CN116177477A - Automatic white spirit blending and automatic filling system and control method thereof - Google Patents

Abstract

The invention discloses a liquor autonomous blending and automatic filling system and a control method thereof, comprising a raw material part, a batching part, a cleaning part, a filling part and a control part, and the raw material part, the cleaning part and the filling part are all connected with The batching section is connected and arranged, and the raw material section, the cleaning section and the filling section are all provided with solenoid valves, the solenoid valves are connected to the control section, and a power section is also arranged on the batching section; The basic wine body is transported to the ingredients department according to the demand. The power department mixes the wine body in the filling department. After the mixing is completed, the power department transports the finished wine to the filling department for filling operation. Finally, the power department is The cleaning part provides power to clean the batching part and wait for the next operation. In this solution, customers can freely choose the wine they want to drink according to their needs, and realize the configuration of various wine bodies instantly through a set of systems, which greatly improves the customer experience.

Description

Liquor autonomous blending and automatic filling system and control method thereof

technical field

The invention relates to the technical field of liquor body preparation, in particular to an autonomous liquor blending and automatic filling system and a control method thereof.

Background technique

The existing wine body preparation is usually industrialized, with large-scale batches of preparation. Usually, giant special wine tanks up to tens of meters are used for wine body brewing, and then according to the relevant preparation process, centralized preparation and filling process . In the prior art, there are still few devices or systems that can personalize or customize wine body according to customer needs.

Contents of the invention

The purpose of the present invention is to provide a liquor autonomous blending, automatic filling system and its control method in view of the above disadvantages, which solves the problem in the prior art that the liquor body cannot be prepared individually or customized according to the needs of customers. question.

The present invention is achieved through the following scheme:

An autonomous liquor blending and automatic filling system, comprising a raw material part, a batching part, a cleaning part, a filling part and a control part, the raw material part, the cleaning part and the filling part are all connected to the batching part, and the raw material Solenoid valves are installed on the cleaning part, cleaning part and filling part, and the solenoid valves are connected with the control part, and a power part is also set on the batching part.

Based on the above-mentioned liquor autonomous deployment and automatic filling system, the raw material part is a plurality of base wine tanks, and each base wine tank is connected to the batching department through pipelines, and the wine outlet pipelines of the base wine tanks are equipped with There is a manual valve, and the electromagnetic valve is arranged at the end position of the wine outlet pipeline.

Based on the above-mentioned liquor autonomous deployment and automatic filling system, the batching part is a wine mixing tank, and the wine mixing tank is provided with a main feeding pipe communicating with different pipelines of a plurality of base wine tanks, and is provided with The power pipeline connected with the power part, the cleaning pipeline connected with the cleaning part, the filling pipeline connected with the filling part; the wine mixing pipeline connected with the seasoning wine system; module.

Based on the aforementioned liquor autonomous blending and automatic filling system, a spoiler tube is arranged in the wine blending tank, and the spoiler tube communicates with the power unit.

Based on the aforementioned liquor autonomous blending and automatic filling system, the cleaning part is a cleaning tank, a manual valve and a cleaning solenoid valve are connected to the cleaning tank, and the cleaning tank is connected to a cleaning pipeline.

Based on the above-mentioned liquor autonomous deployment and automatic filling system, the power part includes a nitrogen tank and a nitrogen tank, the nitrogen tank is arranged in the nitrogen tank, the nitrogen tank communicates with the power pipeline, and the power pipeline There are manual valves and solenoid valves.

Based on the above-mentioned liquor autonomous deployment and automatic filling system, the filling department includes a filling machine and a filling platform, the filling machine is arranged on the filling platform, the filling machine and the filling pipeline There are at least two sub-pipelines in the filling machine, which are used to discharge the finished wine and the cleaning waste liquid respectively; manual valves and solenoid valves are set on the filling pipelines.

Based on the above-mentioned liquor autonomous deployment and automatic filling system, the main feed pipe, power pipeline, cleaning pipeline, filling pipeline and wine mixing pipeline are all provided with hoses, so that each component can be connected with the wine mixing pipeline. Tank flex connection.

