CN116180094A - A kind of degreasing treatment method for color aluminum coil production - Google Patents
A kind of degreasing treatment method for color aluminum coil production Download PDFInfo
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- CN116180094A CN116180094A CN202310167816.2A CN202310167816A CN116180094A CN 116180094 A CN116180094 A CN 116180094A CN 202310167816 A CN202310167816 A CN 202310167816A CN 116180094 A CN116180094 A CN 116180094A
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- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
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Abstract
Description
技术领域technical field
本申请涉及脱脂技术领域,更具体地说,涉及一种彩铝卷生产用脱脂处理方法。The present application relates to the technical field of degreasing, and more specifically relates to a degreasing treatment method for the production of colored aluminum coils.
背景技术Background technique
彩涂铝卷、顾名思义就是对铝基材表面进行油漆着色处理,常见的有氟碳彩涂铝卷,聚酯彩涂铝卷,其广泛应用于铝塑板、工业厂房屋面墙面、铝百叶、复合板、铝天花板、易拉罐和电子产品。Color-coated aluminum coil, as the name implies, is to paint and color the surface of the aluminum substrate. The common ones are fluorocarbon color-coated aluminum coil and polyester color-coated aluminum coil, which are widely used in aluminum-plastic panels, industrial factory building walls, and aluminum louvers , composite panels, aluminum ceilings, cans and electronics.
要对铝板进行再加工,以适用市场需求,那么在涂装工序前,就要对铝板表面清除油脂与灰尘,便于涂覆再加工,且易于附着,来增强铝板表面的附着力,以此提高产品质量,以便更好地面对客户,增强信誉口碑,为企业形象提升价值。To reprocess the aluminum plate to meet the market demand, it is necessary to remove grease and dust on the surface of the aluminum plate before the coating process, which is convenient for coating and reprocessing, and is easy to adhere, so as to enhance the adhesion of the surface of the aluminum plate, so as to improve Product quality, in order to better face customers, enhance reputation and reputation, and enhance value for corporate image.
发明人发现,现有的脱脂装置在对铝卷进行脱脂处理时,通常脱脂剂在使用过一次后,自身还具备脱脂的功能,因此通常会对使用过的脱脂剂进行过滤并再次进行利用,以便降低资源的损耗,而在对脱脂剂进行过滤时,就会消耗一定的能源来实现对脱脂剂的过滤,从而导致增加了脱脂装置在工作中的使用成本。The inventor found that when the existing degreasing device degreases the aluminum coil, the degreasing agent usually has the function of degreasing itself after being used once, so the used degreasing agent is usually filtered and reused. In order to reduce the loss of resources, when the degreasing agent is filtered, a certain amount of energy will be consumed to realize the filtering of the degreasing agent, thus resulting in an increase in the operating cost of the degreasing device.
发明内容Contents of the invention
为了解决上述问题,本申请提供一种彩铝卷生产用脱脂处理方法。In order to solve the above problems, the present application provides a degreasing treatment method for the production of colored aluminum coils.
本申请提供的一种彩铝卷生产用脱脂处理方法采用如下的技术方案:A degreasing treatment method for the production of colored aluminum coils provided by the application adopts the following technical scheme:
一种彩铝卷生产用脱脂处理方法,包括以下步骤:A degreasing treatment method for the production of color aluminum coils, comprising the following steps:
S1:将除油剂与除灰剂通过加入水的方式调配到5%-10%的浓度,以便后续通过调配好的脱脂剂对彩铝卷进行脱脂处理;S1: Prepare the degreasing agent and ash removing agent to a concentration of 5%-10% by adding water, so that the color aluminum coil can be degreased by the prepared degreasing agent;
S2:将待脱脂的彩铝卷通过脱脂装置中的输送机构进行输送;S2: Transport the color aluminum coil to be degreased through the conveying mechanism in the degreasing device;
S3:通过将调配好的脱脂剂通过脱脂装置中的脱脂机构对传送中彩铝卷的外表面进行脱脂处理。S3: Degrease the outer surface of the conveying color aluminum coil by passing the prepared degreasing agent through the degreasing mechanism in the degreasing device.
进一步的,所述脱脂装置包括底板,所述底板的顶端设置有两组输送机构,每组所述输送机构均包括固定支架以及旋转电机,所述固定支架的底端与底板的顶端固定连接,每组所述固定支架的内部均转动连接有两个转动轴,两个转动轴在竖直方向上呈间隔分布,每个所述转动轴的外侧壁均固定连接有转动辊,其中一个所述转动轴的一端与旋转电机的输出轴固定连接,两个所述转动轴远离的旋转电机的一端分别固定连接有主动轮和从动轮,所述主动轮与从动轮之间相互啮合,两个所述转动辊之间设置有彩铝卷本体。Further, the degreasing device includes a bottom plate, two sets of conveying mechanisms are arranged on the top of the bottom plate, each set of conveying mechanisms includes a fixed bracket and a rotating motor, the bottom end of the fixed bracket is fixedly connected to the top of the bottom plate, The interior of each set of fixed brackets is rotatably connected with two rotating shafts, and the two rotating shafts are distributed at intervals in the vertical direction. The outer wall of each of the rotating shafts is fixedly connected with rotating rollers, one of which is One end of the rotating shaft is fixedly connected to the output shaft of the rotating motor, and one end of the two rotating motors far away from the rotating shaft is respectively fixedly connected with a driving wheel and a driven wheel, and the driving wheel and the driven wheel mesh with each other, and the two A color aluminum roll body is arranged between the rotating rollers.
