CN116183629A - Cable damage detection device and detection method thereof - Google Patents
Cable damage detection device and detection method thereof Download PDFInfo
- Publication number
- CN116183629A CN116183629A CN202310120183.XA CN202310120183A CN116183629A CN 116183629 A CN116183629 A CN 116183629A CN 202310120183 A CN202310120183 A CN 202310120183A CN 116183629 A CN116183629 A CN 116183629A
- Authority
- CN
- China
- Prior art keywords
- cable
- fixed
- shaped
- sleeve
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/702—Arrangements for confining or removing dust
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
Abstract
本发明涉及线缆破损检测技术领域,具体涉及一种线缆破损检测装置及其检测方法,包括基板,所述基板的顶面固定有导轨,所述导轨的两端之间固定有匚型架,所述匚型架的两端均滑动连接有支撑板,所述匚型架的内部转动连接有与两个支撑板旋合连接的双向丝杠,所述支撑板的顶部转动连接有L型板一,所述L型板一的的外侧固定有L型板二,所述L型板一与L型板二之间转动连接有定位轴。本发明中,通过电机一带着双向丝杠转动使两个支撑板相互靠近移动,两个连接杆一在支撑板的推动下带着移动座向线缆的方向移动,挤压柱将线缆挤压成弯曲状态,摄像头摄录弯曲状态的线缆,判断线缆绝缘层是否出现裂纹破损。
The invention relates to the technical field of cable damage detection, in particular to a cable damage detection device and a detection method thereof, comprising a base plate, a guide rail is fixed on the top surface of the base plate, and a yoke frame is fixed between two ends of the guide rail , the two ends of the 匚-shaped frame are slidingly connected with support plates, and the inside of the 匚-shaped frame is connected with a two-way lead screw screwed and connected with the two support plates, and the top of the support plate is rotatably connected with an L-shaped Plate 1, an L-shaped plate 2 is fixed on the outside of the L-shaped plate 1, and a positioning shaft is rotatably connected between the L-shaped plate 1 and the L-shaped plate 2. In the present invention, the two support plates are moved close to each other through the rotation of the two-way lead screw by the motor one, and the two connecting rods one moves towards the direction of the cable with the moving seat under the push of the support plate, and the extrusion column squeezes the cable Press into a bent state, and the camera will record the cable in the bent state to determine whether there is any crack or damage in the cable insulation layer.
Description
技术领域technical field
本发明涉及线缆破损检测技术领域,具体涉及一种线缆破损检测装置及其检测方法。The invention relates to the technical field of cable damage detection, in particular to a cable damage detection device and a detection method thereof.
背景技术Background technique
线缆的外部通常包裹有绝缘层,线缆在投入使用之前或者在回收使用过的线缆都需要对绝缘层进行破损检测,防止破损线缆在实际运用中引起电力安全事故,线缆的绝缘层由于长期弯折或者在运输过程中与金属利器接触,都会使绝缘层的外侧出现裂纹破损,现有在检测裂纹破损时一般需要工作人员将线缆从线缆收卷辊上边往外抽拉边查看线缆绝缘层的外侧是否出现破损,当线缆绝缘层的外侧附着有灰尘时,还需要工作人员将脏污的线缆擦拭干净,然后在查看线缆的外侧是否破损,整个线缆绝缘层破损检测人力投入较大,且线缆破损的检测效率欠佳,鉴于此,需要设计一种能够代替人工进行线缆破损位置自动检测的线缆破损检测装置。The outside of the cable is usually wrapped with an insulating layer. Before the cable is put into use or the cable is recycled, it is necessary to detect the damage of the insulating layer to prevent the damaged cable from causing electrical safety accidents in actual use. The insulation of the cable Due to long-term bending or contact with metal sharp objects during transportation, cracks will appear on the outer side of the insulating layer. Currently, when cracks are detected, workers generally need to pull the cable from the top of the cable winding roller to the outside. Check whether the outer side of the cable insulation layer is damaged. When there is dust attached to the outer side of the cable insulation layer, the staff needs to wipe the dirty cable clean, and then check whether the outer side of the cable is damaged. The entire cable insulation Layer damage detection requires a lot of manpower, and the detection efficiency of cable damage is not good. In view of this, it is necessary to design a cable damage detection device that can replace manual detection of cable damage positions.
