CN116174659A - Quick replacement device and method for blowing template - Google Patents
Quick replacement device and method for blowing template Download PDFInfo
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- CN116174659A CN116174659A CN202211734679.8A CN202211734679A CN116174659A CN 116174659 A CN116174659 A CN 116174659A CN 202211734679 A CN202211734679 A CN 202211734679A CN 116174659 A CN116174659 A CN 116174659A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C19/00—Components or accessories for moulding machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
本发明涉及一种吹气模板快速更换装置及方法,其包括:模板框架,其用于活动式安装于砂型输送滚道上;至少两个工位,其设于所述模板框架上,一个所述工位上安装有第一模板,另一个所述工位上安装有第二模板;当需要换型时,驱动所述模板框架在所述砂型输送滚道上活动,并将所述第一模板/第二模板切换至所述砂型输送滚道的工作区域。通过设置具有至少两个工位的模板框架,并将至少两个模板提前安装至模板框架上,使用时,第一模板位于工作位置,第二模板位于离线位置,需要换型时,将第二模板移入到工作位置,第一模板则移出到离线位置,使模板框架在换型时可以在两个工位反复穿梭,缩短了换型时间,造型线不需要停工等待,大大提高了生产效率。
The invention relates to a device and method for quick replacement of an air-blowing formwork, which includes: a formwork frame, which is used for movable installation on the sand mold conveying raceway; at least two stations, which are arranged on the formwork frame, and one of the The first template is installed on the station, and the second template is installed on the other station; when the mold needs to be changed, the template frame is driven to move on the sand conveying raceway, and the first template/ The second template is switched to the working area of the sand conveying raceway. By setting a template frame with at least two stations and installing at least two templates on the template frame in advance, when in use, the first template is at the working position, and the second template is at the offline position. The template is moved into the working position, and the first template is moved out to the offline position, so that the template frame can shuttle repeatedly between the two stations during the type change, which shortens the time for the type change, and the molding line does not need to stop and wait, which greatly improves the production efficiency.
Description
技术领域technical field
本发明涉及铸造生产领域,特别涉及一种吹气模板快速更换装置及方法。The invention relates to the field of casting production, in particular to a device and method for quickly replacing an air blowing template.
背景技术Background technique
目前,在潮模砂型生产铸件时,上砂型往往需要钻出很多排气孔,在钻排气孔后,要对排气孔吹气清理残余砂粒。At present, when producing castings with green sand molds, many vent holes need to be drilled on the upper sand mold. After drilling the vent holes, it is necessary to blow air to the vent holes to clean up the residual sand particles.
相关技术中,排气孔吹气清理有采用机器人逐孔吹气方式,排气孔多时往往安装数台机器人吹型;也有采用模板吹气方式,所有排气孔可以同时吹气清理。当采用吹气模板方式,在生产线产品换型时,需要将模板同步更换。吹气模板安装在砂型上固定工位,换型时将在生产模板拆掉,再安装上待生产产品模板,这一过程往往用时近10分钟,大大超过生产线主机换型时间(一般大型铸造造型生产线生产节拍在45s/箱内,主机换型在节拍内完成),导致造型线的停工等待,生产效率低下。In the related technology, the air blowing method of vent holes is adopted by robots hole by hole. When there are many vent holes, several robots are often installed to blow the shape; there is also a template blowing method, and all the vent holes can be blown and cleaned at the same time. When using the blowing formwork method, the formwork needs to be replaced synchronously when the product is changed in the production line. The blowing formwork is installed on the sand mold to fix the station. When changing the mold, the production formwork will be removed, and then the product formwork to be produced will be installed. This process usually takes nearly 10 minutes, which is much longer than the changeover time of the main machine of the production line (general large-scale casting molding The production cycle of the production line is within 45s/box, and the changeover of the main machine is completed within the cycle), which leads to the shutdown of the molding line and low production efficiency.