This solution also provides a control method for an autonomous liquor blending and automatic filling system, which includes the following steps: setting formulas of various liquor bodies in the control system;

Step 1: Confirm the information. After the customer places an order, the control system judges whether to set the formula by itself or choose the built-in formula according to the customer's needs; estimate the required time;

Step 2: Make wine. When the customer chooses to make their own formula, the control system will turn on the solenoid valves in the corresponding base wine tanks to make wine in turn according to the information input by the customer; whether to add flavored wine according to the customer's choice;

When the built-in formula is selected, the control system calls the content of the formula, and controls the solenoid valves on each wine outlet line according to the percentage of each type of base wine, so that each type of base wine is poured into the wine mixing tank for wine making; Add appropriate amount of seasoning wine to the seasoning wine system;

When all kinds of base wine and/or seasoning wine are filled into the wine matching tank in turn, the control system controls the corresponding solenoid valve to fill nitrogen into the spoiler tube, so that the nitrogen can fully mix all kinds of base wine and/or seasoning wine Form the finished wine that meets the requirements;

Step 3: Filling wine, after the wine making operation is completed, open the solenoid valve on the filling pipeline, and open the valve on the power pipeline at the same time, generate pressure in the wine mixing tank through nitrogen, and push the finished wine into the filling machine Filling the wine at the filling port;

Step 4: Cleaning. After filling the wine body, open the solenoid valve on the cleaning pipeline and close the solenoid valves on other pipelines, so that the cleaning liquid will be kept in the wine mixing tank for cleaning, and then turn on the power according to the demand. The solenoid valve on the pipeline is flushed with nitrogen for stirring and cleaning, and finally the solenoid valve on the filling pipeline is opened, and the cleaning liquid in the wine mixing tank is flushed out through high-pressure nitrogen, and flushed to the liquid outlet of the filling machine along the filling pipeline Exclude.

The method also includes a monitoring module. The monitoring module monitors the wine making process, wine filling process, cleaning process and packaging. The data is displayed to make the wine making process more intuitive.

In step 2 of this plan, the method for precise control of the base wine is: firstly, the weighing module resets the wine matching tank, opens the solenoid valve on the corresponding base wine tank, and when the number on the weighing module reaches the predetermined When it is numbered, close the solenoid valve of the base wine tank, and then open the solenoid valve on another base wine tank according to the formula or set the formula by yourself, and repeat the above steps in turn until the last base wine is added.

In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

1. In this plan, all kinds of basic wine bodies are placed in the raw material department and transported to the ingredients department according to the demand. The power department mixes the wine bodies in the filling department. After the mixing is completed, the power department transports the finished wine to the filling department. The filling operation is carried out by the department, and finally the power department provides power for the cleaning department to clean the batching department and wait for the next operation. In this solution, customers can freely choose the wine they want to drink according to their needs, and realize the configuration of various wine bodies instantly through a set of systems, which greatly improves the customer experience.

Description of drawings

Fig. 1 is the overall structural representation of the present invention;

Description of drawings: 1. Raw material department; 2. Ingredients department; 3. Cleaning department; 4. Filling department; 5. Solenoid valve; 6. Power department; 7. Hoses; ;12. Manual valve; 21. Wine distribution tank; 22. Main feed pipe; 23. Power pipeline; 24. Cleaning pipeline; 25. Filling pipeline; 26. Wine mixing pipeline; 27. Weighing module ;28, spoiler pipe; 29, annular spray pipe; 31, cleaning tank; 32, cleaning solenoid valve; 41, filling machine; 42, filling platform; 61, nitrogen tank; 62, nitrogen tank; 81, the first Supporting layer; 82. The second supporting layer.

Detailed ways

All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.

Any feature disclosed in this specification (including any appended claims, abstract), unless otherwise stated, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right" etc. is based on the orientation or positional relationship shown in the drawings, and is only for It is convenient to describe the present invention and simplify the description, but not to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention.

In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be interpreted as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of such feature.