发明内容Contents of the invention
为了克服上述的技术问题,本发明的目的在于提供一种线缆破损检测装置及其检测方法,通过电机一带着双向丝杠转动使两个支撑板相互靠近移动,两个连接杆一在支撑板的推动下带着移动座向线缆的方向移动,挤压柱将线缆挤压成弯曲状态,摄像头摄录弯曲状态的线缆,判断线缆绝缘层是否出现裂纹破损,通过电机三带着L型板一转动使两个L型板二带着收卷辊转动,进而使线缆发生旋转,便于线缆在挤压柱外侧弯曲不同位置被摄像头摄录检测,通过电机四带着传动件二转动使挤压柱转动,便于弧形海绵块在线缆外侧擦拭线缆,使线缆在擦拭干净后进行检测,有利于提高线缆破损检测结果的准确性。In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a cable breakage detection device and its detection method. The two support plates are moved close to each other through the rotation of the motor and the two-way screw, and the two connecting rods are placed on the support plate. Pushed by the moving seat to move towards the cable, the extrusion column squeezes the cable into a bent state, and the camera records the cable in the bent state to judge whether there is crack or damage in the cable insulation layer, and the three belts of the motor When the L-shaped plate rotates, the two L-shaped plates rotate with the winding roller, and then the cable rotates, which is convenient for the cable to be recorded and detected by the camera at different positions on the outside of the extrusion column, and the motor drives the transmission part. The second rotation makes the extrusion column rotate, which is convenient for the curved sponge block to wipe the cable on the outside of the cable, so that the cable can be tested after being wiped clean, which is beneficial to improving the accuracy of the cable damage detection result.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种线缆破损检测装置,包括基板,所述基板的顶面固定有导轨,所述导轨的两端之间固定有匚型架,所述匚型架的两端均滑动连接有支撑板,所述匚型架的内部转动连接有与两个支撑板旋合连接的双向丝杠,所述支撑板的顶部转动连接有L型板一,所述L型板一的的外侧固定有L型板二,所述L型板一与L型板二之间转动连接有定位轴,所述定位轴的外侧可拆卸固定连接有收卷辊,两个所述收卷辊之间传动连接有线缆,两个所述定位轴之间传动连接有传动件一,所述匚型架的顶部滑动连接有移动座,所述移动座的顶面固定有轴杆,所述轴杆顶部的外侧壁旋合连接有挤压柱,所述轴杆的外侧设置有用于驱动挤压柱转动的传动件二,所述移动座与两个支撑板之间设置有连杆机构,所述匚型架上固定有L形轴,所述L形轴的顶部固定有摄像头。A cable breakage detection device, comprising a base plate, a guide rail is fixed on the top surface of the base plate, a U-shaped frame is fixed between two ends of the guide rail, and support plates are slidably connected to both ends of the U-shaped frame, The inner part of the 匚-shaped frame is connected with a two-way lead screw that is screwed and connected with two support plates, and the top of the support plate is rotatably connected with an L-shaped plate, and an L-shaped plate is fixed on the outside of the L-shaped plate. Plate 2, a positioning shaft is rotatably connected between the L-shaped plate 1 and the L-shaped plate 2, and a rewinding roller is detachably and fixedly connected to the outer side of the positioning shaft, and a transmission connection is made between the two rewinding rollers. A transmission member is connected between the two positioning shafts, and a moving seat is slidably connected to the top of the frame. The top surface of the moving seat is fixed with a shaft, and the outer wall of the top of the shaft is The extrusion column is screwed and connected, and the outer side of the shaft is provided with a second transmission member for driving the extrusion column to rotate. A linkage mechanism is provided between the moving seat and the two support plates. An L-shaped shaft is fixed, and a camera is fixed on the top of the L-shaped shaft.
进一步在于:所述传动件二包括与移动座顶面转动连接的套管二,所述套管二的内侧滑动卡接有与挤压柱底面固定连接的套管三,所述轴杆与套管三转动插接,所述移动座的内部固定有电机四,所述电机四的输出端固定有主动齿轮,所述套管二底部的外侧套接固定有与主动齿轮啮合传动的从动齿轮。Further, the transmission part 2 includes a sleeve 2 that is rotatably connected to the top surface of the moving seat, and the inner side of the sleeve 2 is slidably engaged with a sleeve 3 that is fixedly connected with the bottom surface of the extrusion column, and the shaft and the sleeve The tube three is rotated and plugged in, and the inside of the moving seat is fixed with a motor four, and the output end of the motor four is fixed with a driving gear, and the outer sleeve of the bottom of the casing two is fixed with a driven gear meshing with the driving gear. .
进一步在于:所述挤压柱的外侧可拆卸嵌入固定有弧形海绵块,所述套管二的内侧固定有卡块二,所述套管三的外侧开设有与卡块二滑动连接的卡槽二。Further, the outer side of the extrusion column is detachably embedded with an arc-shaped sponge block, the inner side of the second sleeve is fixed with the second block, and the outer side of the third sleeve is provided with a card that is slidably connected with the second block. slot two.
