CN116197126A - Appearance automatic detection equipment - Google Patents
Appearance automatic detection equipment Download PDFInfo
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- CN116197126A CN116197126A CN202310080492.9A CN202310080492A CN116197126A CN 116197126 A CN116197126 A CN 116197126A CN 202310080492 A CN202310080492 A CN 202310080492A CN 116197126 A CN116197126 A CN 116197126A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及电路板制作技术领域,特别涉及一种外观自动检测设备。The invention relates to the technical field of circuit board production, in particular to an appearance automatic detection device.
背景技术Background technique
在消费类电子产品中,通常需要采用SMT(Surface Mount Technology,即表面贴装技术)技术,在柔性电路板上设置各种SMT电子元件。而且,在柔板上完成电子元件的组装后,会对组装的柔板进行进行外观检测,以判断柔板的外观是否合格,并将不合格的柔板(即不良品)检出。在传统技术中,通常采用人工方式对柔板的外观进行检测,浪费大量人力,且判断标准不统一,容易造成不良品流出。In consumer electronic products, it is usually necessary to adopt SMT (Surface Mount Technology, ie surface mount technology) technology to arrange various SMT electronic components on a flexible circuit board. Moreover, after the assembly of electronic components on the flex board is completed, the assembled flex board will be inspected for appearance to determine whether the appearance of the flex board is qualified, and the unqualified flex board (ie defective products) will be detected. In the traditional technology, the appearance of flexible boards is usually inspected manually, which wastes a lot of manpower, and the judgment standards are not uniform, which may easily cause defective products to flow out.
发明内容Contents of the invention
本发明提供一种外观自动检测设备,可解决传统技术中采用人工方式在对柔板的外观进行检测时,浪费大量人力,且判断标准不统一,容易造成不良品流出的问题。The invention provides an automatic appearance detection device, which can solve the problems that a large amount of manpower is wasted when the appearance of flexo boards is detected manually in the traditional technology, and the judgment standards are not uniform, which easily causes defective products to flow out.
本发明提供了一种外观自动检测设备,包括:The invention provides an automatic appearance detection device, comprising:
机架,包括底架,以及突出设于所述底架上的顶架;所述底架上依次设有上料工位、第一检测工位、第二检测工位及下料工位;The frame includes a bottom frame and a top frame protruding from the bottom frame; the bottom frame is sequentially provided with a loading station, a first inspection station, a second inspection station and a blanking station;
对接上料单元,包括设于所述底架的上料工位处的上料移动驱动机构,以及与所述上料移动驱动机构连接的上料平台;The docking loading unit includes a loading mobile drive mechanism arranged at the loading station of the chassis, and a loading platform connected to the loading mobile drive mechanism;
正反面检测单元,包括设于所述底架的第一检测工位和第二检测工位处的物料翻转移送机构,以及设于所述顶架上的正反面视觉检测机构,所述正反面视觉检测机构与所述上料平台上下对应设置,所述物料翻转移送机构对应设于所述上料平台的外侧;The front and back detection unit includes a material turning and transferring mechanism arranged at the first inspection station and the second inspection station of the bottom frame, and a front and back visual inspection mechanism arranged on the top frame, the front and back The visual detection mechanism is arranged correspondingly to the upper and lower sides of the feeding platform, and the material turning and transferring mechanism is correspondingly arranged on the outside of the feeding platform;
侧面检测单元,包括设于所述底架的第二检测工位处的旋转载台,以及设于所述顶架上的侧面视觉检测机构,所述旋转载台与所述物料翻转移送机构对应配合,所述侧面视觉检测机构与所述旋转载台上下对应设置;以及,The side detection unit includes a rotary stage set at the second detection station of the bottom frame, and a side visual inspection mechanism set on the top frame, and the rotary stage corresponds to the material turning and transferring mechanism In cooperation, the side visual detection mechanism is set up and down correspondingly to the rotating stage; and,
下料单元,包括设于所述底架的下料工位处的下料移动驱动机构,以及与所述下料移动驱动机构连接的下料平台,所述下料平台与所述物料翻转移送机构对应配合。The blanking unit includes a blanking movement drive mechanism arranged at the blanking station of the chassis, and a blanking platform connected to the blanking movement drive mechanism, and the blanking platform is turned over and transferred to the material Institutional coordination.