Example 1

As shown in Figure 1, the present invention provides a technical solution:

A liquor autonomous deployment and automatic filling system, which at least includes but is not limited to a raw material part 1, a batching part 2, a cleaning part 3, a filling part 4 and a control part, and a raw material part 1, a cleaning part 3 and a filling part 4 All are communicated with the batching part 2, and the raw material part 1, the cleaning part 3 and the filling part 4 are all provided with a solenoid valve 5, and the solenoid valve 5 is connected with the control part, and a power part 6 is also arranged on the batching part 2.

Based on the above structure, various types of basic wine bodies are placed in the raw material part 1 and transported to the ingredient part 2 according to the demand. The power part 6 mixes the wine bodies in the filling part 4. After the mixing is completed, the power part 6 mixes the finished wine Transport to the filling unit 4 for filling operation, and finally the power unit 6 provides power for the cleaning unit 3 to clean the batching unit 2 and wait for the next operation. In this solution, customers can freely choose the wine they want to drink according to their needs, and realize the configuration of various wine bodies instantly through a set of systems, which greatly improves the customer experience.

As an example, the raw material part 1 can be a plurality of base wine tanks 11, each base wine tank 11 is connected to the batching part 2 through a pipeline, and the wine outlet pipeline of the base wine tank 11 is provided with a manual valve 12, and the electromagnetic valve 5 Set at the end of the wine outlet pipeline.

The batching part 2 can be a wine matching tank 21, the wine mixing tank 21 is provided with a main feed pipe 22 communicating with different pipelines of a plurality of base wine tanks 11, and is provided with a power pipeline 23 connected with the power part 6, and The cleaning pipeline 24 connected to the cleaning part 3, the filling pipeline 25 connected to the filling part 4, and the bartending pipeline 26 connected to the flavored wine system.

At the same time, a weighing module 27 is arranged at the bottom of the wine dispensing tank 21, and the accuracy of the weighing module 27 is at least 0.17‰.

Based on the above structure, the high-value wine body can be accurately measured through the high-precision weighing module 27 to ensure the accuracy of wine matching. At the same time, the main feed pipe 22 and power pipeline 23. The cleaning pipeline 24, the filling pipeline 25 and the wine mixing pipeline 26 ensure that the wine matching can be carried out automatically and reduce errors caused by human factors.

As an example, a spoiler tube 28 can be arranged in the wine matching tank 21, and the spoiler tube 28 communicates with the power part 6, and the spoiler tube 28 is arranged at the bottom position of the wine matching tank 21, and the power part 6 flushes the disturbing medium into the A variety of wine bodies are disturbed and mixed in the spoiler tube 28 to realize the preliminary configuration of the finished wine.

As an example, the turbulent tube 28 is a circular coiled tube with air holes arranged uniformly along the circumferential position of the coiled tube. When the turbulent medium is filled into the turbulent tube 28, the turbulent medium is The direction disturbs the body of the wine for rapid mixing.

As an example, the cleaning part 3 can be a cleaning tank 31, the cleaning tank 31 is connected with the manual valve 12 and the cleaning solenoid valve 32, the cleaning tank 31 is connected with the cleaning pipeline 24, and the cleaning tank 31 can be cleaned by the cleaning tank 31. The liquid is filled into the wine matching tank 21 to clean it, so as to ensure the cleanliness of the wine mixing tank 21 and reduce the impact on the next wine body configuration.

As an example, an annular spray pipe 29 is arranged in the wine matching tank 21, and the annular spray pipe 29 is arranged at the top position in the wine matching tank 21. The annular spray pipe 29 is connected with the cleaning pipeline 24, and the spray opening of the annular spray pipe 29 is facing 21 side walls of the wine matching tank are set.

Based on the above structure, the cleaning liquid enters the annular spray pipe 29 from the cleaning pipeline 24 to clean the inside of the wine serving tank 21 . Finally, after being pressurized by the power unit 6 , the cleaning liquid is discharged outside through the filling pipeline 25 .

As an example, the power unit 6 can be a nitrogen tank 61 and a nitrogen tank 62, the nitrogen tank 61 is arranged in the nitrogen tank 62, the nitrogen tank 61 communicates with the power pipeline 23, and the power pipeline 23 is provided with a manual valve 12 and a solenoid valve 5.

