CN116174286A - Coarse and fine particle separation equipment and separation method suitable for substrate dredging - Google Patents
Coarse and fine particle separation equipment and separation method suitable for substrate dredging Download PDFInfo
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- 238000000926 separation method Methods 0.000 title claims abstract description 227
- 239000011362 coarse particle Substances 0.000 title claims abstract description 49
- 239000010419 fine particle Substances 0.000 title claims abstract description 40
- 239000000758 substrate Substances 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 209
- 239000002245 particle Substances 0.000 claims abstract description 98
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- 238000012216 screening Methods 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims description 32
- 238000009434 installation Methods 0.000 claims description 30
- 239000000463 material Substances 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 3
- 239000010802 sludge Substances 0.000 abstract description 91
- 238000000034 method Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
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- 238000009827 uniform distribution Methods 0.000 description 4
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- 230000014759 maintenance of location Effects 0.000 description 2
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- 238000011084 recovery Methods 0.000 description 2
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- 238000009411 base construction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/18—Drum screens
- B07B1/22—Revolving drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Combined Means For Separation Of Solids (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
本发明公开了一种适用于基底清淤的粗细颗粒分离设备及分离方法,分离设备包括可调式分离机构、次级分离机构及筛分网,可调式分离机构和次级分离机构经传动机构而分别自转并对粗细颗粒进行分离,于机壳上连接有与可调式分离机构连通的进料机构;分离方法通过上述的分离设备来完成,使得淤渣中的不同粒径的颗粒进行分离,并得到适应尺寸的淤渣颗粒,用以回收再利用。本发明将淤渣中的不同粒径的颗粒分离,使得部分适应尺寸的淤渣颗粒回收再利用,而且将分离后不能回收利用的淤渣颗粒清除出基坑,进而有利于清淤后基底处理的后续工作开展,提高了工作效率,便于做好施工过程中的环境保护工作。本发明适用于废弃矿坑基坑内粗细颗粒分离的技术领域。
The invention discloses a coarse and fine particle separation device and separation method suitable for substrate dredging. The separation device includes an adjustable separation mechanism, a secondary separation mechanism and a screening net. The adjustable separation mechanism and the secondary separation mechanism are separated by a transmission mechanism. Rotate separately and separate the coarse and fine particles, and the feeding mechanism connected with the adjustable separation mechanism is connected to the casing; the separation method is completed by the above separation equipment, so that the particles of different particle sizes in the sludge are separated, and Sludge particles of suitable size are obtained for recycling and reuse. The invention separates the particles of different particle sizes in the sludge, so that some of the sludge particles suitable for size can be recycled and reused, and the sludge particles that cannot be recycled after separation are removed from the foundation pit, which is beneficial to the substrate treatment after dredging The follow-up work is carried out, which improves the work efficiency and facilitates the environmental protection work during the construction process. The invention is applicable to the technical field of separating coarse and fine particles in foundation pits of abandoned mine pits.
Description
技术领域technical field
本发明属于废弃矿坑基坑内粗细颗粒分离的技术领域,具体的说,涉及一种适用于基底清淤的粗细颗粒分离设备及分离方法。The invention belongs to the technical field of separating coarse and fine particles in foundation pits of abandoned mines, and in particular relates to a device and method for separating coarse and fine particles suitable for base dredging.
背景技术Background technique
目前,废弃矿坑的基坑内会存在有大量的淤渣,不利于基底后续处理工作的进行,这样,会造成工作效率降低,而且在基底施工的过程中淤渣飞溅,致使施工环境恶劣的问题出现。由于现有的淤渣为各种不同粗细颗粒混合而组成,为了避免影响基底的后续施工,需要将淤渣清除,如果直接将基坑内的淤渣全部清除的话,造成了淤渣内的部分适应尺寸的淤渣的浪费,不利于废物的回收利用。因此,亟需一种粗细颗粒分离设备及分离方法,来高效地将淤渣中的不同粒径的颗粒分离开来,使得部分适应尺寸的淤渣颗粒回收再利用。At present, there will be a large amount of silt in the foundation pit of the abandoned mine pit, which is not conducive to the subsequent treatment of the base. This will reduce the work efficiency, and the silt will splash during the base construction process, resulting in the problem of poor construction environment. . Since the existing sludge is composed of a mixture of various fine and coarse particles, in order to avoid affecting the subsequent construction of the base, it is necessary to remove the sludge. If all the sludge in the foundation pit is removed directly, it will cause some adaptation in the sludge. The size of the waste of sludge is not conducive to the recycling of waste. Therefore, there is an urgent need for a coarse and fine particle separation device and separation method to efficiently separate particles of different particle sizes in the sludge, so that some sludge particles of suitable size can be recycled and reused.
发明内容Contents of the invention
在本发明提供一种适用于基底清淤的粗细颗粒分离设备及分离方法,用以高效地将淤渣中的不同粒径的颗粒分离开来,使得部分适应尺寸的淤渣颗粒回收再利用,而且将分离后不能回收利用的淤渣颗粒清除出基坑,进而有利于清淤后基底处理的后续工作开展,提高工作效率,便于做好施工过程中的环境保护工作。The present invention provides a coarse and fine particle separation equipment and separation method suitable for substrate dredging, which are used to efficiently separate particles of different particle sizes in the sludge, so that some sludge particles of suitable size can be recycled and reused. Moreover, the sludge particles that cannot be recycled after separation are removed from the foundation pit, which is conducive to the follow-up work of the base treatment after dredging, improves work efficiency, and facilitates environmental protection during the construction process.