通过上述技术方案,能够实现对彩铝卷本体的输送。Through the above technical solution, the conveyance of the color aluminum coil body can be realized.
进一步的,所述底板顶部的中间位置设置有过滤机构,所述过滤机构包括箱体,所述箱体的底端与底板的顶端固定连接,所述箱体的内部为中空结构,所述箱体内侧壁的一端固定连接有密封隔板,所述箱体的内部设置有转筒,所述转筒的一端与密封隔板的内部呈转动连接,所述转筒内侧壁的中间位置固定连接有转轴,所述转轴靠近密封隔板的一端固定连接有旋转扇叶,所述转筒的外侧壁设置有过滤网罩壳,所述箱体的内侧壁固定连接有过滤网本体,所述箱体顶部的一端固定连接有通水管,所述箱体顶部靠近通水管的一端安装有盖板。Further, a filter mechanism is provided at the middle of the top of the bottom plate, the filter mechanism includes a box, the bottom of the box is fixedly connected with the top of the bottom plate, the inside of the box is a hollow structure, and the box One end of the inner wall of the body is fixedly connected with a sealing partition, and a rotating cylinder is arranged inside the box body, and one end of the rotating cylinder is connected in rotation with the inside of the sealing partition, and the middle position of the inner wall of the rotating cylinder is fixedly connected There is a rotating shaft, and one end of the rotating shaft close to the sealing partition is fixedly connected with a rotating fan blade, the outer wall of the drum is provided with a filter screen cover, the inner wall of the box is fixedly connected with a filter body, and the box One end of the top of the box body is fixedly connected with a water pipe, and a cover plate is installed at the end of the top of the box close to the water pipe.
通过上述技术方案,能够通过对脱脂剂的过滤,对使用后的脱脂剂再次进行利用。Through the above technical solution, the used degreasing agent can be reused by filtering the degreasing agent.
进一步的,所述箱体的一端设置有反冲洗机构,所述反冲洗机构包括高压水泵,所述高压水泵的一端与箱体的外侧壁固定连接,所述高压水泵的抽水端固定连接有抽水管,所述高压水泵的出水端固定连接有出水管,所述箱体的内部设置有排水管,所述排水管外壁的一侧安装有冲洗喷头,所述排水管外壁的另一侧固定连接有固定座,所述固定座的另一端与高压水泵的外侧壁固定连接,所述出水管、排水管与冲洗喷头之间相互连通。Further, one end of the box is provided with a backwashing mechanism, the backwashing mechanism includes a high-pressure water pump, one end of the high-pressure water pump is fixedly connected to the outer wall of the box, and the pumping end of the high-pressure water pump is fixedly connected to a pumping Water pipe, the outlet end of the high-pressure water pump is fixedly connected with an outlet pipe, the inside of the box is provided with a drain pipe, one side of the outer wall of the drain pipe is installed with a flushing nozzle, and the other side of the outer wall of the drain pipe is fixedly connected to There is a fixing seat, the other end of the fixing seat is fixedly connected with the outer wall of the high-pressure water pump, and the water outlet pipe, the drain pipe and the flushing nozzle communicate with each other.
通过上述技术方案,能够实现对过滤网本体内壁污渍的反冲洗。Through the above technical solution, backwashing of dirt on the inner wall of the filter screen body can be realized.
进一步的,所述箱体的顶端设置有脱脂机构,所述脱脂机构包括脱脂箱,所述脱脂箱的底端与箱体的顶端固定连接,所述脱脂箱内壁的两侧开设有供应于彩铝卷本体输送的输送口,所述出水管的一端安装有分流管,所述分流管的一端安装有输送管,所述输送管的顶端安装有输水管,所述输水管外壁的一侧安装有高压喷头,所述输水管外壁的另一侧固定连接有固定架,所述固定架的底端与脱脂箱的顶端固定连接,所述输送管的外侧壁套设有固定套,所述固定套设置三组,两组固定套的一端与脱脂箱的外侧壁固定连接,一组所述固定套的一端与箱体的外侧壁固定连接。Further, the top of the box is provided with a degreasing mechanism, and the degreasing mechanism includes a degreasing box. The delivery port for the delivery of the aluminum coil body, a shunt pipe is installed at one end of the water outlet pipe, a delivery pipe is installed at one end of the shunt pipe, a water delivery pipe is installed at the top of the delivery pipe, and a water delivery pipe is installed on one side of the outer wall of the water delivery pipe. There is a high-pressure nozzle, the other side of the outer wall of the water delivery pipe is fixedly connected with a fixing frame, the bottom end of the fixing frame is fixedly connected with the top of the degreasing box, the outer wall of the delivery pipe is provided with a fixing sleeve, and the fixing There are three sets of sleeves, one end of two sets of fixed sleeves is fixedly connected with the outer wall of the degreasing box, and one end of one set of fixed sleeves is fixedly connected with the outer wall of the box body.
