CN116160330A - Cylindrical workpiece surface polishing machine - Google Patents

Cylindrical workpiece surface polishing machine Download PDF

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Publication number
CN116160330A
CN116160330A CN202310306982.6A CN202310306982A CN116160330A CN 116160330 A CN116160330 A CN 116160330A CN 202310306982 A CN202310306982 A CN 202310306982A CN 116160330 A CN116160330 A CN 116160330A
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Prior art keywords
grinding
polishing
workpiece
polishing machine
frame
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Chinese (zh)
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冯肃钢
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Pujiang Lianli Industry And Trade Co ltd
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Pujiang Lianli Industry And Trade Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/008—Machines comprising two or more tools or having several working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/18—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

本发明公开了一种柱状工件表面磨抛机,包括:安装有控制箱的机架、两台磨抛机、工件夹具、往复平移机构、自动调节装置;所述两台磨抛机分别通过一个第一轴承座与机架构成链接后,实现在机架的台面上活动旋转;所述机架还安装有用于调节两组磨抛机磨抛工作面间距的自动调节装置;所述往复平移机构与机架固定连接,且位于两台磨抛机之间;所述往复平移机构上安装固定有工件夹具;本发明提出了一种柱状工件表面磨抛机,两组伺服分别控制工件旋转和两台磨抛机的间距,适合一机多用,同时保证磨抛的尺寸、外观等精度,而且操作、换型方便简单。

Figure 202310306982

The invention discloses a columnar workpiece surface grinding and polishing machine, comprising: a frame equipped with a control box, two grinding and polishing machines, workpiece fixtures, a reciprocating translation mechanism, and an automatic adjustment device; the two grinding and polishing machines pass through a After the first bearing seat is linked with the frame, it can realize active rotation on the table of the frame; the frame is also equipped with an automatic adjustment device for adjusting the distance between the grinding and polishing working surfaces of the two groups of grinding and polishing machines; the reciprocating translation mechanism It is fixedly connected with the frame, and is located between two grinding and polishing machines; the workpiece fixture is installed and fixed on the reciprocating translation mechanism; the present invention proposes a cylindrical workpiece surface grinding and polishing machine, and two sets of servos control the rotation of the workpiece and the two The distance between grinding and polishing machines is suitable for one machine with multiple functions, while ensuring the accuracy of the size and appearance of grinding and polishing, and it is convenient and simple to operate and change models.

Figure 202310306982

Description

一种柱状工件表面磨抛机A cylindrical workpiece surface grinding and polishing machine

技术领域technical field

本发明涉及一种柱状工件表面磨抛机,属于表面加工设备领域。The invention relates to a cylindrical workpiece surface grinding and polishing machine, which belongs to the field of surface processing equipment.

背景技术Background technique

市面上柱状零件有很多,诸如圆柱状、长方体状、棱柱状、椭圆柱状等等,这些工件根据应用需求,少不了需要进行打磨或抛光,这些柱状零件的侧面有单一的平面,有单一的弧面,甚至同时存在平面和弧面,基于上述现象,目前市面上的磨抛机局限性很大,要不只能磨抛平面,要不只能磨抛弧面,对于生产零件外观较多的厂家而言,目前的磨抛机无法做到一机多用,就相形见绌了,从而导致厂家针对不同表面的零件需要购买不同的磨抛机,大大增加了厂家的投资。There are many columnar parts on the market, such as cylinder, cuboid, prism, elliptical column, etc. These workpieces must be ground or polished according to the application requirements. The sides of these columnar parts have a single plane and a single arc surface , or even flat and curved surfaces at the same time. Based on the above phenomenon, the current grinding and polishing machines on the market have great limitations. They can only grind and polish flat surfaces, or they can only grind and polish curved surfaces. , The current grinding and polishing machine cannot be used for multiple purposes, and it pales in comparison. As a result, manufacturers need to purchase different grinding and polishing machines for parts with different surfaces, which greatly increases the investment of manufacturers.

发明内容Contents of the invention

(一)要解决的技术问题 (1) Technical problems to be solved

为解决上述问题,本发明提出了一种柱状工件表面磨抛机。In order to solve the above problems, the present invention proposes a cylindrical workpiece surface grinding and polishing machine.

(二)技术方案 (2) Technical solutions

本发明的一种柱状工件表面磨抛机,包括:安装有控制箱的机架、两台磨抛机、工件夹具、往复平移机构、自动调节装置;所述两台磨抛机分别通过一个第一轴承座与机架构成链接后,实现在机架的台面上活动旋转;所述机架还安装有用于调节两组磨抛机磨抛工作面间距的自动调节装置;所述往复平移机构与机架固定连接,且位于两台磨抛机之间;所述往复平移机构上安装固定有工件夹具,以载送工件进出两组磨抛机的磨抛工作面;所述工件夹具设有安装连接支架对应固定于往复平移机构上;所述安装连接支架上安装有用于夹紧工件的夹持组件和旋转组件;所述旋转组件与夹持组件构成连接,以驱动工件旋转。A columnar workpiece surface grinding and polishing machine of the present invention comprises: a frame equipped with a control box, two grinding and polishing machines, workpiece fixtures, a reciprocating translation mechanism, and an automatic adjustment device; the two grinding and polishing machines pass through a first After a bearing seat is linked with the frame, it can rotate freely on the table of the frame; the frame is also equipped with an automatic adjustment device for adjusting the distance between the grinding and polishing working surfaces of the two sets of grinding and polishing machines; the reciprocating translation mechanism and The frame is fixedly connected and located between the two grinding and polishing machines; the workpiece fixture is installed and fixed on the reciprocating translation mechanism to carry the workpiece into and out of the grinding and polishing working faces of the two groups of grinding and polishing machines; the workpiece clamp is equipped with a The connecting bracket is correspondingly fixed on the reciprocating translation mechanism; the clamping assembly and the rotating assembly for clamping the workpiece are installed on the mounting connecting bracket; the rotating assembly is connected with the clamping assembly to drive the workpiece to rotate.