为实现上述目的,本发明所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
一种适用于基底清淤的粗细颗粒分离设备,包括沿竖直方向向下依次设置于机壳内并分别与机壳转动连接的可调式分离机构和次级分离机构,于所述次级分离机构的下方设置有筛分网,所述机壳经安装于地面上的倾角可调式支撑机构所支撑,所述可调式分离机构和次级分离机构经传动机构而分别自转并对粗细颗粒进行分离,于所述机壳上连接有进料机构,所述进料机构的出口端与可调式分离机构的进口端连通。A kind of coarse and fine particle separation equipment suitable for base dredging, including an adjustable separation mechanism and a secondary separation mechanism arranged vertically downward in the casing and respectively connected to the casing in rotation. There is a screening net under the mechanism, and the casing is supported by an inclination-adjustable support mechanism installed on the ground. The adjustable separation mechanism and the secondary separation mechanism rotate respectively through the transmission mechanism and separate the coarse and fine particles. , a feeding mechanism is connected to the casing, and the outlet end of the feeding mechanism communicates with the inlet end of the adjustable separation mechanism.
进一步的,所述机壳包括自上而下依次设置的第一装配腔、落料腔、第二装配腔及聚料腔,所述聚料腔的下端构造有第四出料口,所述可调式分离机构和次级分离机构分别转动装配于第一装配腔和第二装配腔内,所述筛分网固定于第二装配腔和聚料腔的交界处。Further, the casing includes a first assembly cavity, a blanking cavity, a second assembly cavity and a material gathering cavity arranged sequentially from top to bottom, and a fourth material outlet is configured at the lower end of the material gathering cavity. The adjustable separation mechanism and the secondary separation mechanism are respectively rotatably assembled in the first assembly cavity and the second assembly cavity, and the screening net is fixed at the junction of the second assembly cavity and the aggregate cavity.
进一步的,所述可调式分离机构包括分别与机壳的两个相对端的端面转动连接的第一安装部和第二安装部,于所述第一安装部和第二安装部之间沿二者的周向均匀地连接有多个弹性金属杆,各所述弹性金属杆的两端分别连接有第一万向联轴器和第二万向联轴器,且第一万向联轴器和第二万向联轴器分别与第一安装部和第二安装部连接,相邻的两弹性金属杆之间形成直线型分离通道或者曲线型分离通道;于所述第一安装部处形成进料口,于第二安装部处形成第一出料口,且进料口的口径不大于第一出料口的口径。Further, the adjustable separation mechanism includes a first installation part and a second installation part which are rotatably connected to the end faces of the two opposite ends of the casing respectively, between the first installation part and the second installation part along the two A plurality of elastic metal rods are evenly connected in the circumferential direction, and the two ends of each elastic metal rod are respectively connected with a first universal joint and a second universal joint, and the first universal joint and the The second universal joint is respectively connected to the first mounting part and the second mounting part, and a linear separation channel or a curved separation channel is formed between two adjacent elastic metal rods; The material opening is formed at the second installation part to form the first material outlet, and the caliber of the material inlet is not larger than the caliber of the first material outlet.
进一步的,所述第一安装部包括转动安装于机壳上的第一传动轮,各所述第一万向联轴器远离弹性金属杆的一端连接有第一连接杆,所述第一连接杆与第一传动轮转动连接,且第一传动轮与驱动机构传动连接;于所述机壳上固定有内齿圈,于各第一连接杆上装配有传动齿轮,各所述传动齿轮与内齿圈相啮合。Further, the first installation part includes a first transmission wheel rotatably installed on the casing, each end of the first universal joint away from the elastic metal rod is connected with a first connecting rod, and the first connecting rod The rod is connected in rotation with the first transmission wheel, and the first transmission wheel is in transmission connection with the driving mechanism; an inner ring gear is fixed on the casing, and transmission gears are installed on each first connecting rod, and each transmission gear is connected with the driving mechanism. The inner ring gear meshes.
进一步的,所述第二安装部包括转动安装于机壳上的环形板,于各所述第二万向联轴器远离弹性金属杆的一端连接有第二连接杆,所述第二连接杆转动连接于环形板上。Further, the second installation part includes an annular plate rotatably installed on the casing, and a second connecting rod is connected to the end of each of the second universal joints away from the elastic metal rod, and the second connecting rod Rotationally connected to the ring plate.
进一步的,于所述环形板上且与各第二连接杆相对应的位置处分别开设有弧形调节孔,各所述第二连接杆转动连接有离合件,第二连接杆转动连接有转接杆,所述转接杆穿过相对应的弧形调节孔,且离合件安装于转接杆上。Further, arc-shaped adjustment holes are opened on the annular plate at positions corresponding to the second connecting rods, each of the second connecting rods is rotatably connected to a clutch, and the second connecting rod is rotatably connected to a rotating The adapter rod passes through the corresponding arc-shaped adjustment hole, and the clutch part is installed on the adapter rod.