通过上述技术方案,能够实现对彩铝卷本体的脱脂处理。Through the above technical solution, the degreasing treatment of the color aluminum coil body can be realized.
进一步的,所述脱脂箱内部的底壁开设有出水口,所述脱脂箱、通水管与箱体之间通过出水口相互连通。Further, the bottom wall inside the degreasing tank is provided with a water outlet, and the degreasing tank, the water pipe and the tank are connected to each other through the water outlet.
通过上述技术方案,能够将脱脂剂输送至箱体的内部。Through the above technical solution, the degreasing agent can be delivered to the inside of the box.
进一步的,所述出水管、分流管、输送管、输水管以及高压喷头之间相互连通。Further, the water outlet pipe, the distribution pipe, the conveying pipe, the water conveying pipe and the high-pressure spray nozzle are in communication with each other.
通过上述技术方案,能够实现对脱脂剂的分流输送。Through the above technical proposal, the split delivery of the degreasing agent can be realized.
进一步的,所述脱脂箱的内部设置有刮水组件,所述刮水组件包括刮水斜板,所述刮水斜板设置有两组,所述刮水斜板的两端均固定连接有固定柱,所述固定柱远离刮水斜板的一端与脱脂箱的内侧壁固定连接,一组所述刮水斜板的底端位于彩铝卷本体的顶端相接触,另一组所述刮水斜板的顶端与彩铝卷本体的底端相接触。Further, the inside of the degreasing box is provided with a wiper assembly, the wiper assembly includes a wiper swash plate, two sets of wiper swash plates are provided, and both ends of the wiper swash plate are fixedly connected with The fixed column, the end of the fixed column away from the wiper swash plate is fixedly connected with the inner wall of the degreasing box, the bottom end of one set of the wiper swash plate is in contact with the top of the color aluminum roll body, and the other set of the wiper slant The top of the water slant plate is in contact with the bottom of the color aluminum coil body.
通过上述技术方案,能够实现对脱脂后彩铝卷本体表面脱脂剂的刮除。Through the above technical proposal, it is possible to scrape off the degreasing agent on the surface of the degreased color aluminum coil body.
进一步的,所述箱体外壁的一侧设置有加注机构,所述加注机构包括加注箱,所述加注箱的顶端安装有密封盖,所述加注箱的内部为中空结构,所述加注箱底端的四个拐角处均固定连接有支撑脚,所述支撑脚的底端与底板的顶端固定连接,所述加注箱底端的中间位置安装有输液管,所述输液管的截面呈L型,所述输液管的外侧壁安装有阀门,所述输液管远离加注箱的一端与箱体的外侧壁固定连接,所述箱体通过输液管与加注箱的内部相互连通。Further, a filling mechanism is provided on one side of the outer wall of the box, the filling mechanism includes a filling box, a sealing cover is installed on the top of the filling box, and the inside of the filling box is a hollow structure, The four corners of the bottom of the filling tank are fixedly connected with supporting feet, the bottom of the supporting feet is fixedly connected with the top of the bottom plate, and an infusion tube is installed at the middle of the bottom of the filling tank, and the section of the infusion tube is It is L-shaped, the outer wall of the infusion tube is equipped with a valve, and the end of the infusion tube away from the filling tank is fixedly connected with the outer wall of the box body, and the box body communicates with the inside of the filling tank through the infusion tube.
通过上述技术方案,能够在箱体内部脱脂剂容量降低时,及时进行定量加注。Through the above technical proposal, quantitative filling can be performed in time when the capacity of the degreaser inside the box decreases.
进一步的,所述转筒的外侧壁设置有拆卸组件,所述拆卸组件包括第一卡接块,所述第一卡接块的底端与过滤网罩壳的顶端固定连接,所述第一卡接块的截面呈L型,所述转筒外侧壁靠近过滤网罩壳的一端固定连接有第二卡接块,所述第二卡接块的内侧壁固定连接有卡接球,所述卡接球为塑性材质,所述第一卡接块的外侧壁开设有用于卡接球卡接的卡接槽。Further, the outer wall of the drum is provided with a disassembly assembly, and the disassembly assembly includes a first clamping block, the bottom end of the first clamping block is fixedly connected with the top end of the filter screen case, and the first clamping block The cross-section of the clamping block is L-shaped, the outer wall of the drum is fixedly connected with a second clamping block at one end close to the filter screen cover, and the inner wall of the second clamping block is fixedly connected with a clamping ball. The snapping ball is made of plastic material, and the outer wall of the first snapping block is provided with a snapping groove for snapping the snapping ball.
