 405 is fixedly connected to the bottom of the dry refrigerator 402, and a connecting pipe 406 is fixedly connected to the output end of the control valve 405;

首先通过控制阀405的作用下,能够实现连接管406与干冰箱402彼此之间的连通处理,并且在这种连通的作用下,能够有效将干冰箱402内部的干冰有效输送到第一冷却槽104与第二冷却槽109的内表壁之间,并且通过注塑管403能够向干冰箱402的内部添加干冰原料,并且密封塞404与注塑管403之间能够有效嵌设卡合,保持注塑管403的密封状态。Firstly, under the action of the control valve 405, the communication process between the connecting pipe 406 and the dry refrigerator 402 can be realized, and under the action of this communication, the dry ice inside the dry refrigerator 402 can be effectively transported to the first cooling tank 104 and the inner surface wall of the second cooling tank 109, and the dry ice raw material can be added to the inside of the dry refrigerator 402 through the injection tube 403, and the sealing plug 404 and the injection tube 403 can be effectively embedded and engaged to keep the injection tube 403 sealed state.

实施例Example

根据图1-图3所示,下模机构1包括有两个支撑架101,两个支撑架101的底部均固定插设有两个支撑柱102,两个支撑架101的顶部固定安装有密封板103,密封板103的内壁底部开设有第一冷却槽104,密封板103的外壁一侧开设有连接口105,连接口105的输出端固定连通有输出管106,输出管106的输出端固定连通有防尘罩107,密封板103的内表壁之间活动嵌设有导温板108,导温板108的底部开设有第二冷却槽109,导温板108的外表壁固定安装有两个连接块110,两个连接块110的外壁一侧均开设有嵌设槽111,两个连接块110的外壁一侧均开设有第一滑动槽112,两个第一滑动槽112的内表壁均滑动嵌设有第一滑条113,两个第一滑条113的外表壁之间固定安装有下模具114,下模具114的外壁一侧开设有两个固定槽115,两个固定槽115的内表壁均活动嵌设有固定块116,两个固定块116的外壁一侧之间固定安装有侧板117,侧板117的外表壁固定安装有两个第二滑条118;As shown in Figures 1-3, the lower mold mechanism 1 includes two support frames 101, the bottom of the two support frames 101 are fixedly inserted with two support columns 102, and the tops of the two support frames 101 are fixedly installed with a seal plate 103, the bottom of the inner wall of the sealing plate 103 is provided with a first cooling tank 104, one side of the outer wall of the sealing plate 103 is provided with a connection port 105, the output end of the connection port 105 is fixedly connected with an output pipe 106, and the output end of the output pipe 106 is fixed Connected with a dust cover 107, a temperature conducting plate 108 is movably embedded between the inner and outer walls of the sealing plate 103, and the bottom of the temperature conducting plate 108 is provided with a second cooling groove 109, and the outer wall of the temperature conducting plate 108 is fixedly installed with two One connecting block 110, one side of the outer wall of the two connecting blocks 110 is provided with an embedding groove 111, one side of the outer wall of the two connecting blocks 110 is provided with a first sliding groove 112, and the inner surfaces of the two first sliding grooves 112 The walls are slidably embedded with first slide bars 113, and a lower mold 114 is fixedly installed between the outer walls of the two first slide bars 113. Two fixing grooves 115 are provided on one side of the outer wall of the lower mold 114, and the two fixing grooves The inner surface walls of 115 are movably embedded with fixed blocks 116, and a side plate 117 is fixedly installed between one side of the outer walls of the two fixed blocks 116, and two second sliding bars 118 are fixedly installed on the outer walls of the side plates 117;

在使用中,当设备在成型的过程中,能够将产生的热量通过导温板108有效传导的底部,而这种热量进入到第一冷却槽104与第二冷却槽109之间时,干冰与之相接触之后,通过干冰的挥发从而有效吸附这种热量,从而实现对其进行降温冷却处理,并且产生的雾气会通过输出管106输出端即可,而防尘罩107能够实现与输出管106的连通,能够有效将外部的灰尘隔绝在外部,避免进入到设备内部,对内部通道造成堵塞的问题。In use, when the device is in the molding process, the heat generated can be effectively conducted through the bottom of the heat conduction plate 108, and this heat enters between the first cooling groove 104 and the second cooling groove 109, dry ice and After the two phases are in contact, the heat is effectively absorbed by the volatilization of the dry ice, so as to realize its cooling and cooling treatment, and the generated mist will pass through the output end of the output pipe 106, and the dust cover 107 can be connected with the output pipe 106. The connection can effectively isolate the external dust from the outside, avoiding the problem of entering the interior of the equipment and causing blockage of the internal passage.