进一步的,所述离合件包括与转接杆螺纹连接的锁紧螺母,所述锁紧螺母旋紧于环形板的端面上;或者所述离合件包括固定安装于转接杆上的固定套,所述固定套靠近环形板的一端设置有承磨盘,于所述承磨盘上构造有活动套,所述活动套活动装配于固定套内,所述固定套和活动套的内腔形成驱动腔,于所述驱动腔内装配有伸缩弹簧,所述伸缩弹簧的两端分别与固定套和承磨盘连接;所述驱动腔经构造于固定套上的连接接头通过软管与介质均布管连通,且所述介质均布管与环形板连接。Further, the clutch part includes a lock nut threadedly connected with the transfer rod, and the lock nut is screwed on the end surface of the annular plate; or the clutch part includes a fixed sleeve fixedly installed on the transfer rod, One end of the fixed sleeve close to the annular plate is provided with a grinding plate, and a movable sleeve is constructed on the grinding plate, and the movable sleeve is movably assembled in the fixed sleeve, and the inner cavity of the fixed sleeve and the movable sleeve forms a driving cavity. A telescopic spring is installed in the drive chamber, and the two ends of the telescopic spring are respectively connected with the fixed sleeve and the grinding plate; the drive chamber communicates with the medium distribution pipe through the connecting joint constructed on the fixed sleeve through a hose, And the medium distribution pipe is connected with the annular plate.
进一步的,所述次级分离机构包括由机壳的一端延伸至另一端的筛网网筒,所述筛网网筒的口径沿其轴向递减,于筛网网筒的内壁上构造有沿其轴向螺旋延伸的导料叶片,筛网网筒的大径端可拆卸连接有端盖,筛网网筒的小径端形成第三出料口,所述第三出料口转动连接有下料管;于所述机壳上开设有第二出料口,所述第二出料口位于筛网网筒的小径端的上方处;于所述筛网网筒的小径端装配有第二传动轮,所述第二传动轮与驱动机构传动连接。Further, the secondary separation mechanism includes a screen mesh cylinder extending from one end of the casing to the other end, the diameter of the screen mesh cylinder decreases along its axial direction, and the inner wall of the screen mesh cylinder is configured with The guide vanes extending spirally in the axial direction, the large-diameter end of the screen mesh cylinder is detachably connected with an end cover, the small-diameter end of the screen mesh cylinder forms a third discharge port, and the third discharge port is rotatably connected with a lower Material pipe; a second discharge port is provided on the casing, and the second discharge port is located above the small-diameter end of the screen mesh cylinder; a second transmission is installed at the small-diameter end of the screen mesh cylinder wheel, and the second transmission wheel is in transmission connection with the drive mechanism.
进一步的,所述倾角可调式支撑机构包括支撑于机壳下端的支撑座,于所述支撑座的上方设置有固定框,所述固定框经多个斜撑杆与支撑座连接,且固定框与各斜撑杆支撑于机壳相对应的表面上;于所述支撑座的下端安装有多个支撑腿,各所述支撑腿为液压油缸。Further, the tilt-adjustable support mechanism includes a support seat supported on the lower end of the casing, and a fixed frame is arranged above the support seat, and the fixed frame is connected to the support seat through a plurality of diagonal braces, and the fixed frame Each diagonal strut is supported on the surface corresponding to the casing; a plurality of support legs are installed on the lower end of the support seat, and each support leg is a hydraulic oil cylinder.
本发明还公开了一种利用上述的适用于基底清淤的粗细颗粒分离设备的分离方法,包括如下步骤:The present invention also discloses a separation method using the above-mentioned coarse and fine particle separation equipment suitable for substrate dredging, comprising the following steps:
S1、根据基底土质的粗细度混合比例及粗颗粒的体积,对可调式分离机构进行调整,使得可调式分离机构对粗细混合颗粒进行初步分离的粒径上限得到调整;S1. Adjust the adjustable separation mechanism according to the mixing ratio of the thickness and fineness of the base soil and the volume of the coarse particles, so that the upper limit of the particle size of the adjustable separation mechanism for the preliminary separation of the coarse and fine mixed particles is adjusted;
S2、控制驱动机构动作,使得驱动机构驱动可调式分离机构和次级分离机构同步转动;S2. Control the action of the driving mechanism, so that the driving mechanism drives the adjustable separation mechanism and the secondary separation mechanism to rotate synchronously;
S3、将粗细混合颗粒通过进料机构加入到可调式分离机构内,可调式分离机构转动并对粗细混合颗粒进行旋筛;S3. Add the coarse and fine mixed particles into the adjustable separation mechanism through the feeding mechanism, and the adjustable separation mechanism rotates and performs rotary screening on the coarse and fine mixed particles;
S4、粗颗粒通过可调式分离机构的出口端排出,除粗颗粒以外的混合颗粒落在次级分离机构的上端;S4. Coarse particles are discharged through the outlet of the adjustable separation mechanism, and the mixed particles except coarse particles fall on the upper end of the secondary separation mechanism;
S5、次级分离机构转动的过程中,一部分混合颗粒进入到次级分离机构内,另一部分被次级分离机构阻挡,并随着次级分离机构的转动而由次级分离机构的上端排出机壳;进入次级分离机构内的混合颗粒,在次级分离机构的旋筛作用下,按照粒径大小分为A部分和B部分,A部分的粒径大于B部分的粒径,A部分通过次级分离机构的出口端排出,B部分通过筛分网由机壳的下端排出;S5. During the rotation of the secondary separation mechanism, a part of the mixed particles enters the secondary separation mechanism, and the other part is blocked by the secondary separation mechanism, and is discharged from the upper end of the secondary separation mechanism with the rotation of the secondary separation mechanism. Shell; the mixed particles entering the secondary separation mechanism are divided into part A and part B according to the particle size under the action of the rotary sieve of the secondary separation mechanism. The particle size of part A is larger than that of part B, and part A passes through The outlet end of the secondary separation mechanism is discharged, and part B is discharged from the lower end of the casing through the screen;
S6、根据筛分的情况,适时调整可调式分离机构;S6. According to the screening situation, adjust the adjustable separation mechanism in due course;
S7、适时调整倾角可调式支撑机构,使得机壳角度倾斜,改变可调式分离机构和次级分离机构的排料速度。S7. Timely adjust the tilt-adjustable support mechanism, so that the angle of the casing is inclined, and change the discharge speed of the adjustable separation mechanism and the secondary separation mechanism.
