CN116174514A - A hydraulic cold drawing machine that automatically transfers mandrels - Google Patents
A hydraulic cold drawing machine that automatically transfers mandrels Download PDFInfo
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- CN116174514A CN116174514A CN202310108084.XA CN202310108084A CN116174514A CN 116174514 A CN116174514 A CN 116174514A CN 202310108084 A CN202310108084 A CN 202310108084A CN 116174514 A CN116174514 A CN 116174514A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles
- B21C1/24—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles by means of mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/32—Feeding or discharging the material or mandrels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
Description
技术领域technical field
本发明涉及液压冷拔设备的技术领域,具体为一种自动传送芯棒的液压冷拔机。The invention relates to the technical field of hydraulic cold drawing equipment, in particular to a hydraulic cold drawing machine for automatically transferring mandrels.
背景技术Background technique
冷拔机按照床身结构方式,大致可分为三座分离式、框架式两种,按照传动方式,可分为链式、液压传动式、齿条式、丝杠式等各种类型的拔机,液压传动式冷拔机一般都是由液压驱动。According to the structure of the bed, the cold drawing machine can be roughly divided into three separate types and frame type. According to the transmission mode, it can be divided into various types of drawing machines such as chain type, hydraulic transmission type, rack type, and screw type. Machines, hydraulic transmission cold drawing machines are generally driven by hydraulic pressure.
目前,不锈钢在液压冷拔过程中,一般首先是将芯棒装上模具,然后利用推杆将芯棒推进钢管,模具顶在待扩孔冷拔钢管尾端,液压缸推动夹头小车夹住芯棒,芯棒末端模具在液压缸的拔力下穿入钢管中,钢管被强力扩大,直至模具从钢管另一头穿出,夹头小车松开芯棒,冷拔结束,工人利用行车将芯棒吊回进料端,重复前一步操作,但是现有技术的液压冷拔机中需要工作人员操作行车将芯棒吊回,操作较为繁琐,而且效率较低。为此,我们提出一种自动传送芯棒的液压冷拔机。At present, in the process of hydraulic cold drawing of stainless steel, the mandrel is generally first installed on the mold, and then the mandrel is pushed into the steel pipe by the push rod. Mandrel, the die at the end of the mandrel penetrates into the steel pipe under the pulling force of the hydraulic cylinder, and the steel pipe is forcibly expanded until the die passes through the other end of the steel pipe, and the chuck trolley releases the mandrel. The rod is hoisted back to the feed end, and the operation of the previous step is repeated. However, in the hydraulic cold drawing machine of the prior art, a staff member is required to operate the crane to hoist the mandrel back. The operation is more complicated and the efficiency is lower. To this end, we propose a hydraulic cold drawing machine that automatically transfers mandrels.
发明内容Contents of the invention
本发明的目的在于提供一种能够自动传送芯棒的液压冷拔机,能够改进机械结构,加入自动吊装芯棒装置,提高设备工作效率,并提高自动化程度,使原先一人操作一台机器提升到可同时操作两台,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a hydraulic cold drawing machine capable of automatically transporting mandrels, which can improve the mechanical structure, add an automatic hoisting mandrel device, improve the working efficiency of the equipment, and improve the degree of automation, so that one person can operate one machine before it can be upgraded to Two sets can be operated at the same time to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种自动传送芯棒的液压冷拔机,包括机体和芯棒本体,所述机体的正上方设有横梁,所述横梁上安装有用于将所述芯棒本体自动传送吊回至所述机体进料端的自动吊装芯棒组件;所述自动吊装芯棒组件由芯棒抓取机构、芯棒升降机构、芯棒移动机构以及操控台组成,所述芯棒抓取机构对称设有两组,两组所述芯棒抓取机构用于对所述芯棒本体进行夹持固定,所述芯棒升降机构设置在所述芯棒抓取机构的顶部,所述芯棒移动机构设置在所述芯棒升降机构的顶部,所述芯棒升降机构的输出端与所述芯棒抓取机构传动连接,所述芯棒移动机构的输出端与所述横梁传动连接,所述操控台设置在所述机体的前侧,且其用于控制所述芯棒抓取机构、所述芯棒升降机构和所述芯棒移动机构进行自动工作。In order to achieve the above object, the present invention provides the following technical solutions: a hydraulic cold drawing machine for automatically transferring the mandrel, including a machine body and a mandrel body, a crossbeam is arranged directly above the machine body, and a crossbeam is installed on the crossbeam The mandrel body is automatically conveyed and hoisted back to the automatic hoisting mandrel assembly at the feed end of the body; the automatic hoisting mandrel assembly is composed of a mandrel grabbing mechanism, a mandrel lifting mechanism, a mandrel moving mechanism and a control console. The mandrel grabbing mechanism is symmetrically provided with two groups, and the mandrel grabbing mechanism of the two groups is used to clamp and fix the mandrel body, and the mandrel lifting mechanism is arranged at the center of the mandrel grabbing mechanism. At the top, the mandrel moving mechanism is arranged on the top of the mandrel lifting mechanism, the output end of the mandrel lifting mechanism is connected to the mandrel grasping mechanism, and the output end of the mandrel moving mechanism is connected to the mandrel lifting mechanism. The beam is connected by transmission, and the control console is arranged on the front side of the machine body, and it is used to control the mandrel grasping mechanism, the mandrel lifting mechanism and the mandrel moving mechanism to automatically work.