实施例Example

根据图2-图7所示,上下驱动机构2包括有四个滑动座201,四个滑动座201的内部均开设有移动槽202,四个移动槽202的内部均滑动嵌设有第一联动板203,四个滑动座201的内部均固定安装有电动伸缩杆204,且四个电动伸缩杆204的输出端均与第一联动板203的底部固定连接,四个第一联动板203的外表壁之间固定安装有上模具205,上模具205的底部固定安装有注塑块206,上模具205的外表壁固定安装有两个嵌设块207,左右驱动机构3包括有两个U形架301,两个U形架301的顶部均开设有一组第二滑动槽302,两组第二滑动槽302的内表壁均滑动嵌设有滑块303,两组滑块303的外表壁之间均固定安装有第二联动板304,两个第二联动板304的外壁一侧均固定插设有气缸305,两个连接块110的外壁一侧均与两组滑动座201的外壁一侧固定连接,密封板103的外表壁与两个U形架301的外壁一侧固定连接,安装架401的外壁一侧与密封板103的外壁一侧固定连接,两个嵌设块207的外表壁均活动插设在嵌设槽111的内部,连接管406的输出端与第一冷却槽104以及第二冷却槽109彼此之间的输入端相连通,注塑块206的外表壁活动插设在下模具114与侧板117的内部;According to Fig. 2-Fig. 7, the upper and lower driving mechanism 2 includes four sliding seats 201, and the insides of the four sliding seats 201 are all provided with moving grooves 202, and the insides of the four moving grooves 202 are all slidably embedded with the first linkage Plate 203, the inside of four sliding seats 201 are fixedly equipped with electric telescopic rods 204, and the output ends of the four electric telescopic rods 204 are fixedly connected with the bottom of the first linkage plate 203, the appearance of the four first linkage plates 203 An upper mold 205 is fixedly installed between the walls, an injection block 206 is fixedly installed on the bottom of the upper mold 205, two embedded blocks 207 are fixedly installed on the outer wall of the upper mold 205, and the left and right driving mechanisms 3 include two U-shaped frames 301 , the tops of the two U-shaped frames 301 are provided with a set of second slide grooves 302, the inner surface walls of the two sets of second slide grooves 302 are slidingly embedded with sliders 303, and the outer walls of the two sets of sliders 303 are both The second linkage plate 304 is fixedly installed, and the outer wall sides of the two second linkage plates 304 are fixedly inserted with the cylinder 305, and the outer wall sides of the two connecting blocks 110 are fixedly connected with the outer wall sides of the two sets of sliding seats 201 , the outer wall of the sealing plate 103 is fixedly connected to one side of the outer wall of the two U-shaped frames 301, one side of the outer wall of the mounting frame 401 is fixedly connected to the outer wall of the sealing plate 103, and the outer walls of the two embedded blocks 207 are all movable Inserted inside the embedding groove 111, the output end of the connecting pipe 406 communicates with the input end between the first cooling groove 104 and the second cooling groove 109, and the outer wall of the injection molding block 206 is movably inserted between the lower mold 114 and the second cooling groove 109. the interior of the side panel 117;

首先当通过两个气缸305的作用下,能够分别带动下模具114与侧板117相反移动,在彼此合并的过程中,能够在其形成一个完成的槽口,成为注塑槽,并且合并之后,两个固定块116能够活动嵌设在固定槽115的内部,能够实现侧板117与下模具114彼此之间的连接处理,从而保持这种连接的稳定状态。First, under the action of the two cylinders 305, the lower mold 114 and the side plate 117 can be respectively driven to move in opposite directions. In the process of merging with each other, a completed notch can be formed in it to become an injection molding groove. After merging, the two A fixed block 116 can be movably embedded in the inside of the fixed groove 115, and can realize the connection process between the side plate 117 and the lower mold 114, thereby maintaining the stable state of the connection.