进一步地,所述两组磨抛机结构相同,均采用砂带磨抛机,且呈镜像安装分布,包括:底板、马达、主动橡胶轮、从动轮、张紧器;所述底板底面设有延伸固定轴,对应轴接第一轴承座;所述底板上安装有马达、张紧器以及第二轴承座;所述张紧器上轴接有从动轮;所述第二轴承座上轴接有第一转轴;所述第一转轴一端固定连接固定有主动橡胶轮,另一端通过皮带和皮带盘与马达构成连接,以获得动能;所述主动橡胶轮和从动轮外圆面对应套装有磨抛用的砂带。Further, the two groups of grinding and polishing machines have the same structure, all adopt abrasive belt grinding and polishing machines, and are installed in a mirror image distribution, including: a bottom plate, a motor, a driving rubber wheel, a driven wheel, and a tensioner; the bottom surface of the bottom plate is provided with The fixed shaft is extended, and the corresponding shaft is connected to the first bearing seat; the motor, the tensioner and the second bearing seat are installed on the bottom plate; the driven wheel is connected to the shaft on the tensioner; the shaft is connected to the second bearing seat There is a first rotating shaft; one end of the first rotating shaft is fixedly connected with a driving rubber wheel, and the other end is connected to the motor through a belt and a belt pulley to obtain kinetic energy; Abrasive belt for grinding and polishing.

进一步地,所述第一动力源采用由伺服电机驱动的丝杆模组,其上设有双滑块,分别与一块限位拨板固定连接;所述限位拨板上开设有用于限定磨抛机位置的卡槽,对应卡接第二轴承座机。Further, the first power source adopts a screw module driven by a servo motor, on which there are double sliders, which are respectively fixedly connected with a limit dial; The card slot at the position of the throwing machine corresponds to the carding of the second bearing seat machine.

进一步地,所述第一动力源采用伺服电机驱动的正反丝杆模组,该模组内设有正反螺纹丝杆;所述正反螺纹丝杆的正、反两部分螺纹上通过丝杆螺母各连接有一个滑块,启动时,两滑块可实现同步靠拢或同步分开运动;所述两滑块上各安装固定有一块限位拨板;所述限位拨板上还开设有用于限定磨抛机位置的卡槽,对应卡接第二轴承座。Further, the first power source adopts a positive and negative screw module driven by a servo motor, and the module is provided with a positive and negative thread screw; Each rod nut is connected with a slider. When starting, the two sliders can move closer or apart synchronously; each of the two sliders is fixed with a limit dial; the limit dial is also provided with a useful The second bearing seat is correspondingly snapped into the slot that limits the position of the grinding and polishing machine.

进一步地,所述磨抛机内还设置有拉簧,工作时,所述磨抛机通过拉簧的拉力,与工件的表面始终保持接触。Furthermore, a tension spring is also arranged in the grinding and polishing machine, and when working, the grinding and polishing machine always keeps in contact with the surface of the workpiece through the pulling force of the tension spring.

进一步地,所述旋转组件包括:第二动力源、第三轴承座、第二转轴;所述第二动力源与第三轴承座固定安装在安装连接支架上;所述第二动力源由伺服电机和变速箱组成,其输出端安装有同步轮;所述第三轴承座内轴接有第二转轴;所述第二转轴的外侧安装有同步轮且通过该同步带与第二动力源输出轴上的同步轮构成连接,获得旋转动力;所述第二转轴整体呈中空管状,且内壁设有凸起花键。Further, the rotating assembly includes: a second power source, a third bearing seat, and a second rotating shaft; the second power source and the third bearing seat are fixedly installed on the installation connection bracket; the second power source is controlled by a servo Composed of a motor and a gearbox, the output end is equipped with a synchronous wheel; the inner shaft of the third bearing seat is connected with a second rotating shaft; the outer side of the second rotating shaft is equipped with a synchronous wheel and is output from the second power source through the synchronous belt. The synchronous wheel on the shaft forms a connection to obtain rotational power; the second rotating shaft is in the shape of a hollow tube as a whole, and the inner wall is provided with protruding splines.

