CN116181040B - A construction hanging basket suitable for high-altitude operations of steel structure main body - Google Patents
A construction hanging basket suitable for high-altitude operations of steel structure main body Download PDFInfo
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- CN116181040B CN116181040B CN202310189201.XA CN202310189201A CN116181040B CN 116181040 B CN116181040 B CN 116181040B CN 202310189201 A CN202310189201 A CN 202310189201A CN 116181040 B CN116181040 B CN 116181040B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 79
- 239000010959 steel Substances 0.000 title claims abstract description 79
- 238000010276 construction Methods 0.000 title claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000003466 welding Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 3
- 210000005069 ears Anatomy 0.000 description 2
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- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/28—Mobile scaffolds; Scaffolds with mobile platforms
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/007—Devices and methods for erecting scaffolds, e.g. automatic scaffold erectors
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/04—Means for fastening, supporting, or bracing scaffolds on or against building constructions
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G3/00—Scaffolds essentially supported by building constructions, e.g. adjustable in height
- E04G3/28—Mobile scaffolds; Scaffolds with mobile platforms
- E04G2003/286—Mobile scaffolds; Scaffolds with mobile platforms mobile vertically
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
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- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本申请涉及一种适用于钢结构主体高空作业的施工吊篮,涉及钢结构施工工具的技术领域,其包括篮体;移动机构,滑动设置在钢结构主体H型钢梁上翼缘板上;承重架,连接在篮体与移动机构之间;防倾倒机构,设置在承重架的两侧;所述篮体设有两个,对称设置在承重架的两侧;移动机构包括:移动箱;移动轮,转动连接在移动箱两侧;螺纹套,转动连接在移动箱上;锁定螺杆,螺纹连接螺纹套并向下穿出移动箱;防滑板,连接在锁定螺杆下端。本申请具有方便施工作业,提高施工作业安全性的效果。
The present application relates to a construction hanging basket suitable for high-altitude operation of a steel structure main body, and relates to the technical field of steel structure construction tools, which includes a basket body; a moving mechanism, which is slidably arranged on the upper flange plate of the H-shaped steel beam of the steel structure main body; a load-bearing frame, which is connected between the basket body and the moving mechanism; an anti-dumping mechanism, which is arranged on both sides of the load-bearing frame; the basket body is provided with two, which are symmetrically arranged on both sides of the load-bearing frame; the moving mechanism includes: a moving box; a moving wheel, which is rotatably connected to both sides of the moving box; a threaded sleeve, which is rotatably connected to the moving box; a locking screw, which is threadedly connected to the threaded sleeve and passes downward out of the moving box; and an anti-slip plate, which is connected to the lower end of the locking screw. The present application has the effect of facilitating construction operations and improving the safety of construction operations.
Description
技术领域Technical Field
本申请涉及钢结构施工工具的技术领域,尤其是涉及一种适用于钢结构主体高空作业的施工吊篮。The present application relates to the technical field of steel structure construction tools, and in particular to a construction hanging basket suitable for high-altitude operations on steel structure main bodies.
背景技术Background Art
目前来说伴随着社会经济的发展,以及装配式建筑的普及,在城市房建项目中钢结构主体以自身优势应用较为广泛,在近几年的发展过程中,由于钢结构主体内在施工要求的不断提高和相应法规的不断完善,自新安法颁布实施以来,在钢结构主体施工中对安全管理提出了更高的要求。At present, with the development of social economy and the popularization of prefabricated buildings, steel structure main body is widely used in urban housing construction projects due to its own advantages. In the development process in recent years, due to the continuous improvement of the internal construction requirements of the steel structure main body and the continuous improvement of corresponding laws and regulations, since the promulgation and implementation of the new safety law, higher requirements have been put forward for safety management in the construction of steel structure main body.
在钢结构主体施工过程中,由于受深结构形式的影响,搭建施工平台难度较大,通常施工作业人员在进行钢构件螺栓紧固、节点焊接过程中只能站在钢结构上,在身上捆绑安全绳进行施工作业。During the main construction of the steel structure, it is difficult to build a construction platform due to the influence of the deep structure. Usually, construction workers can only stand on the steel structure with safety ropes tied around their bodies during the process of tightening the bolts of steel components and welding the nodes.
针对上述中的相关技术,发明人发现,受钢结构角度等因素影响,部分焊口焊接操作不便,可能产生焊接不牢固可能存在漏焊的情况;作业人员在高空作业的危险系数也比较大。With respect to the above-mentioned related technologies, the inventors found that, due to factors such as the angle of the steel structure, welding operation of some welds is inconvenient, which may result in loose welding and possible welding leaks; the risk factor for operators working at heights is also relatively high.
