CN116159787A - Belt type cleaning assembly for wind power tower - Google Patents
Belt type cleaning assembly for wind power tower Download PDFInfo
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- CN116159787A CN116159787A CN202310437580.XA CN202310437580A CN116159787A CN 116159787 A CN116159787 A CN 116159787A CN 202310437580 A CN202310437580 A CN 202310437580A CN 116159787 A CN116159787 A CN 116159787A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/003—Cleaning involving contact with foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明涉及一种用于风电塔筒的带式清洁组件,包括:保护罩;污水箱组件,设置于所述保护罩上;清水箱组件,设置于与所述污水箱组件同侧的所述保护罩上;支撑套管,一端与所述清水箱组件连接;清水软管,与所述清水箱组件连接;清洗组件,设置于所述保护罩上。本发明可以对风电塔筒表面进行清洁,清洁面高度适配风电塔筒的弧形表面,并且具备污水回收功能,可将清洗后的污水回收到污水箱组件中,避免对清洁表面造成二次污染,清洗过程中可随时切换清水和泡沫水,保证了清洁的效果和效率,并可适配安装在相应移动工装上,根据实际作业需求进行移动清洁。
The invention relates to a belt-type cleaning assembly for a wind power tower, comprising: a protective cover; a sewage tank assembly arranged on the protective cover; a clean water tank assembly arranged on the same side of the sewage tank assembly On the protective cover; a support sleeve, one end of which is connected to the clean water tank assembly; a clean water hose, connected to the clean water tank assembly; a cleaning component, arranged on the protective cover. The invention can clean the surface of the wind power tower, the height of the cleaning surface is suitable for the curved surface of the wind power tower, and has the function of recycling sewage, which can recycle the cleaned sewage into the sewage tank assembly, avoiding secondary damage to the cleaning surface Pollution, clean water and foam water can be switched at any time during the cleaning process to ensure the cleaning effect and efficiency, and can be adapted and installed on the corresponding mobile tooling for mobile cleaning according to actual operation needs.
Description
技术领域technical field
本发明涉及清洁设备领域,具体地说,涉及一种用于风电塔筒的带式清洁组件。The invention relates to the field of cleaning equipment, in particular to a belt-type cleaning assembly for wind power towers.
背景技术Background technique
随着我国风电行业的不断发展,风力发电场建设开发加大,风电装机容量越来越大,随之而来的风力发电机组的清洗维护问题也愈发突出。风电厂的风塔一般都处在偏远山区地带,常年受风沙侵袭,故塔筒清洗工作显得格外重要。With the continuous development of my country's wind power industry, the construction and development of wind farms has increased, and the installed capacity of wind power has become larger and larger. The cleaning and maintenance of wind power generating units has also become more prominent. The wind towers of wind power plants are generally located in remote mountainous areas and are attacked by wind and sand all the year round, so the cleaning of the tower tubes is particularly important.
风电塔主要分为灰尘污染和油污污染,一般的灰尘污染我们只要做好定期的清洗就可以了,但如果是油污污染,就应该立即处理。目前业内主要还是采用人工作业,高空作业要求的安全系数较高,因此需聘请具有专业资质的清洗服务公司来操作,成本较高且效率较低。Wind power towers are mainly divided into dust pollution and oil pollution. For general dust pollution, we only need to do regular cleaning, but if it is oil pollution, it should be dealt with immediately. At present, the industry mainly uses manual work, and high-altitude work requires a high safety factor. Therefore, it is necessary to hire a cleaning service company with professional qualifications to operate, which is costly and inefficient.
有鉴于此特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种用于风电塔筒的带式清洁组件,不仅可对平面的风电塔筒表面进行清洁,更可对具有一定弧面的风电塔筒表面进行清洁,同时具备污水回收功能,防止对清洗表面产生二次污染,整体的传动效率高,功率低。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a belt cleaning assembly for wind power towers, which can not only clean the surface of the wind power tower, but also clean the wind power tower with a certain arc surface. The surface of the tower is cleaned, and at the same time, it has the function of recycling sewage to prevent secondary pollution on the cleaned surface. The overall transmission efficiency is high and the power is low.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the present invention adopts the basic idea of technical solution to be:
一种用于风电塔筒的带式清洁组件,包括:A belt cleaning assembly for a wind power tower comprising:
保护罩;protective cover;
污水箱组件,设置于所述保护罩上;The sewage tank assembly is arranged on the protective cover;
清水箱组件,设置于与所述污水箱组件同侧的所述保护罩上;The clean water tank assembly is arranged on the protective cover on the same side as the dirty water tank assembly;
支撑套管,一端与所述清水箱组件连接;a support sleeve, one end of which is connected to the clean water tank assembly;
清水软管,与所述清水箱组件连接;The clean water hose is connected with the clean water tank assembly;
清洗组件,设置于所述保护罩上。The cleaning component is arranged on the protective cover.
