CN116159834B - 3D curved glass cleaning system - Google Patents
3D curved glass cleaning systemInfo
- Publication number
- CN116159834B CN116159834B CN202310156251.8A CN202310156251A CN116159834B CN 116159834 B CN116159834 B CN 116159834B CN 202310156251 A CN202310156251 A CN 202310156251A CN 116159834 B CN116159834 B CN 116159834B
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- CN
- China
- Prior art keywords
- stop lever
- glass
- jig
- air
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及玻璃加工技术领域，具体涉及一种3D曲面玻璃清洗系统，包括：柔性玻璃治具、清洗段、风干段、转运装置；清洗段、风干段设置在转运装置的同一侧；风干段设置在清洗段后方；柔性玻璃治具在清洗段、风干段中运动；柔性玻璃治具包括：治具外壳、至少两组夹持组件、支撑组件；治具外壳为上端不封顶的盒装结构；夹持组件设置在治具外壳的内部，支撑组件设置在治具外壳的上端面上；本发明通过各个机构的相互配合，通过使用风干段，无需加热，节约了玻璃深加工流水线清洗作业的能源；柔性玻璃治具、毛刷组件、出风组件均可根据程序调整相关参数，适配造型各异的3D曲面玻璃，清洁效果好。
The present invention relates to the field of glass processing technology, and specifically to a 3D curved glass cleaning system, comprising: a flexible glass jig, a cleaning section, an air-drying section, and a transfer device; the cleaning section and the air-drying section are arranged on the same side of the transfer device; the air-drying section is arranged behind the cleaning section; the flexible glass jig moves in the cleaning section and the air-drying section; the flexible glass jig comprises: a jig housing, at least two groups of clamping components, and a support component; the jig housing is a boxed structure with an open top; the clamping component is arranged inside the jig housing, and the support component is arranged on the upper end surface of the jig housing; the present invention saves energy for cleaning operations of a glass deep processing assembly line by using the air-drying section without the need for heating through the mutual cooperation of various mechanisms; the flexible glass jig, the brush component, and the air outlet component can all adjust relevant parameters according to a program to adapt to 3D curved glass of various shapes, and achieve good cleaning effects.
Description
Technical Field
The invention relates to the technical field of glass processing, in particular to a 3D curved surface glass cleaning system.
Background
In the process of the glass deep processing industry, two types of cleaning equipment are currently available, one type of equipment is a flat plate cleaning machine, the flat plate glass can only be cleaned, curved surface glass cannot be cleaned, the other type of equipment is a groove type cleaning machine, the flat plate glass and the curved surface glass can be cleaned, but the cleaning machine needs to be dried by using a tunnel furnace, and the tunnel furnace needs to be filled with high-temperature gas to achieve the purpose of drying the glass, so that a high-power fan and a matched hot air fan are needed, and the whole equipment has high energy consumption.
The requirement of the curved glass industry on glass is gradually changed, the glass deep processing industry needs to meet the requirement of users on complex modeling glass with different curvatures and different shapes, and if a groove type cleaning machine wants to clean the glass with larger modeling difference, a set of special jig is needed to be matched with each glass, and the cost of inventory management is increased, so that a 3D curved glass cleaning system is provided.
Disclosure of Invention
The invention aims to provide a 3D curved glass cleaning system, which aims to solve the problems of high energy consumption and curved glass non-adaptation in the cleaning of curved glass in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
The 3D curved surface glass cleaning system comprises a flexible glass jig, a cleaning section, an air drying section and a transfer device, wherein the cleaning section and the air drying section are arranged on the same side of the transfer device, and the air drying section is arranged behind the cleaning section;
The transfer device clamps unwashed 3D curved glass, the unwashed 3D curved glass is placed into the flexible glass jig, the flexible glass jig fixes the 3D curved glass, the flexible glass jig loads the 3D curved glass to enter the cleaning section for cleaning firstly, then enters the air drying section, after the air drying is finished, the flexible glass jig clamps the cleaned 3D curved glass, and the cleaned 3D curved glass is sent into the next processing flow;
The flexible glass jig comprises a jig shell, at least two groups of clamping assemblies and supporting assemblies, wherein the jig shell is of a box-packed structure with the upper end not capped, the clamping assemblies are arranged in the jig shell, the supporting assemblies are arranged on the upper end face of the jig shell, and the clamping assemblies and the supporting assemblies are matched with each other and used for fixing 3D curved glass on the flexible glass jig.
When the system operates, a plurality of flexible glass jigs can exist at the same time, and a plurality of 3D curved glass is fixed on the flexible glass jigs, so that cleaning work is performed at the same time.
The mechanism for driving the flexible glass jig to move in the cleaning section and the air drying section can be arranged at the bottom of the flexible glass jig, and the movement of the flexible glass jig can be realized by installing a motor and a power wheel, or a conveyor belt can be installed at the bottom of a shell of the cleaning section and the air drying section, so that the flexible glass jig is driven to move in the cleaning section and the air drying section.
