CN116161294A - Visual inspection of glass fiber mesh cover substrate and grinding wheel cutting sheet plastic sealing packaging line - Google Patents
Visual inspection of glass fiber mesh cover substrate and grinding wheel cutting sheet plastic sealing packaging line Download PDFInfo
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- CN116161294A CN116161294A CN202310112358.2A CN202310112358A CN116161294A CN 116161294 A CN116161294 A CN 116161294A CN 202310112358 A CN202310112358 A CN 202310112358A CN 116161294 A CN116161294 A CN 116161294A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 34
- 239000004033 plastic Substances 0.000 title claims abstract description 32
- 238000011179 visual inspection Methods 0.000 title claims abstract description 25
- 239000003365 glass fiber Substances 0.000 title claims abstract description 21
- 238000000227 grinding Methods 0.000 title claims abstract description 20
- 239000000758 substrate Substances 0.000 title claims abstract description 4
- 238000007789 sealing Methods 0.000 title claims description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 230000000007 visual effect Effects 0.000 claims abstract description 16
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- 230000009467 reduction Effects 0.000 claims description 9
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- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract description 2
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- 238000001514 detection method Methods 0.000 description 9
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
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- 239000011152 fibreglass Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
- B65B35/58—Turning articles by positively-acting means, e.g. to present labelled portions in uppermost position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/067—Packaging groups of articles, the groups being treated as single articles in bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及检测包装技术领域,更具体的是涉及一种玻璃纤维网盖基体及砂轮切割片视觉检测塑封包装线。The invention relates to the technical field of detection and packaging, and more specifically relates to a plastic sealing and packaging line for visual detection of a glass fiber mesh cover base and a grinding wheel cutting sheet.
背景技术Background technique
玻璃纤维网盖基体以树脂砂轮用玻璃纤维网布为主要材料,经过酚醛树脂或环氧树脂浸渍后烘干、裁切、烧结成型而制成的玻璃纤维网盖,玻璃纤维网盖主要用作抛光页轮、PVA等表面抛光磨具的增强基体、底托等。砂轮切割片是由结合剂将普通磨料固结成一定形状(多数为圆形,中央有通孔),并具有一定强度的固结磨具。The base of the glass fiber mesh cover is made of glass fiber mesh cloth for resin grinding wheels, which is impregnated with phenolic resin or epoxy resin and then dried, cut and sintered to form a glass fiber mesh cover. The glass fiber mesh cover is mainly used as Reinforcing substrates, bases, etc. for polishing page wheels, PVA and other surface polishing abrasives. The cutting disc of the grinding wheel is a consolidated abrasive tool with a certain strength by consolidating ordinary abrasives into a certain shape (mostly circular with a through hole in the center) by a bonding agent.
为了方便储存、运输,通常需要将玻璃纤维网盖基体及砂轮切割片进行塑封包装,在包装前需要对其进行检测,其检测项目包括:外观缺陷,外形尺寸,形位公差。目前在一些行业中利用工业摄像头和自动对比系统配合对工件进行检测已经普及,同时套膜机也广泛应用于包装领域,但两者大多为独立的机构,在视觉检测塑封包装中,物料需在两个工位间输送,为了提高生产效率,减少人工成本,因此,提出一种玻璃纤维网盖基体及砂轮切割片视觉检测塑封包装线。In order to facilitate storage and transportation, it is usually necessary to plastic-package the glass fiber mesh cover base and grinding wheel cutting pieces, and to inspect them before packaging. The inspection items include: appearance defects, external dimensions, and shape and position tolerances. At present, in some industries, the use of industrial cameras and automatic comparison systems to detect workpieces has become popular. At the same time, laminating machines are also widely used in the packaging field, but most of them are independent institutions. In visual inspection of plastic packaging, materials need to be in In order to improve production efficiency and reduce labor costs for conveying between two stations, a visual inspection plastic packaging line for glass fiber mesh cover base and grinding wheel cutting piece is proposed.