在上述任一方案中优选的实施例,所述清洗组件包括:In a preferred embodiment of any of the above schemes, the cleaning component includes:
第一同步带刷支撑板,与所述保护罩连接;The first synchronous belt brush support plate is connected with the protective cover;
第二同步带刷支撑板,与所述第一同步带刷支撑板互相平行,并与所述保护罩连接,且所述第一同步带刷支撑板与所述第二同步带刷支撑板通过支撑杆、连接板和支撑连接板支撑;The second synchronous belt brush support plate is parallel to the first synchronous belt brush support plate and connected to the protective cover, and the first synchronous belt brush support plate and the second synchronous belt brush support plate pass through Support rods, connecting plates and support connecting plate supports;
驱动部,设置于所述第一同步带刷支撑板和第二同步带刷支撑板之间;The driving part is arranged between the first synchronous belt brush support plate and the second synchronous belt brush support plate;
同步带刷,套设于所述驱动部外部,以实现所述驱动部带动所述同步带刷转动;The synchronous belt brush is sleeved on the outside of the driving part, so that the driving part can drive the synchronous belt brush to rotate;
喷水头,设置于所述第一同步带刷支撑板与所述第二同步带刷支撑板之间。The water spray head is arranged between the first synchronous belt brush support plate and the second synchronous belt brush support plate.
在上述任一方案中优选的实施例,所述驱动部包括:In a preferred embodiment of any of the above schemes, the drive unit includes:
第一带轮轴,两端分别与所述第一同步带刷支撑板和第二同步带刷支撑板转动连接,且所述第一带轮轴与小同步轮连接;The first pulley shaft, the two ends are respectively rotatably connected with the first synchronous belt brush support plate and the second synchronous belt brush support plate, and the first pulley shaft is connected with the small synchronous wheel;
惰轮,设置于所述第一带轮轴上;an idler, arranged on the first pulley shaft;
减速电机,设置于所述第一同步带刷支撑板上,且所述减速电机一端与小同步轮连接,其中,两个小同步轮外部套设有同步带;A geared motor is arranged on the first synchronous belt brush support plate, and one end of the geared motor is connected to the small synchronous wheel, wherein the two small synchronous wheels are covered with a synchronous belt;
大同步轮,设置于所述第一同步带刷支撑板和第二同步带刷支撑板之间,且所述第一同步带刷支撑板和第二同步带刷支撑板上设置有法兰轴承座和与所述法兰轴承座连接的第二带轮轴,所述大同步轮与所述第二带轮轴转动连接;The large synchronous wheel is arranged between the first synchronous belt brush support plate and the second synchronous belt brush support plate, and the first synchronous belt brush support plate and the second synchronous belt brush support plate are provided with flange bearings seat and the second pulley shaft connected with the flange bearing seat, the large synchronous pulley is rotatably connected with the second pulley shaft;
第三带轮轴,两端分别与第一同步带刷支撑板和第二同步带刷支撑板连接,且所述第三带轮轴上设置有惰轮,且所述同步带刷套设在所述大同步轮以及第一带轮轴和第三带轮轴上的惰轮外。The third pulley shaft, the two ends are respectively connected with the first synchronous belt brush support plate and the second synchronous belt brush support plate, and an idler wheel is arranged on the third pulley shaft, and the synchronous belt brush is sleeved on the Outside the large synchronous pulley and the idler pulleys on the first and third pulley shafts.
在上述任一方案中优选的实施例,所述清洗组件上设置有吸水组件,所述吸水组件包括:In a preferred embodiment of any of the above schemes, the cleaning component is provided with a water absorbing component, and the water absorbing component includes:
吸水头,一端设置于所述同步带刷外侧,且所述吸水头另一端与所述清水箱组件连接。One end of the water suction head is arranged outside the synchronous belt brush, and the other end of the water suction head is connected with the clean water tank assembly.