Further, the clamping assembly comprises an x-axis guide rail, a first sliding block, a first stop lever, a second sliding block and a second stop lever, wherein the first sliding block and the second sliding block are arranged on the x-axis guide rail, the first stop lever and the second stop lever are respectively arranged on the first sliding block and the second sliding block, the first stop lever and the second stop lever are of telescopic structures, and the first stop lever and the second stop lever are used for clamping 3D curved glass.
Through the sliding of the first sliding block and the second sliding block on the x-axis guide rail, the first stop lever and the second stop lever are close to the 3D curved glass, and the 3D curved glass is kept vertical.
The clamping assembly further comprises a first stop lever moving part and a second stop lever moving part, wherein the first stop lever moving part and the second stop lever moving part are respectively arranged on two adjacent surfaces of the first sliding block and the second sliding block, the first stop lever and the second stop lever are respectively connected with the first sliding block and the second sliding block through the first stop lever moving part and the second stop lever moving part, the first stop lever moving part is used for moving the first stop lever in the y-axis direction, and the second stop lever moving part is used for moving the second stop lever in the y-axis direction.
The first stop lever moving part and the second stop lever moving part enable the first stop lever and the second stop lever to move in the y-axis direction and adapt to 3D curved glass with different specifications and shapes.
Further, the support assembly comprises a first y-axis guide rail, a second y-axis guide rail and a glass support rod, wherein the first y-axis guide rail and the second y-axis guide rail are respectively arranged on the upper end face of the side wall of the jig shell in the y-axis direction, two ends of the glass support rod are respectively connected with the first y-axis guide rail and the second y-axis guide rail, and the glass support rod is used for supporting 3D curved glass.
The glass support rod can translate along the y-axis direction to avoid blocking the first stop lever and the second stop lever, and the glass support rod is used for fixing the height of the 3D curved glass.
The jig is characterized in that a drain hole is formed in the bottom of the jig shell and used for discharging cleaning water inside the jig shell when the flexible glass jig passes through the cleaning section.
The cleaning section comprises a cleaning cavity shell, a water spraying assembly and at least two groups of brush assemblies, wherein the cleaning cavity shell is of a tunnel structure, the water spraying assembly is arranged on the inner side wall of the cleaning cavity shell, the brush assemblies are arranged on two sides of the top in the cleaning cavity shell, and the brush assemblies are used for brushing two sides of 3D curved glass.
Through the cooperation of the water spray assembly and the brush assembly, the 3D curved glass is comprehensively cleaned.
The water spraying assembly comprises a first water spraying pipeline and a second water spraying pipeline, wherein the first water spraying pipeline and the second water spraying pipeline are respectively arranged on two inner side walls of the cleaning cavity shell, the lengths of the first water spraying pipeline and the second water spraying pipeline are the same as the length of the cleaning cavity shell, spray heads are arranged on the first water spraying pipeline and the second water spraying pipeline at intervals, and the spray heads are used for spraying cleaning water to two sides of the 3D curved glass.
The spray head sprays water outwards all the time, so that the 3D curved glass is always washed by clean water in the cleaning section.
Further, the brush assemblies are arranged at intervals, each brush assembly comprises a brush guide rail and a rotary brush, the arrangement direction of each brush guide rail is the same as the movement direction of the flexible glass jig, the rotary brush is arranged on each brush guide rail, and the rotary brush can move along the direction of each brush guide rail.
The rotary brush brushes the surface of the 3D curved glass through rotation, the moving speed of the rotary brush on the brush guide rail is larger than that of the flexible glass jig, and after a piece of 3D curved glass is brushed, the rotary brush returns to the initial position again to brush the next piece of 3D curved glass.
Further, the rotary brush comprises a brush head and a double-layer shaft, wherein the upper end of the double-layer shaft is arranged in the brush guide rail, the lower end of the double-layer shaft is connected with the rotary brush, a bending shaft is arranged in the middle of the double-layer shaft, and the bending shaft is used for adjusting the angle of the brush head.
The brush assembly is characterized in that a rotating motor is arranged at the lower part of the double-layer shaft and drives the brush head to rotate, and the rotating brushes are combined in a group of three and matched with the brush guide rail to form the brush assembly.
The bottom in the cleaning cavity shell is provided with a water collecting tank, the setting direction of the water collecting tank is the same as the moving direction of the flexible glass jig, and the water collecting tank is used for collecting cleaning water sprayed out of the spray head, recycling the cleaning water and saving water.
Further, the air drying section comprises an air drying chamber shell and at least two groups of air outlet components, wherein the air drying chamber shell is of a u-shaped structure, a space enclosed by the air drying chamber shell is used for passing through the flexible glass jig, the air outlet components are arranged on two inner side walls of the air drying chamber shell, and the air outlet components are used for drying moisture on the 3D curved glass.
The bottom in the air-drying chamber shell is provided with the water diversion groove, the water diversion groove is used for in the air-drying process, residual dripped moisture is collected on the flexible glass jig.