所述匚型架顶面的中部嵌入固定有托板,所述移动座与托板滑动连接,所述托板的一端与L形轴固定连接。A supporting plate is embedded and fixed in the middle part of the top surface of the U-shaped frame, the moving seat is slidably connected with the supporting plate, and one end of the supporting plate is fixedly connected with the L-shaped shaft.
进一步在于:所述连杆机构包括两个相互转动连接的连接杆一,所述连接杆一的一端转动连接有固定座一,所述固定座一与对应位置支撑板固定连接,两个所述连接杆一的转动位置转动连接有连接杆二,所述连接杆二背离连接杆一的一端转动连接有与移动座固定连接的固定座二。Further, the link mechanism includes two connecting rods 1 that are rotatably connected to each other, and one end of the connecting rod 1 is rotatably connected with a fixed seat 1, and the fixed seat 1 is fixedly connected with the supporting plate at the corresponding position, and the two The rotation position of the first connecting rod is rotatably connected with the second connecting rod, and the end of the second connecting rod away from the first connecting rod is rotatably connected with the fixed seat 2 fixedly connected with the moving seat.
进一步在于:所述传动件一包括两个连接座,所述连接座与对应位置L型板二固定连接,两个所述L型板二的内部分别转动连接有套管一和滑杆,所述滑杆的外侧开设有卡槽一,所述套管一的内侧固定有与卡槽一滑动连接的卡块一。Further, the transmission member 1 includes two connection seats, the connection seats are fixedly connected to the corresponding L-shaped plates 2, and the insides of the two L-shaped plates 2 are respectively connected to the casing 1 and the sliding rod, so that The outer side of the sliding rod is provided with a card slot 1, and the inner side of the sleeve tube 1 is fixed with a card block 1 which is slidably connected with the card slot 1.
进一步在于:所述滑杆的一端固定有蜗杆二,所述套管一的一端固定有蜗轮二,其中,一个所述定位轴的底部固定有与蜗杆二啮合传动的蜗轮一,另一个所述定位轴的底部固定有与蜗轮二啮合传动的蜗杆一。It is further in that: one end of the slide rod is fixed with the worm two, one end of the sleeve one is fixed with the worm two, wherein, the bottom of one of the positioning shafts is fixed with the worm two meshed with the worm two, and the other said The bottom of the positioning shaft is fixed with a worm screw one meshing with the worm gear two for transmission.
进一步在于:所述支撑板的底面固定有两个连接块,两个所述连接块之间转动连接有与导轨滚动连接的移动轮,所述匚型架的一端固定有机箱一,所述机箱一的内部固定有与双向丝杠固定连接的电机一,一个所述L型板二的顶部可拆卸固定有机箱二,所述机箱二的内部固定有电机二,所述电机二的输出端与对应位置定位轴可拆卸固定连接,一个所述支撑板的外侧固定有机箱三,所述机箱三的内部固定有与电机三,所述电机三的输出端与对应位置L型板一固定连接。Further, two connection blocks are fixed on the bottom surface of the support plate, and a moving wheel that is rotatably connected with the guide rail is connected between the two connection blocks, and one end of the yoke frame is fixed with a case 1, and the case The inside of one is fixed with a motor one fixedly connected to the bidirectional lead screw, and the top of the L-shaped plate two is detachably fixed with a chassis two, and the inside of the chassis two is fixed with a motor two, and the output end of the two motors is connected to the The corresponding position positioning shaft is detachably fixedly connected, and the outer side of a described support plate is fixed with a casing three, and the inside of the casing three is fixed with a motor three, and the output end of the motor three is fixedly connected with the corresponding position L-shaped plate one.