通过上述技术方案,能够实现对过滤网本体的拆卸与清洗。Through the above technical solution, the disassembly and cleaning of the filter screen body can be realized.
综上所述,本申请包括以下至少一个有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
(1)本发明能够通过脱脂剂的冲击力实现对脱脂剂自身的快速过滤,通过设置有过滤机构,并通过过滤机构中的出水口与通水管将脱脂剂冲击到旋转扇叶的顶端,通过脱脂剂的重力作用下带动旋转扇叶、转轴与转筒自身进行转动,使得过滤网本体对脱脂剂中的杂质进行过滤的同时,由于转筒在液态的脱脂剂中不断地转动,可有效防止过滤网发生堵塞,对脱脂剂中杂质过滤的同时,还降低了能耗,使得对脱脂剂的回收利用更具备实际的生产价值,进一步节省生产成本;(1) The present invention can realize the quick filtration to degreasing agent self by the impact force of degreasing agent, by being provided with filter mechanism, and by the water outlet in the filter mechanism and water pipe, degreasing agent is impacted to the top of rotating fan blade, by Under the action of gravity of the degreasing agent, the rotating fan blades, the rotating shaft and the drum itself are driven to rotate, so that the filter body can filter the impurities in the degreasing agent. The filter screen is clogged, while filtering the impurities in the degreasing agent, it also reduces energy consumption, making the recycling of the degreasing agent more practical in production value, and further saving production costs;
(2)本发明能够对过滤网本体进行有效的反冲洗,通过设置有脱脂机构,通过脱脂机构中高压水泵、抽水管、出水管、排水管以及冲洗喷头之间的配合使用,实现对过滤网本体内壁污渍的反冲洗,将附着在过滤网本体内壁的污渍擦洗至转筒的内部,提高了过滤网本体在过滤时的过滤效果;(2) The present invention can effectively backwash the filter screen body, by being provided with a degreasing mechanism, through the cooperative use between the high-pressure water pump, water suction pipe, water outlet pipe, drain pipe and flushing nozzle in the degreasing mechanism, the filter screen can be completely cleaned. The backwashing of the dirt on the inner wall of the filter body scrubs the dirt attached to the inner wall of the filter body to the inside of the drum, which improves the filtering effect of the filter body when filtering;
(3)本发明能够降低能源消耗的同时,实现对彩铝卷本体的有效脱脂,通过设置有脱脂机构,通过脱脂机构中分流管与出水管的接通,在对过滤网本体反冲洗的同时,同步将脱脂剂通过分流管、输送管以及高压喷头喷射在彩铝卷本体的表面,实现对彩铝卷本体的脱脂处理,并通过同一动力源的使用,进一步降低了装置在使用时的成本消耗;(3) The present invention can reduce energy consumption while realizing effective degreasing of the color aluminum coil body. By being provided with a degreasing mechanism, through the connection of the shunt pipe and the water outlet pipe in the degreasing mechanism, the filter body is backwashed. , synchronously spray the degreasing agent on the surface of the color aluminum coil body through the shunt pipe, delivery pipe and high-pressure nozzle to realize the degreasing treatment of the color aluminum coil body, and through the use of the same power source, the cost of the device in use is further reduced consume;
(4)本发明能够快速地将脱脂剂与彩铝卷本体之间进行分离,通过设置有刮水组件,通过刮水组件中刮水斜板与固定柱之间的相互配合,使得彩铝卷本体在传动状态下与刮水斜板接触时,能够有效地将脱脂剂从彩铝卷本体的表面进行刮除,有效地避免脱脂剂浪费的同时,防止脱脂剂残留在彩铝卷本体的表面;(4) The present invention can quickly separate the degreasing agent from the body of the colored aluminum coil. By providing a wiper assembly and through the mutual cooperation between the wiper swash plate and the fixed column in the wiper assembly, the color aluminum coil When the main body is in contact with the wiper swash plate in the transmission state, it can effectively scrape the degreasing agent from the surface of the aluminum coil body, effectively avoiding the waste of the degreasing agent and preventing the degreasing agent from remaining on the surface of the aluminum coil body ;
(5)本发明能够快速地对过滤网本体进行拆卸,通过设置有拆卸组件,通过拆卸组件中的第一卡接块、第二卡接块、卡接球之间的卡接,实现了对过滤网本体的有效固定,通过卡接球与第一卡接块之间的塑性变形,实现了对第一卡接块与第二卡接块之间的脱离,进而实现了对过滤网本体的拆卸,使得过滤网本体内壁的污渍过多时,及时进行拆除清洗,保证过滤效果。(5) The present invention can quickly disassemble the filter body. By being provided with a dismounting component, the clamping connection between the first clamping block, the second clamping block and the clamping ball in the dismounting component is realized. The effective fixation of the filter screen body, through the plastic deformation between the snap-in ball and the first snap-in block, realizes the detachment between the first snap-in block and the second snap-in block, and then realizes the attachment of the filter screen body Dismantling, so that when there are too many stains on the inner wall of the filter screen body, it should be dismantled and cleaned in time to ensure the filtering effect.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明主视剖视结构示意图;Fig. 2 is a schematic diagram of the front view of the sectional structure of the present invention;