发明内容Summary of the invention
为了方便施工作业,提高施工作业的安全性,本申请提供一种适用于钢结构主体高空作业的施工吊篮。In order to facilitate construction operations and improve the safety of construction operations, the present application provides a construction hanging basket suitable for high-altitude operations of steel structure main bodies.
本申请提供的一种适用于钢结构主体高空作业的施工吊篮采用如下的技术方案:The present application provides a construction hanging basket suitable for high-altitude operations of steel structure main bodies, which adopts the following technical solutions:
一种适用于钢结构主体高空作业的施工吊篮,包括:A construction hanging basket suitable for high-altitude operation of a steel structure main body, comprising:
篮体;Basket body;
移动机构,滑动设置在钢结构主体H型钢梁上翼缘板上;A moving mechanism is slidably arranged on the upper flange plate of the H-shaped steel beam of the main body of the steel structure;
承重架,连接在篮体与移动机构之间;A load-bearing frame connected between the basket body and the moving mechanism;
防倾倒机构,设置在承重架的两侧;Anti-dumping mechanism, arranged on both sides of the load-bearing frame;
所述篮体设有两个,对称设置在承重架的两侧。The basket bodies are provided with two, which are symmetrically arranged on both sides of the load-bearing frame.
通过采用上述技术方案,移动机构可以沿钢结构主体H型钢梁移动并支撑承重架,篮体分别设置在H型钢梁两侧,能够起到一定平衡配重的作用;因为有可能作业人员只会下到一侧的篮体内,防倾倒机构可以在两侧篮体重量不同时平衡吊篮,使吊篮不易倾斜;作业人员在篮体内进行焊接、紧固螺栓等操作时,移动和操作更加便捷,同时也提高了高空作业的安全性。By adopting the above technical scheme, the moving mechanism can move along the H-shaped steel beam of the steel structure main body and support the load-bearing frame. The baskets are respectively arranged on both sides of the H-shaped steel beam, which can play a certain role of balancing and counterweighting. Because it is possible that the operator will only go down into the basket on one side, the anti-dumping mechanism can balance the hanging basket when the weight of the baskets on both sides is different, so that the hanging basket is not easy to tilt. When the operator performs welding, tightening bolts and other operations in the basket, movement and operation are more convenient, and the safety of high-altitude operations is also improved.
可选的,所述移动机构包括:Optionally, the moving mechanism includes:
移动箱;Moving boxes;
移动轮,转动连接在移动箱两侧;Moving wheels, rotatably connected to both sides of the moving box;
螺纹套,转动连接在移动箱上;A threaded sleeve, rotatably connected to the moving box;
锁定螺杆,螺纹连接螺纹套并向下穿出移动箱;The locking screw is threadedly connected to the threaded sleeve and passes downward out of the moving box;
防滑板,连接在锁定螺杆下端。The anti-skid plate is connected to the lower end of the locking screw.
通过采用上述技术方案,转动螺纹套,锁定螺杆就会沿螺纹套方向移动,当移动箱移动到位后,转动螺纹套使锁定螺杆下降,防滑板就能抵住H型钢梁上翼缘板的顶面,起到固定吊篮位置的作用,使吊篮在施工作业时不易偏离位置。By adopting the above technical solution, the locking screw will move along the direction of the threaded sleeve by rotating the threaded sleeve. When the moving box is moved into place, the threaded sleeve is rotated to lower the locking screw, and the anti-skid plate can resist the top surface of the flange plate on the H-shaped steel beam, thereby fixing the position of the hanging basket and preventing the hanging basket from deviating from its position during construction.
可选的,所述移动机构还包括连接两个相对移动轮的连接轴,施工吊篮还包括刹停机构,刹停机构包括:Optionally, the moving mechanism further includes a connecting shaft connecting two relatively moving wheels, and the construction hanging basket further includes a brake mechanism, which includes:
刹停板,铰接在移动箱内;Brake plate, hinged in the moving box;
刹停片,设置在刹停板朝向连接轴的侧壁上。The brake piece is arranged on the side wall of the brake plate facing the connecting shaft.
通过采用上述技术方案,将刹停板向连接轴转动,刹停片就会被压到连接轴上,与连接轴之间就会存在摩擦力,将移动轮刹停,使移动箱不能移动,与防滑板共同将吊篮位置固定,提升了对吊篮的控制效果。By adopting the above technical solution, the brake plate is rotated toward the connecting shaft, and the brake plate will be pressed onto the connecting shaft, and there will be friction between the brake plate and the connecting shaft, which will stop the moving wheel and make the moving box unable to move. Together with the anti-skid plate, the position of the hanging basket is fixed, thereby improving the control effect of the hanging basket.