本发明由于采用了上述的结构,其与现有技术相比,所取得的技术进步在于:本发明所采用的分离设备其占用空间小,相比振动筛来说分离效果好,而且便于大体积的淤渣颗粒上的淤泥、水分等的分离;具体的,基坑内的淤渣通过进料机构被输送至可调式分离机构内,通过驱动机构的驱动使得可调式分离机构和次级分离机构均发生自转,淤渣在可调式分离机构内进行初级分离,使得大粒径的淤渣被分离而出,并通过可调式分离机构的出口端排出;其余的淤渣落至次级分离机构上,随着次级分离机构的转动,一部分小粒径的淤渣颗粒进入到次级分离机构内,未进入次级分离机构内的淤渣颗粒随着次级分离机构的转动而逐渐排出机壳,位于次级分离机构内的淤渣一部分较小粒径的淤渣颗粒通过筛分网而落于机壳的下端,位于次级分离机构而无法通过筛分网的淤渣颗粒通过次级分离机构的出口端排出;本发明通过上述的步骤来实现不同粒径的淤渣颗粒的分离,而且可通过调整倾角可调式支撑机构,使得机壳的倾斜角度发生改变,进而实现了可调式分离机构和次级分离机构出口端的倾斜角度发生相应的改变,使得旋筛的时长和排料的速度得到调整,进而实现充分、高效地分离淤渣的粗细颗粒;综上可知,本发明能够高效地将淤渣中的不同粒径的颗粒分离开来,使得部分适应尺寸的淤渣颗粒回收再利用,而且将分离后不能回收利用的淤渣颗粒清除出基坑,进而有利于清淤后基底处理的后续工作开展,提高了工作效率,便于做好施工过程中的环境保护工作。Due to the adoption of the above-mentioned structure in the present invention, compared with the prior art, the technical progress achieved is that the separation equipment used in the present invention occupies a small space, has a better separation effect than the vibrating screen, and is convenient for large-scale Separation of sludge, water, etc. on the sludge particles; specifically, the sludge in the foundation pit is transported to the adjustable separation mechanism through the feeding mechanism, and the adjustable separation mechanism and the secondary separation mechanism are both driven by the driving mechanism. Rotation occurs, and the sludge undergoes primary separation in the adjustable separation mechanism, so that the large particle size sludge is separated and discharged through the outlet of the adjustable separation mechanism; the rest of the sludge falls to the secondary separation mechanism, With the rotation of the secondary separation mechanism, a part of the sludge particles with small particle size enter the secondary separation mechanism, and the sludge particles that do not enter the secondary separation mechanism are gradually discharged out of the casing with the rotation of the secondary separation mechanism. Part of the sludge in the secondary separation mechanism with a smaller particle size passes through the screen and falls to the lower end of the casing, and the sludge particles in the secondary separation mechanism that cannot pass through the screen pass through the secondary separation mechanism. discharge from the outlet end; the present invention realizes the separation of sludge particles of different particle sizes through the above-mentioned steps, and can change the inclination angle of the casing by adjusting the inclination-adjustable support mechanism, thereby realizing the adjustable separation mechanism and The inclination angle of the outlet end of the secondary separation mechanism is changed accordingly, so that the duration of the rotary screen and the speed of the discharge are adjusted, and then the coarse and fine particles of the sludge can be fully and efficiently separated; in summary, the present invention can efficiently separate the sludge Particles of different particle sizes in the slag are separated, so that part of the silt particles suitable for size can be recycled and reused, and the silt particles that cannot be recycled after separation are removed from the foundation pit, which is beneficial to the follow-up of the substrate treatment after desilting The work is carried out, the work efficiency is improved, and it is convenient to do a good job in environmental protection during the construction process.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.