在上述任一方案中优选的实施例,所述清水箱组件包括:In a preferred embodiment of any of the above schemes, the clean water tank assembly includes:
污水箱,设置于所述保护罩上;The sewage tank is arranged on the protective cover;
吸污管,一端设置于所述污水箱内,另一端穿设所述污水箱,并通过污水软管与吸水头连通;Sewage suction pipe, one end is set in the sewage tank, the other end is pierced through the sewage tank, and communicated with the water suction head through the sewage hose;
污水箱盖,盖设于所述污水箱的开口处;The sewage tank cover is set at the opening of the sewage tank;
吸水电机,设置于所述污水箱盖上。The water suction motor is arranged on the cover of the sewage tank.
在上述任一方案中优选的实施例,所述清水箱组件还包括过滤器,所述过滤器设置于所述污水箱内。In a preferred embodiment of any of the solutions above, the fresh water tank assembly further includes a filter, and the filter is arranged in the dirty water tank.
在上述任一方案中优选的实施例,所述清水箱组件包括:In a preferred embodiment of any of the above schemes, the clean water tank assembly includes:
清水箱,设置于所述保护罩上;The clean water tank is arranged on the protective cover;
潜水泵,设置于所述清水箱内;A submersible pump is arranged in the clean water tank;
液位传感器,设置于所述清水箱内;A liquid level sensor is arranged in the clean water tank;
直连接头,一端与所述潜水泵连通;A straight connector, one end communicates with the submersible pump;
连接管,一端与所述直连接头另一端连接;A connecting pipe, one end of which is connected to the other end of the straight connector;
直角连接弯头,一端与所述连接管另一端连通,所述直角连接弯头与泡沫壶连通,且所述直角连接弯头与泡沫壶之间设置有电磁阀。A right-angle connecting elbow, one end communicates with the other end of the connecting pipe, the right-angle connecting elbow communicates with the foam pot, and a solenoid valve is arranged between the right-angle connecting elbow and the foam pot.
在上述任一方案中优选的实施例,所述清水箱组件包括:In a preferred embodiment of any of the above schemes, the clean water tank assembly includes:
电磁阀固定板,设置于所述清水箱上,并与所述电磁阀连接。The electromagnetic valve fixing plate is arranged on the clean water tank and connected with the electromagnetic valve.
在上述任一方案中优选的实施例,所述清水箱组件包括:In a preferred embodiment of any of the above schemes, the clean water tank assembly includes:
三通接头,与所述泡沫壶连通。A three-way joint communicates with the foam pot.
在上述任一方案中优选的实施例,所述清水箱组件包括:In a preferred embodiment of any of the above schemes, the clean water tank assembly includes:
清水箱盖,设置于所述清水箱上。The clean water tank cover is arranged on the clean water tank.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.
该装置不仅可对平面的风电塔筒表面进行清洁,更可对具有一定弧面的风电塔筒表面进行清洁,同时具备污水回收功能,防止对清洗表面产生二次污染,并且其整体的传动效率较高,与传统的滚刷相比更不易损害风电塔筒表面,并且清洁效果好,可以切换清水和泡沫水,采用的清洗组件,清洗面积较大,清洗面更广,清洗速度更快,大大提高了清洁效率,该装置的集成化程度较高,结构紧凑、体积小、重量轻、安装方便、使用灵活,操作简单,单人即可操作,节省了人工成本,降低了操作的危险性,更加安全可靠。The device can not only clean the surface of the flat wind power tower, but also clean the surface of the wind power tower with a certain arc surface. At the same time, it has the function of sewage recovery to prevent secondary pollution on the cleaning surface, and its overall transmission efficiency Higher, compared with the traditional roller brush, it is less likely to damage the surface of the wind power tower, and the cleaning effect is good. It can switch between clean water and foam water. The cleaning components used have a larger cleaning area, wider cleaning surface, and faster cleaning speed. The cleaning efficiency is greatly improved. The device has a high degree of integration, compact structure, small size, light weight, convenient installation, flexible use, simple operation, and can be operated by a single person, which saves labor costs and reduces the risk of operation. , more secure and reliable.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。后文将参照附图以示例性而非限制性的方式详细描述本申请的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分,本领域技术人员应该理解的是,这些附图未必是按比例绘制的,在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. Hereinafter, some specific embodiments of the present application will be described in detail with reference to the accompanying drawings in an exemplary rather than restrictive manner. The same reference numerals in the drawings indicate the same or similar components or parts, and those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