进一步地,所述夹持组件包括:顶压气缸、连杆、顶压块、支撑块;所述支撑块安装在安装连接支架上;所述顶压气缸与安装连接支架固定连接;所述连杆侧壁开设有花键槽,对应啮合凸起花键后,伴随第二转轴同步旋转;所述连杆的一端与顶压气缸顶推端连接,另一端连接固定有顶压块;所述顶压块位于支撑块的上方,并与支撑块一同固定工件。Further, the clamping assembly includes: a top pressure cylinder, a connecting rod, a top pressure block, and a support block; the support block is installed on the installation connection bracket; the top pressure cylinder is fixedly connected to the installation connection bracket; the connection The side wall of the rod is provided with a spline groove, which rotates synchronously with the second rotating shaft after correspondingly engaging the protruding spline; one end of the connecting rod is connected with the push end of the top pressure cylinder, and the other end is connected and fixed with a top pressure block; The pressing block is located above the supporting block and fixes the workpiece together with the supporting block.

进一步地,所述支撑块底部设有连接轴,且通过连接轴和轴承与安装连接支架构成活动轴接;所述顶压块上设有若干用于限定工件位置的限位凸台。Further, a connecting shaft is provided at the bottom of the supporting block, and the connecting shaft and bearings are connected with the connecting bracket to form a movable shaft connection; the top pressing block is provided with a number of limit bosses for limiting the position of the workpiece.

进一步地,所述机架上还安装有自动上料机构;所述自动上料机构包括:上料仓、进料气缸、U型工件轨道、导向光轴、载料块;所述上料仓、进料气缸和U型工件轨道均与机架固定连接;所述导向光轴通过直线轴承与机架活接;所述载料块同时与导向光轴和进料气缸的顶推端固定连接后,实现在U型工件轨道内往复移动;所述载料块上开设有载料槽,静态下对应位于上料仓的正下方;所述U型工件轨道中段出开设有避位缺槽,对应容纳支撑块。Further, an automatic feeding mechanism is also installed on the frame; the automatic feeding mechanism includes: a feeding bin, a feeding cylinder, a U-shaped workpiece track, a guiding optical axis, and a loading block; the feeding bin , the feeding cylinder and the U-shaped workpiece track are fixedly connected with the frame; the guide optical axis is connected with the frame through a linear bearing; the loading block is fixedly connected with the guide optical axis and the pushing end of the feeding cylinder Finally, the reciprocating movement in the U-shaped workpiece track is realized; the loading block is provided with a loading trough, which is correspondingly located directly below the upper material bin under static conditions; the middle section of the U-shaped workpiece track is provided with a position avoidance slot Corresponding to accommodate the support block.

进一步地,往复平移机构采用伺服电机驱动的丝杆模组。 Further, the reciprocating translation mechanism adopts a screw module driven by a servo motor.

(三)有益效果 (3) Beneficial effects

本发明其具有以下有益效果:The present invention has the following beneficial effects:

本发明提出了一种柱状工件表面磨抛机,两组伺服分别控制工件旋转和两台磨抛机的间距,工件可以旋转至任意角度,或者在磨抛过程中一直保持旋转,两台磨抛机之间的间距可以随时调整到需要的距离,且通过弹簧力对工件施加压力,使得磨抛机与工件之间形成柔和的线性接,从而可以满足任意侧面工件的磨抛,同时保证磨抛的尺寸、外观等精度;产品换型方便简单,只需更换夹具内的定压块和支撑块即可。The invention proposes a cylindrical workpiece surface grinding and polishing machine. Two sets of servos respectively control the rotation of the workpiece and the distance between the two grinding and polishing machines. The workpiece can be rotated to any angle, or keep rotating during the grinding and polishing process. The distance between the machines can be adjusted to the required distance at any time, and the pressure is applied to the workpiece through the spring force, so that a soft linear connection is formed between the grinding and polishing machine and the workpiece, which can meet the grinding and polishing of workpieces on any side, while ensuring the grinding and polishing The accuracy of the size and appearance; the product change is convenient and simple, just replace the constant pressure block and support block in the fixture.

附图说明Description of drawings

图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.

图2是本发明的俯视图。Figure 2 is a top view of the present invention.

图3是本发明的部分结构示意图。Fig. 3 is a partial structural schematic diagram of the present invention.

图4是图3的正视图。FIG. 4 is a front view of FIG. 3 .

图5是本发明中磨抛机的整体结构部示意图。Fig. 5 is a schematic diagram of the overall structure of the grinding and polishing machine in the present invention.

图6是本发明中自动调节装置的结构示意图。Fig. 6 is a schematic structural view of the automatic adjustment device in the present invention.

图7是本发明中工件夹具的结构示意图。Fig. 7 is a schematic structural view of the workpiece fixture in the present invention.

图8是图6中A处的放大图。 FIG. 8 is an enlarged view at A in FIG. 6 .

图9是本发明中自动上料机构的结构示意图Fig. 9 is a schematic structural view of an automatic feeding mechanism in the present invention

图10是本发明中自动上料机构第一状态图示。Fig. 10 is a schematic diagram of the first state of the automatic feeding mechanism in the present invention.

图11是本发明中自动上料机构第二状态图示。Fig. 11 is a schematic diagram of the second state of the automatic feeding mechanism in the present invention.