本装置的使用方法及工作原理:设备运转之初,首先四个气缸305能够通过自身的伸缩性,从而带动四个第一联动板203与彼此之间的上模具205向下移动,从而保持注塑块206与底部的相互嵌设卡合,随后通过外部的注塑设备向腔内进行原料注入,原料注塑完成之后,会产生一种高温,并且在导温板108的传递下,能够将这种热量有效传递到底部,并且热量能够有效停留在第一冷却槽104与第二冷却槽109的内表壁之间,通过注塑管403能够将干冰倒入在干冰箱402的内部进行存储,倒入完成之后,将密封塞404活动插设在注塑管403的内部,能够保持注塑管403的密封线,有效避免灰尘进入干冰箱402的内部,随后通过开启控制阀405,从而实现连接管406与干冰箱402的连通,随后干冰通过其输送,从而进入到第一冷却槽104与第二冷却槽109的内表壁之间,并且与这种热量相接触之后,挥发并且吸附热量,从而持续对设备进行降温处理,而灰尘过程中产生的雾气,能够通过另一侧输出管106排出,并且防尘罩107的作用,是能够实现与输出管106的连通,能够有效将外部的灰尘隔绝在外部,避免进入到设备内部,对内部通道造成堵塞的问题,当注塑产品冷却完成之后,通过两个气缸305的作用下,能够分别带动下模具114与侧板117进行相反移动,实现两者之间的分离,保持产品落置在下模具114的内部,随后气缸305带动下模具114向外移动,从而使下模具114与内部产品移除整体设备的内部,便于工作人员在外部对冷却之后的产品进行拿出处理,并且下模具114与侧板117合并之后,两个固定块116能够活动嵌设在固定槽115的内部,能够实现侧板117与下模具114彼此之间的连接处理,从而保持这种连接的稳定状态,设备集注塑、冷却、脱模、一体化的生产,能够有效减少人工操作的过程,不仅节省成本,也能够大大提高了产品生产的效率。The use method and working principle of this device: at the beginning of the operation of the equipment, firstly, the four cylinders 305 can drive the four first linkage plates 203 and the upper mold 205 between each other to move downward through their own stretchability, so as to keep the injection molding The block 206 and the bottom are embedded and engaged with each other, and then the raw material is injected into the cavity through the external injection molding equipment. After the raw material injection molding is completed, a high temperature will be generated, and under the transfer of the heat conducting plate 108, this heat can be dissipated Effectively transfer to the bottom, and the heat can effectively stay between the inner surface wall of the first cooling tank 104 and the second cooling tank 109, the dry ice can be poured into the inside of the dry refrigerator 402 through the injection molding tube 403 for storage, and the pouring is completed Afterwards, the sealing plug 404 is movably inserted inside the injection molding tube 403, which can keep the sealing line of the injection molding tube 403 and effectively prevent dust from entering the inside of the dry refrigerator 402, and then the control valve 405 is opened to realize the connection between the tube 406 and the dry refrigerator. 402, and then the dry ice is transported through it, so as to enter between the inner surface walls of the first cooling tank 104 and the second cooling tank 109, and after contacting with this heat, it volatilizes and absorbs heat, thereby continuously maintaining the equipment Cooling treatment, and the mist generated in the dust process can be discharged through the output pipe 106 on the other side, and the function of the dust cover 107 is to realize the communication with the output pipe 106, which can effectively isolate the external dust from the outside and avoid Entering the inside of the equipment will cause blockage of the internal passage. After the injection molded product is cooled, under the action of the two cylinders 305, the lower mold 114 and the side plate 117 can be driven to move in opposite directions to realize the separation between the two. , keeping the product placed inside the lower mold 114, and then the cylinder 305 drives the lower mold 114 to move outward, so that the lower mold 114 and the internal product are removed from the inside of the overall equipment, so that the staff can take out the cooled product outside processing, and after the lower mold 114 and the side plate 117 are combined, the two fixing blocks 116 can be movably embedded in the inside of the fixing groove 115, and the connection process between the side plate 117 and the lower mold 114 can be realized, thereby maintaining this connection In a stable state, the equipment integrates injection molding, cooling, demoulding, and integrated production, which can effectively reduce the manual operation process, not only save costs, but also greatly improve the efficiency of product production.

尽管参照前述实施例对本发明进行了详细的说明,多于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included within the protection scope of the present invention.