发明内容Contents of the invention
本发明的目的在于:为了提高生产效率,减少人工成本,本发明提供一种玻璃纤维网盖基体及砂轮切割片视觉检测塑封包装线。The object of the present invention is: in order to improve production efficiency and reduce labor costs, the present invention provides a glass fiber net cover base and grinding wheel cutting piece visual detection plastic sealing packaging line.
本发明为了实现上述目的具体采用以下技术方案:The present invention specifically adopts the following technical solutions in order to achieve the above object:
一种玻璃纤维网盖基体及砂轮切割片视觉检测塑封包装线,包括视觉检测段,所述视觉检测段包括用于对工件输送的第一输送机,第一输送机上安装有用于对工件翻面的翻面机构,翻面机构的进料侧及出料侧均设有用于对工件进行检测的视觉摄像头,视觉摄像头远离输送机上料机构上料端的一侧安装有用于对不良品剔除的剔除机构;塑封包装段,所述塑封包装段包括用于对工件的输送的链板输送机,所述链板输送机的链板上垂直固定连接有用于对工件进行限位的限位插杆,所述链板输送机的上方沿输送方向依次布设有套膜机和热缩机;所述视觉检测段和塑封包装段之间设有点数转运机构,所述点数转运机构用于将第一输送机上检测完成的工件点数堆叠并转移至链板输送机的进料端。A plastic sealing and packaging line for visual detection of a glass fiber mesh cover base and a grinding wheel cutting sheet, including a visual detection section, the visual detection section includes a first conveyor for conveying workpieces, and a conveyor for turning over workpieces is installed on the first conveyor. The turning mechanism, the feeding side and the discharging side of the turning mechanism are equipped with visual cameras for detecting workpieces, and the side of the visual camera far away from the feeding end of the conveyor feeding mechanism is equipped with a rejecting mechanism for rejecting defective products ; The plastic packaging section, the plastic packaging section includes a chain conveyor for conveying the workpiece, the chain plate of the chain conveyor is vertically fixedly connected with a limit insertion rod for limiting the workpiece, the A film covering machine and a heat shrinking machine are sequentially arranged above the chain-plate conveyor along the conveying direction; a point transfer mechanism is arranged between the visual inspection section and the plastic packaging section, and the point number transfer mechanism is used to place the first conveyor on the first conveyor. The detected workpieces are stacked and transferred to the feeding end of the chain conveyor.
进一步地,所述第一输送机包括两个输送带,两个输送带互相平行且同步运转,工件由两个输送带配合支撑输送。Further, the first conveyor includes two conveyor belts, the two conveyor belts are parallel to each other and run synchronously, and the workpiece is supported and transported by the two conveyor belts.
进一步地,所述翻面机构包括翻料板,翻料板沿其圆周方向均匀固定连接有多个翻面杆,所述翻料板有两个,所述翻料板的轴心处穿设有转轴,转轴由翻面电机驱动转动,两个翻料板均位于两个输送带之间,第一输送机的两侧与翻料板相对应的位置均固设有侧挡板。Further, the turning mechanism includes a turning plate, and a plurality of turning bars are evenly and fixedly connected to the turning plate along its circumferential direction, there are two turning plates, and the shaft center of the turning plate is pierced There is a rotating shaft, and the rotating shaft is driven by the turning motor. The two turning plates are located between the two conveyor belts. Side baffles are fixed on both sides of the first conveyor at the positions corresponding to the turning plates.
进一步地,所述剔除机构包括剔除皮带,剔除皮带安装在剔除架上并位于第一输送机的上方,剔除皮带由剔除电机驱动转动,且与第一输送机的输送方向相垂直,所述剔除皮带的带面上均匀固定有多个剔除板。Further, the rejecting mechanism includes a rejecting belt, the rejecting belt is installed on the rejecting frame and located above the first conveyor, the rejecting belt is driven to rotate by the rejecting motor, and is perpendicular to the conveying direction of the first conveyor, the rejecting belt A plurality of rejecting plates are evenly fixed on the belt surface of the belt.