实施方式Implementation

如图1-11所示,一种柱状工件表面磨抛机,包括:安装有控制箱11的机架1、两台磨抛机2、工件夹具3、往复平移机构4、自动调节装置5;所述两台磨抛机2分别通过一个第一轴承座6与机架1构成链接后,实现在机架1的台面上活动旋转;所述机架1还安装有用于调节两组磨抛机2磨抛工作面间距的自动调节装置5;所述往复平移机构4与机架1固定连接,且位于两台磨抛机2之间;所述往复平移机构4上安装固定有工件夹具3,以载送工件200进出两组磨抛机2的磨抛工作面;所述工件夹具3设有安装连接支架30对应固定于往复平移机构4上;所述安装连接支架30上安装有用于夹紧工件200的夹持组件31和旋转组件32;所述旋转组件32与夹持组件31构成连接,以驱动工件200旋转。As shown in Figure 1-11, a cylindrical workpiece surface grinding and polishing machine includes: a frame 1 with a control box 11 installed, two grinding and polishing machines 2, a workpiece fixture 3, a reciprocating translation mechanism 4, and an automatic adjustment device 5; The two grinding and polishing machines 2 are respectively connected to the frame 1 through a first bearing seat 6 to realize active rotation on the table surface of the frame 1; the frame 1 is also equipped with two groups of grinding and polishing machines 2. An automatic adjustment device 5 for the distance between the grinding and polishing working surfaces; the reciprocating translation mechanism 4 is fixedly connected to the frame 1, and is located between two grinding and polishing machines 2; the reciprocating translation mechanism 4 is fixed with a workpiece fixture 3, To carry the workpiece 200 in and out of the grinding and polishing working surfaces of the two sets of grinding and polishing machines 2; the workpiece fixture 3 is provided with a mounting connection bracket 30 correspondingly fixed on the reciprocating translation mechanism 4; The clamping assembly 31 and the rotating assembly 32 of the workpiece 200; the rotating assembly 32 is connected with the clamping assembly 31 to drive the workpiece 200 to rotate.

参照图4,所述两组磨抛机2结构相同,均采用砂带磨抛机,且呈镜像安装分布,包括:底板21、马达22、主动橡胶轮23、从动轮24、张紧器25;所述底板21底面设有延伸固定轴20,对应轴接第一轴承座6;所述底板21上安装有马达22、张紧器25以及第二轴承座26;所述张紧器25上轴接有从动轮24;所述第二轴承座26上轴接有第一转轴27;所述第一转轴27一端固定连接固定有主动橡胶轮23,另一端通过皮带和皮带盘与马达22构成连接,以获得动能;所述主动橡胶轮23和从动轮24外圆面对应套装有磨抛用的砂带28。Referring to Fig. 4, the two groups of grinding and polishing machines 2 have the same structure, all adopt abrasive belt grinding and polishing machines, and are installed in a mirror image distribution, including: base plate 21, motor 22, driving rubber wheel 23, driven wheel 24, tensioner 25 The bottom surface of the base plate 21 is provided with an extended fixed shaft 20, which is connected to the first bearing seat 6 correspondingly; a motor 22, a tensioner 25 and a second bearing seat 26 are installed on the base plate 21; A driven wheel 24 is connected to the shaft; a first rotating shaft 27 is connected to the shaft on the second bearing seat 26; one end of the first rotating shaft 27 is fixedly connected to a driving rubber wheel 23, and the other end is formed by a belt and a pulley and a motor 22 connected to obtain kinetic energy; the outer circular surfaces of the driving rubber wheel 23 and the driven wheel 24 are correspondingly fitted with abrasive belts 28 for grinding and polishing.

参照图5,所述自动调节装置5包括:第一动力源51、两块限位拨板52;所述第一动力源51对应安装在机架1上;所述两块限位拨板52安装在第一动力源51上,且每块限位拨板52分别对应顶靠一台磨抛机2。Referring to FIG. 5 , the automatic adjustment device 5 includes: a first power source 51 and two limit dials 52; the first power source 51 is correspondingly installed on the frame 1; the two limit dials 52 It is installed on the first power source 51 , and each limit shift plate 52 is respectively supported against one grinding and polishing machine 2 .

优选地,所述第一动力源51采用由伺服电机驱动的丝杆模组,其上设有双滑块,分别与一块限位拨板52固定连接;所述限位拨板52上开设有用于限定磨抛机2位置的卡槽521,对应卡接第二轴承座26。Preferably, the first power source 51 adopts a screw module driven by a servo motor, on which there are double sliders, which are respectively fixedly connected with a limit dial 52; The slot 521 defining the position of the grinding and polishing machine 2 is correspondingly engaged with the second bearing seat 26 .

参照图1、3,所述磨抛机2内还设置有拉簧7,工作时,所述磨抛机2通过拉簧7的拉力,与工件200的表面始终保持接触;所述两台磨抛机7之间可以通过一组拉簧7相互连接,也可以分别通过一组拉簧7各自与机架1构成连接。With reference to Fig. 1, 3, in described grinding and polishing machine 2, also be provided with extension spring 7, during work, described grinding and polishing machine 2 is kept in contact with the surface of workpiece 200 by the pulling force of extension spring 7; The throwing machines 7 can be connected to each other by a group of extension springs 7 , or can be respectively connected to the frame 1 by a group of extension springs 7 .