可选地,所述物料翻转移送机构包括设于所述底架上的物料横移驱动机构,以及设于所述物料横移驱动机构上的物料翻转机构和物料平移机构,所述物料翻转机构与所述上料平台对应配合,所述物料平移机构与所述上料平台、所述旋转载台及所述下料平台对应配合。Optionally, the material overturning and transferring mechanism includes a material traversing drive mechanism arranged on the bottom frame, and a material overturning mechanism and a material translation mechanism arranged on the material traversing driving mechanism, and the material overturning mechanism Cooperating with the material loading platform correspondingly, the material translation mechanism is correspondingly cooperating with the material loading platform, the rotating platform and the material unloading platform.
可选地,所述物料横移驱动机构包括设于所述底架上的物料横移支架,设于所述物料横移支架上的物料横移导轨和物料横移驱动件,以及滑动设于所述物料横移导轨上的物料横移底座,所述物料翻转机构和所述物料平移机构均设于所述物料横移底座上,所述物料横移驱动件与所述物料横移底座连接。Optionally, the material traversing driving mechanism includes a material traversing bracket arranged on the bottom frame, a material traversing guide rail and a material traversing driving member arranged on the material traversing bracket, and a The material traversing base on the material traversing guide rail, the material turning mechanism and the material translation mechanism are both arranged on the material traversing base, and the material traversing driving part is connected with the material traversing base .
可选地,所述物料翻转机构包括设于所述物料横移底座上的第一物料升降结构,与所述第一物料升降结构连接的物料旋转驱动结构,以及与所述物料旋转驱动结构连接的第一物料夹爪;Optionally, the material turning mechanism includes a first material lifting structure arranged on the material traversing base, a material rotation driving structure connected to the first material lifting structure, and a material rotation driving structure connected to the material rotation driving structure. the first material gripper;
所述物料平移机构包括设于所述物料横移底座上的第二物料升降结构,以及与所述第二物料升降结构连接的第二物料夹爪。The material translation mechanism includes a second material lifting structure arranged on the material traversing base, and a second material gripper connected to the second material lifting structure.
可选地,两个所述第一物料夹爪并排设于所述物料旋转驱动结构上,两个所述第二物料夹爪并排设于所述第二物料升降结构上。Optionally, the two first material grippers are arranged side by side on the material rotation driving structure, and the two second material grippers are arranged side by side on the second material lifting structure.
可选地,所述正反面视觉检测机构包括设于所述顶架上的第一视觉驱动机构,与所述第一视觉驱动机构连接的第一视觉检测架,以及设于所述第一视觉检测架上的第一外观检测相机和第一光源系统,所述第一外观检测相机与所述上料平台上下对应设置。Optionally, the front and back visual inspection mechanism includes a first visual driving mechanism arranged on the top frame, a first visual inspection frame connected to the first visual driving mechanism, and a first visual inspection frame arranged on the first visual inspection mechanism. The first appearance inspection camera and the first light source system on the inspection frame, the first appearance inspection camera is set up and down corresponding to the loading platform.
可选地,所述侧面视觉检测机构包括设于所述顶架上的第二视觉驱动机构,与所述第二视觉驱动机构连接的第二视觉检测架,以及设于所述第二视觉检测架上的第二外观检测相机和第二光源系统,所述第二外观检测相机与所述旋转载台上下对应设置。Optionally, the side vision detection mechanism includes a second vision driving mechanism arranged on the top frame, a second vision detection frame connected with the second vision driving mechanism, and a second vision detection frame arranged on the second vision detection mechanism. A second appearance inspection camera and a second light source system on the rack, the second appearance inspection camera is set up and down corresponding to the rotating stage.