发明内容Contents of the invention
本发明实施例提供一种吹气模板快速更换装置及方法,以解决相关技术中换型过程复杂,时间长,导致造型线的停工等待,生产效率低下的问题。Embodiments of the present invention provide a device and method for quick replacement of blowing templates to solve the problems in the related art that the replacement process is complicated and takes a long time, resulting in downtime of the molding line and low production efficiency.
第一方面,提供了一种吹气模板快速更换装置,其包括:模板框架,其用于活动式安装于砂型输送滚道上;至少两个工位,其设于所述模板框架上,一个所述工位上安装有第一模板,另一个所述工位上安装有第二模板;当需要换型时,驱动所述模板框架在所述砂型输送滚道上活动,并将所述第一模板/第二模板切换至所述砂型输送滚道的工作区域。In the first aspect, a quick-change device for blowing templates is provided, which includes: a template frame, which is used for movable installation on the sand mold conveying raceway; at least two stations, which are arranged on the template frame, and a The first template is installed on the station, and the second template is installed on the other station; when it is necessary to change the mold, the template frame is driven to move on the sand conveying raceway, and the first template / The second template is switched to the working area of the sand conveying raceway.
一些实施例中,所述第一模板和所述第二模板在所述模板框架的一侧间隔设置,所述模板框架可移动式安装于所述砂型输送滚道上。In some embodiments, the first formwork and the second formwork are arranged at intervals on one side of the formwork frame, and the formwork frame is movably installed on the sand mold conveying raceway.
一些实施例中,所述模板框架的轴线垂直于所述砂型输送滚道的轴线,所述模板框架可沿垂直于所述砂型输送滚道的方向移动。In some embodiments, the axis of the template frame is perpendicular to the axis of the sand conveying raceway, and the template frame can move in a direction perpendicular to the sand conveying raceway.
一些实施例中,所述模板框架的两侧设有导向杆,所述砂型输送滚道上安装有直线轴承座,所述导向杆穿设于直线轴承座内。In some embodiments, guide rods are provided on both sides of the formwork frame, and a linear bearing seat is installed on the sand conveying raceway, and the guide rod is passed through the linear bearing seat.
一些实施例中,所述砂型输送滚道上安装有气缸,所述模板框架与气缸的输出端连接。In some embodiments, an air cylinder is installed on the sand conveying raceway, and the template frame is connected to the output end of the air cylinder.
一些实施例中,所述第一模板和所述第二模板可拆卸式安装于所述工位。In some embodiments, the first template and the second template are detachably mounted on the workstation.
第二方面,提供了一种吹气模板快速更换方法,其包括以下步骤:在模板框架的两个工位上分别安装第一模板和第二模板,利用其中一个模板进行吹气清理;需要换型时,驱动所述模板框架在所述砂型输送滚道上活动,并将另一个模板切换至所述砂型输送滚道的工作区域。In the second aspect, a method for quickly replacing the blowing template is provided, which includes the following steps: respectively installing the first template and the second template on the two stations of the template frame, and using one of the templates to perform blowing cleaning; During molding, the template frame is driven to move on the sand conveying raceway, and another template is switched to the working area of the sand conveying raceway.
一些实施例中,所述驱动所述模板框架在所述砂型输送滚道上活动包括:驱动所述模板框架沿垂直于所述砂型输送滚道的方向移动。In some embodiments, the driving the template frame to move on the sand conveying raceway includes: driving the template frame to move along a direction perpendicular to the sand conveying raceway.
一些实施例中,在所述驱动所述模板框架沿垂直于所述砂型输送滚道的方向移动的步骤中,利用所述模板框架上的导向杆在直线轴承座内移动进行导向。In some embodiments, in the step of driving the formwork frame to move in a direction perpendicular to the sand conveying raceway, guide rods on the formwork frame are used to move in linear bearing seats for guidance.
一些实施例中,在所述驱动所述模板框架沿垂直于所述砂型输送滚道的方向移动的步骤中,利用气缸驱动所述模板框架移动。In some embodiments, in the step of driving the formwork frame to move along a direction perpendicular to the sand conveying raceway, a cylinder is used to drive the formwork frame to move.