优选的,所述芯棒抓取机构包括第一安装板、安装箱、固定夹块、移动夹块、第一固定块、推动件和第一驱动件,所述安装箱固定在所述第一安装板的顶部,所述固定夹块固定在所述第一安装板的底部中间位置,所述移动夹块、第一固定块和推动件均对称设有两组,两组所述第一固定块均固定在所述第一安装板的底部,所述移动夹块与所述推动件的输出端固定连接,两组所述推动件分别活动安装在所述第一安装板的两侧,所述第一驱动件安装在所述安装箱的内部,所述芯棒升降机构的输出端与所述安装箱的顶部传动连接。Preferably, the mandrel grabbing mechanism includes a first installation plate, an installation box, a fixed clamp block, a movable clamp block, a first fixed block, a pusher and a first driver, and the installation box is fixed on the first On the top of the mounting plate, the fixed clamping block is fixed at the middle position of the bottom of the first mounting plate, and two groups of the moving clamping block, the first fixing block and the pusher are arranged symmetrically, and the first fixing block of the two groups The blocks are all fixed on the bottom of the first mounting plate, the movable clamping block is fixedly connected to the output end of the pusher, and the two sets of pushers are respectively movably installed on both sides of the first mounting plate, so The first driving member is installed inside the installation box, and the output end of the mandrel lifting mechanism is connected to the top of the installation box by transmission.
优选的,所述推动件包括移动杆、连接块、转动杆、弹簧和耳座,所述移动夹块通过所述连接块与所述移动杆固定连接,所述移动杆与所述第一固定块滑动套接,所述弹簧的两端分别与所述连接块和所述第一固定块固定连接,所述移动杆套在所述弹簧的内侧,所述转动杆的一端与所述连接块活动连接,所述耳座固定在所述第一安装板的一端,所述转动杆的中部与所述耳座转动连接,所述第一驱动件的输出端与所述转动杆传动连接。Preferably, the pusher includes a moving rod, a connecting block, a rotating rod, a spring and an ear seat, the moving clamping block is fixedly connected to the moving rod through the connecting block, and the moving rod is connected to the first fixed The two ends of the spring are respectively fixedly connected with the connecting block and the first fixed block, the moving rod is sleeved on the inner side of the spring, and one end of the rotating rod is connected with the connecting block The ear seat is fixed on one end of the first mounting plate, the middle part of the rotating rod is connected to the ear seat in rotation, and the output end of the first driving member is drivingly connected to the rotating rod.