可选地,两个所述旋转载台并排设于所述底架上,两个所述第二外观检测相机并排设于所述第二视觉检测架上、并与两个所述旋转载台一一对应设置。Optionally, the two rotating stages are arranged side by side on the bottom frame, and the two second appearance inspection cameras are arranged side by side on the second visual inspection frame, and are connected with the two rotating stages. One-to-one correspondence settings.
可选地,所述旋转载台包括设于所述底架上的旋转支座,设于所述旋转支座上的载台转动驱动结构,以及与所述载台转动驱动结构连接的旋转台板,所述旋转台板与所述侧面视觉检测机构上下对应设置。Optionally, the rotary stage includes a rotary support provided on the base frame, a rotary drive structure of the stage provided on the rotary support, and a rotary table connected to the rotary drive structure of the carrier plate, and the rotating platform is set up and down corresponding to the side visual detection mechanism.
可选地,所述上料移动驱动机构包括设于所述底架上的横向上料驱动结构,所述上料平台与所述横向上料驱动结构连接;Optionally, the moving driving mechanism for loading includes a horizontal feeding driving structure arranged on the chassis, and the loading platform is connected to the horizontal feeding driving structure;
所述下料移动驱动机构包括设于所述底架上的横向下料驱动结构,所述下料平台与所述横向下料驱动结构连接。The driving mechanism for unloading movement includes a horizontal unloading driving structure arranged on the bottom frame, and the unloading platform is connected with the horizontal unloading driving structure.
本发明提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the invention include:
本发明提供的外观自动检测设备,通过对接上料单元的上料平台可对外部的待检测的柔板进行接收,并通过上料移动驱动机构对上料平台进行驱动,将上料平台及其上的待检测的柔板输送至正反面检测单元;正反面检测单元的正反面视觉检测机构对上料平台的待检测的柔板正面进行外观检测,然后通过物料翻转移送机构对待检测的柔板进行翻转,使待检测的柔板的反面朝上,再通过正反面视觉检测机构对检测的柔板的反面进行外观检测;在完成对柔板的正面和反面检测后,再通过物料翻转移送机构将待检测的柔板转移至侧面检测单元的旋转载台上,旋转载台对待检测的柔板进行转动,此时通过侧面视觉检测机构对待检测的柔板的侧面进行外观检测;在完成对柔板的侧面检测后,再通过物料翻转移送机构将柔板转移至下料单元的下料平台上,并通过下料移动驱动机构驱动下料平台向下料方向移动,对柔板进行下料。这样,可通过外观自动检测设备对柔板的外观进行自动检测,节约大量人力物力,且检测判断标准统一,不容易造成漏检错检,不良品不易流出,保证了产品质量。The appearance automatic detection equipment provided by the present invention can receive the external flexible plate to be detected by docking the feeding platform of the feeding unit, and drive the feeding platform through the feeding movement driving mechanism, and the feeding platform and its The flex board to be inspected on the board is transported to the front and back detection unit; the front and back visual inspection mechanism of the front and back inspection unit performs appearance inspection on the front of the flex board to be inspected on the loading platform, and then the flex board to be inspected is passed through the material turning and transferring mechanism. Turn it over so that the reverse side of the flexible board to be tested is facing