在附图中:In the attached picture:
图1为本发明实施例一种适用于基底清淤的粗细颗粒分离设备的结构示意图;Fig. 1 is a schematic structural view of a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图2为图1另一角度的结构示意图;Fig. 2 is a structural schematic diagram of another angle of Fig. 1;
图3为本发明实施例一种适用于基底清淤的粗细颗粒分离设备的局部结构示意图;Fig. 3 is a partial structural schematic diagram of a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图4为本发明实施例一种适用于基底清淤的粗细颗粒分离设备去除倾角可调式支撑机构和进料机构的结构示意图;Fig. 4 is a schematic diagram of the structure of a coarse and fine particle separation device suitable for substrate dredging to remove the support mechanism with adjustable inclination angle and the feeding mechanism according to an embodiment of the present invention;
图5为图4的结构剖视图;Fig. 5 is a structural sectional view of Fig. 4;
图6为本发明实施例一种适用于基底清淤的粗细颗粒分离设备中连接筛分网的机壳的局部结构剖视图;Fig. 6 is a partial structural sectional view of a casing connected to a screen in a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图7为本发明实施例一种适用于基底清淤的粗细颗粒分离设备中可调式分离机构一种形态的结构示意图;Fig. 7 is a structural schematic diagram of an adjustable separation mechanism in a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图8为本发明实施例一种适用于基底清淤的粗细颗粒分离设备中可调式分离机构另一种形态的结构示意图;Fig. 8 is a schematic structural diagram of another form of adjustable separation mechanism in a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图9为本发明实施例可调式分离机构中第一安装部与弹性金属杆连接的局部结构示意图;Fig. 9 is a partial structural schematic diagram of the connection between the first installation part and the elastic metal rod in the adjustable separation mechanism according to the embodiment of the present invention;
图10为图9另一角度的结构示意图;Fig. 10 is a schematic structural view of another angle in Fig. 9;
图11为本发明实施例可调式分离机构中第二安装部与弹性金属杆连接的局部结构示意图;Fig. 11 is a partial structural schematic diagram of the connection between the second installation part and the elastic metal rod in the adjustable separation mechanism of the embodiment of the present invention;
图12为图11另一角度的结构示意图;Fig. 12 is a structural schematic diagram of another angle of Fig. 11;
图13为本发明实施例可调式分离机构中离合件与转接杆连接的结构示意图;Fig. 13 is a structural schematic diagram of the connection between the clutch and the adapter rod in the adjustable separation mechanism of the embodiment of the present invention;
图14为本发明实施例可调式分离机构中离合件与转接杆连接的结构剖视图;Fig. 14 is a structural sectional view of the connection between the clutch and the adapter rod in the adjustable separation mechanism according to the embodiment of the present invention;
图15为本发明实施例一种适用于基底清淤的粗细颗粒分离设备中次级分离机构的结构示意图;Fig. 15 is a schematic structural diagram of a secondary separation mechanism in a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention;
图16为本发明实施例一种适用于基底清淤的粗细颗粒分离设备中倾角可调式支撑机构的结构示意图。Fig. 16 is a schematic structural view of an inclination-adjustable support mechanism in a coarse and fine particle separation device suitable for substrate dredging according to an embodiment of the present invention.
标注部件:100-机壳,101-第一装配腔,102-落料腔,103-第二装配腔,104-聚料腔,105-第四出料口,106-第二出料口,200-可调式分离机构,201-弹性金属杆,202-第一万向联轴器,203-第二万向联轴器,204-第一传动轮,205-传动齿轮,206-内齿圈,207-环形板,208-弧形调节孔,209-离合件,2091-转接杆,2092-固定套,2093-连接套,2094-承磨盘,2095-活动套,2096-驱动腔,2097-伸缩弹簧,2098-第二连接杆,2099-转接套,210-介质均布管,211-连接沿,212-第一连接杆,300-次级分离机构,301-筛网网筒,302-导料叶片,303-下料管,304-端盖,305-第二传动轮,400-驱动机构,401-驱动电机,402-主动轮,500-进料机构,501-进料管,502-连接板,503-进料斗,600-倾角可调式支撑机构,601-支撑座,602-固定框,603-斜撑杆,604-液压油缸,700-筛分网。Labeled parts: 100-casing, 101-first assembly cavity, 102-blanking cavity, 103-second assembly cavity, 104-polymer cavity, 105-fourth discharge port, 106-second discharge port, 200-adjustable separation mechanism, 201-elastic metal rod, 202-first universal coupling, 203-second universal coupling, 204-first transmission wheel, 205-transmission gear, 206-internal gear , 207-ring plate, 208-arc adjustment hole, 209-clutch, 2091-transfer rod, 2092-fixed sleeve, 2093-connecting sleeve, 2094-bearing grinding disc, 2095-movable sleeve, 2096-drive cavity, 2097 -Telescopic spring, 2098-second connecting rod, 2099-transfer sleeve, 210-medium uniform distribution pipe, 211-connecting edge, 212-first connecting rod, 300-secondary separation mechanism, 301-screen mesh cylinder, 302-guide blade, 303-feeding pipe, 304-end cover, 305-second transmission wheel, 400-driving mechanism, 401-driving motor, 402-driving wheel, 500-feeding mechanism, 501-feeding pipe , 502-connecting plate, 503-feeding hopper, 600-inclination adjustable support mechanism, 601-support seat, 602-fixed frame, 603-diagonal strut, 604-hydraulic cylinder, 700-screening net.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明。应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。Preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, not to limit the present invention.