When in use, the power pipeline 23 is opened to charge high-pressure nitrogen gas into the wine mixing tank 21 as a power source for stirring, and it is also a power source for discharging the cleaning liquid outward.

The power part 6 can be other inert ones, which is not limited here.

As an example, the filling unit 4 may include a filling machine 41 and a filling platform 42, the filling machine 41 is arranged on the filling platform 42, the filling machine 41 is connected with the filling pipeline 25, and at least There are 2 sub-pipelines, which are respectively used to discharge finished wine and discharge cleaning waste liquid.

The filling pipeline 25 is provided with a manual valve 12 and a solenoid valve 5. In this solution, the filling machine 41 is an existing device and will not be described in detail here.

As an example, the main feed pipe 22, the power pipeline 23, the cleaning pipeline 24, the filling pipeline 25 and the bartending pipeline 26 are all provided with a hose 7, so that each component is flexibly connected with the wine mixing tank 21, When avoiding rigid connection, the wine matching tank 21 will bring non-adjustable influence during accurate weighing.

In this solution, the weighing module 27 is a high-precision weighing sensor, and its model is T570xxH800000E00Z1. The weighing accuracy of this sensor can be 0.17‰, realizing accurate measurement of the wine body.

In this solution, there are six base wine tanks 11 and one cleaning tank 31 , and the heights of all the base wine tanks 11 and the cleaning tank 31 are higher than the height of the wine mixing tank 21 . In this way, the self-flow of wine body or cleaning liquid can be realized according to the height difference, and the energy damage of the whole system can be reduced. It only needs to control the on-off of the valve to realize the access of base wine and cleaning, and also reduce the cost of the whole device.

A manual valve 12 is installed on the inlet end of the wine outlet pipeline, which can manually realize the forced opening or closing of the pipeline, and an electromagnetic valve 5 is installed at the end of the wine outlet pipeline, which can precisely control the amount of wine entering the main pipeline. .

As an example, the flavored wine system may include a dropper and a solenoid valve 5, through which the flavored wine is dripped into the wine matching tank 21 drop by drop, so that the final product conforms to a predetermined flavor.

This solution also includes a carrier 8, which includes a first support layer 81 and a second support layer 82; the base wine tank 11 and the cleaning tank 31 are arranged on the first support layer 81, and the mixing tank is arranged on the second support layer 82 , The nitrogen box 62 and the filling platform 42 are arranged on the bottom surface to form a height difference.

In this scheme, an alarm system is provided in the base wine tank 11 and the cleaning tank 31, and the alarm system can be a liquid level sensor and a buzzer, and the liquid level sensor is arranged at the predetermined lowest position of the base wine tank 11 and the cleaning tank 31. When the liquid level is lower than the minimum line, the buzzer will give an alarm to remind the operator to add in time.

The control part in this scheme is connected with each electromagnetic valve 5 and arranged respectively, and the electromagnetic valve 5 corresponding to the position is controlled by the control part to realize the inflow of the base wine, the inflow of the flavored wine, the mixing of the wine body, the filling and the filling of the wine body. Cleaning of wine tanks, etc.

Through the structure of this scheme, it is possible to realize the independent deployment of different wine bodies, which can be personalized according to the needs of customers or preset formulas, and can be customized to fill wine bodies, providing customers with a better experience and meeting the needs of customers. Customers' individual needs.

Example 2

This embodiment provides a control method for autonomous liquor blending and automatic filling system, which includes the following steps: the method also includes a monitoring module, and the formulas of various liquor bodies are set in the control system;

Step 1: Confirm the information. After the customer places an order, the control system judges whether to set the formula by itself or choose the built-in formula according to the customer's needs; estimate the required time;

Step 2: wine making, when the customer chooses to formulate by himself, the control system sequentially opens the electromagnetic valve 5 in the corresponding base wine tank 11 to make wine according to the information input by the customer; whether to add flavored wine according to the customer's choice;

When the built-in formula is selected, the control system retrieves the contents of the formula, and controls the solenoid valves 5 on each wine outlet pipeline according to the percentage of each type of base wine, so that each type of base wine is poured into the wine mixing tank 21 for wine making; Add an appropriate amount of seasoning wine to the control seasoning wine system;

