CN116172792A - A technology for adding essential oil popping beads to sanitary napkins - Google Patents
A technology for adding essential oil popping beads to sanitary napkins Download PDFInfo
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15764—Transferring, feeding or handling devices; Drives
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/47—Sanitary towels, incontinence pads or napkins
- A61F13/472—Sanitary towels, incontinence pads or napkins specially adapted for female use
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/534—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
- A61F13/537—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/84—Accessories, not otherwise provided for, for absorbent pads
- A61F13/8405—Additives, e.g. for odour, disinfectant or pH control
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/40—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons containing ingredients of undetermined constitution or reaction products thereof, e.g. plant or animal extracts
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- A—HUMAN NECESSITIES
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- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/44—Medicaments
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F2013/16—Sanitary towels; Means for supporting or fastening them
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/20—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices containing or releasing organic materials
- A61L2300/30—Compounds of undetermined constitution extracted from natural sources, e.g. Aloe Vera
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- A61L2300/00—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices
- A61L2300/60—Biologically active materials used in bandages, wound dressings, absorbent pads or medical devices characterised by a special physical form
- A61L2300/62—Encapsulated active agents, e.g. emulsified droplets
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Abstract
Description
技术领域technical field
本发明涉及卫生巾生产领域,尤其涉及一种卫生巾精油爆珠添加工艺。The invention relates to the field of sanitary napkin production, in particular to a technique for adding essential oil popping beads to sanitary napkins.
背景技术Background technique
目前,卫生巾市场已经基本呈现饱和状态,随着消费升级,未来卫生巾产品主要驱动力是产品的高端化,差异化、个性化。植物精油目前在抗焦虑、抗抑郁以及女性PMS症状缓解的功效显著,植物精油对女性经期负面情绪的舒缓有较大的市场,且市面上存在较多的应用,即在卫生制备过程中将植物精油喷涂于卫生巾的透液性面层或者吸收芯层上,但是,植物精油易挥发,使得无论是在包装或者使用过程中均会产生大量的流失,使用效果不理想,并且,喷涂有植物精油的卫生巾需要单片包装以尽量提高使用效果,由此造成了加工成本的增加;因此,爆珠技术与精油相结合并应用于卫生巾中,是一项创新并且能为我司产品打造天然高端、差异化的形象提供一种新思路。目前,将精油爆珠应用于卫生巾的相关技术还未成熟,所以,我司必须尽快开展该技术的研究开发并实现其在卫生巾产品上的量产应用。At present, the sanitary napkin market is basically saturated. With the upgrading of consumption, the main driving force of sanitary napkin products in the future is the high-end, differentiated and personalized products. At present, plant essential oils have remarkable effects in anti-anxiety, anti-depression, and women's PMS symptom relief. Plant essential oils have a large market for relieving women's negative emotions during menstruation, and there are many applications on the market, that is, plant essential oils are used in the hygienic preparation process. The essential oil is sprayed on the liquid-permeable surface layer or the absorbent core layer of the sanitary napkin, but the plant essential oil is volatile, so that a large amount of loss will occur no matter in the packaging or in the process of use, and the use effect is not ideal, and the plant essential oil is sprayed with Sanitary napkins with essential oils need to be packaged in a single piece to maximize the use effect, resulting in an increase in processing costs; therefore, the combination of pop-bead technology and essential oils and applied to sanitary napkins is an innovation and can be created for our products The natural high-end and differentiated image provides a new way of thinking. At present, the relevant technology of applying essential oil beads to sanitary napkins is not yet mature, so our company must carry out research and development of this technology as soon as possible and realize its mass production application in sanitary napkins.
发明内容Contents of the invention
因此,针对上述的问题,本发明提供一种能够将精油爆珠添加于卫生巾上且加工成本、产品使用便利的卫生巾精油爆珠添加工艺。Therefore, in view of the above-mentioned problems, the present invention provides a sanitary napkin essential oil popping beads adding process that can add essential oil popping beads to sanitary napkins with low processing cost and convenient product use.