可选的,所述刹停机构还包括:Optionally, the brake mechanism further includes:
刹停螺杆,转动设置在移动箱内;The brake screw is rotatably arranged in the moving box;
滑块,螺纹连接刹停螺杆并与刹停板滑动连接;A slider, threadedly connected to the brake screw and slidably connected to the brake plate;
传动组件,连接在螺纹套与刹停螺杆之间。The transmission assembly is connected between the threaded sleeve and the brake screw.
通过采用上述技术方案,当转动螺纹套使防滑板下降时,传动组件会将转矩传递到刹停螺杆,刹停螺杆与螺纹套会同步转动,刹停螺杆带动滑块滑动,滑块将刹停板向连接轴推动,实现刹停连接轴的效果,只转动螺纹套就可以实现防滑板和刹停板对吊篮的双重位置固定,方便快捷。By adopting the above technical solution, when the threaded sleeve is rotated to lower the anti-skid plate, the transmission assembly will transmit the torque to the brake screw, the brake screw and the threaded sleeve will rotate synchronously, the brake screw drives the slider to slide, and the slider pushes the brake plate toward the connecting shaft to achieve the effect of braking the connecting shaft. Only by rotating the threaded sleeve can the anti-skid plate and the brake plate be fixed to the hanging basket in dual positions, which is convenient and quick.
可选的,所述传动组件是锥齿轮组或交错轴斜齿轮组。Optionally, the transmission assembly is a bevel gear set or a staggered helical gear set.
通过采用上述技术方案,使用锥齿轮组或交错轴斜齿轮组都可以实现将螺纹套转动矩变化方向传递到刹停螺杆上。By adopting the above technical solution, the change in direction of the rotational torque of the threaded sleeve can be transmitted to the brake screw by using a bevel gear set or a staggered axis helical gear set.
可选的,所述连接轴和移动轮的组合设有两组;所述刹停螺杆包括螺纹旋向相反的两端,两端分别螺纹连接一个滑块。Optionally, the combination of the connecting shaft and the moving wheel is provided with two groups; the brake screw comprises two ends with opposite thread rotation directions, and the two ends are respectively threadedly connected with a slider.
通过采用上述技术方案,当刹停螺杆转动时,两个滑块会同步滑动,两个刹停板也会同步运动,实现刹停螺杆控制两个刹停板的工作,提高了吊篮刹停的效果,同时简化了操作。By adopting the above technical solution, when the brake screw rotates, the two sliders will slide synchronously, and the two brake plates will also move synchronously, so that the brake screw can control the two brake plates, thereby improving the braking effect of the hanging basket and simplifying the operation.
可选的,所述防倾倒机构包括:Optionally, the anti-dumping mechanism includes:
防倾倒架,设置在承重架上;An anti-tipping frame is arranged on the load-bearing frame;
防倾倒轮,转动连接在防倾倒架上,滚动抵接钢结构主体H型钢梁上翼缘板的底面。The anti-tipping wheel is rotatably connected to the anti-tipping frame and rolls against the bottom surface of the upper flange plate of the H-shaped steel beam of the main body of the steel structure.
通过采用上述技术方案,移动轮和防倾倒轮分别位于钢结构主体H型钢梁上翼缘板的上下两侧,当移动箱有水平方向倾斜的趋势时,对应的移动轮或防倾倒轮会抵紧H型钢梁,起到防倾倒作用。By adopting the above technical solution, the moving wheels and anti-dumping wheels are respectively located on the upper and lower sides of the flange plate of the H-shaped steel beam of the steel structure main body. When the moving box tends to tilt horizontally, the corresponding moving wheels or anti-dumping wheels will press against the H-shaped steel beam to prevent dumping.
可选的,所述防倾倒机构还包括连接杆,连接杆一端滑动连接承重架,另一端连接防倾倒架。Optionally, the anti-dumping mechanism further comprises a connecting rod, one end of which is slidably connected to the load-bearing frame, and the other end of which is connected to the anti-dumping frame.
通过采用上述技术方案,在将吊篮安装至H型钢梁上时,可以将连接杆滑开,移动机构到位后,再将连接杆向H型钢梁滑动,直至防倾倒轮到达安装位置,使吊篮安装更加方便;同时连接杆可滑动也可以使吊篮适用于对种截面尺寸的H型钢梁,提升吊篮的适用性。By adopting the above technical solution, when the hanging basket is installed on the H-shaped steel beam, the connecting rod can be slid open, and after the moving mechanism is in place, the connecting rod can be slid toward the H-shaped steel beam until the anti-dump wheel reaches the installation position, making the installation of the hanging basket more convenient; at the same time, the slidable connecting rod can also make the hanging basket suitable for H-shaped steel beams of various cross-sectional sizes, thereby improving the applicability of the hanging basket.