一种线缆破损检测装置的检测方法,所述方法具体包括如下步骤:A detection method of a cable damage detection device, the method specifically includes the following steps:
步骤一:在两个定位轴上均套接安装固定收卷辊,一个收卷辊上缠绕有待检测的线缆,并将线缆的一端与另一个收卷辊缠绕固定,在一个收卷辊上方安装固定机箱二;Step 1: Install fixed winding rollers on the two positioning shafts. Wind the cable to be tested on one winding roller, and wrap one end of the cable with the other winding roller. Install and fix the chassis two on the top;
步骤二:电机一带着双向丝杠转动使两个支撑板相互靠近移动,两个连接杆一带着连接杆二向线缆的方向移动,进而使挤压柱向线缆中部位置移动,将线缆挤压成弧形布置在挤压柱外侧;Step 2: The motor rotates with the two-way screw to make the two support plates move closer to each other, and the two connecting rods move toward the direction of the cable with the connecting rod, and then the extrusion column moves to the middle of the cable, and the cable Extruded into an arc and arranged outside the extruded column;
步骤三:线缆绝缘层弯曲后外侧的裂纹容易显现出来,此时摄像头摄录线缆,并将摄录的影像传输到外界电脑上分析是否破损;Step 3: After the cable insulation layer is bent, the cracks on the outer side are easy to appear. At this time, the camera records the cable and transmits the recorded image to an external computer to analyze whether it is damaged;
步骤四:电机三带着对应位置L型板一转动,两个L型板二通过套管一和滑杆使二者同步转动,进而使线缆在挤压柱外侧旋转,便于将绝缘层的不同外侧位置弯曲布置在挤压柱外侧,实现线缆同一位置进行全方位破损检测;Step 4: The motor 3 rotates with the L-shaped plate 1 at the corresponding position, and the two L-shaped plates 2 rotate synchronously through the sleeve 1 and the slide rod, so that the cable rotates outside the extrusion column, so that the insulation layer Different outer positions are bent and arranged on the outer side of the extrusion column to realize all-round damage detection at the same position of the cable;
步骤五:电机二带着对应位置收卷辊转动使收卷辊转动收卷线缆,另一个定位轴带着另一个收卷辊转动释放线缆,实现线缆在两个收卷辊之间传动,检测线缆不同长度位置是否破损;Step 5: Motor 2 rotates with the winding roller at the corresponding position to make the winding roller rotate to wind up the cable, and the other positioning shaft drives the other winding roller to rotate and release the cable, so that the cable is between the two winding rollers Transmission, to detect whether the cable is damaged at different lengths;
步骤六:电机四带着主动齿轮转动使从动齿轮带着套管二转动使套管三带着挤压柱转动,将挤压柱上的弧形海绵块位置转动到线缆外侧位置;Step 6: Motor 4 rotates with the driving gear so that the driven gear rotates with the sleeve 2, and the sleeve 3 rotates with the extrusion column, and rotates the position of the arc-shaped sponge block on the extrusion column to the outer position of the cable;
步骤七:挤压柱在轴杆上旋合移动,控制电机四正反转使挤压柱在轴杆上往复上下移动,弧形海绵块位置在线缆的外侧擦拭线缆,便于摄像头清楚的摄录线缆。Step 7: The extrusion column is screwed and moved on the shaft, and the four motors are controlled to make the extrusion column reciprocate up and down on the shaft. The curved sponge block is positioned on the outside of the cable to wipe the cable, which is convenient for the camera Camera cable.
本发明的有益效果:Beneficial effects of the present invention:
1、通过在两个定位轴上安装固定收卷辊,一个收卷辊上缠绕待检测线缆,另一个收卷辊上缠绕已经检测好的线缆,电机一带着双向丝杠转动使两个支撑板相互靠近移动,进而使两个连接杆一通过连接杆二带着移动座向线缆方向移动,移动座上的挤压柱挤压线缆使线缆一弧形状态布置在挤压柱的外侧,通过将线缆弯曲成一定的弧度,便于线缆外弧面上的破损或者裂纹能够被摄像头摄录,从而实现检测线缆的绝缘层是否破损,电机二带着对应位置定位轴转动使收卷辊转动,该定位轴底端的蜗杆一带着涡轮二转动,在套管一与滑杆的传动作用下使蜗杆二带着蜗轮一转动,蜗轮一带着另一个定位轴转动使另一个收卷辊同步转动,进而实现线缆可以在两个收卷辊之间传动,便于挤压柱将线缆的不同位置推挤呈弯曲状态辅助检测裂纹破损位置,省去人工检测线缆是否破损,有利于提高线缆检测的效率;1. By installing fixed winding rollers on two positioning shafts, one winding roller is wound with the cable to be detected, and the other winding roller is wound with the detected cable, and the motor rotates with a two-way screw to make the two The support plates move closer to each other, and then the two connecting rods move toward the cable with the moving seat through the connecting rod two. By bending the cable into a certain radian, the damage or crack on the outer arc surface of the cable can be recorded by the camera, so as to detect whether the insulation layer of the cable is damaged, and the second motor rotates with the corresponding positioning axis Make the winding roller rotate, the worm at the bottom end of the positioning shaft rotates with the worm gear 2, and under the transmission action of the casing 1 and the slide rod, the worm 2 rotates with the worm gear 1, and the worm gear 1 rotates with the other positioning shaft to make the other winding roller rotate. The winding rollers rotate synchronously, so that the cable can be transmitted between the two winding rollers, which is convenient for the extrusion column to push the different positions of the cable into a bent state to assist in detecting the crack damage position, eliminating the need for manual detection of whether the cable is damaged. It is beneficial to improve the efficiency of cable detection;