为实现上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种卫生巾精油爆珠添加工艺,包括以下步骤:A sanitary napkin essential oil popping beads adding process, comprising the following steps:
1)制备不透液性底层;1) Prepare a liquid-impermeable bottom layer;
2)制备吸收芯层:2) Preparation of absorbent core layer:
a、将呈卷状无纺布放卷输送,定义沿无纺布的输送方向延伸为纵向方向,沿其宽度方向延伸为横向方向,将无纺布输送至成型模轮,高分子吸水树脂材料与纸浆纤维混合铺设于无纺布的横向中部,并通过无纺布的横向两侧弯折包裹,形成连续输送的块状结构;a. Unwind and transport the roll-shaped non-woven fabric, define the longitudinal direction extending along the conveying direction of the non-woven fabric, and extend along its width direction as the transverse direction, and transport the non-woven fabric to the forming die wheel, polymer water-absorbing resin material It is mixed with pulp fiber and laid in the horizontal middle of the non-woven fabric, and wrapped by bending and wrapping on both lateral sides of the non-woven fabric to form a continuous conveying block structure;
b、通过第一凸辊组件沿步骤a中的制品的横向中部间隔压制储料槽;b. pressing the storage tank at intervals along the transverse middle of the product in step a by the first convex roller assembly;
c、通过精油爆珠添加装置将精油爆珠添加于储料槽内;c. Add essential oil popping beads to the storage tank through the essential oil popping beads adding device;
3)制备透液性面层:3) Preparation of liquid-permeable surface layer:
d、将呈卷状的亲水无纺布放卷输送,并复合导流层;d. Unwind and transport the roll-shaped hydrophilic non-woven fabric, and compound the diversion layer;
e、通过第二凸轮组件沿步骤d中的制品的横向中部压制第一凹槽,所述第一凹槽的深度尺寸小于储料槽的深度尺寸;e, pressing the first groove along the lateral middle of the product in step d by the second cam assembly, the depth dimension of the first groove being smaller than the depth dimension of the storage tank;
4)将不透液性底层、吸收芯层和透液性面层依次复合,且透液性面层上的第一凹槽嵌设于储料槽内;4) Composite the liquid-impermeable bottom layer, the absorbent core layer and the liquid-permeable surface layer sequentially, and the first groove on the liquid-permeable surface layer is embedded in the storage tank;
5)将步骤4中的制品分切形成添加有精油爆珠的卫生巾本体。5) Cutting the product in
进一步的,所述储料槽包括呈横向间隔分布的第一储料部、第二储料部以及连接第一储料部和第二储料部的连接部,所述连接部的深度尺寸小于第一储料部、第二储料部的深度尺寸。Further, the storage tank includes a first storage part, a second storage part, and a connecting part connecting the first storage part and the second storage part in a transverse interval, and the depth of the connecting part is less than The depth dimension of the first storage part and the second storage part.
进一步的,所述第一凹槽的中部压制有第二凹槽。Further, a second groove is pressed in the middle of the first groove.
进一步的,上述步骤c中,储料槽内还添加有高分子吸水树脂材料,所述高分子吸水树脂材料的体积占储料槽的体积的三分之一。Further, in the above step c, a polymer water-absorbing resin material is added in the storage tank, and the volume of the polymer water-absorbing resin material accounts for one-third of the volume of the storage tank.
进一步的,上述步骤4中,在透液性面层与吸收芯层复合时,通过第三凸轮组件将第一凹槽嵌入到储料槽时,第二凹槽的底部粘附于连接部上,使得第一储料部与第二储料部分离。Further, in the
进一步的,所述精油爆珠添加装置包括机架、设于机架上的添加组件、吸附输送组件以及喷胶组件,所述添加组件设于喷胶组件的输出端,所述吸附输送组件设于添加组件的下侧,且与吸附输送组件之间形成供材料通过的通道,所述添加组件包括料斗、转移组件以及驱动转移组件工作的驱动装置,通过驱动装置驱动转移组件运动,使得料斗内的精油爆珠转移至各个储料槽内。Further, the essential oil popping bead adding device includes a frame, an adding component arranged on the frame, an adsorption conveying component and a glue spraying component, the adding component is arranged at the output end of the glue spraying component, and the absorbing conveying component is set On the lower side of the adding component, and between the adsorption and conveying component, a channel for the material to pass is formed. The adding component includes a hopper, a transfer component and a driving device that drives the transfer component to work. The driving device drives the transfer component to move, so that the inside of the hopper The essential oil pop beads are transferred to each storage tank.
进一步的,所述转移组件包括转轴、连接套、配气盘以及转移辊,所述连接套通过第一轴承套设于转轴上,所述连接套的一端固设于机架上,所述料斗、配气盘分别设于连接套的另一端,所述转移辊通过第二轴承可转动地设于转轴上,所述转移辊的外表面设有转移槽,所述转移辊上设有与配气盘、转移槽连通的气腔。Further, the transfer assembly includes a rotating shaft, a connecting sleeve, a gas distribution plate and a transfer roller, the connecting sleeve is sleeved on the rotating shaft through a first bearing, one end of the connecting sleeve is fixed on the frame, and the hopper , The gas distribution plate is respectively arranged at the other end of the connection sleeve, the transfer roller is rotatably arranged on the rotating shaft through the second bearing, the outer surface of the transfer roller is provided with a transfer groove, and the transfer roller is provided with a matching The air cavity connected with the air plate and the transfer tank.