可选的,所述防倾倒架滑动连接在连接杆上。Optionally, the anti-dump frame is slidably connected to the connecting rod.
通过采用上述技术方案,调节防倾倒架在连接杆上的高度位置,可以使防倾倒轮更好的抵接H型钢梁,使吊篮在H型钢梁上移动或停放更加平稳;同时防倾倒架可升降,也能使吊篮适用于多种不同截面尺寸的H型钢梁。By adopting the above technical solution and adjusting the height position of the anti-dump frame on the connecting rod, the anti-dump wheel can better abut the H-shaped steel beam, so that the hanging basket can move or park on the H-shaped steel beam more smoothly; at the same time, the anti-dump frame can be raised and lowered, which can also make the hanging basket suitable for H-shaped steel beams with various cross-sectional sizes.
可选的,所述承重架上固定连接有吊装耳。Optionally, a lifting ear is fixedly connected to the load-bearing frame.
通过采用上述技术方案,吊装耳可以便于吊篮的吊装和运输,在工地上用塔吊即可将吊篮送上钢结构主体H型钢梁上,操作方便。By adopting the above technical solution, the lifting ears can facilitate the lifting and transportation of the hanging basket. The hanging basket can be sent to the H-shaped steel beam of the steel structure main body by a tower crane on the construction site, which is easy to operate.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.移动机构可以沿钢结构主体H型钢梁移动并支撑承重架,篮体分别设置在H型钢梁两侧,能够起到一定平衡配重的作用;因为有可能作业人员只会下到一侧的篮体内,防倾倒机构可以在两侧篮体重量不同时平衡吊篮,使吊篮不易倾斜;作业人员在篮体内进行焊接、紧固螺栓等操作时,移动和操作更加便捷,同时也提高了高空作业的安全性;1. The mobile mechanism can move along the H-shaped steel beam of the main body of the steel structure and support the load-bearing frame. The baskets are respectively arranged on both sides of the H-shaped steel beam, which can play a certain role in balancing the weight. Because it is possible that the operator will only go down to one side of the basket, the anti-dumping mechanism can balance the hanging basket when the weight of the baskets on both sides is different, so that the hanging basket is not easy to tilt. When the operator performs operations such as welding and tightening bolts in the basket, the movement and operation are more convenient, and the safety of high-altitude operations is also improved;
2.当转动螺纹套使防滑板下降时,传动组件会将转矩传递到刹停螺杆,刹停螺杆与螺纹套会同步转动,刹停螺杆带动滑块滑动,滑块将刹停板向连接轴推动,实现刹停连接轴的效果,只转动螺纹套就可以实现防滑板和刹停板对吊篮的双重位置固定,方便快捷;2. When the threaded sleeve is rotated to lower the anti-skid plate, the transmission assembly will transmit the torque to the brake screw, the brake screw and the threaded sleeve will rotate synchronously, the brake screw drives the slider to slide, and the slider pushes the brake plate toward the connecting shaft to achieve the effect of braking the connecting shaft. Only by rotating the threaded sleeve, the anti-skid plate and the brake plate can be fixed to the hanging basket in dual positions, which is convenient and quick;
3.移动轮和防倾倒轮分别位于钢结构主体H型钢梁上翼缘板的上下两侧,当移动箱有水平方向倾斜的趋势时,对应的移动轮或防倾倒轮会抵紧H型钢梁,起到防倾倒作用;3. The moving wheels and anti-dumping wheels are located on the upper and lower sides of the flange plate of the H-shaped steel beam of the main body of the steel structure. When the moving box tends to tilt horizontally, the corresponding moving wheels or anti-dumping wheels will press against the H-shaped steel beam to prevent it from tipping.