进一步地,所述点数转运机构位于第一输送机的末端,所述点数转运机构包括Further, the point transfer mechanism is located at the end of the first conveyor, and the point transfer mechanism includes
计数堆叠平台,所述计数堆叠平台包括载物台,所述载物台固定于第一输送机的上方,载物台的中部开设有供工件穿过的通孔,载物台的顶端沿通孔的周向均匀固定连接有多个C形块和限位杆,C形块的C形口朝向通孔且其内部滑动连接有支撑块,支撑块与C形块之间设有弹簧,支撑块靠近通孔上料导轨的一端底部开设有斜面,载物台的底端与通孔上料导轨相对应的位置设有用于顶起工件的顶升气缸;A counting and stacking platform, the counting and stacking platform includes a loading platform, the loading platform is fixed above the first conveyor, the middle part of the loading platform has a through hole for the workpiece to pass through, and the top of the loading platform is along the The circumferential direction of the hole is evenly connected with multiple C-shaped blocks and limit rods. The C-shaped mouth of the C-shaped block faces the through hole and is slidably connected with a support block inside. A spring is arranged between the support block and the C-shaped block. There is a slope at the bottom of the block near the end of the through-hole feeding guide rail, and a jacking cylinder for jacking up the workpiece is provided at the position corresponding to the through-hole feeding guide rail at the bottom of the stage;
抓取转运组件,所述抓取转运组件包括旋转架,旋转架与支撑架转动连接并由转运电机驱动转动,旋转架的两端均固定连接有提升气缸,提升气缸的活塞杆上固定连接有转运夹爪。Grab and transfer assembly, the grab and transfer assembly includes a rotating frame, the rotating frame is rotatably connected with the support frame and driven to rotate by the transfer motor, both ends of the rotating frame are fixedly connected with a lifting cylinder, and the piston rod of the lifting cylinder is fixedly connected with a Transfer jaws.
进一步地,所述套膜机位于链板输送机的正上方,所述套膜机包括Further, the film covering machine is located directly above the chain conveyor, and the film covering machine includes
放卷架,所述放卷架用于对热缩膜的放卷;Unwinding frame, described unwinding frame is used for unwinding heat-shrinkable film;
夹送机构,所述夹送机构为对夹输送辊,对夹输送辊由夹送电机驱动转动;A pinch mechanism, the pinch mechanism is a pair of pinch conveying rollers, and the pair of pinch conveying rollers is driven to rotate by a pinch motor;
裁切机构,裁切机构位于夹送机构的正下方,所述裁切机构包括裁切刀和支撑板,裁切刀由裁切气缸驱动在水平方向上做往复运动,支撑板用于对筒状热缩膜限位支撑;Cutting mechanism, the cutting mechanism is located directly below the pinch mechanism, the cutting mechanism includes a cutting knife and a support plate, the cutting knife is driven by the cutting cylinder to reciprocate in the horizontal direction, and the support plate is used to align the barrel heat shrinkable film limit support;
开袋机构,开袋机构位于裁切机构的正下方,所述开袋机构包括两个相对布设的气动吸盘,两个气动吸盘由横向滑轨驱动并在水平方向上相向滑动,横向滑轨通过纵向滑轨与支撑架竖直滑动连接。The bag opening mechanism is located directly below the cutting mechanism. The bag opening mechanism includes two oppositely arranged pneumatic suction cups. The two pneumatic suction cups are driven by horizontal slide rails and slide towards each other in the horizontal direction. The horizontal slide rails pass through The longitudinal slide rail is vertically slidably connected with the support frame.
进一步地,所述套膜机与链板输送机之间设有锥形导向块和用于对锥形导向块搬运的取放机构,所述取放机构包括夹头、减速电机和第一气缸,第一气缸与支撑架固定连接,减速电机由第一气缸驱动在竖直方向做往复运动,夹头由减速电机驱动在水平方向旋转。Further, a tapered guide block and a pick-and-place mechanism for handling the tapered guide block are provided between the film covering machine and the chain conveyor, and the pick-and-place mechanism includes a chuck, a gear motor and a first cylinder , the first cylinder is fixedly connected with the support frame, the reduction motor is driven by the first cylinder to reciprocate in the vertical direction, and the collet is driven by the reduction motor to rotate in the horizontal direction.