2、通过电机三带着对应位置L型板一转动,L型板一通过L型板二带着收卷辊转动,在套管一与滑杆的连接作用下使两个L型板二均带着收卷辊转动,进而使线缆自身发生转动,便于将线缆外侧绝缘层不同位置弯曲抵接在挤压柱外侧,便于对线缆绝缘层进行全方位检测,通过在挤压柱的外侧可拆卸嵌入固定有弧形海绵块,通过移动座里面的电机四带着主动齿轮转动,主动齿轮带着从动齿轮转动使传动件二带着挤压柱转动,便于挤压柱上的弧形海绵块与线缆接触,配合两个收卷辊往返输送线缆,便于线缆在弧形海绵块位置被海绵清洁,防止线缆上脏污的位置影响摄像头摄录检测,通过将挤压柱与轴杆旋合连接,在挤压柱转动的过程中,会使挤压柱沿着轴杆上移,且可通过控制电机四的转动方向使挤压柱在轴杆外侧往复上下移动,便于弧形海绵块能够充分与线缆的绝缘层接触,有利于提高线缆绝缘层的清洁效果,使摄像头摄录检测破损位置更加精确。2. The L-shaped plate 1 rotates with the corresponding position through the motor 3, and the L-shaped plate 1 rotates with the winding roller through the L-shaped plate 2. Under the connection between the casing 1 and the slide rod, the two L-shaped plates 2 Rotate with the take-up roller, and then make the cable itself rotate, so that different positions of the outer insulation layer of the cable can be bent and abutted against the outside of the extrusion column, and it is convenient for all-round detection of the cable insulation layer. The outer side is detachably embedded with an arc-shaped sponge block, and the motor four in the moving seat rotates with the driving gear, and the driving gear rotates with the driven gear to make the transmission part 2 rotate with the extrusion column, which is convenient for extruding the arc on the column. The curved sponge block is in contact with the cable, and cooperates with two take-up rollers to transport the cable back and forth, so that the cable is cleaned by the sponge at the position of the curved sponge block, and prevents the dirty position on the cable from affecting the camera's recording and detection. The column and the shaft are screwed together. During the rotation of the extrusion column, the extrusion column will move up along the shaft, and the extrusion column can move up and down on the outside of the shaft by controlling the rotation direction of the motor four. It is convenient for the arc-shaped sponge block to be fully in contact with the insulation layer of the cable, which is conducive to improving the cleaning effect of the cable insulation layer and making the camera recording and detecting the damaged position more accurate.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1-2是本发明不同视角整体结构示意图;Figure 1-2 is a schematic diagram of the overall structure of different viewing angles of the present invention;
图3是本发明中L型板一带着收卷辊转动结构示意图;Fig. 3 is a schematic diagram of the rotating structure of the L-shaped plate with a winding roller in the present invention;
图4是本发明中基板顶部结构示意图;Fig. 4 is a schematic diagram of the top structure of the substrate in the present invention;
图5是本发明中挤压柱挤压线缆结构示意图;Fig. 5 is a schematic diagram of the structure of the extruded cable extruded by the extruded column in the present invention;
图6是本发明中传动件一结构示意图;Fig. 6 is a structural schematic diagram of a transmission part in the present invention;
图7是本发明中连杆机构结构示意图;Fig. 7 is a structural schematic diagram of the linkage mechanism in the present invention;
图8是本发明中移动座及传动件二结构示意图。Fig. 8 is a schematic diagram of the structure of the moving seat and the transmission part 2 in the present invention.
图中:100、基板;110、导轨;200、匚型架;210、支撑板;220、双向丝杠;230、托板;240、机箱一;300、L型板一;310、L型板二;311、机箱二;320、机箱三;400、定位轴;410、收卷辊;420、蜗轮一;430、蜗杆一;500、传动件一;510、连接座;520、套管一;530、滑杆;540、蜗杆二;550、蜗轮二;600、移动座;610、轴杆;611、挤压柱;6111、弧形海绵块;620、主动齿轮;700、传动件二;710、套管二;711、从动齿轮;720、套管三;800、连杆机构;810、连接杆一;811、固定座一;820、连接杆二;821、固定座二;900、L形轴;910、摄像头。In the figure: 100, base plate; 110, guide rail; 200, 匚 type frame; 210, support plate; 220, two-way screw; 230, support plate; 240, chassis one; Two; 311, chassis two; 320, chassis three; 400, positioning shaft; 410, winding roller; 420, worm gear one; 430, worm one; 500, transmission part one; 510, connecting seat; 520, casing one; 530, sliding rod; 540, worm two; 550, worm gear two; 600, moving seat; 610, shaft; 611, extrusion column; 6111, arc sponge block; 620, driving gear; , casing two; 711, driven gear; 720, casing three; 800, connecting rod mechanism; 810, connecting rod one; 811, fixing seat one; 820, connecting rod two; 821, fixing seat two; 900, L Shaft; 910, camera.
