CN116160042A - Adopt 3+2+1 planer-type microprill hole center - Google Patents
Adopt 3+2+1 planer-type microprill hole center Download PDFInfo
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- CN116160042A CN116160042A CN202211713739.8A CN202211713739A CN116160042A CN 116160042 A CN116160042 A CN 116160042A CN 202211713739 A CN202211713739 A CN 202211713739A CN 116160042 A CN116160042 A CN 116160042A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B41/14—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for very small holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
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Abstract
本发明公开了一种采用3+2+1式龙门式微孔钻孔中心,包括底座、工作台、装有圆盘式工作台的两维精密数控转台、一体式龙门横梁、滑板、滑枕、主轴箱、驱动装置一、驱动装置二、驱动装置三、驱动装置四、驱动装置五以及驱动装置六。本发明整机结构合理,质量稳定可靠,构思巧妙,采用三直线轴和两旋转轴联动精确定位,可满足任意角度钻孔需求,采用柔性手动进给轴,单轴移动,自动回弹复位,操作灵活、方便,配套精密钻模座和导向套,特别对非正交面内微、细、小孔的加工有效提高了钻孔精度和改善钻头易折断的现象。
The invention discloses a 3+2+1 gantry-type micro-hole drilling center, including a base, a workbench, a two-dimensional precision numerical control turntable equipped with a disc-type workbench, an integrated gantry beam, a slide plate, and a ram , headstock, driving device one, driving device two, driving device three, driving device four, driving device five and driving device six. The whole machine of the present invention has reasonable structure, stable and reliable quality, and ingenious conception. It adopts three linear axes and two rotating axes for accurate positioning, which can meet the requirements of drilling at any angle. It adopts flexible manual feed axis, single-axis movement, and automatic rebound reset. The operation is flexible and convenient, and it is equipped with precision drilling base and guide sleeve, especially for the processing of micro, thin and small holes in non-orthogonal planes, which effectively improves the drilling accuracy and improves the phenomenon that the drill bit is easy to break.
Description
技术领域technical field
本发明属于钻孔加工技术领域,具体涉及一种采用3+2+1式龙门式微孔钻孔中心。The invention belongs to the technical field of drilling, and in particular relates to a 3+2+1 gantry-type micro-hole drilling center.
背景技术Background technique
现对孔系的加工设备多为普通摇臂钻床、数控立式加工中心、数控龙门钻铣中心等,多加工一些正交面常规孔系,对于非正交面的微细小的孔系加工多为采用五轴式加工中心和借助工装辅助加工居多。At present, the processing equipment for the hole system is mostly ordinary radial drilling machine, CNC vertical machining center, CNC gantry drilling and milling center, etc., and more conventional hole systems are processed on the orthogonal surface. Most of them use five-axis machining centers and auxiliary processing with tooling.
其主要缺陷在于,常规钻孔设备无法满足非正交面的微、细、小孔的加工且钻孔会因钻头过小,非正交面难定位,钻头振动大,钻头易折断等因素影响工件加工质量,特别是运用到如航空、航天,军工等企业中关键零部件的加工。Its main defect is that conventional drilling equipment cannot meet the processing of micro, thin and small holes on non-orthogonal surfaces, and the drilling will be affected by factors such as too small drill bits, difficult positioning of non-orthogonal surfaces, large drill vibration, and easy breakage of drill bits. The processing quality of the workpiece, especially the processing of key parts used in enterprises such as aviation, aerospace, and military industry.
发明内容Contents of the invention
针对上述背景技术所提出的问题,本发明的目的是:旨在提供一种采用3+2+1式龙门式微孔钻孔中心。In view of the problems raised by the above-mentioned background technology, the object of the present invention is to provide a 3+2+1 type gantry type micro-hole drilling center.