4.在将吊篮安装至H型钢梁上时,可以将连接杆滑开,移动机构到位后,再将连接杆向H型钢梁滑动,直至防倾倒轮到达安装位置,使吊篮安装更加方便;同时连接杆可滑动也可以使吊篮适用于对种截面尺寸的H型钢梁,提升吊篮的适用性;4. When installing the hanging basket on the H-shaped steel beam, the connecting rod can be slid away. After the moving mechanism is in place, the connecting rod can be slid toward the H-shaped steel beam until the anti-dumping wheel reaches the installation position, making the installation of the hanging basket more convenient; at the same time, the sliding of the connecting rod can also make the hanging basket suitable for H-shaped steel beams of various cross-sectional sizes, improving the applicability of the hanging basket;
5.调节防倾倒架在连接杆上的高度位置,可以使防倾倒轮更好的抵接H型钢梁,使吊篮在H型钢梁上移动或停放更加平稳;同时防倾倒架可升降,也能使吊篮适用于多种不同截面尺寸的H型钢梁。5. By adjusting the height of the anti-dump frame on the connecting rod, the anti-dump wheel can better contact the H-shaped steel beam, making the hanging basket move or park on the H-shaped steel beam more stable; at the same time, the anti-dump frame can be raised and lowered, which can also make the hanging basket suitable for H-shaped steel beams with a variety of different cross-sectional sizes.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请实施例的整体结构示意图;FIG1 is a schematic diagram of the overall structure of an embodiment of the present application;
图2是本申请实施例吊篮与H型钢梁的连接结构示意图;FIG2 is a schematic diagram of the connection structure between the hanging basket and the H-shaped steel beam according to an embodiment of the present application;
图3是本申请实施例移动机构和刹停机构的剖视结构示意图;FIG3 is a cross-sectional structural diagram of a moving mechanism and a brake mechanism according to an embodiment of the present application;
图4是本申请实施例移动机构、承重架、刹停机构和防倾倒机构的连接结构示意图;4 is a schematic diagram of the connection structure of the moving mechanism, the load-bearing frame, the brake mechanism and the anti-dumping mechanism according to an embodiment of the present application;
图5是本申请实施例防倾倒结构的局部剖视示意图;FIG5 is a partial cross-sectional schematic diagram of the anti-dumping structure of an embodiment of the present application;
图中,1、篮体;2、移动机构;21、移动箱;22、移动轮;23、螺纹套;24、锁定螺杆;25、防滑板;26、连接轴;27、导向杆;3、承重架;31、吊装耳;4、防倾倒机构;41、防倾倒架;42、防倾倒轮;43、连接杆;44、限位螺栓;45、定位螺杆;46、齿条;47、升降齿轮;5、刹停机构;51、刹停板;52、刹停片;53、刹停螺杆;54、滑块;55、传动组件。In the figure, 1. basket body; 2. moving mechanism; 21. moving box; 22. moving wheel; 23. threaded sleeve; 24. locking screw; 25. anti-skid plate; 26. connecting shaft; 27. guide rod; 3. load-bearing frame; 31. lifting ear; 4. anti-dumping mechanism; 41. anti-dumping frame; 42. anti-dumping wheel; 43. connecting rod; 44. limiting bolt; 45. positioning screw; 46. rack; 47. lifting gear; 5. brake mechanism; 51. brake plate; 52. brake piece; 53. brake screw; 54. slider; 55. transmission assembly.
具体实施方式DETAILED DESCRIPTION
以下结合附图1-附图5,对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1 to 5.
本申请提出一种适用于钢结构主体高空作业的施工吊篮,参照图1和图2,包括移动机构2、承重架3、篮体1、刹停机构5以及防倾倒机构4。移动机构2设置在钢结构主体H型钢梁上,承重架3固定连接在移动机构2上,刹停机构5设置在移动机构2上,承重架3上两侧设有防倾倒机构4,篮体1分别固定连接在承重架3的两侧。The present application proposes a construction hanging basket suitable for high-altitude operation of a steel structure main body, referring to Figures 1 and 2, comprising a mobile mechanism 2, a load-bearing frame 3, a basket body 1, a brake mechanism 5, and an anti-dumping mechanism 4. The mobile mechanism 2 is arranged on the H-shaped steel beam of the steel structure main body, the load-bearing frame 3 is fixedly connected to the mobile mechanism 2, the brake mechanism 5 is arranged on the mobile mechanism 2, the anti-dumping mechanism 4 is arranged on both sides of the load-bearing frame 3, and the basket body 1 is fixedly connected to both sides of the load-bearing frame 3.