参照图6、7,所述旋转组件32包括:第二动力源321、第三轴承座322、第二转轴323;所述第二动力源321与第三轴承座322固定安装在安装连接支架30上;所述第二动力源321由伺服电机和变速箱组成,其输出端安装有同步轮;所述第三轴承座322内轴接有第二转轴323;所述第二转轴323的外侧安装有同步轮且通过该同步带与第二动力源321输出轴上的同步轮构成连接,获得旋转动力;所述第二转轴323整体呈中空管状,且内壁设有凸起花键3231。6 and 7, the rotating assembly 32 includes: a second power source 321, a third bearing seat 322, and a second rotating shaft 323; the second power source 321 and the third bearing seat 322 are fixedly installed on the installation connection bracket 30 Above; the second power source 321 is composed of a servo motor and a gearbox, and a synchronous wheel is installed at its output end; the inner shaft of the third bearing seat 322 is connected with a second rotating shaft 323; the outer side of the second rotating shaft 323 is installed There is a synchronous wheel and is connected with the synchronous wheel on the output shaft of the second power source 321 through the synchronous belt to obtain rotational power; the second rotating shaft 323 is in the shape of a hollow tube as a whole, and the inner wall is provided with a raised spline 3231 .

优选地,所述夹持组件31包括:顶压气缸311、连杆312、顶压块313、支撑块314;所述支撑块314安装在安装连接支架30上;所述顶压气缸311与安装连接支架30固定连接;所述连杆312侧壁开设有花键槽3121,对应啮合凸起花键3231后,伴随第二转轴323同步旋转;所述连杆312的一端与顶压气缸311顶推端连接,另一端连接固定有顶压块313;所述顶压块313位于支撑块314的上方,并与支撑块314一同固定工件200。Preferably, the clamping assembly 31 includes: a top pressure cylinder 311, a connecting rod 312, a top pressure block 313, and a support block 314; the support block 314 is installed on the installation connection bracket 30; The connecting bracket 30 is fixedly connected; the side wall of the connecting rod 312 is provided with a spline groove 3121, and after correspondingly engaging the protruding spline 3231, it rotates synchronously with the second rotating shaft 323; One end is connected, and the other end is connected and fixed with a top pressing block 313 ;

优选地,所述支撑块314底部设有连接轴315,且通过连接轴315和轴承与安装连接支架30构成活动轴接;所述支撑块314的表面相贴合且不超过工件200的下夹紧面;所述顶压块313上设有若干用于限定工件200位置的限位凸台3131,以针对部分夹紧面有孔位的工件200,进一步的保障夹紧强度;所述顶压块313的底面相贴合且不超过工件200的上夹紧面。Preferably, the bottom of the support block 314 is provided with a connecting shaft 315, and the connecting shaft 315 and the bearing form a movable shaft connection with the installation connection bracket 30; Tightening surface; the top pressure block 313 is provided with a number of limit bosses 3131 for limiting the position of the workpiece 200, so as to further ensure the clamping strength for the workpiece 200 with holes on part of the clamping surface; the top pressure The bottom surface of the block 313 is in contact with and does not exceed the upper clamping surface of the workpiece 200 .

参照图9-11,所述机架1上还安装有自动上料机构8;所述自动上料机构8包括:上料仓9、进料气缸81、U型工件轨道82、导向光轴83、载料块84;所述上料仓9、进料气缸81和U型工件轨道82均与机架1固定连接;所述导向光轴83通过直线轴承与机架1活接;所述载料块84同时与导向光轴83和进料气缸81的顶推端固定连接后,实现在U型工件轨道82内往复移动;所述载料块84上开设有载料槽841,静态下对应位于上料仓9的正下方;所述U型工件轨道82中段出开设有避位缺槽821,对应容纳支撑块314。Referring to Figures 9-11, an automatic feeding mechanism 8 is installed on the frame 1; , loading block 84; described feeding bin 9, feeding cylinder 81 and U-shaped workpiece rail 82 are all fixedly connected with frame 1; described guiding optical axis 83 is connected with frame 1 by linear bearing; After the material block 84 is fixedly connected with the guide optical axis 83 and the push end of the feed cylinder 81 at the same time, it realizes reciprocating movement in the U-shaped workpiece track 82; It is located directly below the upper material bin 9; the middle section of the U-shaped workpiece track 82 is provided with an avoidance slot 821, correspondingly accommodating the support block 314.

参照图2,往复平移机构4采用伺服电机驱动的丝杆模组。Referring to FIG. 2 , the reciprocating translation mechanism 4 adopts a screw module driven by a servo motor.