优选的,所述第一驱动件包括第一驱动电机、第一电机固定架、第一转轴、第一平齿轮、第一限位板、第一推杆和第二推杆,所述第一驱动电机通过所述第一电机固定架与所述安装箱的内顶部固定连接,所述第一转轴固定在所述第一驱动电机的输出端固定连接,所述第一平齿轮固定套接在所述第一转轴的外侧,所述第一限位板的顶部固定在所述安装箱的内部,所述第一转轴的一端通过轴承与所述第一限位板转动连接,所述第一推杆和所述第二推杆分别设在所述第一平齿轮的上下侧,所述第一推杆和所述第二推杆上均开设有多个呈均匀分布的齿槽,所述第一平齿轮的上下端分别通过所述齿槽与所述第一推杆和所述第二推杆啮合连接,所述第一推杆和所述第二推杆相互远离的一端分别与所述安装箱的两侧滑动贯穿连接,所述第一推杆位于所述安装箱外部的一端固定有第二固定块,所述第二固定块的底部与所述转动杆活动连接,所述第二推杆位于所述安装箱外部的一端与另一个所述转动杆活动连接。Preferably, the first driving member includes a first driving motor, a first motor fixing frame, a first rotating shaft, a first spur gear, a first limit plate, a first push rod and a second push rod, the first The drive motor is fixedly connected to the inner top of the installation box through the first motor fixing bracket, the first rotating shaft is fixed to the output end of the first drive motor, and the first spur gear is fixedly sleeved on the The outer side of the first rotating shaft, the top of the first limiting plate is fixed inside the installation box, one end of the first rotating shaft is rotatably connected with the first limiting plate through a bearing, the first The push rod and the second push rod are respectively arranged on the upper and lower sides of the first spur gear, and the first push rod and the second push rod are provided with a plurality of evenly distributed tooth grooves. The upper and lower ends of the first spur gear are meshed with the first push rod and the second push rod respectively through the tooth grooves, and the ends of the first push rod and the second push rod are respectively connected to the The two sides of the installation box are slidably connected, and the first push rod is fixed with a second fixed block at one end outside the installation box, and the bottom of the second fixed block is movably connected with the rotating rod. One end of the two push rods located outside the installation box is movably connected with the other rotating rod.
优选的,所述芯棒升降机构包括第二安装板、U型限位架、螺纹筒、丝杆、传动机构和第二驱动件,所述U型限位架设有两个,且两个所述U型限位架对称固定在所述第二安装板的顶部两侧,所述第二安装板的四个拐角位置处均开设有圆孔,每个圆孔内均通过轴承安装有螺纹筒,所述丝杆与所述螺纹筒螺纹连接,所述丝杆的底端通过螺丝与所述安装箱的顶部固定连接,所述丝杆的数量设有四个,所述传动机构设有两组,且两组所述传动机构对称安装在所述第二安装板的前后两侧,所述第二驱动件安装在所述第二安装板的中间位置处且其输出端与所述传动机构传动连接,所述U型限位架的前后两侧均固定有第三安装板,所述芯棒移动机构安装在两个所述第三安装板之间。Preferably, the mandrel lifting mechanism includes a second mounting plate, a U-shaped limit frame, a threaded cylinder, a screw rod, a transmission mechanism and a second driving member, and there are two U-shaped limit frames, and the two The U-shaped limit frame is symmetrically fixed on both sides of the top of the second mounting plate, and round holes are opened at the four corners of the second mounting plate, and a threaded cylinder is installed in each round hole through a bearing. , the screw rod is threadedly connected with the threaded cylinder, the bottom end of the screw rod is fixedly connected with the top of the installation box by screws, the number of the screw rods is set to four, and the transmission mechanism is provided with two group, and two sets of transmission mechanisms are symmetrically installed on the front and rear sides of the second mounting plate, the second drive member is installed in the middle of the second mounting plate and its output end is connected to the transmission mechanism Transmission connection, the front and rear sides of the U-shaped limit frame are fixed with third mounting plates, and the mandrel moving mechanism is installed between the two third mounting plates.
优选的,所述传动机构包括传动轴,所述传动轴的两侧均通过轴承安装有第二限位板,所述传动轴的两端均固定有主动锥齿轮,所述主动锥齿轮啮合连接有从动锥齿轮,所述从动锥齿轮固定套接在所述螺纹筒的外侧,所述传动轴的中部位置固定套接有蜗轮,所述蜗轮的一侧啮合有蜗杆,所述蜗杆的顶部通过轴承转动连接有第三限位板,所述第三限位板的一端固定连接有L型板,所述L型板的底部固定在所述第二安装板上,所述蜗杆的底部通过轴承与所述第二安装板转动连接,所述蜗杆对称设有两个,所述第二驱动件的输出端分别与两个所述蜗杆的底端传动连接。Preferably, the transmission mechanism includes a transmission shaft, both sides of the transmission shaft are equipped with second limit plates through bearings, both ends of the transmission shaft are fixed with driving bevel gears, and the driving bevel gears are meshed and connected There is a driven bevel gear, the driven bevel gear is fixedly sleeved on the outside of the threaded cylinder, the middle position of the transmission shaft is fixedly sleeved with a worm wheel, one side of the worm wheel is meshed with a worm, and the worm's The top is rotatably connected with a third limiting plate through bearings, one end of the third limiting plate is fixedly connected with an L-shaped plate, the bottom of the L-shaped plate is fixed on the second mounting plate, and the bottom of the worm There are two worms symmetrically provided through bearings and the second installation plate are rotatably connected, and the output ends of the second driving member are respectively connected to the bottom ends of the two worms.