本发明提供的技术方案带来的有益效果包括:The beneficial effects brought by the technical solution provided by the invention include:
本发明实施例提供了一种吹气模板快速更换装置及方法,通过设置具有至少两个工位的模板框架,并将至少两个模板提前安装至模板框架上,使用时,第一模板位于工作位置,第二模板位于离线位置,需要换型时,将第二模板移入到工作位置,第一模板则移出到离线位置,使模板框架在换型时可以在两个工位反复穿梭,缩短了换型时间,造型线不需要停工等待,大大提高了生产效率。Embodiments of the present invention provide a quick replacement device and method for blowing templates. By setting up a template frame with at least two stations and installing at least two templates on the template frame in advance, when in use, the first template is located at the working position. position, the second template is located in the offline position, when the type needs to be changed, the second template is moved into the working position, and the first template is moved out to the offline position, so that the template frame can repeatedly shuttle between the two stations during the type change, shortening the During the changeover time, the molding line does not need to stop and wait, which greatly improves the production efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例提供的一种吹气模板快速更换装置处于一种工作状态的结构示意图;Figure 1 is a schematic structural view of a quick-change device for blowing templates provided by an embodiment of the present invention in a working state;
图2为本发明实施例提供的一种吹气模板快速更换装置处于另一种工作状态的结构示意图。Fig. 2 is a schematic structural view of another working state of a quick-change device for blowing templates provided by an embodiment of the present invention.
图中标号:Labels in the figure:
1、模板框架;2、砂型输送滚道;3、第一模板;4、第二模板;5、导向杆;6、直线轴承座;7、气缸。1. Template frame; 2. Sand conveying raceway; 3. First template; 4. Second template; 5. Guide rod; 6. Linear bearing seat; 7. Cylinder.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例提供了一种吹气模板快速更换装置,其能解决相关技术中换型过程复杂,时间长,导致造型线的停工等待,生产效率低下的问题。The embodiment of the present invention provides a quick replacement device for blowing templates, which can solve the problems in the related art that the replacement process is complex and takes a long time, resulting in shutdown of the molding line and low production efficiency.
参见图1和图2所示,为本发明实施例提供的一种吹气模板快速更换装置,其可以包括:模板框架1,其用于活动式安装于砂型输送滚道2上;至少两个工位,其设于所述模板框架1上,一个所述工位上安装有第一模板3,另一个所述工位上安装有第二模板4;当需要换型时,驱动所述模板框架1在所述砂型输送滚道2上活动,并将所述第一模板3/第二模板4切换至所述砂型输送滚道2的工作区域。本实施例中,当采用吹气模板方式,在生产线产品换型时,由于吹气模板活动式安装于砂型输送滚道2上,通过设置具有至少两个工位的模板框架1,并将至少两个模板提前安装至模板框架1上,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,缩短了换型时间,换型时不需要将在生产模板拆掉后再安装上待生产产品模板,造型线不需要停工等待,大大提高了生产效率。Referring to Fig. 1 and Fig. 2, a blowing formwork quick replacement device provided for an embodiment of the present invention may include: a