图1是本发明一种用于风电塔筒的带式清洁组件的主视图;Fig. 1 is a front view of a belt cleaning assembly for a wind power tower of the present invention;
图2是本发明一种用于风电塔筒的带式清洁组件的俯视图;Fig. 2 is a top view of a belt cleaning assembly for a wind power tower according to the present invention;
图3是本发明一种用于风电塔筒的带式清洁组件的立体结构图;Fig. 3 is a three-dimensional structure diagram of a belt cleaning assembly for a wind power tower according to the present invention;
图4是本发明一种用于风电塔筒的带式清洁组件去掉保护罩的内部立体结构图;Fig. 4 is an internal three-dimensional structure diagram of a belt cleaning assembly for a wind power tower of the present invention with the protective cover removed;
图5是本发明一种用于风电塔筒的带式清洁组件中清洗组件的立体结构图;Fig. 5 is a three-dimensional structure diagram of a cleaning assembly in a belt cleaning assembly used in a wind power tower according to the present invention;
图6是本发明一种用于风电塔筒的带式清洁组件中清洗组件去掉同步带刷的内部结构图;Fig. 6 is a diagram of the internal structure of the belt cleaning assembly used for wind power towers in the present invention, in which the synchronous belt brush is removed from the cleaning assembly;
图7是本发明一种用于风电塔筒的带式清洁组件中吸水组件的立体结构图;Fig. 7 is a three-dimensional structure diagram of a water-absorbing assembly in a belt-type cleaning assembly used in a wind power tower according to the present invention;
图8是本发明一种用于风电塔筒的带式清洁组件中吸水组件去掉同步带刷的内部结构图;Fig. 8 is a diagram of the internal structure of the belt-type cleaning assembly used for wind power towers in the present invention, in which the synchronous belt brush is removed from the water-absorbing assembly;
图9是本发明一种用于风电塔筒的带式清洁组件中污水箱组件局部剖面的立体结构图;Fig. 9 is a three-dimensional structure diagram of a partial section of a waste water tank assembly in a belt cleaning assembly for a wind power tower according to the present invention;
图10是本发明一种用于风电塔筒的带式清洁组件中清水箱组件局部剖面的立体结构图。Fig. 10 is a three-dimensional structural diagram of a partial section of a fresh water tank assembly in a belt-type cleaning assembly used in a wind power tower according to the present invention.
图中:1、清洗组件;2、第一同步带刷支撑板;3、同步带刷;4、大同步轮;5、惰轮;6、第二同步带刷支撑板;7、法兰轴承座;8、减速电机;9、小同步轮;10、同步带;11、第一带轮轴;12、第二带轮轴;13、第三带轮轴;14、连接板;15、支撑连接板;16、喷水头;17、支撑杆;18、吸水组件;19、吸水头;20、保护罩;21、支撑套管;22、污水箱组件;23、污水箱;24、吸污管;25、污水箱盖;26、吸水电机;27、过滤器;28、污水软管;29、清水箱组件;30、清水箱;31、潜水泵;32、电磁阀;33、直角连接弯头;34、泡沫壶;35、直连接头;36、三通接头;37、连接管;38、清水箱盖;39、电磁阀固定板;40、液位传感器;41、清水软管。In the figure: 1. Cleaning component; 2. First synchronous belt brush support plate; 3. Synchronous belt brush; 4. Large synchronous wheel; 5. Idling wheel; 6. Second synchronous belt brush support plate; 7.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念,附图中的元素是示意性的,没有按比例绘制。It should be noted that these drawings and text descriptions are not intended to limit the scope of the invention in any way, but illustrate the concept of the invention for those skilled in the art by referring to specific embodiments. The elements in the drawings are schematic sexual and not drawn to scale.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
在本申请的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
本申请下述实施例以用于风电塔筒的带式清洁组件为例进行详细说明本申请的方案,但是此实施例并不能限制本申请保护范围。The following embodiments of the present application take a belt-type cleaning assembly for a wind power tower as an example to illustrate the solution of the present application in detail, but this embodiment cannot limit the scope of protection of the present application.