结合图1-11,基于自动调节装置5的第一动力源51采用的是伺服电机驱动丝杆模组,依据其内所设置的丝杆不同,本机存在不同的功能:一、当采用正反螺纹丝杆时,两滑块分别在正、反两部分丝杆上,两块限位拨板52驱动两台磨抛机2同步靠拢或者同步离开工件200的表面,这种状态下,主要是完成工件200表面的一次磨抛;二、当第一动力源51内设置的丝杆为单向螺纹丝杆时,两块限位拨板52驱动两台磨抛机2向同一方向移动,即一台磨抛机2工件200,另一台磨抛机2不接触工件200,当两台磨抛机2的砂带28目数不一致时,可以对工件表面完成两次不同程度的磨抛,即一台磨抛机2完成粗抛,另一台磨抛机2完成细抛。Combined with Figure 1-11, the first power source 51 based on the automatic adjustment device 5 uses a servo motor to drive the screw module. When the threaded screw is reversed, the two sliders are respectively on the positive and negative two parts of the screw, and the two limit dials 52 drive the two grinding and polishing machines 2 to approach or leave the surface of the workpiece 200 synchronously. In this state, the main It is to complete a grinding and polishing of the surface of the workpiece 200; 2. When the screw rod provided in the first power source 51 is a one-way threaded screw rod, the two limit dials 52 drive the two grinding and polishing machines 2 to move in the same direction, That is, one grinding and polishing machine 2 has a workpiece of 200, and the other grinding and polishing machine 2 does not touch the workpiece 200. When the abrasive belts 28 meshes of the two grinding and polishing machines 2 are inconsistent, the surface of the workpiece can be polished twice to different degrees. , that is, one grinding and polishing machine 2 completes rough polishing, and the other grinding and polishing machine 2 completes fine polishing.

当第一动力源51采用正反螺纹丝杆时,限位拨板52同步靠拢或离开工件,本发明工作时的过程和原理:When the first power source 51 adopts positive and negative threaded screw rods, the limit dial 52 moves closer to or leaves the workpiece synchronously. The working process and principle of the present invention are as follows:

常态下,支撑块314位于避位缺槽821内,开机磨抛前,通过自动调节装置5,调整两台磨抛机2之间的距离,当载料块84将工件200送至支撑块314上时,夹持组件31夹紧工件200,接着往复平移机构4驱动夹持组件31移出避位缺槽821,继而靠向磨抛机2进行磨抛,磨抛完成后,工件200要重新被送至避位缺槽821内,下一次上料时,载料块84的前端会将上一完成磨抛的工件200推出支撑块314。磨抛过程分两种:一、当工件200侧面是多个平面时,旋转组件32驱动工件200旋转一次后,往复平移机构4带动工件200进入两台磨抛机2之间,经过主动橡胶轮23的同时,会向外顶动主动橡胶轮23旋转,在拉簧7的拉力下,主动橡胶轮23时刻与工件200的表面线接触而实现抛光,即一次而完成两个相对面的磨抛;工件200移出两台磨抛机2,旋转组件32再次驱动工件200旋转,往复平移机构4再次带动工件200进入两台磨抛机2之间,即可完成第二组相对面的磨抛,依次循环,即可完成所以平面的磨抛;二、当工件200侧面是圆弧面状时,往复平移机构4载送工件夹具3上的工件200往返经过两台磨抛机2之间,旋转组件32时刻保持旋转,同时自动调节装置5依据工件200磨抛旋转时所需的进行自动调节两台磨抛机2之间的距离,从而完成磨抛。Under normal conditions, the support block 314 is located in the avoidance slot 821. Before starting the grinding and polishing, the distance between the two grinding and polishing machines 2 is adjusted through the automatic adjustment device 5. When the loading block 84 sends the workpiece 200 to the support block 314 When going up, the clamping assembly 31 clamps the workpiece 200, and then the reciprocating translation mechanism 4 drives the clamping assembly 31 to move out of the avoidance slot 821, and then leans against the grinding and polishing machine 2 for grinding and polishing. After the grinding and polishing is completed, the workpiece 200 will be re-ground Send it to the avoidance slot 821, and when loading next time, the front end of the loading block 84 will push the last workpiece 200 that has been ground and polished out of the support block 314. There are two types of grinding and polishing processes: 1. When the side of the workpiece 200 has multiple planes, the rotating assembly 32 drives the workpiece 200 to rotate once, and the reciprocating translation mechanism 4 drives the workpiece 200 to enter between the two grinding and polishing machines 2, passing through the active rubber wheel 23 at the same time, the active rubber wheel 23 will be pushed outward to rotate, and under the tension of the extension spring 7, the active rubber wheel 23 will always be in contact with the surface of the workpiece 200 to realize polishing, that is, the grinding and polishing of two opposite surfaces can be completed at one time The workpiece 200 is moved out of the two grinding and polishing machines 2, the rotating assembly 32 drives the workpiece 200 to rotate again, and the reciprocating translation mechanism 4 drives the workpiece 200 to enter between the two grinding and polishing machines 2 again, so that the grinding and polishing of the second group of opposite surfaces can be completed. The grinding and polishing of all the planes can be completed sequentially; 2. When the side of the workpiece 200 is arc-shaped, the reciprocating translation mechanism 4 carries the workpiece 200 on the workpiece holder 3 back and forth between the two grinding and polishing machines 2, and rotates The component 32 keeps rotating at all times, and at the same time, the automatic adjustment device 5 automatically adjusts the distance between the two grinding and polishing machines 2 according to the requirements of the workpiece 200 during grinding and polishing rotation, thereby completing the grinding and polishing.

当第一动力源51采用单向螺纹丝杆时,两块限位拨板52同向拨动磨抛机2,此时,同一时刻,只有一台磨抛机2对工件200进行磨抛,本发明工作时的过程和原理:。When the first power source 51 adopts a unidirectional threaded screw, the two limit dials 52 move the grinding and polishing machine 2 in the same direction. At this time, at the same time, only one grinding and polishing machine 2 grinds and polishes the workpiece 200. Process and principle when the present invention works:.