进一步地,所述锥形导向块的底端与工件的尺寸相对应,所述锥形导向块的底端中部开设有与限位插杆相适配的通孔。Further, the bottom end of the tapered guide block corresponds to the size of the workpiece, and the middle part of the bottom end of the tapered guide block is provided with a through hole adapted to the limit insertion rod.
进一步地,还包括上料机构,所述上料机构位于第一输送机的进料端,所述上料机构包括Further, it also includes a feeding mechanism, the feeding mechanism is located at the feeding end of the first conveyor, and the feeding mechanism includes
料架,所述料架包括旋转支架,所述第一输送机进料端的两侧均设有旋转支架,所述旋转支架与支撑架转动连接并由上料电机驱动转动,所述旋转支架绕其轴心沿圆周方向均匀设有多个延伸板,延伸板的顶端竖直固设有限位柱,旋转支架的底端绕其轴心沿圆周方向均匀开设有多个限位插槽,支撑架的一侧设有由限位气缸驱动移动的限位插块,限位插块的位置与限位插槽的位置相对应;A material rack, the material rack includes a rotating bracket, and both sides of the feeding end of the first conveyor are provided with a rotating bracket, the rotating bracket is rotatably connected with the support frame and driven to rotate by a feeding motor, and the rotating bracket rotates around The axis center is evenly provided with a plurality of extension plates along the circumferential direction, and the top of the extension plate is vertically fixed with a limit column, and the bottom end of the rotating bracket is evenly provided with a plurality of limit slots along the circumferential direction around the axis center. One side is provided with a limit plug driven by a limit cylinder, and the position of the limit plug corresponds to the position of the limit slot;
提升组件,所述提升组件包括提升导轨,所述第一输送机进料端的底端两侧均固设有提升导轨,提升导轨靠近料架的一侧滑动连接有C形板,C形板的凹槽宽度大于延伸板的宽度;A lifting assembly, the lifting assembly includes a lifting guide rail, and both sides of the bottom end of the feeding end of the first conveyor are fixed with lifting guide rails, and a C-shaped plate is slidably connected to the side of the lifting guide rail close to the material rack, and the C-shaped plate The width of the groove is greater than the width of the extension plate;
上料组件,所述上料组件包括两个上料夹爪件,两个上料夹爪件均位于第一输送机的上方并与C形板的位置相对应,上料导轨与安装架通过上料导轨滑动连接,并可在提升组件和第一输送机的进料端之间移动。The feeding assembly, the feeding assembly includes two feeding jaws, the two feeding jaws are located above the first conveyor and correspond to the position of the C-shaped plate, the feeding guide rail and the mounting frame pass through A loading rail is slidably coupled and movable between the lift assembly and the infeed end of the first conveyor.
进一步地,所述套膜机采用筒状热缩膜。Further, the film covering machine adopts a cylindrical heat-shrinkable film.
有益效果Beneficial effect
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、本发明,从上料、检测至定量封装可自动完成,自动化程度高,降低了人员的劳动强度,同时提高生产效率。1. The present invention can be automatically completed from feeding, detection to quantitative packaging, with a high degree of automation, which reduces the labor intensity of personnel and improves production efficiency at the same time.
2、本发明,通过设置计数堆叠平台将工件和抓取转运组件实现工件在第一输送机和链板输送机之间的定量转运,相较人工计数转运,有效降低了出错率。2. In the present invention, the quantitative transfer of the workpiece between the first conveyor and the chain conveyor is realized by setting the counting and stacking platform to realize the quantitative transfer of the workpiece between the first conveyor and the chain conveyor. Compared with manual counting and transfer, the error rate is effectively reduced.
3、本发明,在夹送机构、裁切机构、开袋机构和锥形导向块的配合下,可将筒状热缩膜从堆叠的工件顶端自上而下的套入,使套膜过程中薄膜不会影响堆叠的工件,避免产品划伤筒状热缩膜,确保塑封效果。3. In the present invention, with the cooperation of the pinch mechanism, cutting mechanism, bag opening mechanism and tapered guide block, the cylindrical heat-shrinkable film can be inserted from top to bottom from the top of the stacked workpieces, so that the filming process The middle film will not affect the stacked workpieces, preventing the product from scratching the cylindrical heat shrinkable film and ensuring the plastic sealing effect.