图3为本发明整体后视结构示意图Fig. 3 is a schematic diagram of the overall rear view structure of the present invention
图4为本发明刮水组件结构示意图;Fig. 4 is a structural schematic diagram of the wiper assembly of the present invention;
图5为本发明过滤机构结构示意图;Fig. 5 is a structural schematic diagram of the filter mechanism of the present invention;
图6为本发明拆卸组件箱体剖视结构示意图;Fig. 6 is a schematic diagram of a cross-sectional structure of a disassembly assembly box of the present invention;
图7为本发明输水管整体结构示意图;7 is a schematic diagram of the overall structure of the water delivery pipe of the present invention;
图8为本发明转筒后视结构示意图;Fig. 8 is a schematic diagram of the rear view structure of the drum of the present invention;
图9为本发明转筒主视结构示意图;Fig. 9 is a schematic structural view of the front view of the drum of the present invention;
图10为本发明图7中A处放大结构示意图。FIG. 10 is a schematic diagram of the enlarged structure at A in FIG. 7 of the present invention.
图中:1、底板;2、输送机构;201、固定支架;202、彩铝卷本体;203、旋转电机;204、转动辊;205、转动轴;206、主动轮;207、从动轮;3、过滤机构;301、箱体;302、盖板;303、出水口;304、通水管;305、旋转扇叶;306、密封隔板;307、转轴;308、转筒;309、过滤网本体;310、过滤网罩壳;4、脱脂机构;401、脱脂箱;402、输水管;403、输送管;404、固定套;405、分流管;406、固定架;407、高压喷头;5、反冲洗机构;501、高压水泵;502、抽水管;503、出水管;504、排水管;505、固定座;506、冲洗喷头;6、刮水组件;601、刮水斜板;602、固定柱;7、加注机构;701、加注箱;702、密封盖;703、输液管;704、支撑脚;705、阀门;8、拆卸组件;801、第一卡接块;802、第二卡接块;803、卡接球。In the figure: 1, bottom plate; 2, conveying mechanism; 201, fixed bracket; 202, color aluminum coil body; 203, rotating motor; 204, rotating roller; 205, rotating shaft; 206, driving wheel; 207, driven wheel; 3 , filter mechanism; 301, box body; 302, cover plate; 303, water outlet; 304, water pipe; 305, rotating fan blade; 306, sealing partition; 307, rotating shaft; 308, drum; 309, filter screen body ; 310, filter screen cover; 4, degreasing mechanism; 401, degreasing box; 402, water pipe; 403, delivery pipe; 404, fixed sleeve; 405, shunt pipe; 406, fixed frame; Backwash mechanism; 501, high-pressure water pump; 502, suction pipe; 503, water outlet pipe; 504, drain pipe; 505, fixed seat; 506, flushing nozzle; 6, wiper assembly; 601, wiper ramp; Column; 7, filling mechanism; 701, filling box; 702, sealing cover; 703, infusion tube; 704, support foot; 705, valve; Catch block; 803, Catch the ball.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例,基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the application; obviously, the described embodiments are only some of the embodiments of the application, not all of them, based on The embodiments in the present application and all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the protection scope of the present application.
在本申请的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "set with", "set/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
参照图1-7,一种彩铝卷生产用脱脂处理方法,包括以下步骤:Referring to Figures 1-7, a degreasing treatment method for the production of colored aluminum coils comprises the following steps:
S1:将除油剂与除灰剂通过加入水的方式调配到5%-10%的浓度,以便后续通过调配好的脱脂剂对彩铝卷进行脱脂处理;S1: Prepare the degreasing agent and ash removing agent to a concentration of 5%-10% by adding water, so that the color aluminum coil can be degreased by the prepared degreasing agent;
S2:将待脱脂的彩铝卷通过脱脂装置中的输送机构进行输送;S2: Transport the color aluminum coil to be degreased through the conveying mechanism in the degreasing device;
S3:通过将调配好的脱脂剂通过脱脂装置中的脱脂机构对传送中彩铝卷的外表面进行脱脂处理。S3: Degrease the outer surface of the conveying color aluminum coil by passing the prepared degreasing agent through the degreasing mechanism in the degreasing device.