如图1至图10所示,本发明提供了一种用于风电塔筒的带式清洁组件,包括:As shown in Figures 1 to 10, the present invention provides a belt cleaning assembly for a wind power tower, including:
保护罩20;
污水箱组件22,设置于所述保护罩20上;The
清水箱组件29,设置于与所述污水箱组件22同侧的所述保护罩20上;The clean
支撑套管21,一端与所述清水箱组件29连接;
清水软管41,与所述清水箱组件29连接;The
清洗组件1,设置于所述保护罩20上。The cleaning assembly 1 is arranged on the
本发明实施例所述的用于风电塔筒的带式清洁组件,不仅可对平面的风电塔筒表面进行清洁,更可对具有一定弧面的风电塔筒表面进行清洁,同时具备污水回收功能,防止对清洗表面产生二次污染,并且其整体的传动效率较高,与传统的滚刷相比更不易损害风电塔筒表面,并且清洁效果好,可以切换清水和泡沫水,采用的清洗组件,清洗面积较大,清洗面更广,清洗速度更快,大大提高了清洁效率,该装置的集成化程度较高,结构紧凑、体积小、重量轻、安装方便、使用灵活,操作简单,单人即可操作,节省了人工成本,降低了操作的危险性,更加安全可靠,同时还可广泛适配各种移动作业平台,操作简单,提高效率,减少作业成本。The belt-type cleaning assembly for wind power towers described in the embodiments of the present invention can not only clean the surface of a flat wind power tower, but also clean the surface of a wind power tower with a certain arc surface, and at the same time have the function of sewage recovery , to prevent secondary pollution to the cleaning surface, and its overall transmission efficiency is higher, compared with the traditional roller brush, it is less likely to damage the surface of the wind power tower, and the cleaning effect is good, can switch between clean water and foam water, the cleaning components used , the cleaning area is larger, the cleaning surface is wider, the cleaning speed is faster, and the cleaning efficiency is greatly improved. The device has a high degree of integration, compact structure, small size, light weight, easy installation, flexible use, simple operation, single It can be operated by one person, which saves labor costs, reduces the risk of operation, and is safer and more reliable. At the same time, it can be widely adapted to various mobile operating platforms, which is easy to operate, improves efficiency, and reduces operating costs.
如图1至图10所示,所述清洗组件1包括:As shown in Figures 1 to 10, the cleaning assembly 1 includes:
第一同步带刷支撑板2,与所述保护罩20连接,其中,所述第一同步带刷支撑板2与所述保护罩20通过螺钉连接,可以方便拆卸和安装;The first synchronous belt
第二同步带刷支撑板6,与所述第一同步带刷支撑板2互相平行,并与所述保护罩20连接,且所述第一同步带刷支撑板2与所述第二同步带刷支撑板6通过支撑杆17、连接板14和支撑连接板15支撑;The second synchronous belt
驱动部,设置于所述第一同步带刷支撑板2和第二同步带刷支撑板6之间;The driving part is arranged between the first synchronous belt
同步带刷3,套设于所述驱动部外部,以实现所述驱动部带动所述同步带刷3转动;The
喷水头16,设置于所述第一同步带刷支撑板2与所述第二同步带刷支撑板6之间,所述驱动部包括:The
第一带轮轴11,两端分别与所述第一同步带刷支撑板2和第二同步带刷支撑板6转动连接,且所述第一带轮轴11与小同步轮9连接;The first pulley shaft 11, the two ends are respectively connected with the rotation of the first synchronous belt