附图说明Description of drawings
图1为本发明生产线的立体示意图;Fig. 1 is the three-dimensional schematic diagram of production line of the present invention;
图2为本发明剔除机构的立体示意图;Fig. 2 is a three-dimensional schematic view of the rejecting mechanism of the present invention;
图3为本发明翻面机构的立体示意图;Fig. 3 is the three-dimensional schematic view of the turning mechanism of the present invention;
图4为本发明点数转运机构的立体示意图;Fig. 4 is a three-dimensional schematic diagram of the point transfer mechanism of the present invention;
图5为本发明抓取转运组件的示意图;Fig. 5 is a schematic diagram of the grasping and transporting assembly of the present invention;
图6为本发明计数堆叠平台的示意图;Fig. 6 is a schematic diagram of the counting and stacking platform of the present invention;
图7为本发明套膜机的立体示意图;Fig. 7 is the three-dimensional schematic view of the coating machine of the present invention;
图8为本发明套膜机的主视示意图;Fig. 8 is the schematic diagram of the front view of the coating machine of the present invention;
图9为本发明套膜机的局部示意图;Fig. 9 is a partial schematic view of the coating machine of the present invention;
图10为本发明取放机构的立体示意图;Fig. 10 is a three-dimensional schematic diagram of the pick-and-place mechanism of the present invention;
图11为本发明上料机构的立体示意图;Fig. 11 is a three-dimensional schematic view of the feeding mechanism of the present invention;
图12为本发明上料机构的主视示意图。Fig. 12 is a schematic front view of the feeding mechanism of the present invention.
附图标记:1、上料机构;2、视觉摄像头;3、剔除机构;4、第一输送机;5、翻面机构;6、点数转运机构;7、套膜机;8、链板输送机;9、热缩机;10、工件;11、上料夹爪;12、上料导轨;13、提升导轨;14、C形板;15、限位柱;16、旋转支架;17、限位插槽;18、限位插块;19、限位气缸;31、剔除电机;32、剔除皮带;33、剔除板;51、侧挡板;52、翻料板;61、转运电机;62、转运夹爪;63、载物台;64、限位杆;65、C形块;66、支撑块;67、提升气缸;68、旋转架;70、顶升气缸;71、放卷架;73、对夹输送辊;74、裁切刀;75、气动吸盘;76、支撑板;77、横向滑轨;78、纵向滑轨;79、锥形导向块;80、取放机构;81、限位插杆;801、夹头;802、减速电机;803、第一气缸。Reference signs: 1. Feeding mechanism; 2. Visual camera; 3. Rejecting mechanism; 4. First conveyor; 5. Turning mechanism; 6. Point transfer mechanism; 7. Laminating machine; machine; 9. heat shrinking machine; 10. workpiece; 11. feeding jaw; 12. feeding guide rail; 13. lifting guide rail; 14. C-shaped plate; Position slot; 18. Limit insert block; 19. Limit cylinder; 31. Reject motor; 32. Reject belt; 33. Reject plate; 51. Side baffle; , transfer jaw; 63, stage; 64, limit rod; 65, C-shaped block; 66, support block; 67, lifting