When various base wines and/or seasoning wines are filled into the wine matching tank 21 in turn, the control system controls the corresponding electromagnetic valve 5 to fill nitrogen into the spoiler tube 28, so that the nitrogen will fill all kinds of base wines and/or seasonings The wine is fully mixed to form a finished wine that meets the requirements;

Step 3: Filling wine, after the wine making operation is completed, open the electromagnetic valve 5 on the filling pipeline 25, open the valve on the power pipeline 23 at the same time, generate pressure in the wine mixing tank 21 by nitrogen, and the finished wine Arrived at the filling port of the filling machine 41 for wine body filling;

Step 4: Cleaning. After filling the wine body, open the electromagnetic valve 5 on the cleaning pipeline 24, close the electromagnetic valve 5 on other pipelines, so that the cleaning liquid is left in the wine mixing tank 21 for cleaning, and then According to the demand, open the electromagnetic valve 5 on the power line 23 and pour nitrogen into it for stirring and cleaning, and finally open the electromagnetic valve 5 on the filling line 25, and flush out the cleaning liquid in the wine mixing tank 21 through high-pressure nitrogen, along the filling process. The filling pipeline 25 rushes to the liquid outlet of the filling machine 41 for discharge, and the high-pressure nitrogen can prevent the internal liquid from remaining, ensuring the accuracy of the next wine body preparation.

Step 5: Packaging, according to the customer's choice of packaging materials, personalized packaging, and then express delivery.

In this solution, the monitoring module monitors the wine making process, wine filling process, cleaning process and packaging. Customers can check the relevant video screens according to their needs. The monitoring module displays the screens of each process, and also displays various data. Make the wine making process more intuitive.

In step 2 of this plan, the method for precise control of the base wine is: first, the weighing module 27 resets the wine matching tank 21, and opens the solenoid valve 5 on the corresponding base wine tank 11, when the weighing module 27 When the number on the base reaches the predetermined number, close the electromagnetic valve 5 of the base wine tank 11, and then open the electromagnetic valve 5 on another base wine tank 11 according to the formula or set the formula by yourself, and repeat the above steps in turn until the last base wine tank 11. The wine addition is complete.

In this solution, the precise control of the base wine is achieved by using a high-precision weighing sensor, which can achieve a minimum error of 5ml. In this solution, multiple measurements have been made on the use of a high-precision weighing sensor to achieve the precise production of the wine body. The individual experimental data of each base wine tank 11 are shown in the following table.

At the same time, experiments were carried out on the accuracy of the combination, as shown in the table below.

dose first the second time the third time the fourth time the fifth time the sixth time 750ml 740 745 754 746 750 752 Time-consuming (seconds) 250 252 246 255 244 248 3000ml 2984 2990 2994 3008 3004 2996 Time-consuming (seconds) 950 946 966 953 956 957

From the above two test tables, it can be known that the error is 5ml, which can ensure the efficient and accurate wine making of the whole system.

The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1. An automatic blending and automatic filling system for white spirit is characterized in that: the automatic feeding device comprises a raw material part, a batching part, a cleaning part, a filling part and a control part, wherein the raw material part, the cleaning part and the filling part are all communicated with the batching part, electromagnetic valves are arranged on the raw material part, the cleaning part and the filling part, the electromagnetic valves are connected with the control part, and a power part is further arranged on the batching part.

2. The automated white spirit blending and automatic filling system according to claim 1, wherein: the raw material part is a plurality of base wine jars, and every base wine jar passes through the pipeline and is connected with batching portion, all be provided with manual valve on the play wine pipeline of base wine jar, the solenoid valve sets up the end position at play wine pipeline.

3. An automated white spirit blending and automatic filling system as claimed in claim 2, wherein: the material mixing part is a material mixing tank, and the material mixing tank is provided with a main feeding pipe communicated with different pipelines of the plurality of base wine tanks, a power pipeline connected with the power part, a cleaning pipeline connected with the cleaning part and a filling pipeline connected with the filling part; a liquor mixing pipeline connected with the liquor mixing system; the bottom of the wine preparing tank is provided with a weighing module.