upwards, and then perform an appearance inspection on the reverse side of the detected flexible board through the front and back visual inspection mechanism; Transfer the flexible board to be inspected to the rotating stage of the side detection unit, and the rotating stage rotates the flexible board to be inspected. At this time, the side of the flexible board to be inspected is inspected by the side visual inspection mechanism; After the side inspection of the board, the flexible board is transferred to the unloading platform of the unloading unit through the material turning and transferring mechanism, and the unloading platform is driven to move in the downward direction by the unloading movement driving mechanism to unload the flexible board. In this way, the appearance of the flexible board can be automatically detected by the appearance automatic detection equipment, which saves a lot of manpower and material resources, and the detection and judgment standards are unified, which is not easy to cause missed detection and wrong detection, and the defective products are not easy to flow out, thus ensuring product quality.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例所述外观自动检测设备的立体结构示意图一;Fig. 1 is a three-dimensional structural schematic diagram of the appearance automatic detection device according to the embodiment of the present invention;
图2为本发明实施例所述外观自动检测设备的立体结构示意图二;Fig. 2 is a schematic diagram 2 of the three-dimensional structure of the automatic appearance detection device according to the embodiment of the present invention;
图3为本发明实施例所述对接上料单元的立体结构示意图一;Fig. 3 is a three-dimensional structural schematic diagram 1 of the docking feeding unit described in the embodiment of the present invention;
图4为本发明实施例所述对接上料单元的立体结构示意图二;Fig. 4 is a schematic diagram 2 of the three-dimensional structure of the docking feeding unit described in the embodiment of the present invention;
图5为本发明实施例所述物料翻转移送机构的立体结构示意图一;Fig. 5 is a three-dimensional structural schematic diagram 1 of the material turning and transferring mechanism described in the embodiment of the present invention;
图6为本发明实施例所述物料翻转移送机构的立体结构示意图二;Fig. 6 is a three-dimensional structural schematic diagram II of the material turning and transferring mechanism described in the embodiment of the present invention;
图7为本发明实施例所述正反面视觉检测机构的立体结构示意图一;Fig. 7 is a three-dimensional structural schematic diagram of the front and back visual detection mechanism according to the embodiment of the present invention;