本发明公开了一种适用于基底清淤的粗细颗粒分离设备,如图1-16所示,包括沿竖直方向向下依次设置在机壳100内的可调式分离机构200、次级分离机构300、筛分网700及倾角可调式支撑机构600。其中,可调式分离机构200和次级分离机构300分别与机壳100转动连接,机壳100上安装有驱动机构400,该驱动机构400用来驱动可调式分离机构200和次级分离机构300动作,使得可调式分离机构200和次级分离机构300分别自转,并对粗细颗粒进行分离。本发明的筛分网700与次级分离机构300的下部外表面相互贴合。倾角可调式支撑机构600安装在地面上并与机壳100的下部相适配,该倾角可调式支撑机构600用于支撑机壳100。在机壳100上连接有进料机构500,该进料机构500的出口端与可调式分离机构200的进口端连通。本发明的工作原理及优势在于:本发明所采用的分离设备其占用空间小,相比振动筛来说分离效果好,而且便于大体积的淤渣颗粒上的淤泥、水分等的分离;具体的,基坑内的淤渣通过进料机构500被输送至可调式分离机构200内,通过驱动机构400的驱动使得可调式分离机构200和次级分离机构300均发生自转,淤渣在可调式分离机构200内进行初级分离,使得大粒径的淤渣被分离而出,并通过可调式分离机构200的出口端排出;其余的淤渣落至次级分离机构300上,随着次级分离机构300的转动,一部分小粒径的淤渣颗粒进入到次级分离机构300内,未进入次级分离机构300内的淤渣颗粒随着次级分离机构300的转动而逐渐排出机壳100,位于次级分离机构300内的淤渣一部分较小粒径的淤渣颗粒通过筛分网700而落于机壳100的下端,位于次级分离机构300而无法通过筛分网700的淤渣颗粒通过次级分离机构300的出口端排出;本发明通过上述的步骤来实现不同粒径的淤渣颗粒的分离,而且可通过调整倾角可调式支撑机构600,使得机壳100的倾斜角度发生改变,进而实现了可调式分离机构200和次级分离机构300出口端的倾斜角度发生相应的改变,使得旋筛的时长和排料的速度得到调整,进而实现充分、高效地分离淤渣的粗细颗粒;综上可知,本发明能够高效地将淤渣中的不同粒径的颗粒分离开来,使得部分适应尺寸的淤渣颗粒回收再利用,而且将分离后不能回收利用的淤渣颗粒清除出基坑,进而有利于清淤后基底处理的后续工作开展,提高了工作效率,便于做好施工过程中的环境保护工作。The present invention discloses a device for separating coarse and fine particles suitable for substrate dredging, as shown in Fig. 1-16, which includes an
作为本发明一个优选的实施例,如图5-6所示,机壳100包括自上而下依次设置的第一装配腔101、落料腔102、第二装配腔103及聚料腔104,聚料腔104的下端构造有第四出料口105。其中,可调式分离机构200转动装配在第一装配腔101内,次级分离机构300转动装配在第二装配腔103内,筛分网700固定在第二装配腔103和聚料腔104的交界处。聚料腔104的口径沿竖直方向向下渐缩,这样,便于通过筛分网700的淤渣颗粒集聚并通过第四出料口105排出。As a preferred embodiment of the present invention, as shown in Figures 5-6, the
作为本发明一个优选的实施例,如图7-12所示,可调式分离机构200包括第一安装部、第二安装部及多根弹性金属杆201。其中,第一安装部和第二安装部相对设置,并且二者分别与机壳100的两个相对端的端面转动连接,上述的多个弹性金属杆201沿第一安装部和第二安装部的周向均匀地设置在二者之间。而且,每根弹性金属杆201的两端分别连接有第一万向联轴器202和第二万向联轴器203,第一万向联轴器202和第二万向联轴器203分别与第一安装部和第二安装部连接,在两个弹性金属杆201之间形成分离通道。当可调式分离机构200被驱动而转动的过程中,这些弹性金属杆201所构成的笼状结构发生自转,进而使得位于其内的淤渣在离心力的作用下,大体积的淤渣颗粒无法通过分离通道而始终位于笼状结构内,其余的淤渣颗粒通过分离通道,之后通过落料腔102落于次级分离机构300上。而且位于笼状结构内的淤渣颗粒与弹性金属杆201碰撞,即弹性金属杆201对淤渣颗粒进行敲击,使得依附于大体积淤渣颗粒上的淤渣小颗粒、水分等脱离,而且弹性金属杆201可将部分大体积的淤渣颗粒敲碎,使得结块的淤渣、强度较弱的淤渣粉碎,进而通过分离通道而落于次级分离机构300上,实现了淤渣的充分分离,避免了部分结块淤渣无法被利用而直接分离的情况出现,提高了淤渣的利用率。本实施例的分离通道可以分为如图7所示的直线型分离通道,也可以分为如图8所示的曲线型分离通道,其中,直线型分离通道便于大体积的淤渣颗粒快速脱离可调式分离机构200,并由可调式分离机构200的出口端排出;曲线型分离通道使得笼状结构内的淤渣呈除离心运动以为的曲线运动,该曲线运动延长了大体积淤渣颗粒离开可调式分离机构200的出口端的时间,使得淤渣中粗细颗粒充分分离。而且采用曲线型分离通道时,笼状结构的形态为曲形形态,提高淤渣在笼状结构内的滞留时间。本实施例在第一安装部处形成进料口,在第二安装部处形成第一出料口,并且进料口的口径不大于第一出料口的口径。而且为了使得分离通道的出口处的口径和进口处口径接近,弹性金属杆201的杆径由其一端朝向另一端递增,弹性金属杆201靠近第一安装部处的杆径小于弹性金属杆201靠近第二安装部处的杆径,这样,确保了大体积的淤渣颗粒不会通过分离通道而进入到落料腔102内。As a preferred embodiment of the present invention, as shown in FIGS. 7-12 , the