The air outlet assembly comprises an air guide pipe, a rotating shaft, a connecting plate, an air knife and a shutter, wherein the air guide pipe is connected with an air-drying chamber shell, the rotating shaft is used for connecting the air guide pipe with the air knife, the rotating shaft is used for adjusting the angle of the air knife, the connecting plate is arranged on one side, close to the air guide pipe, of the air knife and used for adjusting the height of the air knife on the air guide pipe, the shutter is arranged on an air outlet of the air knife, and the shutter is used for adjusting the wind power of the air knife.
The air outlet assembly can be independently provided with a fan so that the fan is directly connected with the air guide pipes, and a large fan can be arranged outside the air drying chamber shell and used for conveying wind power into each air guide pipe through a pipeline.
The air drying chamber is characterized in that a plurality of vertical guide rails are further arranged on the inner side wall of the air drying chamber shell, the connecting plate is arranged in the vertical guide rails, and the air knife is driven to move up and down through the movement of the connecting plate in the vertical guide rails.
The transfer device comprises a material conveying line, a baking tray, a first manipulator and a second manipulator, wherein the length of the material conveying line is larger than the sum of the cleaning section and the air drying section, the baking tray is arranged on the material conveying line and is used for holding 3D curved glass, the first manipulator is arranged at the starting end of the material conveying line, the second manipulator is arranged at the tail end of the material conveying line, and the first manipulator and the second manipulator are used for carrying the 3D curved glass.
And taking the unwashed 3D curved glass out of the baking tray by the first manipulator, putting the unwashed 3D curved glass into the flexible glass jig, cleaning and air-drying the unwashed 3D curved glass, taking the 3D curved glass out of the flexible glass jig by the second manipulator, and putting the 3D curved glass back into the baking tray.
The baking tray moves on the material conveying line, and the movement speed of the baking tray is the same as the working efficiency of the cleaning section and the air drying section, so that the baking tray and the 3D curved glass can be in one-to-one correspondence.
The first manipulator comprises a mechanical arm, a sucker rod and a sucker, wherein the sucker rod is arranged at one end, far away from the material conveying line, of the mechanical arm and is of a telescopic structure and used for adapting to 3D curved glass of different types, the sucker is arranged on the sucker rod and used for absorbing the 3D curved glass, and the mechanical arm is of a telescopic structure and used for adjusting the position of the sucker rod.
The second manipulator has the same structure as the first manipulator.
According to the 3D curved glass of different models, set for different numerical values, control the flexible length of sucking disc pole for the sucking disc can firmly adsorb on 3D curved glass.
The beneficial effects of the invention are as follows:
According to the invention, through the mutual matching of the mechanisms, the air drying section is used, heating is not needed, the energy sources for cleaning operation of a glass deep processing assembly line are saved, the flexible glass jig, the hairbrush component and the air outlet component can be used for adjusting related parameters according to a program and adapting to 3D curved glass with different shapes, and in the cleaning and drying processes, the flexible glass jig enables the 3D curved glass to be kept vertically, so that cleaning water is easier to drop, no cleaning water remains on the 3D curved glass, and the cleaning effect is better.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention.
In the drawings:
FIG. 1 is a schematic diagram of a 3D curved glass cleaning system according to the present invention;
FIG. 2 is a schematic view of a structure of a flexible glass fixture without clamping a 3D curved glass;
FIG. 3 is a schematic view of a structure of a flexible glass fixture without clamping a 3D curved glass;
FIG. 4 is a schematic view of the structure of the cleaning section;
FIG. 5 is a schematic view of the structure of FIG. 4 with the wash chamber housing removed and the brush rail removed;
FIG. 6 is a schematic view of a rotary brush;
FIG. 7 is a schematic structural view of an air-drying section;
FIG. 8 is a partially enlarged schematic illustration of the structure of FIG. 7A;
FIG. 9 is a partially enlarged schematic illustration of the structure of FIG. 7B;
FIG. 10 is a schematic view of a transfer device;
FIG. 11 is a schematic view of the first manipulator of FIG. 10;
FIG. 12 is a partially enlarged schematic illustration of the structure of FIG. 11C;
The flexible glass jig comprises a jig shell, 111, a drain hole, 12, a clamping assembly, 121, an x-axis guide rail, 122, a first sliding block, 123, a first blocking rod, 124, a second sliding block, 125, a second blocking rod, 126, a first blocking rod moving part, 127, a second blocking rod moving part, 13, a supporting assembly, 131, a first y-axis guide rail, 132, a second y-axis guide rail, 133, a glass supporting rod, 2, a cleaning section, 21, a cleaning cavity shell, 211, a water collecting tank, 22, a water spraying assembly, 221, a first water spraying pipeline, 222, a second water spraying pipeline, 223, a spray head, 23, a brush assembly, 231, a brush guide rail, 232, a rotary brush, 2321, a brush head, 2322, a double-layer shaft, 23221, a bending shaft, 3, an air drying section, 31, an air drying chamber shell, 311, a water diversion tank, 32, an air outlet assembly, 321, a guide pipe, 322, a rotating shaft, 323, a connecting plate, 324, an air knife, 325, a shutter, 4, a transfer device, 41, a material conveying line, 42, a baking arm, 43, a first arm, a mechanical chuck, a second arm 433, a sucker, a mechanical arm 433 and a sucker.