参照图1和图3,移动机构2包括移动箱21、移动轮22、螺纹套23、锁定螺杆24、防滑板25、连接轴26以及导向杆27。移动箱21为矩形箱体,内设有空腔。连接轴26转动连接在移动箱21上,两端穿出移动箱21并分别螺栓连接有移动轮22。连接轴26和移动轮22的组合设有两组,设置在移动箱21移动方向上的前后两侧。移动箱21的顶壁上垂直转动连接有螺纹套23,螺纹套23内设有内螺纹,锁定螺杆24垂直滑动穿设在移动箱21的底壁上,上端与螺纹套23螺纹连接。螺纹套23的顶部固定焊接有手轮,便于作业人员旋转螺纹套23。1 and 3, the mobile mechanism 2 includes a mobile box 21, a mobile wheel 22, a threaded sleeve 23, a locking screw 24, an anti-skid plate 25, a connecting shaft 26 and a guide rod 27. The mobile box 21 is a rectangular box body with a cavity therein. The connecting shaft 26 is rotatably connected to the mobile box 21, and the two ends pass through the mobile box 21 and are bolted to the mobile wheels 22 respectively. There are two groups of the combination of the connecting shaft 26 and the mobile wheel 22, which are arranged on the front and rear sides of the moving direction of the mobile box 21. The top wall of the mobile box 21 is vertically rotatably connected with a threaded sleeve 23, and the threaded sleeve 23 is provided with an internal thread. The locking screw 24 is vertically slidably penetrated on the bottom wall of the mobile box 21, and the upper end is threadedly connected to the threaded sleeve 23. A handwheel is fixedly welded on the top of the threaded sleeve 23 to facilitate the operator to rotate the threaded sleeve 23.
防滑板25为矩形钢板,固定焊接在锁定螺杆24的底端,朝向H型钢梁的一侧设有防滑纹。导向杆27垂直固定焊接在防滑板25连接锁定螺杆24的一侧,并滑动穿设在移动箱21的箱底壁上,对防滑板25起到竖直方向移动导向的作用。导向杆27设有四个,分别位于防滑板25的四角处。The anti-skid plate 25 is a rectangular steel plate, fixedly welded to the bottom end of the locking screw 24, and has anti-skid patterns on the side facing the H-shaped steel beam. The guide rod 27 is vertically fixedly welded to the side of the anti-skid plate 25 connected to the locking screw 24, and is slidably penetrated on the bottom wall of the moving box 21, and plays a role in guiding the vertical movement of the anti-skid plate 25. Four guide rods 27 are provided, respectively located at the four corners of the anti-skid plate 25.
刹停机构5包括刹停板51、刹停片52、刹停螺杆53、滑块54以及传动组件55。刹停板51铰接在移动箱21的内侧壁上,设有弧形的凹槽,凹槽内粘接有刹停片52,刹停片52为弹性材质。刹停板51设有四个,分别设置在移动箱21移动方向上两端的内侧壁上。连接轴26上一体成型设有直径较大的凸环,当刹停板51转动时,可以将刹停片52挤压到凸环外侧壁,凸环与刹停片52之间产生摩擦,使连接轴26不能转动,起到刹停作用。The brake mechanism 5 includes a brake plate 51, a brake piece 52, a brake screw 53, a slider 54 and a transmission assembly 55. The brake plate 51 is hinged on the inner wall of the moving box 21 and is provided with an arc-shaped groove, in which the brake piece 52 is bonded, and the brake piece 52 is made of elastic material. There are four brake plates 51, which are respectively arranged on the inner wall at both ends of the moving direction of the moving box 21. A convex ring with a larger diameter is integrally formed on the connecting shaft 26. When the brake plate 51 rotates, the brake piece 52 can be squeezed to the outer wall of the convex ring, and friction is generated between the convex ring and the brake piece 52, so that the connecting shaft 26 cannot rotate, thereby playing a braking role.
刹停螺杆53沿移动箱21移动方向转动连接在移动箱21上,刹停螺杆53的两端设有不同旋向的螺纹,并分别螺纹连接有滑块54。滑块54为矩形块,朝向刹停板51的一侧设有滑动柱。刹停板51上设有腰圆孔,滑动柱滑动穿设在腰圆孔内,当刹停螺杆53转动时,两个滑块54会相对或相向移动,同时带动刹停板51转动,实现对连接轴26的刹停和解除。传动组件55连接在螺纹套23和刹停螺杆53之间,传动组件55可以是锥齿轮组或交错轴斜齿轮组。本申请实施例中,传动组件55为锥齿轮组,每组四个相同的锥齿轮。移动箱21内底壁上竖直焊接有支撑板,支撑板上转动连接有转动轴,螺纹套23通过一组锥齿轮将转矩传递到转动轴,转动轴通过一组锥齿轮将转矩传递到刹停螺杆53上。刹停螺杆53、滑块54和传动组件55的组合设有两组,分别控制两侧的刹停板51。The brake screw 53 is connected to the moving box 21 in a rotational manner along the moving direction of the moving box 21. The two ends of the brake screw 53 are provided with threads of different rotation directions, and are respectively threadedly connected with sliders 54. The slider 54 is a rectangular block, and a sliding column is provided on the side facing the brake plate 51. The brake plate 51 is provided with a waist-shaped hole, and the sliding column is slidably penetrated in the waist-shaped hole. When the brake screw 53 rotates, the two sliders 54 will move relative to or toward each other, and at the same time drive the brake plate 51 to rotate, so as to realize the braking and release of the connecting shaft 26. The transmission assembly 55 is connected between the threaded sleeve 23 and the brake screw 53, and the transmission assembly 55 can be a bevel gear set or a staggered axis helical gear set. In the embodiment of the present application, the transmission assembly 55 is a bevel gear set, and each group has four identical bevel gears. A support plate is vertically welded on the inner bottom wall of the moving box 21, and a rotating shaft is rotatably connected on the support plate. The threaded sleeve 23 transmits the torque to the rotating shaft through a group of bevel gears, and the rotating shaft transmits the torque to the brake screw 53 through a group of bevel gears. There are two groups of brake screw rods 53, sliders 54 and transmission components 55, which respectively control the brake plates 51 on both sides.