进一步的,所述转移辊的周侧设有用于高分子吸水树脂材料下料的高分子料斗。Further, a polymer hopper for discharging polymer water-absorbing resin material is provided on the peripheral side of the transfer roller.
通过采用前述技术方案,本发明的有益效果是:本卫生巾精油爆珠添加工艺,通过对已有的卫生巾生产线进行改进以实现精油爆珠的添加固定,便于后续的产品使用,并且,该制备工艺简便,生产线改造成本低,有利于精油爆珠卫生巾的快速投产。By adopting the foregoing technical scheme, the beneficial effects of the present invention are: the sanitary napkin essential oil popping beads adding process, by improving the existing sanitary napkin production line to achieve the addition and fixing of essential oil popping beads, which is convenient for subsequent product use, and, the The preparation process is simple and the production line transformation cost is low, which is conducive to the quick production of the essential oil popping beads sanitary napkin.
附图说明Description of drawings
图1是本发明实施例一中精油爆珠卫生巾的俯视结构示意图;Fig. 1 is a top view structural schematic diagram of the essential oil pop-bead sanitary napkin in Example 1 of the present invention;
图2是本发明实施例一中精油爆珠添加装置的正视结构示意图;Fig. 2 is a schematic diagram of the front view of the essential oil popping beads adding device in Example 1 of the present invention;
图3是本发明实施例一中转移组件的剖视结构示意图;3 is a schematic cross-sectional structural view of the transfer assembly in
图4是本发明实施例二中精油爆珠卫生巾的俯视结构示意图;Fig. 4 is a top view structural schematic diagram of the essential oil pop-bead sanitary napkin in Example 2 of the present invention;
图5是图4中A-A处的剖视结构示意图;Fig. 5 is a schematic cross-sectional structural view at A-A in Fig. 4;
图6是本发明实施例二中转移组件的剖视结构示意图;6 is a schematic cross-sectional structural view of the transfer assembly in
图7是图6中B处的局部放大图;Fig. 7 is a partial enlarged view of place B in Fig. 6;
图8是本发明实施例二中吸附输送组件的正视结构示意图;Fig. 8 is a schematic diagram of the front view of the adsorption transport assembly in the second embodiment of the present invention;
图9是本发明实施例二中输送皮带与转移辊配合结构示意图。Fig. 9 is a schematic diagram of the cooperative structure of the conveying belt and the transfer roller in the second embodiment of the present invention.
具体实施方式Detailed ways
现结合附图和具体实施方式对本发明进一步说明。The present invention will be further described in conjunction with the accompanying drawings and specific embodiments.
本发明实施例为:Embodiments of the invention are:
实施例一:Embodiment one:
参考图1所示,一种卫生巾精油爆珠添加工艺,包括以下步骤:Shown in Fig. 1 with reference to, a kind of sanitary napkin essential oil quick-fried bead adding process comprises the following steps:
1)制备不透液性底层;1) Prepare a liquid-impermeable bottom layer;
2)制备吸收芯层:2) Preparation of absorbent core layer:
a、将呈卷状无纺布放卷输送,定义沿无纺布的输送方向延伸为纵向方向,沿其宽度方向延伸为横向方向,将无纺布输送至成型模轮,高分子吸水树脂材料与纸浆纤维混合铺设于无纺布的横向中部,并通过无纺布的横向两侧弯折包裹,形成连续输送的块状结构;a. Unwind and transport the roll-shaped non-woven fabric, define the longitudinal direction extending along the conveying direction of the non-woven fabric, and extend along its width direction as the transverse direction, and transport the non-woven fabric to the forming die wheel, polymer water-absorbing resin material It is mixed with pulp fiber and laid in the horizontal middle of the non-woven fabric, and wrapped by bending and wrapping on both lateral sides of the non-woven fabric to form a continuous conveying block structure;
b、通过第一凸辊组件沿步骤a中的制品的横向中部间隔压制储料槽2;b. pressing the
c、通过精油爆珠添加装置3将精油爆珠4添加于储料槽2内;c. Add the essential
3)制备透液性面层:3) Preparation of liquid-permeable surface layer:
d、将呈卷状的亲水无纺布放卷输送,并复合导流层;d. Unwind and transport the roll-shaped hydrophilic non-woven fabric, and compound the diversion layer;
e、通过第二凸轮组件沿步骤d中的制品的横向中部压制第一凹槽5,所述第一凹槽5的深度尺寸小于储料槽2的深度尺寸;e, pressing the
4)将不透液性底层、吸收芯层和透液性面层依次复合,且透液性面层上的第一凹槽5嵌设于储料槽2内;4) Composite the liquid-impermeable bottom layer, absorbent core layer and liquid-permeable surface layer sequentially, and the
5)将步骤4中的制品分切形成添加有精油爆珠4的卫生巾本体1。5) Cutting the product in
具体的,参考图2与图3所示,所述精油爆珠添加装置3包括机架31、设于机架31上的添加组件32、吸附输送组件33以及喷胶组件34,所述添加组件32设于喷胶组件34的输出端,所述吸附输送组件33设于添加组件32的下侧,且与吸附输送组件33之间形成供材料通过的通道35,所述添加组件32包括料斗321、转移组件以及驱动转移组件工作的驱动装置(图中未示出),通过驱动装置驱动转移组件运动,使得料斗321内的精油爆珠4转移至各个储料槽2内,所述转移组件包括转轴322、连接套323、配气盘324以及转移辊325,所述连接套323通过第一轴承326套设于转轴322上,所述连接套323的一端固设于机架31上,所述料斗321、配气盘324分别设于连接套323的另一端,所述转移辊325通过第二轴承327可转动地设于转轴322上,所述转移辊325的外表面设有转移槽328,所述转移辊325上设有与配气盘324、转移槽328连通的气腔329。Specifically, as shown in Fig. 2 and Fig. 3, the essential oil quick-fried bead adding device 3 includes a
材料经过喷胶组件34喷胶后,通过配气盘324与转移辊325配合,使得气腔329内形成负压,再经过料斗321下料进入转移槽328内吸附住精油爆珠4,并通过驱动装置驱动转轴322转动,从而带动转移辊325转动,使得转移槽328转动至材料的上侧,再使得转移槽328内的精油爆珠4进入到储料槽2内,并通过喷胶的方式固定,实现精油爆珠4的添加,该结构简单,占用空间小,运行稳定,能够高效的进行精油爆珠4添加,生产效率高。After the material is sprayed by the
实施例二:Embodiment two:
参考图4与图5所示,一种卫生巾精油爆珠添加工艺,包括以下步骤:Referring to Figure 4 and Figure 5, a sanitary napkin essential oil beads adding process, including the following steps:
1)制备不透液性底层11;1) preparing a liquid-
2)制备吸收芯层12:2) Prepare absorbent core layer 12:
a、将呈卷状无纺布放卷输送,定义沿无纺布的输送方向延伸为纵向方向,沿其宽度方向延伸为横向方向,将无纺布输送至成型模轮,高分子吸水树脂材料与纸浆纤维混合铺设于无纺布的横向中部,并通过无纺布的横向两侧弯折包裹,形成连续输送的块状结构;a. Unwind and transport the roll-shaped non-woven fabric, define the longitudinal direction extending along the conveying direction of the non-woven fabric, and extend along its width direction as the transverse direction, and transport the non-woven fabric to the forming die wheel, polymer water-absorbing resin material It is mixed with pulp fiber and laid in the horizontal middle of the non-woven fabric, and wrapped by bending and wrapping on both lateral sides of the non-woven fabric to form a continuous conveying block structure;
b、通过第一凸辊组件沿步骤a中的制品的横向中部间隔压制储料槽2,所述储料槽2包括呈横向间隔分布的第一储料部21、第二储料部22以及连接第一储料部21和第二储料部22的连接部23,所述连接部23的深度尺寸小于第一储料部21、第二储料部22的深度尺寸;b. Using the first convex roller assembly to press the