cylinder; 68, rotating frame; 70, jacking cylinder; 73. Pair conveyor roller; 74. Cutting knife; 75. Pneumatic suction cup; 76. Support plate; 77. Horizontal slide rail; 78. Longitudinal slide rail; 79. Tapered guide block; Limit plunger; 801, chuck; 802, reduction motor; 803, first cylinder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例 1Example 1
请参阅图 1-6,一种玻璃纤维网盖基体及砂轮切割片视觉检测塑封包装线,包括视觉检测段,视觉检测段包括用于对工件10输送的第一输送机4,第一输送机4上安装有用于对工件10翻面的翻面机构5,翻面机构5的进料侧及出料侧均设有用于对工件10进行检测的视觉摄像头2,视觉摄像头2远离输送机上料机构1上料端的一侧安装有用于对不良品剔除的剔除机构3;塑封包装段,塑封包装段包括用于对工件10的输送的链板输送机8,链板输送机8的链板上垂直固定连接有用于对工件10进行限位的限位插杆81,链板输送机8的上方沿输送方向依次布设有套膜机7和热缩机9;视觉检测段和塑封包装段之间设有点数转运机构6,点数转运机构6用于将第一输送机4上检测完成的工件10点数堆叠并转移至链板输送机8的进料端。Please refer to Fig. 1-6, a kind of fiberglass net cover base body and grinding wheel cutting sheet visual inspection plastic packaging line, including visual inspection section, the visual inspection section includes the
具体的,第一输送机4包括两个输送带,两个输送带互相平行且同步运转,工件10由两个输送带配合支撑输送。Specifically, the
具体的,翻面机构5包括翻料板52,翻料板52沿其圆周方向均匀固定连接有多个翻面杆,翻料板52有两个,翻料板52的轴心处穿设有转轴,转轴由翻面电机驱动转动,两个翻料板52均位于两个输送带之间,第一输送机4的两侧与翻料板52相对应的位置均固设有侧挡板51。Concretely, the turning mechanism 5 includes a turning
具体的,剔除机构3包括剔除皮带32,剔除皮带32安装在剔除架上并位于第一输送机4的上方,剔除皮带32由剔除电机31驱动转动,且与第一输送机4的输送方向相垂直,剔除皮带32的带面上均匀固定有多个剔除板33。Specifically, the rejecting mechanism 3 includes a rejecting
具体的,点数转运机构6位于第一输送机4的末端,点数转运机构6包括Specifically, the points transfer mechanism 6 is located at the end of the
计数堆叠平台,计数堆叠平台包括载物台63,载物台63固定于第一输送机4的上方,载物台63的中部开设有供工件10穿过的通孔,载物台63的顶端沿通孔的周向均匀固定连接有多个C形块65和限位杆64,C形块65的C形口朝向通孔且其内部滑动连接有支撑块66,支撑块66与C形块65之间设有弹簧,支撑块66靠近通孔上料导轨12的一端底部开设有斜面,载物台63的底端与通孔上料导轨12相对应的位置设有用于顶起工件10的顶升气缸70,载物台63的底端固定有接近开关;Counting and stacking platform, the counting and stacking platform includes a
抓取转运组件,抓取转运组件包括旋转架68,旋转架68与支撑架转动连接并由转运电机61驱动转动,旋转架68的两端均固定连接有提升气缸67,提升气缸67的活塞杆上固定连接有转运夹爪62。Grab the transfer assembly, the grab transfer assembly includes a
本实施例中,工件10由第一输送机4进行输送,当工件10经过视觉摄像头2正下方时,视觉摄像头2对工件10进行拍照并上传到自动对比系统,系统检测后判定工件10是否为良品,当判定是不良品时控制与其对应的剔除机构3启动将其从第一输送机4上剔除,剔除时,剔除电机31通过同步轮驱动剔除皮带32运动,剔除皮带32带动剔除板33从第一输送机4上方经过,将位于第一输送机4上的不良品带离,其中,相邻的两个剔除板33的间距大于工件10的直径。In this embodiment, the
当工件10由第一输送机4输送至翻料板52时,受翻料板52阻挡,工件10停止跟随第一输送机4移动,同时翻面电机驱动翻料板52转动,翻面杆带动工件10进行翻面,在侧挡板51的作用下可避免工件10从翻面杆上滑落,采用两个翻料板52,使翻面时更为稳定,由翻面机构5对工件10进行翻面,可使两个视觉摄像头2分别对工件10的两面进行检测。When the