图8为本发明实施例所述正反面视觉检测机构的立体结构示意图二;Fig. 8 is a schematic diagram of the three-dimensional structure of the front and back visual detection mechanism according to the embodiment of the present invention;
图9为本发明实施例所述旋转载台的立体结构示意图;FIG. 9 is a schematic diagram of the three-dimensional structure of the rotary carrier according to the embodiment of the present invention;
图10为本发明实施例所述侧面视觉检测机构的立体结构示意图一;Fig. 10 is a schematic diagram of the three-dimensional structure of the side visual detection mechanism according to the embodiment of the present invention;
图11为本发明实施例所述侧面视觉检测机构的立体结构示意图二;Fig. 11 is a schematic diagram of the second stereoscopic structure of the side visual detection mechanism according to the embodiment of the present invention;
图12为本发明实施例所述下料单元的立体结构示意图。Fig. 12 is a schematic perspective view of the three-dimensional structure of the unloading unit according to the embodiment of the present invention.
图中:100、机架;110、底架;120、顶架;200、对接上料单元;210、上料移动驱动机构;212、横向上料驱动结构;2122、横向上料驱动件;2124、横向上料导轨;220、上料平台;222、上料支架;224、上料载板;300、正反面检测单元;310、物料翻转移送机构;312、物料横移驱动机构;3122、物料横移支架;3124、物料横移导轨;3126、物料横移驱动件;3128、物料横移底座;314、物料翻转机构;3142、第一物料升降结构;3144、物料旋转驱动结构;3146、第一物料夹爪;316、物料平移机构;3162、第二物料升降结构;3166、第二物料夹爪;320、正反面视觉检测机构;322、第一视觉驱动机构;3222、第一视觉纵移结构;3224、第一视觉升降结构;324、第一视觉检测架;326、第一外观检测相机;328、第一光源系统;400、侧面检测单元;410、旋转载台;412、旋转支座;414、载台转动驱动结构;416、旋转台板;420、侧面视觉检测机构;422、第二视觉驱动机构;4222、第二视觉横移结构;4224、第二视觉升降结构;424、第二视觉检测架;426、第二外观检测相机;428、第二光源系统;500、下料单元;510、下料移动驱动机构;520、下料平台。In the figure: 100, frame; 110, bottom frame; 120, top frame; 200, docking feeding unit; 210, feeding moving driving mechanism; 212, horizontal feeding driving structure; 2122, horizontal feeding driving part; 2124 , horizontal feeding guide rail; 220, feeding platform; 222, feeding bracket; 224, feeding carrier plate; 300, front and back detection unit; 310, material turning and transferring mechanism; Traverse bracket; 3124, material traverse guide rail; 3126, material traverse drive; 3128, material traverse base; 314, material turning mechanism; 3142, first material lifting structure; 3144, material rotation drive structure; 1. Material gripper; 316. Material translation mechanism; 3162. Second material lifting structure; 3166. Second material gripper; 320. Front and back visual inspection mechanism; 322. First visual driving mechanism; 3222. First visual vertical movement Structure; 3224, the first visual lifting structure; 324, the first visual inspection frame; 326, the first appearance inspection camera; 328, the first light source system; 400, the side detection unit; 410, the rotating platform; 412, the rotating support ; 414, stage rotation driving structure; 416, rotating platen; 420, side vision detection mechanism; 422, second vision driving mechanism; 4222, second vision lateral movement structure; 4224, second vision lifting structure; 2. Visual inspection frame; 426, second appearance inspection camera; 428, second light source system; 500, unloading unit; 510, unloading moving drive mechanism; 520, unloading platform.