Detailed Description
The invention will be described in more detail with reference to examples.
In one embodiment, as shown in fig. 1-12, a 3D curved surface glass cleaning system comprises a flexible glass jig 1, a cleaning section 2, an air drying section 3 and a transferring device 4, wherein the cleaning section 2 and the air drying section 3 are arranged on the same side of the transferring device 4, the air drying section 3 is arranged behind the cleaning section 2, and the flexible glass jig 1 moves in the cleaning section 2 and the air drying section 3;
The transfer device 4 clamps unwashed 3D curved glass, the unwashed 3D curved glass is placed into the flexible glass jig 1, the flexible glass jig 1 fixes the 3D curved glass, the 3D curved glass loaded by the flexible glass jig 1 firstly enters the cleaning section 2 for cleaning, then enters the air drying section 3, and after the air drying is finished, the flexible glass jig 1 clamps the cleaned 3D curved glass and sends the cleaned 3D curved glass into the next processing flow;
The flexible glass jig 1 comprises a jig shell 11, at least two groups of clamping assemblies 12 and a supporting assembly 13, wherein the jig shell 11 is of a box-packed structure with the upper end not capped, the clamping assemblies 12 are arranged in the jig shell 11, the supporting assembly 13 is arranged on the upper end face of the jig shell 11, and the clamping assemblies 12 and the supporting assembly 13 are matched with each other and used for fixing 3D curved glass on the flexible glass jig 1.
When the system operates, a plurality of flexible glass jigs 1 can exist at the same time, and a plurality of 3D curved glass is fixed on the flexible glass jigs 1, and cleaning work is performed at the same time.
The mechanism for driving the flexible glass jig 1 to move in the cleaning section 2 and the air drying section 3 can be arranged at the bottom of the flexible glass jig 1, and the movement of the flexible glass jig 1 can be realized by installing a motor and a power wheel, or a conveyor belt can be installed at the bottoms of the shells of the cleaning section 2 and the air drying section 3, so that the flexible glass jig 1 is driven to move in the cleaning section 2 and the air drying section 3.
It can be understood that in the whole operation process of the device, the 3D curved glass is transported by the transporting device 4 and is placed in the flexible glass jig 1, the flexible glass jig 1 fixes the 3D curved glass to prevent incomplete cleaning caused by 3D curved glass displacement in the cleaning and drying process, the 3D curved glass loaded by the flexible glass jig 1 sequentially enters the cleaning section 2 and the air drying section 3, and after the 3D curved glass is washed and air dried, the 3D curved glass is removed from the flexible glass jig 1 by the transporting device 4 for transferring and carrying.
In another embodiment, as shown in fig. 1-3, the clamping assembly 12 comprises an x-axis guide rail 121, a first sliding block 122, a first stop lever 123, a second sliding block 124 and a second stop lever 125, wherein the first sliding block 122 and the second sliding block 124 are arranged on the x-axis guide rail 121, the first stop lever 123 and the second stop lever 125 are respectively arranged on the first sliding block 122 and the second sliding block 124, the first stop lever 123 and the second stop lever 125 are of telescopic structures, and the first stop lever 123 and the second stop lever 125 are used for clamping 3D curved glass.
By sliding the first slider 122 and the second slider 124 on the x-axis guide rail 121, the first stop lever 123 and the second stop lever 125 approach to the 3D curved glass, so that the 3D curved glass is kept vertical.
It will be appreciated that the clamping assembly 12 further includes a first bar moving member 126 and a second bar moving member 127, the first bar moving member 126 and the second bar moving member 127 are disposed on two adjacent sides of the first slider 122 and the second slider 124, respectively, the first bar 123 and the second bar 125 are connected to the first slider 122 and the second slider 124 through the first bar moving member 126 and the second bar moving member 127, respectively, the first bar moving member 126 is used for moving the first bar 123 in the y-axis direction, and the second bar moving member 127 is used for moving the second bar 125 in the y-axis direction.
The first bar moving member 126 and the second bar moving member 127 enable the first bar 123 and the second bar 125 to move in the y-axis direction, so as to adapt to the 3D curved glass with different specifications and shapes.
It can be understood that the supporting component 13 comprises a first y-axis guide rail 131, a second y-axis guide rail 132 and a glass supporting rod 133, wherein the first y-axis guide rail 131 and the second y-axis guide rail 132 are respectively arranged on the upper end face of the side wall of the jig shell 11 in the y-axis direction, two ends of the glass supporting rod 133 are respectively connected with the first y-axis guide rail 131 and the second y-axis guide rail 132, and the glass supporting rod 133 is used for supporting 3D curved glass.
The glass support rod 133 can translate along the y-axis direction to avoid blocking the first stop lever 123 and the second stop lever 125, and the glass support rod 133 is used for fixing the height of the 3D curved glass.
The bottom of the jig shell 11 is provided with a drain hole 111, and the drain hole 111 is used for discharging cleaning water in the jig shell 11 when the flexible glass jig 1 passes through the cleaning section 2.