惰轮5,设置于所述第一带轮轴11上,所述第三带轮轴13上安装两个惰轮5,两个所述惰轮5处于所述大同步轮4的后方,所述惰轮5可使同步带刷3根据不同弧度的弧面自适应贴合,第一同步带刷支撑板2和第二同步带刷支撑板6之间安装支撑连接板14,所述支撑连接板14上安装喷水头16,所述减速电机8安装在第一同步带刷支撑板2上,所述减速电机8轴上安装小同步轮9,所述减速电机8轴上的小同步轮9与所述第一带轮轴11上的小同步轮9通过所述同步带10连接在一起,所述同步带刷3套在四个所述大同步轮4和惰轮5上,所述同步带刷3内侧有限位筋,可限制所述同步带刷3、大同步轮4和惰轮5处于固定位置,不会发生偏移;The
减速电机8,设置于所述第一同步带刷支撑板2上,且所述减速电机8一端与小同步轮9连接,其中,两个小同步轮9外部套设有同步带10;The
大同步轮4,设置于所述第一同步带刷支撑板2和第二同步带刷支撑板6之间,且所述第一同步带刷支撑板2和第二同步带刷支撑板6上设置有法兰轴承座7和与所述法兰轴承座7连接的第二带轮轴12,所述大同步轮4与所述第二带轮轴12转动连接;The large synchronous wheel 4 is arranged between the first synchronous belt
第三带轮轴13,两端分别与第一同步带刷支撑板2和第二同步带刷支撑板6连接,且所述第三带轮轴13上设置有惰轮5,且所述同步带刷3套设在所述大同步轮4以及第一带轮轴11和第三带轮轴13上的惰轮5外,同步带刷外侧装有软毛,与传统的滚刷相比更不易损害风电塔筒表面,并且清洁效果好,该装置中的堕轮可使同步带刷根据不同弧度的弧面自适应贴合,尤其对于锥形的风电塔筒,优势明显。The
本发明实施例所述的用于风电塔筒的带式清洁组件,在所述清洗组件1中,两个所述大同步轮4通过所述第一带轮轴11连接在一起,所述第一带轮轴11的一端还安装有所述小同步轮9,另外的两个所述大同步轮4通过所述第二带轮轴12连接在一起,四个所述大同步轮4通过所述第一带轮轴11、第二带轮轴12固定安装在第一同步带刷支撑板2和第二同步带刷支撑板6之间,所述第一同步带刷支撑板2和第二同步带刷支撑板6通过三个所述支撑杆17连接固定,所述第一同步带刷支撑板2和第二同步带刷支撑板6之间还安装有连接板14,所述连接板14的一端安装在另一个第二带轮轴12上,另一端安装有第三带轮轴13,所述第三带轮轴13上安装两个惰轮5,两个所述惰轮5处于大同步轮4的后方,所述惰轮5可使同步带刷3根据不同弧度的弧面自适应贴合,所述第一同步带刷支撑板2和第二同步带刷支撑板6之间安装支撑连接板14,所述支撑连接板14上安装所述喷水头16,所述减速电机8安装在所述第一同步带刷支撑板2上,所述减速电机8轴上安装所述小同步轮9,所述减速电机8轴上的小同步轮9与所述第一带轮轴11上的小同步轮9通过所述同步带10连接在一起,所述同步带刷3套在四个大同步轮4和惰轮5上,所述同步带刷3内侧有限位筋,可限制所述同步带刷3、大同步轮4和惰轮5处于固定位置,不会发生偏移。In the belt cleaning assembly for wind power towers according to the embodiment of the present invention, in the cleaning assembly 1, the two large synchronous pulleys 4 are connected together through the first pulley shaft 11, and the first One end of the pulley shaft 11 is also equipped with the small
如图1至图10所示,所述清洗组件1上设置有吸水组件18,所述吸水组件18包括:As shown in Figures 1 to 10, the cleaning assembly 1 is provided with a
吸水头19,一端设置于所述同步带刷3外侧,且所述吸水头19另一端与所述清水箱组件29连接,吸水组件18各部件的安装方式与清洗组件1相同,区别在于所述清洗组件1中的支撑连接板14上安装喷水头16,而所述吸水组件18中的支撑连接板14上安装所述吸水头19,所述清洗组件1和所述吸水组件18上下呈相反状态安装,确保整个装置的重心及运转处于平衡状态,所述清洗组件1与所述吸水组件18的皮带转动方向相反,避免污水向外侧甩出,其次,相反方向转动的皮带,皮带力量相抵消,提高整个组件的稳定性。One end of the
如图1至图10所示,所述清水箱组件29包括:As shown in Figures 1 to 10, the clean
污水箱23,设置于所述保护罩20上,其中,所述污水箱23与所述保护罩20通过螺钉连接;The
吸污管24,一端设置于所述污水箱23内,另一端穿设所述污水箱23,并通过污水软管28与吸水头19连通;
污水箱盖25,盖设于所述污水箱23的开口处;Sewage tank cover 25 is located at the opening of the
吸水电机26,设置于所述污水箱盖25上,所述清水箱组件29还包括过滤器27,所述过滤器27设置于所述污水箱23内,所述清水箱组件29包括:The
清水箱30,设置于所述保护罩20上;The
潜水泵31,设置于所述清水箱30内;A
液位传感器40,设置于所述清水箱30内,可以实时监测所述清水箱30内的液体的高度;The
直连接头35,一端与所述潜水泵31连通,所述清水箱30内部安装潜水泵31,所述潜水泵31通过所述直连接头35和三通接头36连接两个连接管,两个连接管的另一端通过所述直角连接弯头33连接两个电磁阀32,两个所述电磁阀32安装在所述电磁阀固定板39上,一个所述电磁阀32连接到所述泡沫壶34进口处,另一个所述电磁阀32通过三通接头36连接到泡沫壶34的出口处,使得一个连接管中的清水进入到泡沫壶34中与清洁剂融合生成泡沫水,另一个连接管中的清水绕过所述泡沫壶34直接喷出,两个所述电磁阀32分别控制清水、泡沫水的开启和关闭,所述清水箱盖38盖在所述清水箱30的进水口处,防止杂质等进入,所述液位传感器40安装在所述清水箱30的底部,用来检测清水是否用完;A