参见图1和图2所示,在一实施例中,所述第一模板3和所述第二模板4在所述模板框架1的一侧间隔设置,所述模板框架1可移动式安装于所述砂型输送滚道2上,本实施例中,模板框架1包括设于两端的主架体和连接两个主架体的副架体,副架体具有两个,两个副架体平行间隔设置,第一模板3和第二模板4副架体上间隔设置,模板框架1可移动式安装于砂型输送滚道2上,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框架1移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,结构简单,方便快速,缩短了换型时间,换型时不需要将在生产模板拆掉后再安装上待生产产品模板,造型线不需要停工等待,大大提高了生产效率。1 and 2, in one embodiment, the
在另一实施例中,所述第一模板3和所述第二模板4在所述模板框架1的相对两侧设置,所述模板框架1可翻转式安装于所述砂型输送滚道2上,本实施例中,模板框架1的相对两侧各设有一个工位,第一模板3和第二模板4设置在模板框架1的相对两侧,模板框架1可翻转式安装于砂型输送滚道2上,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,拉起模板框架1翻转,将第二模板4翻入到工作位置,第一模板3则翻出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,占用面积小,可以设置多个,缩短了换型时间,换型时不需要将在生产模板拆掉后再安装上待生产产品模板,造型线不需要停工等待,大大提高了生产效率。In another embodiment, the
参见图1和图2所示,在一些实施例中,所述模板框架1的轴线垂直于所述砂型输送滚道2的轴线,所述模板框架1可沿垂直于所述砂型输送滚道2的方向移动,本实施例中,模板框架1包括设于两端的主架体和连接两个主架体的副架体,副架体具有两个,两个副架体平行间隔设置,第一模板3和第二模板4副架体上间隔设置,副架体垂直于砂型输送滚道2的轴线,主架体平行于砂型输送滚道2的轴线,模板框架1可沿垂直于砂型输送滚道2的方向移动。使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框架1沿垂直于砂型输送滚道2的方向移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,结构简单,方便快速,大大提高了生产效率。且当第一模板3位于工作位置,也就是位于砂型输送滚道2的正上方,第二模板4位于离线位置时,也就是位于一侧的通道上,则砂型输送滚道2靠近第一模板3的一侧会预留有人行通道,当第二模板4位于工作位置时,也就是位于砂型输送滚道2的正上方,第一模板3位于离线位置时,也就是位于一侧的通道上,则砂型输送滚道2靠近第二模板4的一侧会预留有人行通道,由于很多时候砂型输送滚道两侧需要人行通道,这种框架穿梭结构可以始终保持有一侧的通道通畅,减少模板换型装置的空间占用。Referring to Fig. 1 and Fig. 2, in some embodiments, the axis of the
在另一实施例中,所述模板框架1的轴线平行于所述砂型输送滚道2的轴线,所述模板框架1可沿平行于所述砂型输送滚道2的方向移动,本实施例中,模板框架1包括设于两端的主架体和连接两个主架体的副架体,副架体具有两个,两个副架体平行间隔设置,第一模板3和第二模板4副架体上间隔设置,副架体平行于砂型输送滚道2的轴线,模板框架1可沿平行于砂型输送滚道2的方向移动。使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框架1沿平行于砂型输送滚道2的方向移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,结构简单,方便快速,大大提高了生产效率。且当第一模板3位于工作位置时,也就是位于砂型输送滚道2的正上方,第二模板4位于离线位置时,也位于砂型输送滚道2的正上方,则砂型输送滚道2的两侧均会预留有人行通道,由于很多时候砂型输送滚道两侧需要人行通道,这种框架穿梭结构可以始终保持两侧都有通道通畅,进一步减少模板换型装置的空间占用。In another embodiment, the axis of the
在另一实施例中,所述模板框架1可拆卸式的安装于砂型输送滚道2的正上方,所述模板框架1可在所述砂型输送滚道2上翻转,本实施例中,模板框架1的相对两侧各设有一个工位,第一模板3和第二模板4设置在模板框架1的相对两侧,模板框架1可翻转式安装于砂型输送滚道2上,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,拉起模板框架1翻转,将第二模板4翻入到工作位置,第一模板3则翻出到离线位置,使模板框架1在换型时可以在两个工位反复更换,结构简单,方便快速,大大提高了生产效率。且当第一模板3位于工作位置时,也就是位于砂型输送滚道2的正上方,第二模板4位于离线位置时,也位于砂型输送滚道2的正上方,则砂型输送滚道2的两侧均会预留有人行通道,由于很多时候砂型输送滚道两侧需要人行通道,这种框架穿梭结构可以始终保持两侧都有通道通畅,进一步减少模板换型装置的空间占用。In another embodiment, the