It can be understood that, when fixing the 3D curved glass, the jig housing 11 is made of 304 stainless steel, the outer boundary dimension of the jig housing 11 is l×w=600 mm×420mm×220mm, the inner portion is hollowed out, the thickness of the upper half portion of the jig housing 11 is 2mm, the height is 100mm, the height of the lower half portion of the jig housing 11 is 100mm, three groups of clamping assemblies 12 are arranged in the jig housing 11, the three groups of clamping assemblies 12 are arranged at intervals, and the first sliding block 122 and the second sliding block 124 are all
L x W x H = 200mm x 70mm x 30mm, the first slider 122 and the second slider 124 are each provided with a motor therein for moving along the x-axis guide rail 121.
The top ends of the first stop lever moving member 126 and the second stop lever moving member 127 are respectively provided with an opening with the length of L=200 mm×10mm, the first stop lever 123 and the second stop lever 125 are respectively assembled in the openings at the top ends of the first stop lever moving member 126 and the second stop lever moving member 127, the first stop lever 123 and the second stop lever 125 can move in the openings under the driving of an internal motor, the diameters of the first stop lever 123 and the second stop lever 125 are 10mm, the first stop lever 123 and the second stop lever 125 can vertically stretch and retract by 20mm, when the first stop lever is shortened to the shortest, the length is 90mm, sponge is wrapped outside the stop lever of the part, the contact with 3D curved glass is tighter, the 3D curved glass cannot be worn, and when the first stop lever is extended to the longest, the length is 110mm.
When specific parameters of the 3D curved glass to be cleaned are input to the device, after the device is started to run, the first stop lever 123 and the second stop lever 125 move in place along the y-axis direction, meanwhile, the three groups of the first sliding block 122 and the second sliding block 124 move in place along the x-axis, and after the preset position is reached, the first stop lever 123 and the second stop lever 125 start to stretch until the first stop lever and the second stop lever are longest.
The glass support rods 133 are arranged, the glass support rods 133 are driven by an internal motor to move along the first y-axis guide rail 131 and the second y-axis guide rail 132, the glass support rods 133 and the highest position of the outer frame of the jig shell 11 are positioned on the same horizontal plane, the glass support rods 133 are made of rubber, and anti-slip lines are formed on the upper surface of the glass support rods.
When specific parameters of the 3D curved glass to be cleaned are input to the device, after the device is started to operate, the glass support rod 133 moves along the y axis according to the program to a position where the first stop rod 123 and the second stop rod 125 of each group are not blocked. The material is fed by the manipulator, vertically stands on two glass support rods 133, and then the first stop lever 123 and the second stop lever 125 move from the initial position to the set position to clamp the material.
The drain holes 111 are uniformly distributed on the bottom surface of the jig housing 11, and water in the cleaning process is discharged out of the flexible glass jig 1 through the drain holes 111.
In another embodiment, as shown in fig. 1, 4,5 and 6, the cleaning section 2 comprises a cleaning cavity shell 21, a water spraying assembly 22 and at least two groups of brush assemblies 23, wherein the cleaning cavity shell 21 is of a tunnel structure, the water spraying assembly 22 is arranged on the inner side wall of the cleaning cavity shell 21, the brush assemblies 23 are arranged on two sides of the top in the cleaning cavity shell 21, and the brush assemblies 23 are used for brushing two sides of 3D curved glass.
Through the mutual cooperation of the water spraying component 22 and the brush component 23, the 3D curved glass is comprehensively cleaned
The water spraying assembly 22 comprises a first water spraying pipeline 221 and a second water spraying pipeline 222, wherein the first water spraying pipeline 221 and the second water spraying pipeline 222 are respectively arranged on two inner side walls of the cleaning cavity shell 21, the lengths of the first water spraying pipeline 221 and the second water spraying pipeline 222 are the same as the length of the cleaning cavity shell 21, spray heads 223 are arranged on the first water spraying pipeline 221 and the second water spraying pipeline 222 at intervals, and the spray heads 223 are used for spraying cleaning water to two sides of the 3D curved glass.
The spray head 223 sprays water all the way out so that the 3D curved glass is always rinsed with clean water in the cleaning section 2.
It will be appreciated that the brush assemblies 23 are disposed at intervals, and the brush assemblies 23 include brush guide rails 231 and rotating brushes 232, the brush guide rails 231 are disposed in the same direction as the movement direction of the flexible glass jig 1, the rotating brushes 232 are disposed on the brush guide rails 231, and the rotating brushes 232 can move in the direction of the brush guide rails 231.
The rotating brush 232 brushes the surface of the 3D curved glass by rotating, the moving speed of the rotating brush 232 on the brush guide rail 231 is larger than the moving speed of the flexible glass jig 1, and after brushing one piece of the 3D curved glass, the rotating brush 232 returns to the initial position again to brush the next piece of the 3D curved glass.