检测合格的工件10输送至载物台63的通孔正下方时,接近开关检测到工件10触发,并通过控制器控制顶升气缸70伸长将工件10托起使其脱离输送带,工件10通过通孔穿过载物台63,在经过支撑块66时,在其斜面的作用下,工件10推动支撑块66向C形块65内部滑动,弹簧受力压缩,当工件10越过支撑块66时,弹簧推动支撑块66复位,顶升气缸70收缩复位,此时工件10由支撑块66支撑在载物台63上方,同时通过限位杆64进行限位,以此循环,顶升气缸70的顶推次数即工件10的堆叠数量,从而完成点数堆叠的操作。When the
当达到所设定数量时,提升气缸67驱动转运夹爪62下降,通过转运夹爪62将堆叠的工件10抓取,抓取后提升气缸67收缩带动工件10上升,转运电机61带动旋转架68旋转,使转运夹爪62抓取的工件10与链板输送机8上限位插杆81对齐,提升气缸67伸长,当限位插杆81贯穿工件10后,转运夹爪62松开,从而完成点数转运操作。When the set quantity is reached, the lifting
实施例 2Example 2
请参阅图 7-10,本实施例是在实施例 1 的基础上进行了进一步的优化,具体是,套膜机7位于链板输送机8的正上方,套膜机7包括放卷架71,放卷架71用于对热缩膜的放卷;Please refer to Figures 7-10, this embodiment is further optimized on the basis of Embodiment 1, specifically, the film covering machine 7 is located directly above the
夹送机构,夹送机构为对夹输送辊73,对夹输送辊73由夹送电机驱动转动;The pinch mechanism, the pinch mechanism is the pair of
裁切机构,裁切机构位于夹送机构的正下方,裁切机构包括裁切刀74和支撑板76,裁切刀74由裁切气缸驱动在水平方向上做往复运动,支撑板76用于对筒状热缩膜限位支撑;Cutting mechanism, the cutting mechanism is located directly below the pinch mechanism, the cutting mechanism includes a cutting
开袋机构,开袋机构位于裁切机构的正下方,开袋机构包括两个相对布设的气动吸盘75,两个气动吸盘75由横向滑轨77驱动并在水平方向上相向滑动,横向滑轨77通过纵向滑轨78与支撑架竖直滑动连接。Bag opening mechanism, the bag opening mechanism is located directly below the cutting mechanism, the bag opening mechanism includes two oppositely arranged
套膜机7与链板输送机8之间设有锥形导向块79和用于对锥形导向块79搬运的取放机构80,取放机构80包括夹头801、减速电机802和第一气缸803,第一气缸803与支撑架固定连接,减速电机802由第一气缸803驱动在竖直方向做往复运动,夹头801由减速电机802驱动在水平方向旋转。A tapered
锥形导向块79的底端与工件10的尺寸相对应,锥形导向块79的底端中部开设有与限位插杆81相适配的通孔。The bottom end of the tapered
具体的,套膜机7采用筒状热缩膜。Specifically, the film covering machine 7 adopts a cylindrical heat-shrinkable film.
本实施例中,通过链板输送机8将堆叠的工件10输送至套膜机7的正下方,减速电机802带动夹头801转动至待套膜工件10的上方,然后第一气缸803收缩带动夹头801下降,当落至合适高度后,夹头801张开,锥形导向块79脱离夹持并落至在限位插杆81的顶端,然后减速电机802和903驱动夹头801移开,避免影响套膜操作,通过锥形导向块79可对筒状热缩膜进行引导,使其筒状热缩膜的开口与工件10尺寸相适配,避免工件10划伤筒状热缩膜。In this embodiment, the
套膜时,夹送电机通过同步带驱动对夹输送辊73转动,对夹输送辊73由两个辊筒组成,两个辊筒通过齿轮啮合传动,对夹输送辊73夹持筒状热缩膜向下输送,当筒状热缩膜底端落至两个气动吸盘75之间时,通过两个气动吸盘75分别吸附筒状热缩膜的两侧,通过横向滑轨77驱动两个气动吸盘75相互远离,从而使筒状热缩膜底端端口打开,然后通过纵向滑轨78带动横向滑轨77以及气动吸盘75向下滑动,将筒状热缩膜套接在堆叠的工件10外侧,当对夹输送辊73输送至预设长度时,裁切气缸启动并推动裁切刀74向支撑板76移动,在裁切刀74的作用下将筒状热缩膜切断,从而完成自动裁切套膜作业,套膜完成后气动吸盘75解除吸附并复位。When covering the film, the pinch motor drives the pair of
套膜完成后,链板输送机8带动其进入热缩机9中,通过热缩机9对筒状热缩膜进行热缩,从而完成塑封包装。After the film covering is completed, the