在本申请另一中可能实现的方式中,传动组件55为交错轴斜齿轮组,螺纹套23上同轴连接有第一交错轴斜齿轮,两个刹停螺杆53上分别设有一个与第一交错轴斜齿轮啮合的第二交错轴斜齿轮,实现螺纹套23对两个刹停螺杆53的同步驱动。In another possible implementation of the present application, the transmission assembly 55 is a staggered helical gear set, a first staggered helical gear is coaxially connected to the threaded sleeve 23, and the two brake screws 53 are respectively provided with a second staggered helical gear meshing with the first staggered helical gear, thereby realizing synchronous driving of the two brake screws 53 by the threaded sleeve 23.
当需要将吊篮位置固定时,转动螺纹套23上的手轮,就可以同时实现防滑板25的下移和刹停板51的转动,进而同时实现防滑板25抵接H型钢梁和刹停板51刹停连接轴26的双重防移动控制。When the position of the hanging basket needs to be fixed, by turning the hand wheel on the threaded sleeve 23, the anti-slip plate 25 can be moved downward and the brake plate 51 can be rotated at the same time, thereby simultaneously realizing the dual anti-movement control of the anti-slip plate 25 abutting the H-shaped steel beam and the brake plate 51 stopping the connecting shaft 26.
参照图1和图4,承重架3为矩形架体,使用槽钢焊接而成,底部与移动箱21的顶部焊接。承重架3的两侧焊接有吊装耳31,可以便于使用吊装设备对吊篮进行吊装。承重架3包括两侧垂直于移动箱21焊接的横梁。1 and 4, the load-bearing frame 3 is a rectangular frame body, which is welded with channel steel, and the bottom is welded to the top of the mobile box 21. Lifting ears 31 are welded on both sides of the load-bearing frame 3, which can facilitate the use of lifting equipment to lift the hanging basket. The load-bearing frame 3 includes beams welded perpendicular to the mobile box 21 on both sides.
参照图4和图5,防倾倒机构4包括防倾倒架41、防倾倒轮42、连接杆43、限位螺栓44、定位螺杆45、齿条46以及升降齿轮47。连接杆43为矩形截面杆,顶端滑动套设在承重架3的横梁上,与横梁垂直。连接杆43的顶端螺纹连接有定位螺杆45,定位螺杆45顶端连接有手轮,转动手轮就可以将定位螺杆45旋紧抵住横梁,固定连接杆43在横梁上的位置。连接杆43上沿长度方向螺栓连接有齿条46。4 and 5, the anti-dumping mechanism 4 includes an anti-dumping frame 41, an anti-dumping wheel 42, a connecting rod 43, a limit bolt 44, a positioning screw 45, a rack 46 and a lifting gear 47. The connecting rod 43 is a rectangular cross-section rod, and the top end is slidably sleeved on the crossbeam of the load-bearing frame 3 and is perpendicular to the crossbeam. The top end of the connecting rod 43 is threadedly connected with a positioning screw 45, and the top end of the positioning screw 45 is connected with a hand wheel. By turning the hand wheel, the positioning screw 45 can be tightened against the crossbeam to fix the position of the connecting rod 43 on the crossbeam. A rack 46 is bolted to the connecting rod 43 along the length direction.
