CN116173695A - Flue gas purification deacidification processing system - Google Patents
Flue gas purification deacidification processing system Download PDFInfo
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- CN116173695A CN116173695A CN202310175083.7A CN202310175083A CN116173695A CN 116173695 A CN116173695 A CN 116173695A CN 202310175083 A CN202310175083 A CN 202310175083A CN 116173695 A CN116173695 A CN 116173695A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/38—Removing components of undefined structure
- B01D53/40—Acidic components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
- B01D53/83—Solid phase processes with moving reactants
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Abstract
Description
技术领域technical field
本发明涉及废气处理领域,具体涉及一种烟气净化脱酸处理系统。The invention relates to the field of waste gas treatment, in particular to a flue gas purification and deacidification treatment system.
背景技术Background technique
现阶段电厂采用多种污染物高效协同脱除集成系统技术使其大气污染物排放浓度达到天然气燃气轮机组标准的排放限,现有的焚烧厂的采用干法脱酸工艺作为烟气净化手段时,一般使用常规的氢氧化钙作为脱酸药剂,或者直接采购600目碳酸氢钠作为脱酸药剂,常规的氢氧化钠脱酸效率低(氯化氢去除率80%,二氧化硫去除率60%),而600目碳酸氢钠采购成本较高,600目碳酸氢钠还容易吸潮,当储存时间超过3天,碳酸氢钠储罐容易产生堵塞现象,会导致系统运行不稳定,又因为常规的处理系统中研磨设备一般采用一机一线,即一台研磨设备,一个输送点输送物料,单点投加,仅一条输送线,在输送管道发生故障时只能停工维修,影响工作进度。At present, the power plant adopts the integrated system technology of high-efficiency collaborative removal of various pollutants to make the emission concentration of air pollutants reach the emission limit of the natural gas turbine unit standard. When the existing incineration plant adopts the dry deacidification process as the flue gas purification method, Generally use conventional calcium hydroxide as deacidification agent, or directly purchase 600 mesh sodium bicarbonate as deacidification agent, conventional sodium hydroxide deacidification efficiency is low (hydrogen chloride removal rate 80%, sulfur dioxide removal rate 60%), and 600 The purchase cost of sodium bicarbonate is relatively high, and 600-mesh sodium bicarbonate is easy to absorb moisture. When the storage time exceeds 3 days, the sodium bicarbonate storage tank is prone to clogging, which will lead to unstable operation of the system. Grinding equipment generally adopts one machine and one line, that is, one grinding equipment, one delivery point to transport materials, single-point dosing, and only one delivery line. When the delivery pipeline fails, it can only be shut down for maintenance, which will affect the work progress.
发明内容Contents of the invention
针对现有技术中存在的上述问题,本发明的目的在于提供一种烟气净化脱酸处理系统。In view of the above-mentioned problems in the prior art, the object of the present invention is to provide a flue gas purification and deacidification treatment system.
具体技术方案如下:The specific technical scheme is as follows:
设计一种烟气净化脱酸处理系统,包括:储存装置,研磨装置,输送装置,所述储存装置包括第一储料仓和第一破拱器,所述输送装置包括第二储料仓,第二破拱器,若干输送机和喷射器;A flue gas purification and deacidification treatment system is designed, including: a storage device, a grinding device, and a delivery device, the storage device includes a first storage bin and a first arch breaker, the delivery device includes a second storage bin, Second arch breaker, several conveyors and injectors;
所述第一储料仓连接在第一破拱器上方,所述第一破拱器的出口连接所述研磨装置的进口,所述研磨装置的出口连接所述第二储料仓,所述第二储料仓连接在所述第二破拱器上方,所述第二破拱器的下方连接有若干所述输送机,经所述第二破拱器处理后的细颗粒物料由若干所述输送机传输至所述喷射器,最后由所述喷射器排出与废气反应;The first storage bin is connected above the first arch breaker, the outlet of the first arch breaker is connected to the inlet of the grinding device, the outlet of the grinding device is connected to the second storage bin, the The second storage bin is connected above the second arch breaker, and several conveyors are connected below the second arch breaker, and the fine-grained materials processed by the second arch breaker are conveyed by several The conveyor is transported to the injector, and finally discharged from the injector to react with the exhaust gas;
若干所述输送机的传送管道的输送朝向不同,组成多方向的输送出口。The conveying pipelines of several conveyors have different conveying orientations, forming a multi-directional conveying outlet.