参见图1和图2所示,在一些实施例中,所述模板框架1的两侧设有导向杆5,所述砂型输送滚道2上安装有直线轴承座6,所述导向杆5穿设于直线轴承座6内,本实施例中,模板框架1的两个主架体之间连接有导向杆5,两根导向杆5分别位于模板的相对两侧,直线轴承座6设有四个,每两个为一组,分别安装于砂型输送滚道2的两个边缘,两组直线轴承座6分别位于模板框架1的相对两侧,导向杆5穿设于直线轴承座6内,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框架1沿垂直于砂型输送滚道2的方向移动,同时导向杆5在直线轴承座6内沿轴线方向移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,使用方便,便于控制方向。Referring to Fig. 1 and Fig. 2, in some embodiments, guide
参见图1和图2所示,在一些实施例中,所述砂型输送滚道2上安装有气缸7,所述模板框架1与气缸7的输出端连接,本实施例中,气缸7的两端分别固定于砂型输送滚道2的两侧,模板框架1与气缸7的输出端,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,利用气缸7的输出端伸长驱动模板框架1向前移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,在下一次需要换型时,利用气缸7的输出端收缩驱动模板框架1向后移动,将第一模板3移入到工作位置,第二模板4则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,使用方便,缩短了换型时间,提高了生产效率。Referring to Fig. 1 and Fig. 2, in some embodiments, an
在另一实施例中,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,利用人工推动模板框架1向前移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,在下一次需要换型时,利用人工推动模板框架1向后移动,将第一模板3移入到工作位置,第二模板4则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,在气缸7出现故障时也可以快速换型。In another embodiment, the
参见图1和图2所示,在一些实施例中,所述第一模板3和所述第二模板4可拆卸式安装于所述工位,本实施例中,当需要更换模板时,可以将第一模板3和第二模板4从工位上拆卸下来,更换为其他的模板,使吹气模板快速更换装置更具有通用性。Referring to Fig. 1 and Fig. 2, in some embodiments, the
参见图1和图2所示,为本发明实施例提供的一种吹气模板快速更换方法,其可以包括以下步骤:在模板框架1的两个工位上分别安装第一模板3和第二模板4,利用其中一个模板进行吹气清理;需要换型时,驱动所述模板框架1在所述砂型输送滚道2上活动,并将另一个模板切换至所述砂型输送滚道2的工作区域,本实施例中,当采用吹气模板方式,在生产线产品换型时,由于吹气模板活动式安装于砂型输送滚道2上,通过设置具有至少两个工位的模板框架1,并将至少两个模板提前安装至模板框架1上,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,缩短了换型时间,换型时不需要将在生产模板拆掉后再安装上待生产产品模板,造型线不需要停工等待,大大提高了生产效率。Referring to Fig. 1 and Fig. 2, a method for quickly replacing an air blowing formwork provided by an embodiment of the present invention may include the following steps: install the
参见图1和图2所示,在一些实施例中,所述驱动所述模板框架1在所述砂型输送滚道2上活动包括:驱动所述模板框架1沿垂直于所述砂型输送滚道2的方向移动,本实施例中,模板框架1包括设于两端的主架体和连接两个主架体的副架体,副架体具有两个,两个副架体平行间隔设置,第一模板3和第二模板4副架体上间隔设置,副架体垂直于砂型输送滚道2的轴线,主架体平行于砂型输送滚道2的轴线,模板框架1可沿垂直于砂型输送滚道2的方向移动。使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框架1沿垂直于砂型输送滚道2的方向移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,结构简单,方便快速,大大提高了生产效率。且当第一模板3位于工作位置,也就是位于砂型输送滚道2的正上方,第二模板4位于离线位置时,也就是位于一侧的通道上,则砂型输送滚道2靠近第一模板3的一侧会预留有人行通道,当第二模板4位于工作位置时,也就是位于砂型输送滚道2的正上方,第一模板3位于离线位置时,也就是位于一侧的通道上,则砂型输送滚道2靠近第二模板4的一侧会预留有人行通道,由于很多时候砂型输送滚道两侧需要人行通道,这种框架穿梭结构可以始终保持有一侧的通道通畅,减少模板换型装置的空间占用。Referring to Fig. 1 and Fig. 2, in some embodiments, the driving the