优选的,所述第二驱动件包括第二驱动电机、第二电机固定架、第二平齿轮、第三平齿轮和第四平齿轮,所述第二驱动电机通过所述第二电机固定架固定在所述第二安装板的顶部中央位置处,所述第二驱动电机的输出轴通过轴承与所述第二安装板转动连接,所述第二平齿轮、第三平齿轮和第四平齿轮均设在所述第二安装板的底部,所述第二平齿轮的中轴一端与所述第二驱动电机的输出轴固定连接,所述第三平齿轮和所述第四平齿轮分别啮合在所述第二平齿轮的两侧,所述第三平齿轮的中轴一端和所述第四平齿轮的中轴一端分别与两个所述蜗杆的底端固定连接。Preferably, the second driving member includes a second driving motor, a second motor fixing frame, a second spur gear, a third spur gear and a fourth spur gear, and the second driving motor passes through the second motor fixing frame fixed at the top center of the second mounting plate, the output shaft of the second driving motor is rotatably connected with the second mounting plate through a bearing, the second spur gear, the third spur gear and the fourth spur gear The gears are all arranged at the bottom of the second mounting plate, one end of the middle shaft of the second spur gear is fixedly connected with the output shaft of the second driving motor, and the third spur gear and the fourth spur gear are respectively Engaging on both sides of the second spur gear, one end of the middle shaft of the third spur gear and one end of the middle shaft of the fourth spur gear are respectively fixedly connected to the bottom ends of the two worms.
优选的,所述芯棒移动机构包括固定在所述横梁底部的齿条,所述齿条的底部啮合有第五平齿轮,所述第五平齿轮的中孔内固定有第二转轴,所述第二转轴的两端均通过轴承与所述第三安装板转动连接,其中一个所述第三安装板的一侧固定安装有第三驱动电机,所述第二转轴的一端与所述第三驱动电机的输出端固定连接。Preferably, the mandrel moving mechanism includes a rack fixed at the bottom of the beam, the bottom of the rack is meshed with a fifth spur gear, and a second rotating shaft is fixed in the middle hole of the fifth spur gear, so Both ends of the second rotating shaft are rotatably connected to the third mounting plate through bearings, and a third driving motor is fixedly installed on one side of one of the third mounting plates, and one end of the second rotating shaft is connected to the first mounting plate. The output ends of the three driving motors are fixedly connected.
优选的,所述横梁的内侧活动连接有限位轮,所述限位轮的轮轴通过轴承与所述U型限位架转动连接。Preferably, the inner side of the beam is movably connected with a limiting wheel, and the axle of the limiting wheel is rotatably connected with the U-shaped limiting frame through a bearing.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过优化现有液压冷拔机的机械结构,在现有机体上加入自动吊装芯棒组件,能够在结束冷拔操作后自动传送芯棒至机体的进料端,从而提高设备工作效率,并提高自动化程度,使原先一人操作一台机器提升到可同时操作两台。The present invention optimizes the mechanical structure of the existing hydraulic cold drawing machine and adds an automatic hoisting mandrel assembly to the existing machine body, which can automatically transfer the mandrel to the feeding end of the machine body after the cold drawing operation is completed, thereby improving the working efficiency of the equipment, and Improve the degree of automation, so that one person can operate two machines at the same time.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明自动吊装芯棒组件结构示意图;Fig. 2 is the structural representation of automatic hoisting mandrel assembly of the present invention;
图3为本发明芯棒抓取机构结构示意图;Fig. 3 is a schematic structural view of the mandrel grabbing mechanism of the present invention;
图4为本发明推动件结构示意图;Fig. 4 is a structural schematic diagram of the pusher of the present invention;
图5为本发明第一驱动件结构示意图;Fig. 5 is a structural schematic diagram of the first driving member of the present invention;
图6为本发明芯棒升降机构结构示意图;Fig. 6 is a structural schematic diagram of the mandrel lifting mechanism of the present invention;
图7为本发明传动机构结构示意图;Fig. 7 is a structural schematic diagram of the transmission mechanism of the present invention;
图8为本发明第二驱动件结构示意图;Fig. 8 is a schematic structural diagram of a second driving member of the present invention;
图9为本发明芯棒移动机构结构示意图。Fig. 9 is a schematic structural diagram of the mandrel moving mechanism of the present invention.