整个上下料和磨抛原理和上述原理一致,也是通过工件200和砂带28靠模,从而实现磨抛后回到避位缺槽821,继而进行下料和再次上料;和上述不同的是磨抛过程,该种状态下,是针对表面需要更细致的工件200;首先两台磨抛机2分别装有粗、细两种不同目数的砂带28后,一台磨抛机2用于粗磨,另一台磨抛机2用于细磨;一、当工件200侧面是多个平面时,在第一动力源51驱动下,工件200每个侧平面依次与作为粗磨的磨抛机2完成粗磨,而后第一动力源51驱动作为细磨的磨抛机2依次对工件200的每个侧平面进行磨抛;二、当工件200侧面是圆弧面状时,同理工件200在旋转组件3驱动下时刻时刻旋转,第一动力源51驱动并时刻调节作为粗磨的磨抛机2,保证主动橡胶轮23时刻与工件200的表面线接触而完成粗磨,之后第一动力源51驱动并时刻调节作为细磨的磨抛机2以完成细磨。The entire loading and unloading and grinding and polishing principle is consistent with the above-mentioned principle, and the workpiece 200 and the abrasive belt 28 are profiling, so as to return to the avoidance slot 821 after grinding and polishing, and then perform blanking and re-loading; the difference from the above is that The grinding and polishing process, in this state, is aimed at the workpiece 200 that needs to be more detailed on the surface; first, two grinding and polishing machines 2 are equipped with abrasive belts 28 of two different meshes, coarse and fine, respectively, and one grinding and polishing machine 2 uses For rough grinding, another grinding and polishing machine 2 is used for fine grinding. The polishing machine 2 completes the coarse grinding, and then the first power source 51 drives the grinding and polishing machine 2 as fine grinding to grind and polish each side plane of the workpiece 200 in turn; The piece 200 rotates all the time under the drive of the rotating assembly 3, and the first power source 51 drives and constantly adjusts the grinding and polishing machine 2 as the rough grinding, so as to ensure that the active rubber wheel 23 is always in contact with the surface of the workpiece 200 to complete the rough grinding, and then the second A power source 51 drives and constantly adjusts the grinding and polishing machine 2 as fine grinding to complete the fine grinding.

本发明提出了一种柱状工件表面磨抛机,两组伺服分别控制工件旋转和两台磨抛机的间距,工件可以旋转至任意角度,或者在磨抛过程中一直保持旋转,两台磨抛机之间的间距可以随时调整到需要的距离,且通过弹簧力对工件施加压力,使得磨抛机与工件之间形成柔和的线性接,从而可以满足任意侧面工件的磨抛,同时保证磨抛的尺寸、外观等精度;产品换型方便简单,只需更换夹具内的定压块和支撑块即可。The invention proposes a cylindrical workpiece surface grinding and polishing machine. Two sets of servos respectively control the rotation of the workpiece and the distance between the two grinding and polishing machines. The workpiece can be rotated to any angle, or keep rotating during the grinding and polishing process. The distance between the machines can be adjusted to the required distance at any time, and the pressure is applied to the workpiece through the spring force, so that a soft linear connection is formed between the grinding and polishing machine and the workpiece, which can meet the grinding and polishing of workpieces on any side, while ensuring the grinding and polishing The accuracy of the size and appearance; the product change is convenient and simple, just replace the constant pressure block and support block in the fixture.

应当理解,本文所述的示例性实施例是说明性的而非限制性的;尽管结合附图描述了本发明的实施例,本领域普通技术人员应当理解,在不脱离通过所附权利要求所限定的本发明的精神和范围的情况下,可以做出各种形式和细节的改变。It should be understood that the exemplary embodiments described herein are illustrative and not restrictive; while embodiments of the invention have been described in conjunction with the accompanying drawings, those of ordinary skill in the art will appreciate that, without departing from what is described in the appended claims Various changes in form and details may be made without departing from the spirit and scope of the present invention.

Claims (10)