实施例 3Example 3
请参阅图 11和12,本实施例是在例 1 的基础上做了如下优化,具体是,还包括上料机构1,上料机构1位于第一输送机4的进料端,上料机构1包括料架,料架包括旋转支架16,第一输送机4进料端的两侧均设有旋转支架16,旋转支架16与支撑架转动连接并由上料电机驱动转动,旋转支架16绕其轴心沿圆周方向均匀设有多个延伸板,延伸板的顶端竖直固设有限位柱15,旋转支架16的底端绕其轴心沿圆周方向均匀开设有多个限位插槽17,支撑架的一侧设有由限位气缸19驱动移动的限位插块18,限位插块18的位置与限位插槽17的位置相对应;Referring to Fig. 11 and 12, present embodiment has been optimized as follows on the basis of example 1, specifically, also comprises feeding mechanism 1, and feeding mechanism 1 is positioned at the feeding end of
提升组件,提升组件包括提升导轨13,第一输送机4进料端的底端两侧均固设有提升导轨13,提升导轨13靠近料架的一侧滑动连接有C形板14,C形板14的凹槽宽度大于延伸板的宽度;Lifting assembly, the lifting assembly includes a lifting
上料组件,上料组件包括两个上料夹爪件11,两个上料夹爪件11均位于第一输送机4的上方并与C形板14的位置相对应,上料导轨12与安装架通过上料导轨12滑动连接,并可在提升组件和第一输送机4的进料端之间移动。Feeding assembly, the feeding assembly includes two feeding
本实施例中,将工件10堆叠放置旋转支架16上,并使限位柱15贯穿其中部的通孔,上料时,其中一侧的提升导轨13驱动C形板14上升,提升导轨13为电动导轨,C形板14将穿设在限位柱15上的工件10向上托起,同时上料导轨12驱动两个上料夹爪件11移动,使其中一个与上升的工件10对齐,此时另一个上料夹爪件11位于第一输送机4的进料端上方,C形板14带动工件10继续上升使位于最上方的工件10提升至上料夹爪件11处,上料夹爪件11抓取最上方的工件10后,C形板14下降,上料导轨12驱动该上料夹爪件11移向第一输送机4,通过上料夹爪件11将工件10放置于第一输送机4的进料端,以此往复,实现上料。In this embodiment, the
在当前限位柱15上的工件10全部上料完成后,C形板14移动至限位柱15下方,上料电机驱动旋转支架16旋转使下一个穿设有工件10的限位柱15移动着当前位置,通过限位气缸19驱动限位插块18插入限位插槽17,在限位插块18和限位插槽17的作用下,可对旋转支架16进行限位固定,避免上料时旋转支架16转动。After all the
文中,电机均采用伺服电机,滑轨均采用电动滑轨。In this paper, the motors are all servo motors, and the slide rails are all electric slide rails.
综上所述:本发明,通过上料机构1实现自动上料,采用翻面机构5对工件10翻面,使位于第一输送机4上的两个可对工件10的正反两面进行检测,同时根据检测结果,剔除机构3可将不良品从第一输送机4上剔除,检测完成后点数转运机构6将工件10进行定量的转运至链板输送机8的限位插杆81上,然后通过链板输送机8将堆叠的工件10依次输送至套膜机7、热缩机9,以完成塑封包装,从而实现自动化视觉检测塑封包装。In summary: in the present invention, automatic feeding is realized through the feeding mechanism 1, and the turning mechanism 5 is used to turn over the
以上,仅为本发明的较佳实施例,并不用以限制本发明,本发明的专利保护范围以权利要求书为准,凡是运用本发明的说明书及附图内容所作的等同结构变化,同理均应包含在本发明的保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. The scope of patent protection of the present invention is subject to the claims. Any equivalent structural changes made by using the description of the present invention and the contents of the accompanying drawings are the same. All should be included in the protection scope of the present invention.
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