连接管37,一端与所述直连接头35另一端连接,为了方便安装和拆卸,可以将所述连接管37与直连接头35通过连接管安装,并且为了起到密封的效果,在连接处并缠设多层的密封垫圈;Connecting
直角连接弯头33,一端与所述连接管37另一端连通,所述直角连接弯头33与泡沫壶34连通,且所述直角连接弯头33与泡沫壶34之间设置有电磁阀32。One end of the right
本发明实施例所述的用于风电塔筒的带式清洁组件中,所述清洗组件1和吸水组件18除喷水头16和吸水头19两个不同的结构外,其余部件结构一致,确保了安装方便,可置换性高,本发明实施例所述的用于风电塔筒的带式清洁组件,所述清洗组件1中第二同步带刷支撑板6和吸水组件18中第二同步带刷支撑板6重合安装固定到一起,所述清洗组件1和所述吸水组件18上下呈相反状态安装,确保整个装置的重心及运转处于平衡状态,所述清洁组件与吸水组件18的皮带转动方向相反,避免污水向外侧甩出,其次,相反方向转动的皮带,皮带力量相抵消,提高整个组件的稳定性。In the belt cleaning assembly for wind power towers described in the embodiment of the present invention, the cleaning assembly 1 and the
本发明实施例所述的用于风电塔筒的带式清洁组件中,在污水箱23组件22中,污水箱23内部安装有吸污管24,并在外部预留出部分安装头,吸污管24在污水箱23内部的高度要基本达到污水箱23的顶部,防止污水流出,污水箱盖25盖在污水箱23上,污水箱盖25上安装有吸水电机26和过滤器27,过滤器27防止污水中杂质进入到吸水电机26里损坏吸水电机26。In the belt-type cleaning assembly for wind power tower described in the embodiment of the present invention, in the
本发明实施例所述的用于风电塔筒的带式清洁组件中,在所述清水箱组件29中,所述清水箱30内部安装潜水泵31,所述潜水泵31通过直连接头35和三通接头36连接两个连接管,两个连接管的另一端通过直角连接弯头33连接两个电磁阀32,两个所述电磁阀32安装在所述电磁阀固定板39上,一个所述电磁阀32连接到所述泡沫壶34进口处,另一个所述电磁阀32通过三通接头36连接到所述泡沫壶34的出口处,使得一个连接管中的清水进入到所述泡沫壶34中与清洁剂融合生成泡沫水,另一个连接管中的清水绕过所述泡沫壶34直接喷出,两个所述电磁阀32分别控制清水、泡沫水的开启和关闭,所述清水箱盖38盖在所述清水箱30的进水口处,防止杂质等进入,所述液位传感器40安装在所述清水箱30的底部,用来检测清水是否用完。In the belt-type cleaning assembly for wind power towers described in the embodiment of the present invention, in the clean water tank assembly 29, a submersible pump 31 is installed inside the clean water tank 30, and the submersible pump 31 is connected through a direct connection 35 and The three-way joint 36 connects two connecting pipes, and the other end of the two connecting pipes connects two solenoid valves 32 through a right-angle connecting elbow 33, and the two solenoid valves 32 are installed on the solenoid valve fixing plate 39, and one The electromagnetic valve 32 is connected to the inlet of the foam pot 34, and the other solenoid valve 32 is connected to the outlet of the foam pot 34 through a three-way joint 36, so that the clear water in one connecting pipe enters the foam pot 34 is fused with cleaning agent to generate foam water, and the clear water in the other connecting pipe bypasses the foam pot 34 and sprays directly, and the two electromagnetic valves 32 control the opening and closing of clear water and foam water respectively, and the clean water tank The cover 38 covers the water inlet of the clean water tank 30 to prevent impurities from entering, and the liquid level sensor 40 is installed at the bottom of the clean water tank 30 to detect whether the clean water is used up.