图中:1-机体;2-芯棒本体;3-横梁;4-自动吊装芯棒组件;5-芯棒抓取机构;6-芯棒升降机构;7-芯棒移动机构;8-操控台;9-第一安装板;10-安装箱;11-固定夹块;12-移动夹块;13-第一固定块;14-推动件;15-第一驱动件;16-移动杆;17-连接块;18-转动杆;19-弹簧;20-耳座;21-第一驱动电机;22-第一电机固定架;23-第一转轴;24-第一平齿轮;25-第一限位板;26-第一推杆;27-第二推杆;28-齿槽;29-第二安装板;30-U型限位架;31-螺纹筒;32-丝杆;33-传动机构;34-第二驱动件;35-第三安装板;36-传动轴;37-第二限位板;38-主动锥齿轮;39-从动锥齿轮;40-蜗轮;41-蜗杆;42-第三限位板;43-L型板;44-第二驱动电机;45-第二电机固定架;46-第二平齿轮;47-第三平齿轮;48-第四平齿轮;49-齿条;50-第五平齿轮;51-第二转轴;52-第三驱动电机;53-限位轮;54-第二固定块。In the figure: 1-body; 2-mandrel body; 3-beam; 4-automatic hoisting mandrel assembly; 5-mandrel grabbing mechanism; 6-mandrel lifting mechanism; 7-mandrel moving mechanism; 8-control 10-installation box; 11-fixed clamp block; 12-movable clamp block; 13-first fixed block; 14-propelling member; 15-first driving member; 16-moving rod; 17-connection block; 18-rotating rod; 19-spring; 20-ear seat; 21-first drive motor; 22-first motor fixing frame; 23-first rotating shaft; A limit plate; 26-the first push rod; 27-the second push rod; 28-tooth; 29-the second mounting plate; 30-U type limit frame; -transmission mechanism; 34-second drive member; 35-third mounting plate; 36-transmission shaft; 37-second limit plate; 38-driving bevel gear; 39-driven bevel gear; 40-worm gear; 41- Worm screw; 42-the third limiting plate; 43-L type plate; 44-the second drive motor; 45-the second motor fixing frame; 46-the second spur gear; 47-the third spur gear; 48-the fourth flat Gear; 49-rack; 50-the fifth spur gear; 51-the second rotating shaft; 52-the third driving motor; 53-limiting wheel; 54-the second fixed block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1Example 1
如图1和图2所示,图示中的一种自动传送芯棒的液压冷拔机,包括机体1和芯棒本体2,机体1的正上方设有横梁3,横梁3上安装有用于将芯棒本体2自动传送吊回至机体1进料端的自动吊装芯棒组件4;自动吊装芯棒组件4由芯棒抓取机构5、芯棒升降机构6、芯棒移动机构7以及操控台8组成,芯棒抓取机构5对称设有两组,两组芯棒抓取机构5用于对芯棒本体2进行夹持固定,芯棒升降机构6设置在芯棒抓取机构5的顶部,芯棒移动机构7设置在芯棒升降机构6的顶部,芯棒升降机构6的输出端与芯棒抓取机构5传动连接,芯棒移动机构7的输出端与横梁3传动连接,操控台8设置在机体1的前侧,且其用于控制芯棒抓取机构5、芯棒升降机构6和芯棒移动机构7进行自动工作,通过芯棒抓取机构5抓取芯棒本体2,然后利用芯棒升降机构6将抓取的芯棒本体2提升至一定的高度,再利用芯棒移动机构7自动将抓取的芯棒本体2移动至机体1的进料端上方,再通过芯棒升降机构6将抓取的芯棒本体2下降到进料端位置处,最后松开芯棒抓取机构5将芯棒本体2放在机体1进料端,能够在结束冷拔操作后自动传送芯棒至机体1的进料端,从而提高设备工作效率,并提高自动化程度,使原先一人操作一台机器提升到可同时操作两台。As shown in Figures 1 and 2, a hydraulic cold drawing machine for automatically transferring mandrels in the diagram includes a body 1 and a
这里的操控台8上具有控制系统的控制器,并且控制系统包括plc处理器、检测模块和伺服系统,其中plc处理器、检测模块和伺服系统均为现有技术,其工作原理在此不再过多赘述。The console 8 here has a controller of the control system, and the control system includes a plc processor, a detection module and a servo system, wherein the plc processor, the detection module and the servo system are all prior art, and its operating principle is no longer described here Too much to repeat.