防倾倒架41为Y形,一端滑动套设在连接杆43上,另外两端分别转动连接设有防倾倒轮42。防倾倒架41上转动连接有升降齿轮47,升降齿轮47与齿条46啮合。连接杆43上螺纹孔,限位螺栓44旋在螺纹孔内,从防倾倒架41下方支撑防倾倒架41。螺纹孔沿连接杆43长度方向设有多个,选择不同的螺纹孔旋入限位螺栓44可以适配不同的H型钢梁。升降齿轮47同轴连接有手轮,便于调节防倾倒架41的升降。防倾倒轮42滚动抵接H型钢梁上翼板的底面,防倾倒轮42一体成型设有凸缘,凸缘位于H型钢梁的外侧,对吊篮的移动可以起到导向的作用,使吊篮移动更加平稳。The anti-dumping frame 41 is Y-shaped, one end of which is slidably sleeved on the connecting rod 43, and the other two ends are rotatably connected to anti-dumping wheels 42. A lifting gear 47 is rotatably connected to the anti-dumping frame 41, and the lifting gear 47 is meshed with the rack 46. The connecting rod 43 has a threaded hole, and the limit bolt 44 is screwed into the threaded hole to support the anti-dumping frame 41 from the bottom of the anti-dumping frame 41. There are multiple threaded holes along the length direction of the connecting rod 43, and different threaded holes are selected to screw the limit bolts 44 into different H-shaped steel beams. The lifting gear 47 is coaxially connected with a hand wheel to facilitate the adjustment of the lifting and lowering of the anti-dumping frame 41. The anti-dumping wheel 42 rolls against the bottom surface of the upper wing plate of the H-shaped steel beam. The anti-dumping wheel 42 is integrally formed with a flange, and the flange is located on the outside of the H-shaped steel beam, which can guide the movement of the hanging basket and make the movement of the hanging basket more stable.
移动轮22和防倾倒轮42分别位于钢结构主体H型钢梁上翼缘板的上下两侧,当移动箱21有水平方向倾斜的趋势时,对应的移动轮22或防倾倒轮42会抵紧H型钢梁,起到防倾倒作用。The moving wheels 22 and the anti-dumping wheels 42 are respectively located on the upper and lower sides of the flange plate of the H-shaped steel beam of the steel structure body. When the moving box 21 tends to tilt horizontally, the corresponding moving wheels 22 or anti-dumping wheels 42 will press against the H-shaped steel beam to prevent dumping.
参照图1和图2,篮体1使用角钢为主龙骨、光圆钢筋为次龙骨焊接而成,篮体1内底部焊接有花纹钢防滑板25,供作业人员踩踏。篮体1设有两个,分别焊接在承重架3的两侧,在H型钢梁两侧对吊篮起到平衡作用。1 and 2, the basket body 1 is welded with angle steel as the main keel and plain round steel bar as the secondary keel, and a patterned steel anti-skid plate 25 is welded on the bottom of the basket body 1 for workers to step on. The basket body 1 is provided with two, which are welded on both sides of the load-bearing frame 3, and play a balancing role on both sides of the H-shaped steel beam.
本申请实施例的实施原理为:需要对钢结构主体部分进行作业时,先将防倾倒架41调节位置,安装限位螺栓44后,将吊篮放至H型钢梁上;移动机构2对正H型钢梁的长度方向,再将两侧连接杆43向H型钢梁移动,直到防倾倒轮42移动至H型钢梁上翼缘板下,旋紧定位螺杆45;将吊篮整体移至待作业处,旋拧螺纹套23上的手轮,使防滑板25抵接H型钢梁、刹停片52压紧连接轴26,作业人员佩戴五点式安全带即可进入篮体1中进行作业。The implementation principle of the embodiment of the present application is: when it is necessary to work on the main part of the steel structure, first adjust the position of the anti-dump frame 41, install the limit bolts 44, and then put the hanging basket on the H-shaped steel beam; the moving mechanism 2 aligns the length direction of the H-shaped steel beam, and then moves the connecting rods 43 on both sides toward the H-shaped steel beam until the anti-dump wheel 42 moves to under the upper flange plate of the H-shaped steel beam, and tightens the positioning screw 45; move the hanging basket as a whole to the place to be worked, and turn the handwheel on the threaded sleeve 23 to make the anti-slip plate 25 abut against the H-shaped steel beam and the brake plate 52 press the connecting shaft 26, and the operator can enter the basket body 1 to work by wearing a five-point safety belt.
本具体实施方式的实施例均为本申请的较佳实施例,并非依此限制本申请的保护范围,其中相同的零部件用相同的附图标记表示。故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
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CN212224600U (en) * | 2020-01-15 | 2020-12-25 | 倡创(上海)咨询管理事务所 | Shaped hanging basket for overhead installation of section steel beam |
CN212078629U (en) * | 2020-04-14 | 2020-12-04 | 河北建设集团股份有限公司 | Double movable hanging basket for mounting steel beam |
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CN116181040A (en) | 2023-05-30 |
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