为实现上述技术目的,本发明采用的技术方案如下:For realizing above-mentioned technical purpose, the technical scheme that the present invention adopts is as follows:
一种采用3+2+1式龙门式微孔钻孔中心,包括底座、工作台、装有圆盘式工作台的两维精密数控转台、一体式龙门横梁、滑板、滑枕、主轴箱、驱动装置一、驱动装置二、驱动装置三、驱动装置四、驱动装置五以及驱动装置六;A 3+2+1 type gantry-type micro-hole drilling center, including a base, a worktable, a two-dimensional precision CNC turntable equipped with a disc-type worktable, an integrated gantry beam, a slide plate, a ram, a spindle box, Drive device one, drive device two, drive device three, drive device four, drive device five, and drive device six;
所述底座连接在一体式龙门横梁之中并固定在地面;The base is connected to the integrated gantry beam and fixed on the ground;
所述工作台通过驱动装置一与底座滑动连接,所述驱动装置一控制工作台沿底座的Y轴方向的导轨运动;The workbench is slidingly connected to the base through a drive device one, and the drive device one controls the movement of the workbench along the guide rail in the Y-axis direction of the base;
所述两维精密数控转台安装于工作台上表面;The two-dimensional precision numerical control turntable is installed on the upper surface of the workbench;
所述圆盘式工作台与两维精密数控转台之间通过驱动装置四以及驱动装置五连接,所述驱动装置四控制圆盘式工作台绕C轴水平旋转,所述驱动装置五控制圆盘式工作台绕B轴倾斜旋转;The disc-type worktable is connected to the two-dimensional precision numerical control turntable through the drive device 4 and the drive device 5, the drive device 4 controls the horizontal rotation of the disc-type worktable around the C axis, and the drive device 5 controls the disc The workbench tilts and rotates around the B axis;
所述滑板通过驱动装置二与一体式龙门横梁连接,所述驱动装置二控制滑板沿一体式龙门横梁的X轴方向的导轨运动;The sliding plate is connected to the integrated gantry beam through the driving device 2, and the driving device 2 controls the movement of the sliding plate along the guide rail in the X-axis direction of the integrated gantry beam;
所述滑枕通过驱动装置三与滑板滑动连接,所述驱动装置三控制滑枕沿滑板Z轴方向的导轨运动;The ram is slidingly connected to the slide plate through the drive device three, and the drive device three controls the movement of the ram along the guide rail in the Z-axis direction of the slide plate;
所述主轴箱通过驱动装置六移动安装在滑枕上,所述驱动装置六控制主轴箱沿滑枕H轴方向的导轨运动;The spindle box is moved and installed on the ram through the drive device six, and the drive device six controls the movement of the spindle box along the guide rail in the H-axis direction of the ram;
所述主轴箱内安装高速高精电主轴、下部安装精密钻模座,所述高速高精电主轴连接微孔钻头、所述精密钻模座连接导向套。A high-speed high-precision electric spindle is installed in the spindle box, and a precision drilling mold base is installed at the lower part. The high-speed high-precision electric spindle is connected to a micro-hole drill bit, and the precision drilling mold base is connected to a guide sleeve.
进一步限定,所述驱动装置一、驱动装置二和驱动装置三均由伺服电机与滚珠丝杠副通过联轴器连接构成;所述所述驱动装置四和驱动装置五均为伺服电机直连两维精密数控转台,这样的结构设计,通过伺服电机与滚珠丝杠副的控制方式提高控制精度,伺服电机直驱则具备传动稳定、静音的好处。It is further defined that the drive device 1, the drive device 2 and the drive device 3 are all composed of a servo motor and a ball screw pair connected through a coupling; the drive device 4 and the drive device 5 are all servo motors directly connected to each other. Weiwei precision CNC turntable, such a structural design, improves the control accuracy through the control mode of the servo motor and the ball screw pair, and the direct drive of the servo motor has the advantages of stable transmission and quietness.
进一步限定,所述驱动装置六由回转手柄、齿轮轴、蜗卷弹簧和齿条构成,所述回转手柄连接齿轮轴,所述齿轮轴另一端连接蜗卷弹簧,所述齿条安装固定在主轴箱上,这样的结构设计,通过手动向下转动回转手柄带动齿轮轴,齿轮轴通过与齿条啮合带动主轴箱、高速高精电主轴、精密钻模座、导向套和微孔钻头向下移动,松开回转手柄,蜗卷弹簧靠自身弹力将主轴箱、高速高精电主轴、精密钻模座、导向套和微孔钻头回弹复位,起到平整作用,操作更加轻便。Further defined, the driving device six is composed of a rotary handle, a gear shaft, a scroll spring and a rack, the rotary handle is connected to the gear shaft, the other end of the gear shaft is connected to the scroll spring, and the rack is installed and fixed on the main shaft On the box, with such a structural design, the gear shaft is driven by manually turning the rotary handle downward, and the gear shaft drives the spindle box, high-speed and high-precision electric spindle, precision drilling base, guide sleeve and micro-hole drill bit to move downward through meshing with the rack. , loosen the rotary handle, the volute spring will rebound and reset the spindle box, high-speed high-precision electric spindle, precision drilling base, guide sleeve and micro-hole drill bit by its own elastic force, which will play a leveling role and make the operation easier.
进一步限定,所述一体式龙门横梁设有用于支撑的立柱以及连接在立柱之间的横梁,这样的结构设计,将立柱和横梁融合一体化设计,有效增强了整机的稳定性和刚性。It is further defined that the integrated gantry beam is provided with uprights for support and beams connected between the uprights. Such a structural design integrates the uprights and beams into an integrated design, effectively enhancing the stability and rigidity of the whole machine.