优选的,所述储存装置还包括第一输送管,所述第一破拱器的出口连接所述第一输送管的进口。Preferably, the storage device further includes a first delivery pipe, and the outlet of the first arch breaker is connected to the inlet of the first delivery pipe.
优选的,所述研磨装置包括分级研磨机,所述第一输送管的出口连接所述分级研磨机的进口。Preferably, the grinding device includes a classifying grinder, and the outlet of the first conveying pipe is connected to the inlet of the classifying grinder.
优选的,所述分级研磨机的出口连通的管道连接所述第二储料仓的进口。Preferably, the pipeline connected to the outlet of the classification grinder is connected to the inlet of the second storage bin.
优选的,所述第二破拱器包括锥形外筒,搅拌杆和下方出料口,所述下方出料口连接在若干所述输送机的进口上方。Preferably, the second arch breaker includes a conical outer cylinder, a stirring rod and a lower outlet, and the lower outlet is connected above the inlets of several conveyors.
优选的,所述喷射器包括第一入口,第二入口和出口管,所述输送机的出口连接所述第一入口。Preferably, the injector includes a first inlet, a second inlet and an outlet pipe, and the outlet of the conveyor is connected to the first inlet.
优选的,所述第二入口连接第一风机的输出端。Preferably, the second inlet is connected to the output end of the first fan.
优选的,所述出口管连接反应罐的第四入口。Preferably, the outlet pipe is connected to the fourth inlet of the reaction tank.
优选的,所述反应罐还包括第三入口和出气口,所述第三入口连接烟气管道。Preferably, the reaction tank further includes a third inlet and a gas outlet, and the third inlet is connected to a flue gas pipeline.
优选的,所述第一储料仓与所述第二储料仓上方均连接有脉冲除尘器,所述第二储料仓上方的脉冲除尘器连接第二风机。Preferably, a pulse dust collector is connected above the first storage bin and the second storage bin, and the pulse dust collector above the second storage bin is connected to a second fan.
上述技术方案具有如下优点或有益效果:The above technical solution has the following advantages or beneficial effects:
本发明提出一种烟气净化脱酸处理系统,第一破拱器,研磨装置和第二破拱器对大颗粒氢氧化钙进行多次研磨细化,提高氢氧化钠反应速率,且由于第二破拱器下方连接有若干输送机,若干输送机的传送管道的输送朝向不同,组成多方向的输送出口,避免一条输送线在输送管道发生故障时影响工作进度。The present invention proposes a flue gas purification and deacidification treatment system. The first arch breaker, the grinding device and the second arch breaker perform multiple grinding and refinement of large-grain calcium hydroxide to improve the reaction rate of sodium hydroxide, and because the second arch breaker There are several conveyors connected under the second arch breaker, and the transmission pipelines of several conveyors have different conveying directions, forming a multi-directional conveying outlet, so as to avoid affecting the work progress when a conveying line fails.
附图说明Description of drawings
图1为本发明提出的烟气净化脱酸处理系统的原理图;Fig. 1 is the schematic diagram of the flue gas purification and deacidification treatment system proposed by the present invention;
图2为本发明提出的烟气净化脱酸处理系统的第二破拱器截面图;Fig. 2 is the sectional view of the second arch breaker of the flue gas purification and deacidification treatment system proposed by the present invention;
图3为本发明提出的烟气净化脱酸处理系统的第二破拱器俯视图。Fig. 3 is a top view of the second arch breaker of the flue gas purification and deacidification treatment system proposed by the present invention.