参照图1-4,脱脂装置包括底板1,底板1的顶端设置有两组输送机构2,每组输送机构2均包括固定支架201以及旋转电机203,固定支架201的底端与底板1的顶端固定连接,每组固定支架201的内部均转动连接有两个转动轴205,两个转动轴205在竖直方向上呈间隔分布,每个转动轴205的外侧壁均固定连接有转动辊204,其中一个转动轴205的一端与旋转电机203的输出轴固定连接,两个转动轴205远离的旋转电机203的一端分别固定连接有主动轮206和从动轮207,主动轮206与从动轮207之间相互啮合,两个转动辊204之间设置有彩铝卷本体202在对彩铝卷进行输送时,将彩铝卷本体202的一端放入两个转动辊204之间,接着启动旋转电机203,通过旋转电机203控制一个转动轴205进行转动,并通过一个转动轴205的转动,同步带动主动轮206以及转动辊204进行转动,并通过主动轮206与从动轮207之间的啮合,在主动轮206转动的同时,同步带动从动轮207与另一个转动辊204进行转动,进而通过两组旋转电机203实现对彩铝卷本体202的输入与输出。Referring to Figures 1-4, the degreasing device includes a
参照图4-9,底板1顶部的中间位置设置有过滤机构3,过滤机构3包括箱体301,箱体301的底端与底板1的顶端固定连接,箱体301的内部为中空结构,箱体301内侧壁的一端固定连接有密封隔板306,通过密封隔板306将过滤前的脱脂剂与过滤后的脱脂剂进行分离,箱体301的内部设置有转筒308,转筒308的一端与密封隔板306的内部呈转动连接,转筒308内侧壁的中间位置固定连接有转轴307,转轴307靠近密封隔板306的一端固定连接有旋转扇叶305,转筒308的外侧壁设置有过滤网罩壳310,箱体301的内侧壁固定连接有过滤网本体309,箱体301顶部的一端固定连接有通水管304,箱体301顶部靠近通水管304的一端安装有盖板302,在对使用后的脱脂剂进行过滤时,脱脂剂通过出水口303、通水管304掉落到箱体301内部的旋转扇叶305的顶端,并通过脱脂剂对旋转扇叶305的冲击,使得旋转扇叶305带动转轴307与转筒308在密封隔板306的内部进行转动,并使得脱脂剂透过密封隔板306进入转筒308的内部,并通过转动的转筒308与过滤网本体309,实现了对脱脂剂中油脂与灰尘过滤的同时,避免在过滤网本体309过滤脱脂剂时发生堵塞,有效地提高对脱脂剂的过滤效果,进而通过对过滤后的脱脂剂进行重复利用,避免了资源浪费的同时,有效地节约了脱脂铝卷材时的使用成本。Referring to Figures 4-9, a
参照图1-6,箱体301的一端设置有反冲洗机构5,反冲洗机构5包括高压水泵501,高压水泵501的一端与箱体301的外侧壁固定连接,高压水泵501的抽水端固定连接有抽水管502,高压水泵501的出水端固定连接有出水管503,箱体301的内部设置有排水管504,排水管504外壁的一侧安装有冲洗喷头506,排水管504外壁的另一侧固定连接有固定座505,固定座505的另一端与高压水泵501的外侧壁固定连接,出水管503、排水管504与冲洗喷头506之间相互连通,在对过滤网本体309内部的过滤物进行反冲洗时,通过高压水泵501、抽水管502与出水管503的配合,将过滤后的脱脂剂抽出后,通过排水管504与冲洗喷头506的配合下,将脱脂剂喷射在过滤网本体309的外表面,使得过滤网本体309内侧壁所附着的过滤物,会被再次冲击到转筒308的内部,避免过滤网本体309发生堵塞,并通过旋转扇叶305带动转筒308、过滤网本体309的转动,使得冲洗喷头506能够通过转筒308的转动,对每组过滤网本体309均能够进行有效的反冲洗,进而提高了在对脱脂剂过滤时的过滤效果。Referring to Figures 1-6, one end of the
参照图1-3,箱体301的顶端设置有脱脂机构4,脱脂机构4包括脱脂箱401,脱脂箱401的底端与箱体301的顶端固定连接,脱脂箱401内壁的两侧开设有供应于彩铝卷本体202输送的输送口,出水管503的一端安装有分流管405,分流管405的一端安装有输送管403,输送管403的顶端安装有输水管402,输水管402外壁的一侧安装有高压喷头407,输水管402外壁的另一侧固定连接有固定架406,固定架406的底端与脱脂箱401的顶端固定连接,输送管403的外侧壁套设有固定套404,固定套404设置三组,两组固定套404的一端与脱脂箱401的外侧壁固定连接,一组固定套404的一端与箱体301的外侧壁固定连接,脱脂箱401内部的底壁开设有出水口303,脱脂箱401、通水管304与箱体301之间通过出水口303相互连通,出水管503、分流管405、输送管403、输水管402以及高压喷头407之间相互连通,在对运输中的彩铝卷本体202进行脱脂时,高压水泵501控制出水管503、排水管504与冲洗喷头506对过滤网本体309的外表面进行反冲洗的同时,通过出水管503、分流管405、输送管403、输水管402以及高压喷头407之间相互连通,使得出水管503在将脱脂剂输出的同时,通过分流管405将出水管503内部的脱脂剂分流至输送管403的颞部,并通过输送管403、输水管402与高压喷头407的作用下,将脱脂剂高压喷射在彩铝卷本体202的外表面,进而将彩铝卷本体202外表面的油脂与灰尘进行清除,并通过高压水泵501、抽水管502、出水管503与分流管405的配合下,实现对过滤网本体309外表面反冲洗的同时,也实现了对彩铝卷本体202的有效脱脂,节约了能源的消耗,大大地降低了脱脂装置在工作时的使用成本。With reference to Fig. 1-3, the top of casing 301 is provided with degreasing mechanism 4, and degreasing mechanism 4 comprises