c、通过精油爆珠添加装置3将精油爆珠4添加于储料槽2内,并且,储料槽2内还添加有高分子吸水树脂材料,所述高分子吸水树脂材料的体积占储料槽2的体积的三分之一;c. The essential
3)制备透液性面层13:3) Prepare the liquid-permeable surface layer 13:
d、将呈卷状的亲水无纺布放卷输送,并复合导流层;d. Unwind and transport the roll-shaped hydrophilic non-woven fabric, and compound the diversion layer;
e、通过第二凸轮组件沿步骤d中的制品的横向中部压制第一凹槽5,所述第一凹槽5的深度尺寸小于储料槽2的深度尺寸,所述第一凹槽5的中部压制有第二凹槽6;e. Press the
4)将不透液性底层11、吸收芯层12和透液性面层13依次复合,且透液性面层13上的第一凹槽5嵌设于储料槽2内,在透液性面层13与吸收芯层12复合时,通过第三凸轮组件将第一凹槽5嵌入到储料槽2时,第二凹槽6的底部粘附于连接部23上,使得第一储料部21与第二储料部22分离;4) Composite the liquid-
5)将步骤4中的制品分切形成添加有精油爆珠的卫生巾本体。5) Cutting the product in
本卫生巾精油爆珠添加工艺,通过对已有的卫生巾生产线进行改进以实现精油爆珠4的添加固定,便于后续的产品使用,具体的,通过在吸收芯层12制备过程中压制出用于放置精油爆珠4的储料槽2,且通过精油爆珠添加装置3将精油爆珠4添加于储料槽2内,再添加高分子吸水树脂材料于储料槽2内,再通过储料槽2的结构设置,以及与透液性面层13上的第一凹槽5和第二凹槽6的配合,使得第一凹槽5嵌入到储料槽2时,第二凹槽6的底部粘附于连接部23上,进而使得第一储料部21与第二储料部22分离,使得精油爆珠4和高分子吸水树脂材料能够均布于第一储料部21和第二储料部22内,且高分子吸水树脂材料的体积占储料槽2的体积的三分之一,便于使用过程中寻找到精油爆珠的位置,同时便于指部按压将处于储料槽2内的精油爆珠捏碎,使得溢出的精油被高分子吸水树脂材料吸收,降低精油的挥发速度,并且在吸收经血等排泄液时,提高较大的缓冲空间,进一步的,由于第二凹槽6的底部粘附于连接部23,在高分子吸水树脂材料膨胀系数增大时,由该连接区域撑开分离,形成二次膨胀空间,进而提高吸收速度,使得较多的排泄液与精油接触,从而发挥较大的效果,该制备工艺简便,生产线改造成本低,有利于精油爆珠卫生巾的快速投产。The sanitary napkin essential oil popping beads addition process, by improving the existing sanitary napkin production line to achieve the addition and fixation of essential
并且,参考图6与图7所示,所述转移槽328与气腔329之间设有两个吸附小孔330,以稳定吸附工艺,所述转移槽328的底部设有过滤网7,所述转移辊325的周侧设有用于高分子吸水树脂材料下料的高分子料斗8,防止造成转移槽328吸附精油爆珠4时将吸附小孔330时堵塞,使得转移槽328在经过高分子料斗8中同时吸附高分子吸水树脂材料,实现同步吸附转移,提高加工效率,并且避免高分子吸水树脂材料填充的二次定位,降低设备投入成本。And, referring to Fig. 6 and Fig. 7, two
本实施例中,所述配气盘324包括盘体、设于盘体51内的安装座52、与安装座52锁紧连接配气腔,所述配气腔包括分别独立设置的负压腔53和正压腔54,所述正压腔54分布于盘体51的最下端,所述负压腔53连接有吸附管55,所述正压腔54连接有吹气管56,当转移辊325上的转移槽328处于上侧吸附精油爆珠4、高分子吸水树脂材料时,其气腔329与负压腔53连通,当转移至最下端且处于储料槽2上侧时,该气腔329与正压腔54连通,使得吹气,将转移槽328内的精油爆珠、高分子吸水树脂材料吹入储料槽2内,提高转移效率,并且防止精油爆珠4、高分子吸水树脂材料滞留或者堵塞问题,提高产品的质量,同时保证设备运行的稳定性和可靠性。In this embodiment, the
同时,参考图8与图9所示,所述吸附输送组件33包括主动辊41、从动辊42、缠绕于主动辊41和从动辊42上的输送皮带43,所述输送皮带43的下侧设有负压箱44,所述输送皮带43上设有与负压箱44连通的通孔(图中未示出,其为现有技术,在此不过多赘述),所述负压箱44的横向两侧设有顶杆45,所述顶杆45的上端设有顶块46,所述顶块46抵靠于输送皮带43的下表面,将输送皮带43的横向两侧顶起,使得输送皮带43的横向中部低于横向两侧,在转移辊325配合时,材料通过通道35输送,材料的横向两侧通过转移辊325的按压以及负压箱44的负压吸附实现固定传输,避免产生相对滑动,并且由于材料的厚度较大,在转移槽328吹气过程中,其气体难以排除,通过输送皮带43的横向中部低于横向两侧,且材料的横向中部由负压箱44吸附贴附在输送皮带43上,使得与转移辊325表面形成间隙,便于气体的排出,同时防止精油爆珠4、高分子吸水树脂材料的吹出,实现材料添加稳定。At the same time, referring to Fig. 8 and Fig. 9, the
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in conjunction with preferred embodiments, it will be understood by those skilled in the art that changes in form and details may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Making various changes is within the protection scope of the present invention.
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