图例说明:illustration:
第一储料仓1、分级研磨机2、第二储料仓3、反应罐4、第一破拱器11、第一输送管12、第二破拱器31、喷射器32、输送机33、第一风机35、第二风机36、第三入口41、出气口42、第四入口43、第一入口321、第二入口322、出口管323。First storage bin 1, classifying
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
参照图1-图3,一种烟气净化脱酸处理系统,包括:储存装置,研磨装置,输送装置,储存装置包括第一储料仓1和第一破拱器11,输送装置包括第二储料仓3,第二破拱器31,若干输送机33和喷射器32;Referring to Figures 1-3, a flue gas purification and deacidification treatment system includes: a storage device, a grinding device, and a conveying device. The storage device includes a first storage bin 1 and a
第一储料仓1连接在第一破拱器11上方,第一破拱器11的出口连接研磨装置的进口,研磨装置的出口连接第二储料仓3,第二储料仓3连接在第二破拱器31上方,第二破拱器31的下方连接有若干输送机33,经第二破拱器31处理后的细颗粒物料由若干输送机33传输至喷射器32,最后由喷射器32排出与废气反应;The first storage bin 1 is connected above the
若干输送机33的传送管道的输送朝向不同,组成多方向的输送出口。The conveying pipelines of
储存装置还包括第一输送管12,第一破拱器11的出口连接第一输送管12的进口。The storage device also includes a
第一储料仓1中直接采用80~200目的碳酸氢钠原料,成本较低,储存时间可达10天以上。The raw material of 80-200 mesh sodium bicarbonate is directly used in the first storage bin 1, the cost is relatively low, and the storage time can reach more than 10 days.
研磨装置包括分级研磨机2,第一输送管12的出口连接分级研磨机2的进口。The grinding device includes a classifying
分级研磨机2的出口连通的管道连接第二储料仓3的进口。The pipeline connected to the outlet of the
参照图2-图3,第二破拱器31包括锥形外筒,搅拌杆和下方出料口,下方出料口连接在若干输送机33的进口上方;搅拌杆中连接若干多方位搅拌片,用于对产品粒径加强研磨。Referring to Figures 2-3, the
碳酸氢钠原料经过第一破拱器11初步打散落入下方的第一输送管12,从第一输送管12中传送至分级研磨机2,在分级研磨机2内受到二次分散后得到600目碳酸氢钠,随后受到第二风机36的吸引力,沿管道进入到第二储料仓3中待用,研磨后的600目碳酸氢钠在第二储料仓3中处于暂存状态,储存时间小于1天。The sodium bicarbonate raw material is preliminarily scattered through the
待需要使用600目碳酸氢钠时,第二储料仓3出口打开,物料掉入第二破拱器31中,进行最后一次的搅拌细化打散,第二破拱器31的搅拌杆停止后,下方出料口打开,物料均匀落入若干输送机33的并列排布的进口中;输送机33选用螺旋输送机。When 600-mesh sodium bicarbonate needs to be used, the outlet of the
螺旋输送机控制螺旋轴将细化好的物料传送至不同位置的喷射器32中,参照图3,此时物料可实现多个输送螺旋输送进入输送系统,以实现一机二线到一机四线,提高工作效率的同时避免一条输送线在输送管道发生故障时影响工作进度。The screw conveyor controls the screw shaft to deliver the refined material to the
喷射器32包括第一入口321,第二入口322和出口管323,输送机33的出口连接第一入口321。The
第二入口322连接第一风机35的输出端。The
出口管323连接反应罐4的第四入口43,反应罐4还包括第三入口41和出气口42,第三入口41连接烟气管道,喷射器32的第一入口321中通入的细化好的物料由第一风机35提供推力依次通过出口管323和第四入口43进入反应罐4,与第三入口41通入的烟气混合反应,对烟气进行干粉净化处理,处理后的气体经过出气口42排出。The
第一储料仓1与第二储料仓3上方均连接有脉冲除尘器,第二储料仓3上方的脉冲除尘器连接第二风机36;脉冲除尘器可采用布袋除尘器,将分级研磨机2排出的气体中夹杂的粉末尽量收集,并加入到第二物料储仓中进行集中储存。Both the first storage bin 1 and the
第一储料仓1与第二储料仓3分别设置有检测装置,比如红外传感器,用于发送信号给第一储料仓1与第二储料仓3的出口挡板的控制器,以及第一破拱器11,第二破拱器31和分级研磨机2;The first storage bin 1 and the