It can be appreciated that the rotary brush 232 includes a brush head 2321, a double-layered shaft 2322, an upper end of the double-layered shaft 2322 being disposed in the brush guide rail 231, a lower end of the double-layered shaft 2322 being connected with the rotary brush 232, a bending shaft 23221 being disposed in a middle portion of the double-layered shaft 2322, the bending shaft 23221 being used for adjusting an angle of the brush head 2321,
The lower part of the double-layer shaft 2322 is provided with a rotating motor which drives the brush head 2321 to rotate, and the rotating brushes 232 are combined into a group by three and matched with the brush guide rail 231 to form the brush assembly 23.
The bottom in the cleaning cavity shell 21 is provided with a water collecting tank 211, the setting direction of the water collecting tank 211 is the same as the moving direction of the flexible glass jig 1, and the water collecting tank 211 is used for collecting cleaning water sprayed out of the spray head 223, recycling the cleaning water and saving water.
It can be appreciated that the cleaning chamber housing 21 is made of PVC, the spray head 223 uses a high-pressure nozzle to flush the 3D curved glass, the cleaned water is collected by the water collecting tank 211, filtered by the external filtering device, and reintroduced into the first water spraying pipeline 221 and the second water spraying pipeline 222, and the cleaned glass is sprayed from the spray head 223, so as to realize recycling of the flushing water.
It can be appreciated that, in the brushing process, the bristles on the surface of the brush head 2321 are nylon wires, when specific parameters of the 3D curved glass to be cleaned are input into the device, after the device is started to operate, the brush head 2321 can clean the surface of the 3D curved glass according to a program, and if the bending degree of the material is large, the double-layer shaft 2322 drives the brush head 2321 to incline at a certain angle, so as to clean the part with a complex material structure.
The cleaning section 2 is divided into three sub-sections, and is in seamless connection, when the flexible glass jig 1 reaches the tail end of the sub-section, namely, the brush head 2321 is separated from the material and driven by the double-layer shaft 2322 to rotate, the brush head 2321 integrally rotates by 90 degrees, the two sides quickly return to the beginning end of the sub-section, the next flexible glass jig 1 entering the sub-section starts to be cleaned, and the cleaning section 2 can be cleaned by pure water or lotion as required.
In another embodiment, as shown in fig. 1, 7,8 and 9, the air drying section 3 comprises an air drying chamber shell 31 and at least two groups of air outlet assemblies 32, wherein the air drying chamber shell 31 is of a u-shaped structure, a space enclosed by the inside of the air drying chamber shell 31 is used for passing through the flexible glass jig 1, the air outlet assemblies 32 are arranged on two inner side walls of the air drying chamber shell 31, and the air outlet assemblies 32 are used for drying moisture on 3D curved glass.
The bottom in the air drying chamber shell 31 is provided with the water diversion trench 311, and the water diversion trench 311 is used for collecting the water that remains the drip on the flexible glass tool 1 in the air drying process.
It can be appreciated that the air outlet assembly 32 comprises an air guide pipe 321, a rotating shaft 322, a connecting plate 323, an air knife 324 and a shutter 325, wherein the air guide pipe 321 is connected with the air drying chamber shell 31, the rotating shaft 322 is used for connecting the air guide pipe 321 with the air knife 324, the rotating shaft 322 is used for adjusting the angle of the air knife 324, the connecting plate 323 is arranged on one side of the air knife 324 close to the air guide pipe 321 and used for adjusting the height of the air knife 324 on the air guide pipe 321, the shutter 325 is arranged on an air outlet of the air knife 324, and the shutter 325 is used for adjusting the wind force of the air knife 324.
The air outlet component 32 can be provided with a fan independently so that the fan is directly connected with the air guide pipes 321, or a large fan can be arranged outside the air drying chamber shell 31 and used for conveying wind power into each air guide pipe 321 through a pipeline.
A plurality of vertical guide rails are further arranged on the inner side wall of the air drying chamber shell 31, the connecting plate 323 is arranged in the vertical guide rails, and the air knife 324 is driven to move up and down through the movement of the connecting plate 323 in the vertical guide rails.
It can be understood that the air drying chamber shell 31 is made of PVC, the air knife 324 is made of 304 stainless steel, when specific parameters of the 3D curved glass are input into the device, the rotating shaft 322 drives the air knife 324 to rotate according to the set parameters after the device is started to operate, the connecting plate 323 drives the air knife 324 to move in the vertical direction according to the set parameters, the louver 325 adjusts the air outlet position according to the set parameters, and all the parts are mutually matched, so that the air outlet of the air knife 324 can cover each part of the 3D curved glass.
In another embodiment, as shown in fig. 1, 10, 11 and 12, the transferring device 4 comprises a material conveying line 41, a baking tray 42, a first manipulator 43 and a second manipulator 44, wherein the length of the material conveying line 41 is larger than the sum of the cleaning section 2 and the air drying section 3, the baking tray 42 is arranged on the material conveying line 41 and used for holding 3D curved glass, the first manipulator 43 is arranged at the starting end of the material conveying line 41, the second manipulator 44 is arranged at the tail end of the material conveying line 41, and the first manipulator 43 and the second manipulator 44 are used for carrying the 3D curved glass.