参照图2-4,脱脂箱401的内部设置有刮水组件6,刮水组件6包括刮水斜板601,刮水斜板601设置有两组,刮水斜板601的两端均固定连接有固定柱602,固定柱602远离刮水斜板601的一端与脱脂箱401的内侧壁固定连接,通过固定柱602能够对刮水斜板601起到固定的作用,一组刮水斜板601的底端位于彩铝卷本体202的顶端相接触,另一组刮水斜板601的顶端与彩铝卷本体202的底端相接触,通过两组刮水斜板601与彩铝卷本体202之间的接触,使得脱脂后的彩铝卷本体202在刮水斜板601的接触下,将脱脂剂与彩铝卷本体202表面的脱脂剂分离至脱脂箱401的内部,避免彩铝卷本体202的表面因存留过多的水渍导致资源的浪费,同时也实现了对使用后的脱脂剂进行集中的收集。2-4, the inside of the
参照图2-4,箱体301外壁的一侧设置有加注机构7,加注机构7包括加注箱701,加注箱701的顶端安装有密封盖702,加注箱701的内部为中空结构,加注箱701底端的四个拐角处均固定连接有支撑脚704,支撑脚704的底端与底板1的顶端固定连接,能够通过支撑脚704对加注箱701起到固定的作用,加注箱701底端的中间位置安装有输液管703,输液管703的截面呈L型,输液管703的外侧壁安装有阀门705,输液管703远离加注箱701的一端与箱体301的外侧壁固定连接,箱体301通过输液管703与加注箱701的内部相互连通,在对脱脂剂进行加注时,当脱脂剂由于自然损耗,而导致箱体301内部的脱脂剂容量降低时,打开加注箱701顶部的密封盖702,随后将调配好的脱脂剂倒入加注箱701的内部,并通过输液管703将加注箱701内部的脱脂剂输送至箱体301的内部,并通过旋转阀门705,来控制脱脂剂的输入量。2-4, one side of the outer wall of the
参照图5-10,转筒308的外侧壁设置有拆卸组件8,拆卸组件8包括第一卡接块801,第一卡接块801的底端与过滤网罩壳310的顶端固定连接,第一卡接块801的截面呈L型,转筒308外侧壁靠近过滤网罩壳310的一端固定连接有第二卡接块802,第二卡接块802的内侧壁固定连接有卡接球803,卡接球803为塑性材质,第一卡接块801的外侧壁开设有供应于卡接球803卡接的卡接槽,在对过滤网本体309进行手动拆卸时,打开箱体301顶部的盖板302,随后,手动向上拉动过滤网罩壳310,通过过滤网罩壳310的向上移动,同步带动第一卡接块801向上移动,并通过第一卡接块801的向上移动,使得卡接球803在与第一卡接块801内部的卡接槽中发生塑性变形,直至第一卡接块801完全脱离与第二卡接块802内侧壁卡接球803的卡接,进而实现了对过滤网本体309的拆卸,便于在转筒308内部的过滤物过多时,通过对过滤网本体309的手动拆卸清洗,便于后续对过滤网本体309的重新安装后,继续进行对脱脂剂的过滤工作,提高整体装置的实用性。5-10, the outer wall of the
工作原理:首先,在对彩铝卷进行输送时,将彩铝卷本体202的一端放入两个转动辊204之间,接着启动旋转电机203,通过旋转电机203控制一个转动轴205进行转动,并通过一个转动轴205的转动,同步带动主动轮206以及转动辊204进行转动,并通过主动轮206与从动轮207之间的啮合,在主动轮206转动的同时,同步带动从动轮207与另一个转动辊204进行转动,进而通过两组旋转电机203实现对彩铝卷本体202的输入与输出。Working principle: First, when conveying the color aluminum coil, put one end of the color
接着,在对运输中的彩铝卷本体202进行脱脂时,启动高压水泵501,通过高压水泵501将箱体301内部的靠近转筒308一端的脱脂剂进行抽出,并通过输送管403进行输送,并通过输送管403、输水管402与高压喷头407的作用下,将脱脂剂高压喷射在彩铝卷本体202的外表面,进而将彩铝卷本体202外表面的油脂与灰尘进行清除,并通过两组刮水斜板601与彩铝卷本体202之间的接触,使得脱脂后的彩铝卷本体202在刮水斜板601的接触下,将脱脂剂与彩铝卷本体202表面的脱脂剂分离至脱脂箱401的内部,避免彩铝卷本体202的表面因存留过多的水渍导致资源的浪费,同时也实现了对使用后的脱脂剂进行集中的收集。Next, when degreasing the color
其次,在对使用后的脱脂剂进行过滤时,使用后的脱脂剂在脱脂箱401的内部存留时,会通过出水口303、通水管304掉落到箱体301内部的旋转扇叶305的顶端,并通过脱脂剂对旋转扇叶305的冲击,使得旋转扇叶305带动转轴307与转筒308在密封隔板306的内部进行转动,并使得脱脂剂透过密封隔板306进入转筒308的内部,并通过水力作为带动,促使转筒308与过滤网本体309进行转动,节约的能源的消耗,实现了对脱脂剂中油脂与灰尘过滤的同时,避免在过滤网本体309过滤脱脂剂时发生堵塞,有效地提高对脱脂剂的过滤效果,进而通过对过滤后的脱脂剂进行重复利用,避免了资源的浪费。Secondly, when the degreasing agent after use is filtered, when the degreasing agent after use is stored in the inside of the