其中,如图3所示,为了能够将芯棒本体2进行抓取,芯棒抓取机构5包括第一安装板9、安装箱10、固定夹块11、移动夹块12、第一固定块13、推动件14和第一驱动件15,安装箱10固定在第一安装板9的顶部,固定夹块11固定在第一安装板9的底部中间位置,移动夹块12、第一固定块13和推动件14均对称设有两组,两组第一固定块13均固定在第一安装板9的底部,移动夹块12与推动件14的输出端固定连接,两组推动件14分别活动安装在第一安装板9的两侧,第一驱动件15安装在安装箱10的内部,芯棒升降机构6的输出端与安装箱10的顶部传动连接,通过第一驱动件15控制两组推动件14相互运动,从而带动两个移动夹块12相互靠近运动,并配合着固定夹块11的夹持作用,进而将芯棒本体2进行夹持固定。Wherein, as shown in Figure 3, in order to be able to grab the
同时,如图4所示,为了便于控制移动夹块12的移动,推动件14包括移动杆16、连接块17、转动杆18、弹簧19和耳座20,移动夹块12通过连接块17与移动杆16固定连接,移动杆16与第一固定块13滑动套接,弹簧19的两端分别与连接块17和第一固定块13固定连接,移动杆16套在弹簧19的内侧,转动杆18的一端与连接块17活动连接,耳座20固定在第一安装板9的一端,转动杆18的中部与耳座20转动连接,第一驱动件15的输出端与转动杆18传动连接,通过第一驱动件15可以同时带动两侧对称分布的两个转动杆18同时转动,转动杆18的一端会将转动状态转化为移动杆16的移动,从而推着移动夹块12靠近芯棒本体2表面进行夹持。Simultaneously, as shown in Figure 4, in order to facilitate the movement of control
另外,如图3和图5所示,为了自动控制推动件14运动,第一驱动件15包括第一驱动电机21、第一电机固定架22、第一转轴23、第一平齿轮24、第一限位板25、第一推杆26和第二推杆27,第一驱动电机21通过第一电机固定架22与安装箱10的内顶部固定连接,第一转轴23固定在第一驱动电机21的输出端固定连接,第一平齿轮24固定套接在第一转轴23的外侧,第一限位板25的顶部固定在安装箱10的内部,第一转轴23的一端通过轴承与第一限位板25转动连接,第一推杆26和第二推杆27分别设在第一平齿轮24的上下侧,第一推杆26和第二推杆27上均开设有多个呈均匀分布的齿槽28,第一平齿轮24的上下端分别通过齿槽28与第一推杆26和第二推杆27啮合连接,第一推杆26和第二推杆27相互远离的一端分别与安装箱10的两侧滑动贯穿连接,第一推杆26位于安装箱10外部的一端固定有第二固定块54,第二固定块54的底部与转动杆18活动连接,第二推杆27位于安装箱10外部的一端与另一个转动杆18活动连接,通过第一驱动电机21带动第一转轴23转动,第一转轴23带动第一平齿轮24转动,第一平齿轮24带动第一推杆26和第二推杆27相互往相反的方向移动,从而推着两侧的转动杆18同时转动。In addition, as shown in Figure 3 and Figure 5, in order to automatically control the movement of the
具体的实施方法:在冷拔结束以后,操作人员通过操控台8控制自动吊装芯棒组件4程序自动工作,首先是控制芯棒升降机构6进行下降程序,芯棒升降机构6带动两个安装箱10同时下降,直到两个固定夹块11接触到芯棒本体2以后,再停止下降,此时再启动芯棒抓取机构5进行夹持程序,夹持时先启动第一驱动电机21工作,其会带动第一转轴23转动,第一转轴23带动第一平齿轮24转动,第一平齿轮24带动第一推杆26和第二推杆27相互往相反的方向移动,从而推着两侧的转动杆18同时转动,转动杆18的另一端会将转动状态转化为移动杆16的移动,从而推着移动夹块12靠近芯棒本体2表面进行夹持,进而由固定夹块11和移动夹块12相互配合实现芯棒本体2的夹紧,夹紧好以后停止夹持程序,此时再启动芯棒升降机构6进行上升程序,芯棒升降机构6会将抓取的芯棒本体2提升至一定的高度,然后停止上升程序,开启芯棒移动机构7工作,利用芯棒移动机构7自动将抓取的芯棒本体2在横梁3的方向上移动,当移动至机体1的进料端上方时,再通过芯棒升降机构6将抓取的芯棒本体2下降到进料端位置处,最后松开芯棒抓取机构5将芯棒本体2放在机体1进料端。Specific implementation method: After the cold drawing is finished, the operator controls the automatic hoisting mandrel assembly 4 program to work automatically through the console 8. First, the
实施例2Example 2
如图6所示,本实施方式对实施例1进一步说明,图示中的芯棒升降机构6包括第二安装板29、U型限位架30、螺纹筒31、丝杆32、传动机构33和第二驱动件34,U型限位架30设有两个,且两个U型限位架30对称固定在第二安装板29的顶部两侧,第二安装板29的四个拐角位置处均开设有圆孔,每个圆孔内均通过轴承安装有螺纹筒31,丝杆32与螺纹筒31螺纹连接,丝杆32的底端通过螺丝与安装箱10的顶部固定连接,丝杆32的数量设有四个,传动机构33设有两组,且两组传动机构33对称安装在第二安装板29的前后两侧,第二驱动件34安装在第二安装板29的中间位置处且其输出端与传动机构33传动连接,U型限位架30的前后两侧均固定有第三安装板35,芯棒移动机构7安装在两个第三安装板35之间,通过第二驱动件34带动两组传动机构33同时传动,两组传动机构33便会产生联动效果带动四个螺纹筒31同时转动,使得四个丝杆32同时上升或下降运动,从而由丝杆32的底部带动芯棒抓取机构5进行升降运动。As shown in Figure 6, this embodiment further describes Embodiment 1. The