实施方式Implementation
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创在性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without any creative work fall within the protection scope of the present invention.
请参阅图1-8所示,一种线缆破损检测装置,包括基板100,基板100的顶面固定有导轨110,导轨110的两端之间固定有匚型架200,匚型架200的两端均滑动连接有支撑板210,匚型架200的内部转动连接有与两个支撑板210旋合连接的双向丝杠220,支撑板210的顶部转动连接有L型板一300,L型板一300的的外侧固定有L型板二310,L型板一300与L型板二310之间转动连接有定位轴400,定位轴400的外侧可拆卸固定连接有收卷辊410,两个收卷辊410之间传动连接有线缆,两个定位轴400之间传动连接有传动件一500,匚型架200的顶部滑动连接有移动座600,移动座600的顶面固定有轴杆610,轴杆610顶部的外侧壁旋合连接有挤压柱611,轴杆610的外侧设置有用于驱动挤压柱611转动的传动件二700,移动座600与两个支撑板210之间设置有连杆机构800,匚型架200上固定有L形轴900,L形轴900的顶部固定有摄像头910。Please refer to Fig. 1-8, a cable breakage detection device includes a
传动件二700包括与移动座600顶面转动连接的套管二710,套管二710的内侧滑动卡接有与挤压柱611底面固定连接的套管三720,轴杆610与套管三720转动插接,移动座600的内部固定有电机四,电机四的输出端固定有主动齿轮620,套管二710底部的外侧套接固定有与主动齿轮620啮合传动的从动齿轮711,从而使电机四带着主动齿轮620转动,主动齿轮620带着从动齿轮711转动使套管二710带着套管三720转动,套管三720带着挤压柱611转动便于弧形海绵块6111转动到线缆外侧,方便给线缆擦拭干净后进行摄录检测;挤压柱611的外侧可拆卸嵌入固定有弧形海绵块6111,套管二710的内侧固定有卡块二,套管三720的外侧开设有与卡块二滑动连接的卡槽二,卡块二在卡槽二里面滑动实现套管二710能够带着套管三720转动,挤压柱611可以带着套管三720在套管二710里面滑动。The transmission part 2 700 includes a sleeve 2 710 that is rotatably connected to the top surface of the moving
匚型架200顶面的中部嵌入固定有托板230,移动座600与托板230滑动连接,托板230的一端与L形轴900固定连接,从而使移动座600在托板230上稳定的移动位置;连杆机构800包括两个相互转动连接的连接杆一810,连接杆一810的一端转动连接有固定座一811,固定座一811与对应位置支撑板210固定连接,两个连接杆一810的转动位置转动连接有连接杆二820,连接杆二820背离连接杆一810的一端转动连接有与移动座600固定连接的固定座二821,两个连接杆一810相互靠近移动使连接杆二820带着移动座600在托板230上移动;传动件一500包括两个连接座510,连接座510与对应位置L型板二310固定连接,两个L型板二310的内部分别转动连接有套管一520和滑杆530,滑杆530的外侧开设有卡槽一,套管一520的内侧固定有与卡槽一滑动连接的卡块一,卡块一在卡槽一里面滑动使套管一520可以带着滑杆530转动,也可以实现滑杆530与套管一520相互插接改变二者之间的长度。A
滑杆530的一端固定有蜗杆二540,套管一520的一端固定有蜗轮二550,其中,一个定位轴400的底部固定有与蜗杆二540啮合传动的蜗轮一420,另一个定位轴400的底部固定有与蜗轮二550啮合传动的蜗杆一430,从而使两个定位轴400能够同时带着各自外侧壁的收卷辊410转动;支撑板210的底面固定有两个连接块,两个连接块之间转动连接有与导轨110滚动连接的移动轮,匚型架200的一端固定有机箱一240,机箱一240的内部固定有与双向丝杠220固定连接的电机一,一个L型板二310的顶部可拆卸固定有机箱二311,机箱二311的内部固定有电机二,电机二的输出端与对应位置定位轴400可拆卸固定连接,一个支撑板210的外侧固定有机箱三320,机箱三320的内部固定有与电机三,电机三的输出端与对应位置L型板一300固定连接,电机一便于带着双向丝杠220转动使支撑板210移动,电机二便于带着收卷辊410转动,电机三便于带着L型板一300转动。One end of
一种线缆破损检测装置的检测方法,方法具体包括如下步骤:A detection method of a cable damage detection device, the method specifically includes the following steps:
步骤一:在两个定位轴400上均套接安装固定收卷辊410,一个收卷辊410上缠绕有待检测的线缆,并将线缆的一端与另一个收卷辊410缠绕固定,在一个收卷辊410上方安装固定机箱二311;Step 1: Mount and install fixed winding
步骤二:电机一带着双向丝杠220转动使两个支撑板210相互靠近移动,两个连接杆一810带着连接杆二820向线缆的方向移动,进而使挤压柱611向线缆中部位置移动,将线缆挤压成弧形布置在挤压柱611外侧;Step 2: The first motor rotates with the two-
步骤三:线缆绝缘层弯曲后外侧的裂纹容易显现出来,此时摄像头910摄录线缆,并将摄录的影像传输到外界电脑上分析是否破损;Step 3: Cracks on the outer side of the cable insulation layer are easy to appear after bending. At this time, the
步骤四:电机三带着对应位置L型板一300转动,两个L型板二310通过套管一520和滑杆530使二者同步转动,进而使线缆在挤压柱611外侧旋转,便于将绝缘层的不同外侧位置弯曲布置在挤压柱611外侧,实现线缆同一位置进行全方位破损检测;Step 4: The motor 3 rotates with the corresponding L-shaped plate 1 300, and the two L-shaped