参见图1和图2所示,在一些实施例中,在所述驱动所述模板框架1沿垂直于所述砂型输送滚道2的方向移动的步骤中,利用所述模1 and 2, in some embodiments, in the step of driving the
板框架1上的导向杆5在直线轴承座6内移动进行导向,本实施例中,5模板框架1的两个主架体之间连接有导向杆5,两根导向杆5分别位于模板的相对两侧,直线轴承座6设有四个,每两个为一组,分别安装于砂型输送滚道2的两个边缘,两组直线轴承座6分别位于模板框架1的相对两侧,导向杆5穿设于直线轴承座6内,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,推动模板框0架1沿垂直于砂型输送滚道2的方向移动,同时导向杆5在直线轴承座6内沿轴线方向移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,使用方便,便于控制方向。The
参见图1和图2所示,在一些实施例中,在所述驱动所述模板框5架1沿垂直于所述砂型输送滚道2的方向移动的步骤中,利用气缸7驱动所述模板框架1移动,本实施例中,气缸7的两端分别固定于砂型输送滚道2的两侧,模板框架1与气缸7的输出端,使用时,第一模板3位于工作位置,第二模板4位于离线位置,需要换型时,利用Referring to Fig. 1 and Fig. 2, in some embodiments, in the step of driving the
气缸7的输出端伸长驱动模板框架1向前移动,将第二模板4移入到0工作位置,第一模板3则移出到离线位置,在下一次需要换型时,利The output end of the
用气缸7的输出端收缩驱动模板框架1向后移动,将第一模板3移入到工作位置,第二模板4则移出到离线位置,使模板框架1在换型时可以在两个工位反复穿梭,使用方便,缩短了换型时间,提高了生产效率。Use the output end of the
5本发明实施例提供的一种吹气模板快速更换装置的原理为:5 The principle of a quick replacement device for blowing templates provided by the embodiment of the present invention is as follows:
整个换模装置主体为“皿”字形框架结构,模板框架1外侧为两个导向杆5,内侧为模板固定架,有A、B两个模板固定工位,导向杆5和固定框架通过两端连接板形成整体框架结构,两个导向杆5各穿过两个直线轴承座6,整个模板框架1通过四个直线轴承座6的支撑固定在砂型输送滚道2的钢结构上,设备钢结构上装有气缸7与模板框架1相连接,可以带动模板框架1在直线轴承座6上穿梭移动。The main body of the entire mold changing device is a "pan"-shaped frame structure. The outside of the
假设A工位为在生产产品工位,当需要换型时,提前将待生产模板装入B工位,当下一个产品砂型前进进入到吹砂工位时,气动系统控制气缸7带动模板框架1穿梭移动,将第二模板4移入到工作位置,第一模板3则移出到离线位置,可以更换下一个产品模板待用。模板框架1就这样在换型时AB位反复穿梭,每次自动换型只需3秒时间。因为模板框架1用直线轴承支撑导向,移动阻力很小,当气动系统故障时,可以临时抛开气缸,人工很轻松推动模板框架1实现换型。同时,很多时候砂型输送滚道两侧需要人行通道,这种框架穿梭结构可以始终保持有一侧的通道通畅,减少模板换型装置的空间占用。通过将待生产模板的安装变为离线方式,实现吹气模板的快速自动换型,将换型时间由10分钟降为3秒钟,消除了此工序换型时间的浪费。结构简单,减少了换型装置的空间占用,可以采用人工方式实现快速轻松换型,整体可靠性极高。Assuming station A is the station for producing products, when it is necessary to change the mold, the template to be produced is loaded into station B in advance, and when the next product sand mold advances into the sand blowing station, the pneumatic system controls the
在本发明的描述中,需要说明的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and thus should not be construed as limiting the invention. Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
需要说明的是,在本发明中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in the present invention, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply There is no such actual relationship or order between these entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Accordingly, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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