其中,如图7所示,为了提供传动作用,传动机构33包括传动轴36,传动轴36的两侧均通过轴承安装有第二限位板37,传动轴36的两端均固定有主动锥齿轮38,主动锥齿轮38啮合连接有从动锥齿轮39,从动锥齿轮39固定套接在螺纹筒31的外侧,传动轴36的中部位置固定套接有蜗轮40,蜗轮40的一侧啮合有蜗杆41,蜗杆41的顶部通过轴承转动连接有第三限位板42,第三限位板42的一端固定连接有L型板43,L型板43的底部固定在第二安装板29上,蜗杆41的底部通过轴承与第二安装板29转动连接,蜗杆41对称设有两个,第二驱动件34的输出端分别与两个蜗杆41的底端传动连接,通过第二驱动件34带动两个蜗杆41同时转动,两个蜗杆41带动两个蜗轮40同时转动,两个蜗轮40带动两个传动轴36转动,两个传动轴36两端的主动锥齿轮38会同时转动,从而控制从动锥齿轮39转动,从动锥齿轮39便会带动螺纹筒31进行旋转运动。Wherein, as shown in Figure 7, in order to provide the transmission effect, the
另外,如图8所示,为了使得两组传动机构33同时传动,第二驱动件34包括第二驱动电机44、第二电机固定架45、第二平齿轮46、第三平齿轮47和第四平齿轮48,第二驱动电机44通过第二电机固定架45固定在第二安装板29的顶部中央位置处,第二驱动电机44的输出轴通过轴承与第二安装板29转动连接,第二平齿轮46、第三平齿轮47和第四平齿轮48均设在第二安装板29的底部,第二平齿轮46的中轴一端与第二驱动电机44的输出轴固定连接,第三平齿轮47和第四平齿轮48分别啮合在第二平齿轮46的两侧,第三平齿轮47的中轴一端和第四平齿轮48的中轴一端分别与两个蜗杆41的底端固定连接,通过启动第二驱动电机44工作,第二驱动电机44带动第二平齿轮46转动,第二平齿轮46同时带动第三平齿轮47和第四平齿轮48转动,第三平齿轮47和第四平齿轮48便会同时带动两个蜗杆41转动。In addition, as shown in FIG. 8 , in order to make the two groups of
本实施例中:在对芯棒抓取机构5进行升降时,通过控制芯棒升降机构6进行上升或下降程序,首先会启动第二驱动电机44工作,第二驱动电机44带动第二平齿轮46转动,第二平齿轮46同时带动第三平齿轮47和第四平齿轮48转动,第三平齿轮47和第四平齿轮48便会同时带动两个蜗杆41转动,两个蜗杆41带动两个蜗轮40同时转动,两个蜗轮40带动两个传动轴36转动,两个传动轴36两端的主动锥齿轮38会同时转动,从而控制从动锥齿轮39转动,从动锥齿轮39便会带动螺纹筒31进行旋转运动,让四个从动锥齿轮39同时转动产生联动效果带动四个螺纹筒31同时转动,使得四个丝杆32同时上升或下降运动,从而由丝杆32的底部带动芯棒抓取机构5进行升降运动。In this embodiment: when lifting and lowering the
实施例3Example 3
如图9所示,本实施方式对实施例1进一步说明,图示中的芯棒移动机构7包括固定在横梁3底部的齿条49,齿条49的底部啮合有第五平齿轮50,第五平齿轮50的中孔内固定有第二转轴51,第二转轴51的两端均通过轴承与第三安装板35转动连接,其中一个第三安装板35的一侧固定安装有第三驱动电机52,第二转轴51的一端与第三驱动电机52的输出端固定连接。As shown in Figure 9, this embodiment further describes Embodiment 1. The mandrel moving mechanism 7 in the figure includes a
其中,如图9所示,为了使得移动更加稳定,横梁3的内侧活动连接有限位轮53,限位轮53的轮轴通过轴承与U型限位架30转动连接。Wherein, as shown in FIG. 9 , in order to make the movement more stable, the inner side of the
本实施例中:在做平移运动时,通过控制芯棒移动机构7进行移动程序,会启动第三驱动电机52工作,第三驱动电机52带动第二转轴51转动,第二转轴51带动第五平齿轮50转动,第五平齿轮50会和横梁3底部固定的齿条49之间啮合,从而产生推动力,使得两个U型限位架30相对横梁3进行平移运动,进而自动将抓取的芯棒本体2移动至机体1的进料端上方。In this embodiment: when doing the translational movement, the third driving motor 52 will be started to work by controlling the mandrel moving mechanism 7, and the third driving motor 52 will drive the second