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1和图2所示,本发明提供了一种外观自动检测设备,包括机架100,以及依次设于机架100上的对接上料单元200、正反面检测单元300、侧面检测单元400及下料单元500。通过对接上料单元200可对待检测的柔板进行上料,将柔板输送至正反面检测单元300处,通过正反面检测单元300对柔板的正面和反面进行外观检测,而侧面检测单元400可对柔板的侧面进行外观检测,通过下料单元500可对检测完的柔板进行下料。As shown in Figures 1 and 2, the present invention provides an automatic appearance detection device, including a
具体地,机架100包括底架110,以及突出设于底架110上的顶架120。而且,底架110上可依次设有上料工位、第一检测工位、第二检测工位及下料工位。对接上料单元200可包括设于底架120的上料工位处的上料移动驱动机构210,以及与上料移动驱动机构210连接的上料平台220。正反面检测单元300可包括设于底架110的第一检测工位和第二检测工位处的物料翻转移送机构310,以及设于顶架120上的正反面视觉检测机构320,正反面视觉检测机构320与上料平台220上下对应设置,物料翻转移送机构310对应设于上料平台220的外侧。侧面检测单元400可包括设于底架110的第二检测工位处的旋转载台410,以及设于顶架120上的侧面视觉检测机构420,旋转载台410与物料翻转移送机构310对应配合,侧面视觉检测机构420与旋转载台410上下对应设置。下料单元500可包括设于底架110的下料工位处的下料移动驱动机构510,以及与下料移动驱动机构510连接的下料平台520,下料平台520与物料翻转移送机构310对应配合。Specifically, the
通过对接上料单元200的上料平台220可对外部的待检测的柔板进行接收,并通过上料移动驱动机构210对上料平台220进行驱动,将上料平台220及其上的待检测的柔板输送至正反面检测单元300;正反面检测单元300的正反面视觉检测机构320对上料平台220的待检测的柔板正面进行外观检测,然后通过物料翻转移送机构310对待检测的柔板进行翻转,使待检测的柔板的反面朝上,再通过正反面视觉检测机构320对检测的柔板的反面进行外观检测;在完成对柔板的正面和反面检测后,再通过物料翻转移送机构310将待检测的柔板转移至侧面检测单元400的旋转载台410上,旋转载台410对待检测的柔板进行转动,此时通过侧面视觉检测机构420对待检测的柔板的侧面进行外观检测;在完成对柔板的侧面检测后,再通过物料翻转移送机构310将柔板转移至下料单元500的下料平台520上,并通过下料移动驱动机构510驱动下料平台520向下料方向移动,对柔板进行下料。这样,可通过外观自动检测设备对柔板的外观进行自动检测,节约大量人力物力,且检测判断标准统一,不容易造成漏检错检,不良品不易流出,保证了产品质量。The external flexible board to be tested can be received by docking with the
进一步地,如图3和图4所示,对接上料单元200的上料移动驱动机构210可包括设于底架110上的上料工位处的横向上料驱动结构212,上料平台220与横向上料驱动结构212连接。通过横向上料驱动结构212可驱动上料平台220沿着机架100的横向往复移动,即可驱使上料平台220在上料工位和第一检测工位之间往复移动。具体地,横向上料驱动结构212可包括设于底架110上的横向上料导轨2124和横向上料驱动件2122,上料平台220滑动设于横向上料导轨2124上,横向上料驱动件2122与上料平台220连接。横向上料导轨2124横向延伸设置在上料工位和第一检测工位之间,使得横向上料驱动件2122可驱使上料平台220在上料工位和第一检测工位之间往复移动。横向上料驱动件2122可设为气缸驱动结构。Further, as shown in FIG. 3 and FIG. 4 , the loading
而且,上料平台220可包括滑动设于横向上料导轨2124上的上料支架222,以及设于上料支架222上的上料载板224,上料载板224可用来搁置待检测的柔板。此外,上料载板224上可设置限位槽,用来对待检测的柔板进行定位限位。Moreover, the
此外,如图5和图6所示,正反面检测单元300的物料翻转移送机构310可包括设于底架110的第一检测工位和第二检测工位处的物料横移驱动机构312,以及依次设于物料横移驱动机构312上的物料翻转机构314和物料平移机构316,物料翻转机构314可与上料平台220和旋转载台410均对应配合,物料平移机构316可与上料平台220、旋转载台410及下料平台520均对应配合。通过物料横移驱动机构312可以驱动物料翻转机构314和物料平移机构316在上料工位、第一检测工位、第二检测工位及下料工位之间往复移动,便于将待检测的柔板移动至第一检测工位、第二检测工位处进行外观检测,而通过物料翻转机构314便于对待检测的柔板进行翻面,便于对柔板的正面和反面分别进行检测,通过物料平移机构316便于将柔板从第一检测工位移动至第二检测工位处进行侧面检测,也便于将柔板从第二检测工位处移动至下料工位处进行下料。In addition, as shown in FIG. 5 and FIG. 6 , the material turning and