进一步限定,还包括电气箱和操作站,这样的结构设计,通过电气箱安装各种电气控制开关和元件通过操作站进行操作。It is further defined to include an electrical box and an operating station. With such a structural design, various electrical control switches and components are installed through the electrical box to operate through the operating station.
本发明的有益效果:整机结构合理,质量稳定可靠,构思巧妙,采用三直线轴和两旋转轴联动精确定位,可满足任意角度钻孔需求,采用柔性手动进给轴,单轴移动,自动回弹复位,操作灵活、方便,配套精密钻模座和导向套,特别对非正交面内微、细、小孔的加工有效提高了钻孔精度和改善钻头易折断的现象。Beneficial effects of the present invention: the structure of the whole machine is reasonable, the quality is stable and reliable, and the concept is ingenious. It adopts three linear axes and two rotating axes for precise positioning, which can meet the requirements of drilling at any angle. It adopts flexible manual feed axis, single axis movement, automatic Spring back reset, flexible and convenient operation, matched with precision drilling base and guide sleeve, especially for the processing of micro, thin and small holes in non-orthogonal planes, which effectively improves the drilling accuracy and improves the phenomenon that the drill bit is easy to break.
附图说明Description of drawings
本发明可以通过附图给出的非限定性实施例进一步说明;The invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
图1为本发明一种采用3+2+1式龙门式微孔钻孔中心实施例的外部结构示意图;1 is a schematic diagram of the external structure of an embodiment of a 3+2+1 type gantry-type micro-hole drilling center of the present invention;
图2为本发明一种采用3+2+1式龙门式微孔钻孔中心实施例各驱动装置的位置示意图;Fig. 2 is a schematic diagram of the position of each driving device in the embodiment of a 3+2+1 type gantry-type micro-hole drilling center according to the present invention;
图3为本发明一种采用3+2+1式龙门式微孔钻孔中心实施例中驱动装置六的结构示意图;Fig. 3 is a schematic structural view of the
主要元件符号说明如下:The main component symbols are explained as follows:
1、底座;2、工作台;3、一体式龙门横梁;4、滑板;5、滑枕;6、主轴箱;7、精密钻模座;8、两维精密数控转台;9、电气箱;10、操作站;11、回转手柄;12、齿轮轴;13、蜗卷弹簧;14、齿条;15、高速高精电主轴;16、导向套。1. Base; 2. Workbench; 3. Integrated gantry beam; 4. Skateboard; 5. Ram; 6. Headstock; 7. Precision drilling base; 8. Two-dimensional precision CNC turntable; 9. Electrical box; 10. Operation station; 11. Rotary handle; 12. Gear shaft; 13. Scroll spring; 14. Rack; 15. High-speed and high-precision electric spindle; 16. Guide sleeve.
具体实施方式Detailed ways
为了使本领域的技术人员可以更好地理解本发明,下面结合附图和实施例对本发明技术方案进一步说明。In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1-3所示,本发明的一种采用3+2+1式龙门式微孔钻孔中心,包括底座1、工作台2、装有圆盘式工作台的两维精密数控转台8、一体式龙门横梁3、滑板4、滑枕5、主轴箱6、驱动装置一、驱动装置二、驱动装置三、驱动装置四、驱动装置五以及驱动装置六;As shown in Figures 1-3, a 3+2+1 type gantry-type micro-hole drilling center of the present invention includes a base 1, a workbench 2, and a two-dimensional
底座1连接在一体式龙门横梁3之中并固定在地面;The base 1 is connected to the integrated gantry beam 3 and fixed on the ground;
工作台2通过驱动装置一与底座1滑动连接,驱动装置一控制工作台2沿底座1的Y轴方向的导轨运动;The workbench 2 is slidingly connected to the base 1 through the drive device 1, and the drive device 1 controls the movement of the workbench 2 along the guide rail of the Y-axis direction of the base 1;
两维精密数控转台8安装于工作台2上表面;The two-dimensional
圆盘式工作台与两维精密数控转台8之间通过驱动装置四以及驱动装置五连接,驱动装置四控制圆盘式工作台绕C轴水平旋转,驱动装置五控制圆盘式工作台绕B轴倾斜旋转;The disc-type worktable is connected to the two-dimensional precision