步骤五:电机二带着对应位置收卷辊410转动使收卷辊410转动收卷线缆,另一个定位轴400带着另一个收卷辊410转动释放线缆,实现线缆在两个收卷辊410之间传动,检测线缆不同长度位置是否破损;Step 5: The motor 2 rotates with the winding
步骤六:电机四带着主动齿轮620转动使从动齿轮711带着套管二710转动使套管三720带着挤压柱611转动,将挤压柱611上的弧形海绵块6111位置转动到线缆外侧位置;Step 6: The motor 4 rotates with the
步骤七:挤压柱611在轴杆610上旋合移动,控制电机四正反转使挤压柱611在轴杆610上往复上下移动,弧形海绵块6111位置在线缆的外侧擦拭线缆,便于摄像头910清楚的摄录线缆。Step 7: The
工作原理:使用时,在两个定位轴400上均套接安装固定收卷辊410,其中,一个收卷辊410上缠绕有待检测的线缆,并将线缆的一端与另一个收卷辊410缠绕固定,同时在一个收卷辊410上方安装固定机箱二311,机箱一240里面的电机一带着双向丝杠220转动使两个支撑板210相互靠近移动,此时两个收卷辊410之间的线缆中部处于松弛状态,在支撑板210移动的同时两个连接杆一810带着连接杆二820向线缆的方向移动,进而使移动座600上的轴杆610带着挤压柱611向线缆中部位置移动,将线缆中部松弛部位挤压成弧形布置在挤压柱611外侧(参照说明书图5中线缆的外形状态),线缆绝缘层弯曲后外侧的裂纹容易显现出来,此时摄像头910摄录线缆,并将摄录的影像传输到外界电脑上分析是否破损,机箱三320里面的电机三带着对应位置L型板一300转动,该L型板一300通过L型板二310带着收卷辊410转动,两个L型板二310通过套管一520和滑杆530使二者同步转动,进而使线缆在挤压柱611外侧旋转,便于将绝缘层的不同外侧位置弯曲布置在挤压柱611外侧,实现线缆同一位置进行全方位破损检测,然后机箱二311里面的电机二带着对应位置收卷辊410转动使收卷辊410转动收卷线缆,该收卷辊410上的定位柱带着蜗杆一430转动使蜗轮二550带着套管一520转动,套管一520带着滑杆530转动使蜗杆二540带着蜗轮一420转动,进而使另一个定位轴400带着另一个收卷辊410转动释放线缆,实现线缆在两个收卷辊410之间传动,配合挤压柱611往返向线缆位置移动,实现检测线缆不同长度位置是否破损,当线缆上待检测位置附着有灰尘需要清洁干净后再进行检测时,移动座600里面的电机四带着主动齿轮620转动使从动齿轮711带着套管二710转动使套管三720带着挤压柱611转动,便于将挤压柱611上的弧形海绵块6111位置转动到线缆外侧位置,同时在挤压柱611转动过程中,挤压柱611在轴杆610上旋合移动,通过控制电机四正反转使挤压柱611在轴杆610上往复上下移动,便于弧形海绵块6111位置在线缆的外侧擦拭线缆,此时也可以配合上文所述的线缆自身转动实现充分清洁线缆的外侧,便于摄像头910清楚的摄录线缆。Working principle: When in use, fixed winding
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims should all belong to the protection scope of the present invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310120183.XA CN116183629A (en) | 2023-02-16 | 2023-02-16 | Cable damage detection device and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310120183.XA CN116183629A (en) | 2023-02-16 | 2023-02-16 | Cable damage detection device and detection method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116183629A true CN116183629A (en) | 2023-05-30 |
Family
ID=86450213
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310120183.XA Withdrawn CN116183629A (en) | 2023-02-16 | 2023-02-16 | Cable damage detection device and detection method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116183629A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116990321A (en) * | 2023-09-28 | 2023-11-03 | 广东新亚光电缆股份有限公司 | A quality analysis system for sheathed flat cable products based on image recognition |
| CN117907334A (en) * | 2024-03-14 | 2024-04-19 | 山东大业股份有限公司 | Steel cord surface defect detection device |
| CN118062655A (en) * | 2024-04-17 | 2024-05-24 | 山东硅网电气有限公司 | A non-destructive quality detection device for electric power engineering |
| CN118243616A (en) * | 2024-04-02 | 2024-06-25 | 徐州久利电子有限公司 | Cable detection device |
| CN119574451A (en) * | 2025-01-24 | 2025-03-07 | 中铁建电气化局集团第三工程有限公司 | Railway signal cable detection device |
-
2023