1. A cylindrical workpiece surface grinding and polishing machine, comprising: a frame (1) provided with a control box (11), two polishing and grinding machines (2), a workpiece clamp (3), a reciprocating translation mechanism (4) and an automatic adjusting device (5); the method is characterized in that: the two polishing and grinding machines (2) are respectively connected with the frame (1) through a first bearing seat (6) to realize movable rotation on the table top of the frame (1); the frame (1) is also provided with an automatic adjusting device (5) for adjusting the distance between the grinding and polishing working surfaces of the two groups of grinding and polishing machines (2); the reciprocating translation mechanism (4) is fixedly connected with the frame (1) and is positioned between the two polishing and grinding machines (2); a workpiece clamp (3) is fixedly arranged on the reciprocating translation mechanism (4) so as to carry a workpiece (200) into and out of the grinding and polishing working surfaces of the two groups of grinding and polishing machines (2); the workpiece clamp (3) is provided with a mounting connecting bracket (30) which is correspondingly fixed on the reciprocating translation mechanism (4); the mounting connection bracket (30) is provided with a clamping component (31) and a rotating component (32) for clamping the workpiece (200); the rotating assembly (32) is connected with the clamping assembly (31) to drive the workpiece (200) to rotate.
2. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the two groups of polishing machines (2) have the same structure, adopt abrasive belt polishing machines and are in mirror image installation distribution, and comprise: a bottom plate (21), a motor (22), a driving rubber wheel (23), a driven wheel (24) and a tensioner (25); an extension fixed shaft (20) is arranged on the bottom surface of the bottom plate (21), and is correspondingly connected with a first bearing seat (6) in a shaft way; the bottom plate (21) is provided with a motor (22), a tensioner (25) and a second bearing seat (26); the tensioner (25) is connected with a driven wheel (24) in a shaft way; a first rotating shaft (27) is connected to the second bearing (26) in a shaft way; one end of the first rotating shaft (27) is fixedly connected and fixed with a driving rubber wheel (23), and the other end of the first rotating shaft is connected with the motor (22) through a belt and a belt pulley to obtain kinetic energy; abrasive belts (28) for grinding and polishing are sleeved on the outer surfaces of the driving rubber wheel (23) and the driven wheel (24).
3. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the automatic adjustment device (5) comprises: the first power source (51) and two limiting poking plates (52); the first power source (51) is correspondingly arranged on the frame (1); the two limiting shifting plates (52) are arranged on the first power source (51), and each limiting shifting plate (52) correspondingly abuts against one polishing machine (2) respectively.
4. A cylindrical workpiece surface grinding and polishing machine as defined in claim 3, wherein: the first power source (51) adopts a screw rod module driven by a servo motor, and is provided with double sliding blocks which are fixedly connected with a limiting shifting plate (52) respectively; the limiting shifting plate (52) is provided with a clamping groove (521) for limiting the position of the polishing machine (2), and is correspondingly clamped with the second bearing seat (26).
5. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the polishing machine (2) is internally provided with a tension spring (7), and when in operation, the polishing machine (2) always keeps contact with the surface of the workpiece (200) through the tension of the tension spring (7).
6. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the rotating assembly (32) includes: a second power source (321), a third bearing seat (322) and a second rotating shaft (323); the second power source (321) and the third bearing seat (322) are fixedly arranged on the mounting connection bracket (30); the second power source (321) consists of a servo motor and a gearbox, and the output end of the second power source is provided with a synchronous wheel; a second rotating shaft (323) is axially connected to the third bearing seat (322); the outer side of the second rotating shaft (323) is provided with a synchronous wheel, and the synchronous wheel is connected with a synchronous wheel on an output shaft of the second power source (321) through the synchronous belt to obtain rotating power; the second rotating shaft (323) is integrally hollow and tubular, and the inner wall of the second rotating shaft is provided with a convex spline (3231).
7. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the clamping assembly (31) comprises: a jacking cylinder (311), a connecting rod (312), a jacking block (313) and a supporting block (314); the supporting block (314) is arranged on the mounting connecting bracket (30), and the surface of the supporting block is attached to the compression surface of the workpiece (200); the jacking cylinder (311) is fixedly connected with the mounting connecting bracket (30); spline grooves (3121) are formed in the side wall of the connecting rod (312), and the connecting rod is correspondingly meshed with the raised spline (3231) and then synchronously rotates along with the second rotating shaft (323); one end of the connecting rod (312) is connected with the pushing end of the pushing cylinder (311), and the other end of the connecting rod is fixedly connected with a pushing block (313); the pressing block (313) is positioned above the supporting block (314), the bottom surface of the pressing block is attached to the pressing surface of the workpiece (200), and the pressing block and the supporting block (314) are used for fixing the workpiece (200).
8. The cylindrical workpiece surface grinding and polishing machine as set forth in claim 7, wherein: a connecting shaft (315) is arranged at the bottom of the supporting block (314), and the connecting shaft (315) and the bearing form movable shaft connection with the mounting connecting bracket (30); the pressing block (313) is provided with a plurality of limiting bosses (3131) for limiting the position of the workpiece (200).
9. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: an automatic feeding mechanism (8) is also arranged on the frame (1); the automatic feeding mechanism (8) comprises: the feeding device comprises a feeding bin (9), a feeding cylinder (81), a U-shaped workpiece track (82), a guiding optical axis (83) and a loading block (84); the feeding bin (9), the feeding cylinder (81) and the U-shaped workpiece track (82) are fixedly connected with the frame (1); the guide optical axis (83) is movably connected with the frame (1) through a linear bearing; the material loading block (84) is fixedly connected with the guide optical axis (83) and the pushing end of the feeding cylinder (81) at the same time, and then can reciprocate in the U-shaped workpiece track (82); a loading groove (841) is formed in the loading block (84), and the loading groove is correspondingly positioned under the upper bin (9) in a static state; the middle section of the U-shaped workpiece track (82) is provided with a clearance notch (821) corresponding to the accommodating support block (314).
10. The cylindrical workpiece surface grinding and polishing machine according to claim 1, wherein: the reciprocating translation mechanism (4) adopts a screw rod module driven by a servo motor.
CN202310306982.6A 2022-12-02 2023-03-27 Cylindrical workpiece surface polishing machine Pending CN116160330A (en)

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CN2022115413196 2022-12-02

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CN216228612U (en) * 2021-08-26 2022-04-08 佛山市快涂美机械有限公司 tracking sand mechanism
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