Claims (10)

1. A sand mould forming die of butterfly valve body inner chamber psammitolite, its characterized in that: the device comprises a lower die mechanism (1), wherein an upper driving mechanism and a lower driving mechanism (2) are fixedly arranged between the outer surface walls of the lower die mechanism (1), two left driving mechanisms and two right driving mechanisms (3) are fixedly arranged on the outer surface walls of the lower die mechanism (1), and a cooling mechanism (4) is fixedly arranged on one side of the outer wall of the lower die mechanism (1);
the cooling mechanism (4) comprises two mounting frames (401), a dry refrigerator (402) is fixedly mounted between the tops of the mounting frames (401), an injection molding pipe (403) is fixedly communicated with the tops of the dry ice boxes (402), a sealing plug (404) is movably inserted between inner surface walls of the injection molding pipe (403), a control valve (405) is fixedly communicated with the bottoms of the dry ice boxes (402), and a connecting pipe (406) is fixedly communicated with the output end of the control valve (405).
2. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 1, wherein: lower mould mechanism (1) is including two support frames (101), two the bottom of support frame (101) is all fixed to be inserted two support columns (102), two the top fixed mounting of support frame (101) has closing plate (103), first cooling tank (104) have been seted up to the inner wall bottom of closing plate (103), connector (105) have been seted up on outer wall one side of closing plate (103), the output fixed intercommunication of connector (105) has output tube (106), the output fixed intercommunication of output tube (106) has dust cover (107).
3. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 2, wherein: the heat conduction plate (108) is movably embedded between the inner surface walls of the sealing plates (103), a second cooling groove (109) is formed in the bottom of the heat conduction plate (108), two connecting blocks (110) are fixedly arranged on the outer surface walls of the heat conduction plate (108), and embedded grooves (111) are formed in one sides of the outer walls of the two connecting blocks (110).
4. A sand mould forming die for a butterfly valve body inner cavity sand core according to claim 3, characterized in that: the outer wall sides of the two connecting blocks (110) are provided with first sliding grooves (112), the inner surface walls of the two first sliding grooves (112) are respectively embedded with a first sliding strip (113) in a sliding mode, and a lower die (114) is fixedly arranged between the outer surface walls of the two first sliding strips (113).
5. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 4, wherein: two fixed slots (115) are formed in one side of the outer wall of the lower die (114), fixed blocks (116) are movably embedded in the inner surface walls of the two fixed slots (115), a side plate (117) is fixedly arranged between one side of the outer wall of each fixed block (116), and two second sliding strips (118) are fixedly arranged on the outer surface walls of the side plates (117).
6. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 5, wherein: the upper driving mechanism (2) comprises four sliding seats (201), the interior of each sliding seat (201) is provided with a moving groove (202), the interior of each moving groove (202) is provided with a first linkage plate (203) in a sliding embedded mode, the interior of each sliding seat (201) is provided with an electric telescopic rod (204) in a fixed mode, and the output ends of the four electric telescopic rods (204) are fixedly connected with the bottom of each first linkage plate (203).
7. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 6, wherein: an upper die (205) is fixedly arranged between the outer surface walls of the four first linkage plates (203), an injection molding block (206) is fixedly arranged at the bottom of the upper die (205), and two embedded blocks (207) are fixedly arranged on the outer surface walls of the upper die (205).
8. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 7, wherein: the left-right driving mechanism (3) comprises two U-shaped frames (301), a group of second sliding grooves (302) are formed in the tops of the two U-shaped frames (301), and sliding blocks (303) are embedded in the inner surface walls of the two groups of second sliding grooves (302) in a sliding mode.
9. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 8, wherein: a second linkage plate (304) is fixedly arranged between the outer surface walls of the two groups of sliding blocks (303), and an air cylinder (305) is fixedly inserted at one side of the outer wall of each second linkage plate (304).
10. The sand mold forming mold for the inner cavity sand core of the valve body of the butterfly valve according to claim 9, wherein: the two outer wall sides of connecting block (110) are fixedly connected with outer wall sides of two groups of sliding seats (201), the outer surface wall of sealing plate (103) is fixedly connected with outer wall sides of two U-shaped frames (301), outer wall sides of mounting frame (401) are fixedly connected with outer wall sides of sealing plate (103), the outer surface wall of embedded block (207) is movably inserted into embedded groove (111), the output end of connecting pipe (406) is communicated with the input ends of first cooling groove (104) and second cooling groove (109) and the outer surface wall of injection molding block (206) is movably inserted into the lower die (114) and side plate (117).
CN202310304221.7A 2023-03-27 2023-03-27 Sand mould forming die for inner cavity sand core of butterfly valve body Active CN116197379B (en)

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