滑板4通过驱动装置二与一体式龙门横梁3连接,驱动装置二控制滑板4沿一体式龙门横梁3的X轴方向的导轨运动;The sliding plate 4 is connected to the integrated gantry beam 3 through the driving device 2, and the driving device 2 controls the movement of the sliding plate 4 along the guide rail of the X-axis direction of the integrated gantry beam 3;
滑枕5通过驱动装置三与滑板4滑动连接,驱动装置三控制滑枕5沿滑板4Z轴方向的导轨运动;The ram 5 is slidingly connected with the slide plate 4 through the driving device 3, and the driving device 3 controls the movement of the ram 5 along the guide rail in the Z-axis direction of the slide plate 4;
主轴箱6通过驱动装置六移动安装在滑枕5上,驱动装置六控制主轴箱6沿滑枕5H轴方向的导轨运动;The
主轴箱6内安装高速高精电主轴15、下部安装精密钻模座7,高速高精电主轴连接微孔钻头、精密钻模座7连接导向套16。High-speed high-precision electric
本实施例中,In this example,
工作台2、滑板4和滑枕5分别在驱动装置一、驱动装置二和驱动装置三的控制下,形成Y轴、X轴和Z轴共三个方向的运动自由度;The workbench 2, the slide plate 4 and the ram 5 are respectively controlled by the driving device 1, the driving device 2 and the driving device 3 to form a total of three degrees of freedom of motion in the Y-axis, X-axis and Z-axis;
圆盘式工作台与两维精密数控转台8之间通过驱动装置四以及驱动装置五连接,形成绕C轴水平旋转和绕B轴倾斜旋转共计两个方向的运动自由度;The disc-type worktable and the two-dimensional precision
主轴箱6通过驱动装置六移动安装在滑枕5上,形成沿H轴方向的自由度;The
上面这种3+2+1的自由度模式,有效提高了高速高精电主轴15上微孔钻头在对非正交面内微、细、小孔的加工范围、加工能力和钻孔精度,并且由于自由度高,可以实现快速准确定位并改善钻头易折断的现象(由于可以有效调整工件姿态与钻头适配,减小由于钻孔姿态不正确所导致的加工阻力),最终高效完成对固定在两维精密数控转台8上的工件进行钻孔加工的操作。The above 3+2+1 degree of freedom mode effectively improves the processing range, processing capacity and drilling accuracy of the micro-hole drill on the high-speed high-precision
优选,驱动装置一、驱动装置二和驱动装置三均由伺服电机与滚珠丝杠副通过联轴器连接构成;驱动装置四和驱动装置五均为伺服电机直连两维精密数控转台8,这样的结构设计,通过伺服电机与滚珠丝杠副的控制方式提高控制精度,伺服电机直驱则具备传动稳定、静音的好处。实际上,也可以根据具体情况具体考虑驱动装置一、驱动装置二、驱动装置三、驱动装置四和驱动装置五其它的结构形状。Preferably, the driving device one, the driving device two and the driving device three are all connected by a servo motor and a ball screw pair through a shaft coupling; the driving device four and the driving device five are servo motors directly connected to the two-dimensional precision
优选,驱动装置六由回转手柄11、齿轮轴12、蜗卷弹簧13和齿条14构成,回转手柄11连接齿轮轴12,齿轮轴12另一端连接蜗卷弹簧13,齿条14安装固定在主轴箱6上,这样的结构设计,通过手动向下转动回转手柄11带动齿轮轴12,齿轮轴12通过与齿条14啮合带动主轴箱6、高速高精电主轴15、精密钻模座7、导向套16和微孔钻头向下移动,松开回转手柄11,蜗卷弹簧13靠自身弹力将主轴箱6、高速高精电主轴15、精密钻模座7、导向套16和微孔钻头回弹复位,起到平整作用,操作更加轻便。实际上,也可以根据具体情况具体考虑驱动装置六其它的结构形状。Preferably, the driving
优选,一体式龙门横梁3设有用于支撑的立柱以及连接在立柱之间的横梁,这样的结构设计,将立柱和横梁融合一体化设计,有效增强了整机的稳定性和刚性。实际上,也可以根据具体情况具体考虑一体式龙门横梁3其它的结构形状。Preferably, the integrated gantry beam 3 is provided with uprights for support and beams connected between the uprights. Such a structural design integrates the uprights and beams into an integrated design, effectively enhancing the stability and rigidity of the whole machine. In fact, other structural shapes of the integrated gantry crossbeam 3 can also be specifically considered according to specific conditions.
优选,还包括电气箱9和操作站10,这样的结构设计,通过电气箱9安装各种电气控制开关和元件通过操作站10进行操作。实际上,也可以根据具体情况具体考虑电气元件集成以及进行控制的其它结构形状。Preferably, an electrical box 9 and an
上述实施例仅示例性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
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