作为本发明一个优选的实施例,如图9-10所示,第一安装部包括第一传动轮204和内齿圈206。其中,第一传动轮204转动安装在机壳100上,每个第一万向联轴器202远离弹性金属杆201的一端连接有第一连接杆212,第一连接杆212与第一传动轮204转动连接,并且第一传动轮204与驱动机构400传动连接。内齿圈206固定在机壳100上,在每个第一连接杆212上装配有传动齿轮205,每个传动齿轮205与内齿圈206相啮合。本实施例的工作原理及优势在于:驱动机构400驱动第一传动轮204转动,进而使得第一传动轮204带动所有的弹性金属杆201(笼状结构)转动,实现对淤渣进行分离。而且在笼状结构转动的过程中,第一连接杆212上带动传动齿轮205与内齿圈206传动,进而使得传动齿轮205通过第一连接杆212带动弹性金属杆201转动,即每根弹性金属杆201在公转的同时自转,充分地将大体积的淤渣颗粒与小体积的淤渣颗粒分离。As a preferred embodiment of the present invention, as shown in FIGS. 9-10 , the first installation part includes a
作为本发明一个优选的实施例,如图11-12所示,第二安装部包括环形板207,该环形板207转动安装在机壳100上,在每个第二万向联轴器203远离弹性金属杆201的一端连接有第二连接杆2098,该第二连接杆2098转动连接在环形板207上。本实施例的驱动机构400在驱动第一传动轮204转动的过程中,环形板207通过弹性金属杆201的传动而转动,并且大体积的淤渣颗粒通过环形板207的中部排出。本实施例为了调整笼状结构出口端的口径,使得淤渣在笼状结构内滞留时间得到调;即当笼状结构的出口端口径调小时,笼状结构上的分离通道的倾斜度减小,这样,淤渣在笼状结构内的滞留时间延长,使得粗细颗粒的淤渣充分分离,而且能够确保依附于大体积淤渣上的小体积淤渣的分离,同时,便于部分较为脆弱的大体积淤渣的充分破碎。当笼状结构的出口端口径调大时,笼状结构上的分离通道的倾斜度增大,使得大体积淤渣颗粒快速排出,进而,此种情况适应于粗细颗粒处于较易分离的状态,即粗细颗粒之间黏连程度较弱。具体的,在环形板207上且与各根第二连接杆2098相对应的位置处分别开设有弧形调节孔208,其中,每根第二连接杆2098转动连接有离合件209,第二连接杆2098转动连接有转接杆2091,转接杆2091穿过相对应的弧形调节孔208,并且离合件209安装在转接杆2091上。本实施例通过解除离合件209对环形板207的锁定,之后,调整转接杆2091在弧形调节孔208内的位置,进而使得弹性金属杆201的外扩程度发生改变,当调整到预定位置后,控制离合件209锁定在环形板207上,进而完成调整作业。As a preferred embodiment of the present invention, as shown in Figures 11-12, the second mounting part includes an
作为本发明一个优选的实施例,离合件209分为两种形态,第一种,离合件209包括锁紧螺母,该锁紧螺母螺纹连接在转接杆2091上,当需要调整弹性金属杆201的外扩程度时,旋松锁紧螺母,调整转接杆2091在弧形调节孔208内的位置,调整到预定位置后,旋紧锁紧螺母,使得锁紧螺母抵接在环形板207的端面上。第二种,如图13-14所示,离合件209包括固定套2092、承磨盘2094、活动套2095及伸缩弹簧2097,其中,固定套2092通过连接套2093固定安装在转接杆2091上,承磨盘2094设置在固定套2092靠近环形板207的一端,活动套2095构造在承磨盘2094靠近固定套2092的一端,并且该活动套2095活动装配在固定套2092内,固定套2092和活动套2095的内腔形成驱动腔2096;本实施例的伸缩弹簧2097装配在驱动腔2096内,该伸缩弹簧2097的两端分别与固定套2092和承磨盘2094连接,而且转接杆2091、固定套2092、承磨盘2094、活动套2095及伸缩弹簧2097的轴线重合。本实施例的环形板207与介质均布管210通过连接沿211连接,该连接沿211形成在介质均布管210靠近环形板207的一侧。在固定套2092上构造有连接接头,该连接接头通过软管将驱动腔2096与介质均布管210连通。本实施例通过将介质注入介质均布管210内,使得驱动腔2096逐渐胀大,并且驱动腔2096内的介质驱动承磨盘2094压迫在环形板207上,进而实现了离合件209与环形板207的固定;当需要调整转接杆2091在弧形调节孔208内的位置时,将驱动腔2096内的介质抽离,使得承磨盘2094逐渐地与环形板207分离,之后,调整转接杆2091在弧形调节孔208处的位置,完毕后,再将介质注入到驱动腔2096内,并确保承磨盘2094压迫在环形板207上,使得离合件209与环形板207保持连接的状态。本实施例为了实现第二连接杆2098与转接杆2091的转动连接,在第二连接杆2098或者转接杆2091的端部构造有转接套2099,第二连接杆2098和转接杆2091通过该转接套2099来实现转动连接的。As a preferred embodiment of the present invention, the
作为本发明一个优选的实施例,如图15所示,次级分离机构300包括筛网网筒301,该筛网网筒301由机壳100的一端延伸至另一端,而且筛网网筒301的口径沿其轴向递减。在筛网网筒301的小径端装配有第二传动轮305,第二传动轮305与驱动机构400传动连接。具体的,如图3所示,驱动机构400包括通过连接座与机壳100连接的驱动电机401,在该驱动电机401的输出轴上装配有主动轮402,该主动轮402分别与第一传动轮204和第二传动轮305传动连接,一般采用链条和链轮的传动连接方式。也可以采用齿轮相啮合的形式,即主动轮402、第一传动轮204及第二传动轮305均为齿轮,主动轮402位于中间,第一传动轮204和第二传动轮305分别位于主动轮402的上方和下方,并且第一传动轮204和第二传动轮305分别与主动轮402相啮合。驱动电机401驱动筛网网筒301转动,使得落在筛网网筒301上的淤渣一部分通过网孔进入到筛网网筒301内,未进入到筛网网筒301内的淤渣随着筛网网筒301的转动而逐渐向筛网网筒301的小径端处移动,由于本实施例在机壳100上开设有第二出料口106,第二出料口106位于筛网网筒301的小径端的上方处,这样,这部分淤渣通过第二出料口106排出机壳100。而且由于将筛分网700的网孔设计成小于筛网网筒301的网孔,进而使得位于筛网网筒301内的淤渣中小体积的淤渣通过筛分网700落于机壳100的下部,而未能通过筛分网700的淤渣随着筛网网筒301的旋转而逐渐地由筛网网筒301的出口端排出。由此可知,筛网网筒301配合筛分网700能完成对三种不同粒径范围的淤渣颗粒进行同步分离,分离效果显著,而且分离效率高。