- 2023-02-16 CN CN202310120183.XA patent/CN116183629A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116990321A (en) * | 2023-09-28 | 2023-11-03 | 广东新亚光电缆股份有限公司 | A quality analysis system for sheathed flat cable products based on image recognition |
| CN116990321B (en) * | 2023-09-28 | 2023-12-22 | 广东新亚光电缆股份有限公司 | Image recognition-based sheath flat cable product quality analysis system |
| CN117907334A (en) * | 2024-03-14 | 2024-04-19 | 山东大业股份有限公司 | Steel cord surface defect detection device |
| CN117907334B (en) * | 2024-03-14 | 2024-07-02 | 山东大业股份有限公司 | Steel cord surface defect detection device |
| CN118243616A (en) * | 2024-04-02 | 2024-06-25 | 徐州久利电子有限公司 | Cable detection device |
| CN118243616B (en) * | 2024-04-02 | 2024-09-24 | 徐州久利电子有限公司 | Cable detection device |
| CN118062655A (en) * | 2024-04-17 | 2024-05-24 | 山东硅网电气有限公司 | A non-destructive quality detection device for electric power engineering |
| CN119574451A (en) * | 2025-01-24 | 2025-03-07 | 中铁建电气化局集团第三工程有限公司 | Railway signal cable detection device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116183629A (en) | Cable damage detection device and detection method thereof | |
| CN119244867B (en) | Petrochemical pipeline corrosion defect detection device and method | |
| CN118392003B (en) | Dimension measuring device and measuring method for cable processing | |
| CN221765443U (en) | Seamless steel pipe defect detection device | |
| CN118857150A (en) | A device for detecting the curvature of glass lifter guide rails | |
| CN112010076A (en) | Clamping device for polyester fabric | |
| CN218664779U (en) | Cable winding device capable of measuring length | |
| CN216836555U (en) | A coiling mechanism for production of alloy silk | |
| CN114994052B (en) | Rail corrosion monitoring device based on long-period fiber bragg grating | |
| CN116354172A (en) | An electric cable winding device | |
| CN113566764B (en) | Gilt paper tinsel reel thickness check out test set | |
| CN210140338U (en) | Coiling mechanism is used in electric wire transportation | |
| CN223851924U (en) | Plastic pipe coiling device | |
| CN220519688U (en) | Winding film winding device | |
| CN209427895U (en) | A kind of pipe robot rope winder | |
| CN221404301U (en) | Engineering survey and drawing is with mapping device on water | |
| CN220513334U (en) | Fire-fighting equipment maintenance device | |
| CN211552919U (en) | Stainless steel wire defect detection device | |
| CN223836783U (en) | Winding device for metal hose production | |
| CN222849983U (en) | Engineering water pipe measuring device | |
| CN219751550U (en) | Measure unwrapping wire ware | |
| CN216129128U (en) | Cable rolling clamping device for electromechanical engineering | |
| CN219507355U (en) | Cable storage device for electrical engineering construction | |
| CN114726988B (en) | A video image inspection device for power equipment | |
| CN119574451B (en) | Railway signal cable detection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20230530 |