进一步地,物料横移驱动机构312可包括设于底架110上的物料横移支架3122,设于物料横移支架3122上的物料横移导轨3124和物料横移驱动件3126,以及滑动设于物料横移导轨3124上的物料横移底座3128,物料翻转机构314和物料平移机构316均设于物料横移底座3128上,物料横移驱动件3126与物料横移底座3128连接。通过物料横移驱动件3126可驱动物料横移底座3128及其上的物料翻转机构314和物料平移机构316,沿着物料横移导轨3124直线往复移动,以使得物料翻转机构314在上料工位和第一检测工位之间往复移动,并使得物料平移机构316在第一检测工位、第二检测工位及下料工位之间往复移动。物料横移驱动件3126可设为气缸驱动结构,也可设为丝杆螺母驱动结构。当物料横移驱动件3126设为丝杆螺母驱动结构时,可包括驱动电机,与驱动电机连接的带传动结构(或链传动结构或齿轮传动结构),以及与带传动结构连接的丝杠螺母传动结构,物料横移底座3128可设于丝杠螺母传动结构上。Further, the material traversing
而且,物料翻转机构314可包括设于物料横移底座3128上的第一物料升降结构3142,与第一物料升降结构3142连接的物料旋转驱动结构3144,以及与物料旋转驱动结构3144连接的第一物料夹爪3146。通过第一物料升降结构3142可驱动第一物料夹爪3146升降移动,便于通过第一物料夹爪3146对柔板进行抓取、放下及平移;而且通过物料旋转驱动结构3144可对第一物料夹爪3146进行旋转,便于对第一物料夹爪3146抓取的柔板进行翻转,使得在通过正反面视觉检测机构320对柔板的正面检测完后,再对柔板的反面进行检测。Moreover, the
进一步地,第一物料升降结构3142可包括设于物料横移底座3128上的第一升降底座,以及设于第一升降底座上的第一升降导轨和第一升降驱动件,物料旋转驱动结构3144滑动设于竖向的第一升降导轨上、并与第一升降驱动件连接,第一升降驱动件可驱动物料旋转驱动结构3144沿着第一升降导轨升降移动。而且,物料旋转驱动结构3144可包括滑动设于第一升降导轨上的旋转驱动底座,以及设于旋转驱动底座上的旋转驱动件,第一物料夹爪3146与旋转驱动件连接。通过旋转驱动件可驱动第一物料夹爪3146转动,以对第一物料夹爪3146抓取的柔板进行翻转。而且,第一升降驱动件可设为气缸驱动结构,旋转驱动件可设为电机驱动结构或旋转气缸驱动结构。Further, the first
而且,物料平移机构316可包括设于物料横移底座3128上的第二物料升降结构3162,以及与第二物料升降结构3162连接的第二物料夹爪3166。通过第二物料升降结构3162可驱动第二物料夹爪3166升降移动,便于通过第二物料夹爪3166对柔板进行抓取、放下及平移。而且,第二物料升降结构3162可包括设于物料横移底座3128上的第二升降底座,以及设于第二升降底座上的第二升降导轨和第二升降驱动件,第二物料夹爪3166可滑动设于竖向的第二升降导轨上、并与第二升降驱动件连接,第二升降驱动件可驱动第二物料夹爪3166沿着第二升降导轨升降移动。Moreover, the
而且,两个第一物料夹爪3146并排设于物料旋转驱动结构3144上,两个第二物料夹爪3166并排设于第二物料升降结构3162上。即在本实施例中,物料翻转机构314可同时设置两个第一物料夹爪3146对柔板进行抓放、移动及翻转,物料平移机构316可同时设置两个第二物料夹爪3166对柔板进行抓放和移动。此外,也可使得物料翻转机构314包括一个或多个第一物料夹爪3146,可对一个或多个柔板进行操作;也可使物料平移机构316包括一个或多个第二物料夹爪3166,也可对一个或多个柔板进行操作。而且,第一物料夹爪3146和第二物料夹爪3166均可设为真空吸附头或气缸驱动夹爪。Moreover, two
此外,物料翻转移送机构310还可包括设于物料横移驱动机构312(的物料横移底座3128)上的物料纵移驱动机构,物料翻转机构314和物料平移机构316均可设置在物料纵移驱动机构上,使得通过物料翻转移送机构310不仅可对柔板进行横向移动,还可对柔板进行纵向移动。而且,物料纵移驱动机构的具体结构与物料横移驱动机构312的具体结构基本类似,在此不再赘述。In addition, the material turning and
此外,如图7和图8所示,正反面视觉检测机构320可包括设于顶架120上的第一视觉驱动机构322,与第一视觉驱动机构322连接的第一视觉检测架324,以及设于第一视觉检测架324上的第一外观检测相机326和第一光源系统328,第一外观检测相机326与上料平台220上下对应设置。通过第一视觉驱动机构322可驱动第一外观检测相机326和第一光源系统328移动,可调整二者的位置,以便于使得第一外观检测相机326和第一光源系统328与位于第一检测工位处的待检测的柔板上下对应,而通过第一光源系统328可对待检测的柔板进行照明,便于第一外观检测相机326对待检测的柔板的正面和反面进行外观拍照检测。In addition, as shown in FIGS. 7 and 8 , the front and back