本实施例在筛网网筒301的内壁上构造有沿其轴向螺旋延伸的导料叶片302,这样,便于筛网网筒301内的淤渣顺利地排出。在筛网网筒301的大径端可拆卸连接有端盖304,用于封堵筛网网筒301的大径端。当需要对预定粒径范围内的淤渣颗粒进行分离时,可打开端盖304,将淤渣颗粒由筛网网筒301的大径端投入,之后,单独驱动筛网网筒301转动,进而使得筛网网筒301对淤渣颗粒进行旋筛,小体积的淤渣颗粒通过筛网网筒301的网孔和筛分网700的网孔后进入到机壳100下端,大体积的淤渣颗粒通过筛网网筒301的小径端排出。而且本实施例可将筛分网700拆除,这样,在对筛网网筒301进行供料时,能够通过筛网网筒301的网孔的淤渣颗粒均可直接落于机壳100下部,未能通过的由筛网网筒301的出口端排出。本实施例筛网网筒301的小径端形成第三出料口,该第三出料口转动连接有下料管303,这样,通过第三出料口的淤渣颗粒经下料管303而被收集。一般情况下,下料管303通过连接臂与机壳100连接固定。As a preferred embodiment of the present invention, as shown in FIG. 15 , the
作为本发明一个优选的实施例,如图1、16所示,倾角可调式支撑机构600包括支撑座601、固定框602及多个支撑腿,其中,支撑座601支撑在机壳100下端处,固定框602设置在支撑座601的上方,而且固定框602通过多个斜撑杆603与支撑座601连接,固定框602与每个斜撑杆603支撑在机壳100相对应的表面上,并通过多根螺栓将固定框602及每个斜撑杆603与机壳100连接,进而实现稳固支撑机壳100的目的。本实施例的多个支撑腿安装在支撑座601的下端,而且每个支撑腿为液压油缸604。通过控制支撑腿的升降,使得机壳100发生倾斜,其目的是,使得安装在机壳100上的可调式分离机构200和次级分离机构300倾斜,即可调式分离机构200和次级分离机构300二者的轴线保持水平状态或者向下倾斜状态或者向上倾斜状态,这样,在可调式分离机构200内的淤渣的运动速度得到调整,在次级分离机构300上及在次级分离机构300内的淤渣的运动速度也得到调整,进而在确保充分分离的前提下,淤渣快速脱离可调式分离机构200和次级分离机构300。即当倾斜向上调整时,使得淤渣滞留时长延长,便于充分分离;当倾斜向下调整时,使得淤渣滞留时长缩短,便于分离后的各粒径范围的淤渣颗粒快速排出。As a preferred embodiment of the present invention, as shown in Figures 1 and 16, the tilt-
作为本发明一个优选的实施例,如图1所示,进料机构500包括进料管501和进料斗503,其中,进料管501通过连接板502与机壳100连接固定,进料斗503构造在进料管501的上端,进料管501的下端伸入调式分离机构的进口端,淤渣通过进料斗503进入到进料管501内,之后,再通过进料管501进入到调式分离机构内,进而实现了对调式分离机构的供料作业。As a preferred embodiment of the present invention, as shown in Figure 1, the
本发明还公开了一种利用上述的适用于基底清淤的粗细颗粒分离设备的分离方法,包括如下步骤:The present invention also discloses a separation method using the above-mentioned coarse and fine particle separation equipment suitable for substrate dredging, comprising the following steps:
S1、根据基底土质的粗细度混合比例及粗颗粒的体积,对可调式分离机构200进行调整,使得可调式分离机构200对粗细混合颗粒进行初步分离的粒径上限得到调整;S1. Adjust the
S2、控制驱动机构400动作,使得驱动机构400驱动可调式分离机构200和次级分离机构300同步转动;S2. Control the action of the
S3、将粗细混合颗粒通过进料机构500加入到可调式分离机构200内,可调式分离机构200转动并对粗细混合颗粒进行旋筛;S3. Add the coarse and fine mixed particles into the
S4、粗颗粒通过可调式分离机构200的出口端排出,除粗颗粒以外的混合颗粒落在次级分离机构300的上端;S4, the coarse particles are discharged through the outlet of the
S5、次级分离机构300转动的过程中,一部分混合颗粒进入到次级分离机构300内,另一部分被次级分离机构300阻挡,并随着次级分离机构300的转动而由次级分离机构300的上端排出机壳100;进入次级分离机构300内的混合颗粒,在次级分离机构300的旋筛作用下,按照粒径大小分为A部分和B部分,A部分的粒径大于B部分的粒径,A部分通过次级分离机构300的出口端排出,B部分通过筛分网700由机壳100的下端排出;S5. During the rotation of the
S6、根据筛分的情况,适时调整可调式分离机构200;S6. Adjust the
S7、适时调整倾角可调式支撑机构600,使得机壳100角度倾斜,改变可调式分离机构200和次级分离机构300的排料速度;S7. Timely adjust the angle-
S8、将处于回收范围内的淤渣颗粒进行回收再利用,将其他未处于回收范围内的淤渣颗粒清除出基坑。S8. Recycle and reuse the sludge particles within the recovery range, and remove other sludge particles not within the recovery range from the foundation pit.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明权利要求保护的范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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