本发明实施例所述的用于风电塔筒的带式清洁组件中,所述清洗组件1和所述吸水组件18整体安装在保护罩20上,所述污水箱组件22和清水箱组件29分别安装在所述保护罩20的背部,所述污水箱组件22中的吸污管24通过污水软管28与吸水组件18中的吸水头19连接,所述清水箱组件29中的清水出口通过清水软管与所述清洗组件1中的喷水头16连接,所述保护罩20底部安装支撑套管21,所述支撑套管21可根据实际需求来进行适配各种移动机构。In the belt-type cleaning assembly for wind power towers described in the embodiment of the present invention, the cleaning assembly 1 and the
本发明实施例所述的用于风电塔筒的带式清洁组件中,所述潜水泵31抽出所述清水箱30里的清水通过所述喷水头16喷在所述清洗组件1中的所述同步带刷3上,所述喷水头16喷出的清水可通过所述电磁阀32切换成泡沫水,所述减速电机8驱动所述小同步轮9带动所述大同步轮4转动,从而带动所述同步带刷3进行转动,所述同步带刷3外侧带有软毛,可对工件表面进行清洁,与传统的滚刷相比更不易损害风电塔筒表面,并且清洁效果好,可以切换清水和泡沫水,在所述清洗组件1工作过程中,所述吸水组件18也同时工作,可对工件表面再次清洁并通过所述吸水头19将所述同步带刷3上的污水吸到所述污水箱23内,所述吸水电机26控制所述污水箱23的吸污工作,并且采用的同步带刷3面积较大,清洗面更广,清洗速度更快,大大提高了清洁效率。In the belt-type cleaning assembly used for wind power towers according to the embodiment of the present invention, the
当工作时,所述潜水泵31抽出所述清水箱30里的清水通过所述喷水头16喷在所述清洗组件1中的所述同步带刷3上,所述喷水头16喷出的清水可通过所述电磁阀32切换成泡沫水,所述减速电机8驱动所述同步带刷3进行转动,所述同步带刷3外侧带有软毛,可对工件表面进行清洁,在所述清洗组件1工作过程中,所述吸水组件18也同时工作,可对工件表面再次清洁并通过所述吸水头19将所述同步带刷3上的污水吸到所述污水箱23内,因此,可以对风电塔筒表面进行清洁,清洁面高度适配风电塔筒的弧形表面,并且具备污水回收功能,可将清洗后的污水回收到污水箱23中,避免对清洁表面造成二次污染,清洗过程中可随时切换清水和泡沫水,保证了清洁的效果和效率,并可适配安装在相应移动工装上,根据实际作业需求进行移动清洁。When working, the clear water pumped out by the
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. scope.
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| CN115889275A (en) * | 2022-11-10 | 2023-04-04 | 意卡德(江西)数码驱动科技有限公司 | Accessory cleaning device |
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| JP2004243283A (en) * | 2003-02-17 | 2004-09-02 | Honda Motor Co Ltd | Cleaning equipment |
| CN216095383U (en) * | 2021-08-05 | 2022-03-22 | 内蒙古国领科技有限公司 | Wind power tower cylinder cleaning robot |
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| CN217250938U (en) * | 2022-03-14 | 2022-08-23 | 中电国科技术有限公司 | A cleaning device that can recycle sewage |
| CN115569950A (en) * | 2022-10-24 | 2023-01-06 | 澧县佳鑫钢化玻璃有限公司 | Be suitable for ash removal device for toughened glass processing of multiple thickness |
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