本方案中,第一驱动电机21、第二驱动电机44和第三驱动电机52均优选Y80M1-2型号,其供电接口通过开关连接供电系统,运行电路为常规电机正反转控制程序,电路运行为现有常规电路,本方案中涉及的电路以及控制均为现有技术,在此不进行过多赘述。In this scheme, the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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|---|---|
| CN (1) | CN116174514A (en) |
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| KR101414919B1 (en) * | 2013-06-26 | 2014-07-04 | 이종기 | Expanding steel pipe manufacturing method using apparatus for expanding steel pipe |
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| CN211803135U (en) * | 2019-12-27 | 2020-10-30 | 安徽宝泰特种材料有限公司 | Tool for expanding and drawing metal pipe |
| CN212253794U (en) * | 2020-05-14 | 2020-12-29 | 天津联博化工股份有限公司 | An Improved Indirect Heating Vaporizer |
| CN213858891U (en) * | 2020-11-16 | 2021-08-03 | 成都波谱科技有限公司 | Radio frequency amplifier stable control clamping device |
| CN214562235U (en) * | 2021-03-04 | 2021-11-02 | 合肥远志模塑有限公司 | Plastic processing mold support |
| CN217971509U (en) * | 2022-06-22 | 2022-12-06 | 大连连城数控机器股份有限公司 | Feeding and discharging moving device for semi-square crystal bar cutting machine |
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| JPH0528523U (en) * | 1991-09-17 | 1993-04-16 | 三菱重工業株式会社 | Fuchinyubu pulling tube expansion device |
| JPH11123413A (en) * | 1997-10-15 | 1999-05-11 | Sumitomo Metal Ind Ltd | Core and plug exchange device for piercing mill and its exchange method |
| CN101204719A (en) * | 2007-12-01 | 2008-06-25 | 太原重型机械集团有限公司 | Mandrel circulation for drawing presses |
| KR101414919B1 (en) * | 2013-06-26 | 2014-07-04 | 이종기 | Expanding steel pipe manufacturing method using apparatus for expanding steel pipe |
| KR101857433B1 (en) * | 2017-09-18 | 2018-05-15 | 주식회사 가나스틸 | Pipe Expanding Device |
| CN211803135U (en) * | 2019-12-27 | 2020-10-30 | 安徽宝泰特种材料有限公司 | Tool for expanding and drawing metal pipe |
| CN212253794U (en) * | 2020-05-14 | 2020-12-29 | 天津联博化工股份有限公司 | An Improved Indirect Heating Vaporizer |
| CN213858891U (en) * | 2020-11-16 | 2021-08-03 | 成都波谱科技有限公司 | Radio frequency amplifier stable control clamping device |
| CN214562235U (en) * | 2021-03-04 | 2021-11-02 | 合肥远志模塑有限公司 | Plastic processing mold support |
| CN217971509U (en) * | 2022-06-22 | 2022-12-06 | 大连连城数控机器股份有限公司 | Feeding and discharging moving device for semi-square crystal bar cutting machine |
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