当检测装置检测第一储料仓1中物料减少,高度下降到指定位置时,反馈信号给第一储料仓1的出口挡板的控制器,第一储料仓1出口挡板移动闭合,同时第一破拱器11接收到信号,延时一段时间后,停止搅拌,并移开第一破拱器11出料口的挡板,初次分散的物料落入第一输送管12,沿第一输送管12滑至分级研磨机2中,分级研磨机2在接收到第一储料仓1中检测装置传送的信号后延时一段时间启动,对物料进行二次分散。When the detection device detects that the material in the first storage bin 1 is reduced and the height drops to a specified position, a feedback signal is sent to the controller of the outlet baffle of the first storage bin 1, and the outlet baffle of the first storage bin 1 moves and closes. At the same time, the
当第二储料仓3中储存的物料在到达指定量后,第二储料仓3中的检测装置反馈信号给第二储料仓3的出口挡板的控制器,第二储料仓3出口挡板移动打开,对第二破拱器31中搅拌的物料进行添加,以此控制进入第二破拱器31中研磨的产品的投加量,确保烟气的稳定达标;此深度处理系统的控制器采用PLC自控系统,并且可接入DCS控制系统。After the material stored in the
工作原理:参照图1-图3,碳酸氢钠原料经过第一破拱器11初步打散落入下方的第一输送管12,从第一输送管12中传送至分级研磨机2,在分级研磨机2内受到二次分散,随后受到第二风机36的吸引力,沿管道进入到第二储料仓3中待用,第二储料仓3出口打开,物料落入第二破拱器31中进行最后一次的搅拌细化打散,第二破拱器31的搅拌杆停止后,下方出料口打开,物料均匀落入若干输送机33的并列排布的进口中;输送机33将细化好的物料传送至不同位置的喷射器32中,此时物料可实现多个输送螺旋输送进入输送系统,以实现一机二线到一机四线,提高工作效率的同时避免一条输送线在输送管道发生故障时影响工作进度。Working principle: Referring to Fig. 1-Fig. 3, the sodium bicarbonate raw material passes through the first
以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. For those skilled in the art, they should be able to realize that all equivalents made by using the description and illustrations of the present invention The solutions obtained by replacement and obvious changes shall all be included in the protection scope of the present invention.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119909530A (en) * | 2025-04-03 | 2025-05-02 | 上海金山环境再生能源有限公司 | A sodium bicarbonate dry desulfurization system |
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| CN111346496A (en) * | 2020-03-13 | 2020-06-30 | 首若(上海)环保科技有限公司 | Sodium bicarbonate dry powder deacidification system for burning flue gas |
| CN113926298A (en) * | 2021-11-08 | 2022-01-14 | 江苏天洁环保装备有限公司 | Sodium-based dry flue gas desulfurization process |
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| US20160136573A1 (en) * | 2014-11-13 | 2016-05-19 | Spartan Energy Services LLC DBA Sep Texas Energy Services LLC | Desulfurization of flue gas from an amine process |
| CN111346496A (en) * | 2020-03-13 | 2020-06-30 | 首若(上海)环保科技有限公司 | Sodium bicarbonate dry powder deacidification system for burning flue gas |
| CN113926298A (en) * | 2021-11-08 | 2022-01-14 | 江苏天洁环保装备有限公司 | Sodium-based dry flue gas desulfurization process |
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