The first manipulator 43 takes the unwashed 3D curved glass out of the baking tray 42, puts it into the flexible glass jig 1, performs cleaning and air drying, and then the second manipulator 44 takes the 3D curved glass out of the flexible glass jig 1 and puts it back into the baking tray 42.
The baking tray 42 moves on the material conveying line 41, and the movement speed of the baking tray 42 is the same as the working efficiency of the cleaning section 2 and the air drying section 3, so that the baking tray 42 and the 3D curved glass can be in one-to-one correspondence.
The first manipulator 43 comprises a mechanical arm 431, a sucker rod 432 and a sucker 433, wherein the sucker rod 432 is arranged at one end of the mechanical arm 431 far away from the material conveying line 41, the sucker rod 432 is of a telescopic structure and is used for adapting to 3D curved glass of different types, the sucker 433 is arranged on the sucker rod 432 and is used for absorbing the 3D curved glass, and the mechanical arm 431 is of a telescopic structure and is used for adjusting the position of the sucker rod 432.
The second robot 44 has the same structure as the first robot 43.
According to the 3D curved glass of different models, set up different numerical values, control sucking disc pole 432's flexible length for sucking disc 433 can firmly adsorb on 3D curved glass.
It will be appreciated that the material conveying line 41 is integrally divided into three sections, namely, a section a for placing unwashed 3D curved glass, a section B for transporting the baking tray 42, and a section C for placing washed 3D curved glass. When specific parameters of the 3D curved glass are input into the device, after the device is started and operated, the first manipulator 43 adjusts the lengths of the mechanical arm 431 and the sucker rods 432 according to the specific parameters of the input 3D curved glass, the sucker rods 432 stretch until each sucker 433 clings to materials, at this time, the first manipulator 43 can safely lift the 3D curved glass, and after the device is turned over by 90 degrees, the first manipulator 43 picks up the 3D curved glass on the baking tray 42 and places the 3D curved glass on the flexible glass jig 1.
After the cleaning and air drying are finished, the baking tray 42 on the section B is conveyed to the section C, the length of the mechanical arm 431 and the length of the sucker rod 432 are adjusted according to specific parameters of the input 3D curved glass by the action of the second mechanical arm 44, the sucker rod 432 is stretched until each sucker 433 clings to materials, at the moment, the 3D curved glass can be safely taken out from the flexible glass jig 1 by the second mechanical arm 44, and the baking tray is placed on the baking tray 42 after being turned over by 90 degrees.
In this specification, each embodiment is described in a progressive manner, and identical and similar parts of each embodiment are all referred to each other, and each embodiment mainly describes differences from other embodiments. In particular, for system embodiments, since they are substantially similar to method embodiments, the description is relatively simple, as relevant to see a section of the description of method embodiments.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the invention are to be included in the scope of the claims of the present invention.
Claims (7)
1. A3D curved surface glass cleaning system is characterized by comprising a flexible glass jig (1), a cleaning section (2), an air drying section (3) and a transfer device (4), wherein the cleaning section (2) and the air drying section (3) are arranged on the same side of the transfer device (4), the air drying section (3) is arranged behind the cleaning section (2), and the flexible glass jig (1) moves in the cleaning section (2) and the air drying section (3);
The flexible glass jig (1) comprises a jig shell (11), at least two groups of clamping assemblies (12) and a supporting assembly (13), wherein the jig shell (11) is of a box-packed structure with the upper end not capped, the clamping assemblies (12) are arranged in the jig shell (11), the supporting assembly (13) is arranged on the upper end face of the jig shell (11), and the clamping assemblies (12) and the supporting assembly (13) are matched with each other and used for fixing 3D curved glass on the flexible glass jig (1);
The clamping assembly (12) comprises an x-axis guide rail (121), a first sliding block (122), a first stop lever (123), a second sliding block (124) and a second stop lever (125), wherein the first sliding block (122) and the second sliding block (124) are arranged on the x-axis guide rail (121), the first stop lever (123) and the second stop lever (125) are respectively arranged on the first sliding block (122) and the second sliding block (124), the first stop lever (123) and the second stop lever (125) are of telescopic structures, and the first stop lever (123) and the second stop lever (125) are used for clamping 3D curved glass;
The clamping assembly (12) further comprises a first stop lever moving part (126) and a second stop lever moving part (127), wherein the first stop lever moving part (126) and the second stop lever moving part (127) are respectively arranged on two adjacent sides of the first sliding block (122) and the second sliding block (124), the first stop lever (123) and the second stop lever (125) are respectively connected with the first sliding block (122) and the second sliding block (124) through the first stop lever moving part (126) and the second stop lever moving part (127), the first stop lever moving part (126) is used for moving the first stop lever (123) in the y-axis direction, and the second stop lever moving part (127) is used for moving the second stop lever (125) in the y-axis direction;
the support assembly (13) comprises a first y-axis guide rail (131), a second y-axis guide rail (132) and a glass support rod (133), wherein the first y-axis guide rail (131) and the second y-axis guide rail (132) are respectively arranged on the upper end face of the side wall of the jig shell (11) in the y-axis direction, two ends of the glass support rod (133) are respectively connected with the first y-axis guide rail (131) and the second y-axis guide rail (132), and the glass support rod (133) is used for supporting 3D curved glass.