然后,在对过滤网本体309内部的过滤物进行反冲洗时,通过高压水泵501、抽水管502与出水管503的配合,将过滤后的脱脂剂抽出后,通过排水管504与冲洗喷头506的配合下,将脱脂剂喷射在过滤网本体309的外表面,使得过滤网本体309内侧壁所附着的过滤物,会被再次冲击到转筒308的内部,避免过滤网本体309发生堵塞,并通过旋转扇叶305带动转筒308、过滤网本体309的转动,使得冲洗喷头506能够通过转筒308的转动,对每组过滤网本体309均能够进行有效的反冲洗,进而提高了在对脱脂剂过滤时的过滤效果。Then, when the filtrate inside the
再然后,在对过滤网本体309进行手动拆卸时,打开箱体301顶部的盖板302,随后,手动向上拉动过滤网罩壳310,通过过滤网罩壳310的向上移动,同步带动第一卡接块801向上移动,并通过第一卡接块801的向上移动,使得卡接球803在与第一卡接块801内部的卡接槽中发生塑性变形,直至第一卡接块801完全脱离与第二卡接块802内侧壁卡接球803的卡接,进而实现了对过滤网本体309的拆卸,便于在转筒308内部的过滤物过多时,通过对过滤网本体309的手动拆卸清洗,便于后续对过滤网本体309的重新安装后,继续进行对脱脂剂的过滤工作,提高整体装置的实用性。Then, when the
最后,在对脱脂剂进行加注时,当脱脂剂由于自然损耗,而导致箱体301内部的脱脂剂容量降低时,打开加注箱701顶部的密封盖702,随后将调配好的脱脂剂倒入加注箱701的内部,并通过输液管703将加注箱701内部的脱脂剂输送至箱体301的内部,并通过旋转阀门705,来控制脱脂剂的输入量。Finally, when filling the degreasing agent, when the degreasing agent is due to natural loss and causes the degreasing agent capacity inside the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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| CN214078078U (en) * | 2020-11-26 | 2021-08-31 | 常州市武进信和精密机械有限公司 | Equipment convenient to work piece degrease |
| CN216501022U (en) * | 2021-10-29 | 2022-05-13 | 南通亿能彩钢板有限公司 | Various steel sheet processing is with three-dimensional degreasing equipment that washs |
| CN217858055U (en) * | 2022-07-28 | 2022-11-22 | 安徽华科实业有限公司 | Degreasing unit is drawn in steel wire production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20040092876A (en) * | 2003-04-29 | 2004-11-04 | 주식회사 포스코 | Device for removing pollutant in degrease line |
| KR20060076113A (en) * | 2004-12-29 | 2006-07-04 | 주식회사 포스코 | Filtering device for degreasing agent for cold rolled strip |
| CN108977820A (en) * | 2018-08-14 | 2018-12-11 | 合肥岑遥新材料科技有限公司 | Degreasing plant is used in a kind of production of hot galvanizing color coating cladding plate |
| CN214078078U (en) * | 2020-11-26 | 2021-08-31 | 常州市武进信和精密机械有限公司 | Equipment convenient to work piece degrease |
| CN216501022U (en) * | 2021-10-29 | 2022-05-13 | 南通亿能彩钢板有限公司 | Various steel sheet processing is with three-dimensional degreasing equipment that washs |
| CN217858055U (en) * | 2022-07-28 | 2022-11-22 | 安徽华科实业有限公司 | Degreasing unit is drawn in steel wire production |
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