4. An automated white spirit blending and automatic filling system according to claim 3, wherein: the wine mixing tank is internally provided with a disturbing pipe which is communicated with the power part.

5. The automated white spirit blending and automatic filling system according to claim 4, wherein: the cleaning part is a cleaning tank, a manual valve and a cleaning electromagnetic valve are connected to the cleaning tank, and the cleaning tank is connected with a cleaning pipeline.

6. The automated white spirit blending and automatic filling system according to claim 5, wherein: the power portion includes nitrogen tank and nitrogen tank, the nitrogen tank sets up in the nitrogen tank, nitrogen tank and power pipeline intercommunication, be provided with manual valve and solenoid valve on the power pipeline.

7. The automated white spirit blending and automatic filling system according to claim 6, wherein: the filling part comprises a filling machine and a filling platform, the filling machine is arranged on the filling platform, the filling machine is connected with a filling pipe, and at least 2 branch pipes are arranged in the filling machine and are respectively used for discharging finished wine and cleaning waste liquid; the filling pipeline is provided with a manual valve and an electromagnetic valve.

8. The automated white spirit blending and automatic filling system according to claim 7, wherein: the main feeding pipe, the power pipeline, the cleaning pipeline, the filling pipeline and the wine mixing pipeline are all provided with hoses, so that each part is flexibly connected with the wine mixing tank.

9. A control method of an automatic liquor blending and automatic filling system is characterized by comprising the following steps: which comprises the following steps: setting the formula of various wine bodies in a control system;

step one: after the customer orders, the control system judges whether to set the formula by itself or select the built-in formula according to the requirement of the customer; estimating the required time;

step two: when a customer selects a self-recipe, a control system sequentially opens electromagnetic valves in corresponding wine-base tanks according to information input by the customer to prepare wine; according to the selection of clients, whether to add the flavoring wine or not;

when the built-in formula is selected, the control system is used for adjusting the content in the formula, and the electromagnetic valves on the wine outlet pipelines are respectively controlled according to the percentages of various base wines, so that the various base wines are filled into the wine mixing tank for wine making; adding a proper amount of flavoring wine into a flavoring wine control system;

when various base wines and/or flavoring wines are sequentially filled into the wine mixing tank, the control system controls the corresponding electromagnetic valve to fill nitrogen into the turbulence pipe, so that the nitrogen fully mixes the various base wines and/or flavoring wines to form finished wine meeting the requirements;

step three, a step of performing; filling wine, namely after the wine making operation is finished, opening an electromagnetic valve on a filling pipeline, simultaneously opening a valve on a power pipeline, generating pressure in a wine preparing tank through nitrogen, and propping finished wine into a filling port of a filling machine for filling wine;

step four: after the wine filling body is finished, opening the electromagnetic valve on the cleaning pipeline, closing the electromagnetic valves on other pipelines, enabling the cleaning liquid to be left in the wine mixing tank for cleaning operation, then opening the electromagnetic valve on the power pipeline to be flushed with nitrogen for stirring and cleaning according to requirements, finally opening the electromagnetic valve on the filling pipeline, flushing the cleaning liquid in the wine mixing tank out through high-pressure nitrogen, and flushing the cleaning liquid to a liquid outlet of the filling machine along the filling pipeline for discharging.

10. The control method according to claim 9, characterized in that: the method also comprises a monitoring module, wherein the monitoring module monitors the whole process of the wine making process, the filling process, the cleaning process and the packaging process, and a client refers to a relevant view screen according to the requirements, and the monitoring module displays the pictures of each process and displays various data at the same time, so that the wine making process is more visual;

in the second step, the method for accurately controlling the base wine comprises the following steps: firstly, the weighing module clears the wine preparing tank, opens the electromagnetic valve on the corresponding base wine tank, closes the electromagnetic valve of the base wine tank when the number on the weighing module reaches the preset number, then opens the electromagnetic valve on the other base wine tank according to the formula or the self-setting formula, and repeats the steps in sequence until the addition of the last base wine is completed.

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