具体地,第一视觉驱动机构322可包括设于顶架120上的第一视觉纵移结构3222,以及设于第一视觉纵移结构3222上的第一视觉升降结构3224,第一视觉检测架324可设于第一视觉升降结构3224上,可对第一外观检测相机326和第一光源系统328进行纵向和竖向调整移动。此外,第一视觉驱动机构322还可包括设于第一视觉纵移结构3222上的第一视觉横移结构,第一视觉升降结构3224可设于第一视觉横移结构上;或者,第一视觉驱动机构322还可包括设于机架100上的第一视觉横移结构,第一视觉纵移结构3222可设于第一视觉横移结构上。而且,第一视觉横移结构和第一视觉纵移结构3222的具体结构均与上述物料横移驱动机构312的具体结构类似,即二者均可设为气缸驱动结构或丝杠螺母驱动结构;第一视觉升降结构3224的具体结构与上述第一物料升降结构3142、第二物料升降结构3162的具体结构类似,在此不再赘述。Specifically, the first
此外,如图10和图11所示,侧面视觉检测机构420可包括设于顶架120上的第二视觉驱动机构422,与第二视觉驱动机构422连接的第二视觉检测架424,以及设于第二视觉检测架424上的第二外观检测相机426和第二光源系统428,第二外观检测相机426与旋转载台410上下对应设置。柔板在通过正反面视觉检测机构320进行正面和反面的外观检测后,可通过物料翻转移送机构310从第一检测工位移动至第二检测工位的旋转载台410上,并通过侧面视觉检测机构420的第二外观检测相机426对柔板的侧面的外观进行检测。在对柔板的侧面的外观进行检测的过程中,可通过第二视觉驱动机构422对第二外观检测相机426和第二光源系统428的位置进行移动调整,以找到合适的检测位置;而通过第二光源系统428可对待检测的柔板进行照明,便于第二外观检测相机426对待检测的柔板的侧面进行外观拍照检测。In addition, as shown in FIGS. 10 and 11 , the side
具体地,第二视觉驱动机构422可包括设于顶架120上的第二视觉横移结构4222,以及设于第二视觉横移结构4222上的第二视觉升降结构4224,第二视觉检测架424可设于第二视觉升降结构4224上,可对第二外观检测相机426和第二光源系统428进行横向和竖向调整移动。此外,第二视觉驱动机构422还可包括设于第二视觉横移结构4222上的第一视觉纵移结构,第二视觉升降结构4224可设于第一视觉纵移结构上;或者,第二视觉驱动机构422还可包括设于机架100上的第一视觉纵移结构,第一视觉横移结构4222可设于第二视觉纵移结构上。而且,第二视觉横移结构4222和第二视觉纵移结构的具体结构均与上述物料横移驱动机构312的具体结构类似,即二者均可设为气缸驱动结构或丝杠螺母驱动结构;第二视觉升降结构4224的具体结构与上述第一物料升降结构3142、第二物料升降结构3162的具体结构类似,在此不再赘述。Specifically, the second
此外,如图9所示,旋转载台410可包括设于底架110上的旋转支座412,设于旋转支座412上的载台转动驱动结构414,以及与载台转动驱动结构414连接的旋转台板416,旋转台板416与侧面视觉检测机构420上下对应设置。载台转动驱动结构414可驱动旋转台板416旋转,可对放置于旋转台板416上的柔板进行旋转,这样就便于通过第二外观检测相机426对柔板的侧面的各个方位的外观进行拍照检测。而且,载台转动驱动结构414可设为电机驱动结构或旋转气缸驱动结构。In addition, as shown in FIG. 9 , the
而且,在本实施例中,两个旋转载台410可并排设于底架110上,两个第二外观检测相机426并排设于第二视觉检测架424上、并与两个旋转载台410一一对应设置。即侧面检测单元400可包括两个第二外观检测相机426和两个旋转载台410,可同时对两个柔板的侧面外观进行检测。此外,根据需要,也可设置一个旋转载台410或多个旋转载台410,并对应设置一个第二外观检测相机426或多个第二外观检测相机426,可对一个或多个柔板的侧面外观进行拍照检测。Moreover, in this embodiment, the two
此外,如图12所示,下料单元500的下料移动驱动机构510可包括设于底架110上的横向下料驱动结构,下料平台520与横向下料驱动结构连接。通过横向下料驱动结构可驱动下料平台520沿着机架100的横向往复移动,即可驱使下料平台520在下料工位和第二检测工位之间往复移动。In addition, as shown in FIG. 12 , the unloading moving
具体地,横向下料驱动结构可包括设于底架110上的横向下料导轨和横向下料驱动件,下料平台520滑动设于横向下料导轨上,横向下料驱动件与下料平台520连接。横向下料导轨横向延伸设置在下料工位和第二检测工位之间,使得横向下料驱动件可驱使下料平台520在下料工位和第二检测工位之间往复移动。横向下料驱动件可设为气缸驱动结构。Specifically, the horizontal blanking drive structure may include a horizontal blanking guide rail and a horizontal blanking drive member arranged on the
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
需要说明的是,在本发明中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in the present invention, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply There is no such actual relationship or order between these entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所发明的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features of the invention herein.
Claims (10)
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