2. The 3D curved glass cleaning system according to claim 1, wherein the cleaning section (2) comprises a cleaning cavity shell (21), a water spraying assembly (22) and at least two groups of brush assemblies (23), the cleaning cavity shell (21) is of a tunnel structure, the water spraying assembly (22) is arranged on the inner side wall of the cleaning cavity shell (21), the brush assemblies (23) are arranged on two sides of the top in the cleaning cavity shell (21), and the brush assemblies (23) are used for brushing two sides of 3D curved glass.
3. The 3D curved glass cleaning system according to claim 2, wherein the brush assemblies (23) are arranged at intervals, the brush assemblies (23) comprise brush guide rails (231) and rotary brushes (232), the arrangement direction of the brush guide rails (231) is the same as the movement direction of the flexible glass jig (1), the rotary brushes (232) are arranged on the brush guide rails (231), and the rotary brushes (232) can move along the direction of the brush guide rails (231).
4. The 3D curved glass cleaning system according to claim 3, wherein the rotating brush (232) comprises a brush head (2321) and a double-layer shaft (2322), the upper end of the double-layer shaft (2322) is arranged in the brush guide rail (231), the lower end of the double-layer shaft (2322) is connected with the rotating brush (232), a bending shaft (23221) is arranged in the middle of the double-layer shaft (2322), and the bending shaft (23221) is used for adjusting the angle of the brush head (2321).
5. The 3D curved glass cleaning system according to claim 1, wherein the air drying section (3) comprises an air drying chamber shell (31) and at least two groups of air outlet components (32), the air drying chamber shell (31) is of a u-shaped structure, a space enclosed by the air drying chamber shell (31) is used for passing through the flexible glass jig (1), the air outlet components (32) are arranged on two inner side walls of the air drying chamber shell (31), and the air outlet components (32) are used for drying moisture on the 3D curved glass.
6. The 3D curved glass cleaning system according to claim 5, wherein the air outlet assembly (32) comprises an air guide pipe (321), a rotating shaft (322), a connecting plate (323), an air knife (324) and a shutter (325), the air guide pipe (321) is connected with the air drying chamber shell (31), the rotating shaft (322) is used for connecting the air guide pipe (321) with the air knife (324), the rotating shaft (322) is used for adjusting the angle of the air knife (324), the connecting plate (323) is arranged on one side, close to the air guide pipe (321), of the air knife (324) and used for adjusting the height of the air knife (324) on the air guide pipe (321), and the shutter (325) is arranged on an air outlet of the air knife (324) and used for adjusting the wind power of the air knife (324).
7. The 3D curved glass cleaning system according to claim 1, wherein the transfer device (4) comprises a material conveying line (41), a baking tray (42), a first manipulator (43) and a second manipulator (44), the length of the material conveying line (41) is larger than the sum of the cleaning section (2) and the air drying section (3), the baking tray (42) is arranged on the material conveying line (41), the baking tray (42) is used for containing 3D curved glass, the first manipulator (43) is arranged at the starting end of the material conveying line (41), the second manipulator (44) is arranged at the tail end of the material conveying line (41), and the first manipulator (43) and the second manipulator (44) are used for carrying 3D curved glass.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310156251.8A CN116159834B (en) | 2023-02-23 | 2023-02-23 | 3D curved glass cleaning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310156251.8A CN116159834B (en) | 2023-02-23 | 2023-02-23 | 3D curved glass cleaning system |
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| CN116159834A CN116159834A (en) | 2023-05-26 |
| CN116159834B true CN116159834B (en) | 2025-08-05 |
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| CN202310156251.8A Active CN116159834B (en) | 2023-02-23 | 2023-02-23 | 3D curved glass cleaning system |
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| CN117900977A (en) * | 2024-01-22 | 2024-04-19 | 青岛融合智能科技有限公司 | 3D glass cleaning treatment equipment and method |
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| US6301930B1 (en) * | 1999-06-14 | 2001-10-16 | Guardian Industries Corporation | Apparatus for washing curved sheets of glass and corresponding method |
| JP3611563B2 (en) * | 2003-01-09 | 2005-01-19 | 川重プラント株式会社 | Vertical processing line for plate material |
| CN113909242B (en) * | 2021-10-12 | 2023-04-04 | 福清市新富创机械有限公司 | Automatic glass cleaning machine for manufacturing automobile front windshield curved surface glass |
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| KR101778535B1 (en) * | 2017-03-29 | 2017-09-14 | 김진모 | Method for manufacturing multi-layer glass |
| CN107413737A (en) * | 2017-09-11 | 2017-12-01 | 济南华远数控设备有限公司 | Flat glass and bend glass cleaning all-in-one |
| CN210310282U (en) * | 2019-01-31 | 2020-04-14 | 浙江叭八智能科技有限公司 | Vertical brush device of car washer |
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