CN116159742A - A multi-stage screening device for raw materials used in the production of light building materials - Google Patents
A multi-stage screening device for raw materials used in the production of light building materials Download PDFInfo
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- CN116159742A CN116159742A CN202310011908.1A CN202310011908A CN116159742A CN 116159742 A CN116159742 A CN 116159742A CN 202310011908 A CN202310011908 A CN 202310011908A CN 116159742 A CN116159742 A CN 116159742A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
本发明公开了一种轻质建筑材料生产用原料多级筛分装置,包括底座板和多个流道式筛网组件,所述底座板上通过立柱固定安装有底部支撑框,底部支撑框上方依次设置有多个支撑框架,相邻支撑框架之间通过多个支撑柱固定连接,最下方的支撑框架通过多个支撑柱与底部支撑框固定连接;多个流道式筛网组件分布在支撑框架的四周,且每个流道式筛网组件的高度位置与对应支撑框架的高度位置相适配,上方的流道式筛网组件出料端对接下方的流道式筛网组件进料端。本发明通过驱动元件同步驱动各个弹簧组件振动,各个弹簧组件即可带动对应的流道式筛网组件,利用一个驱动元件即可同步驱动多个流道式筛网组件动作,整体动力元件的配置成本相对较低。
The invention discloses a multi-stage screening device for raw materials used in the production of light building materials, which comprises a base plate and a plurality of channel-type screen components. The base plate is fixed with a bottom support frame through a column, and A plurality of support frames are arranged in sequence, and the adjacent support frames are fixedly connected by a plurality of support columns, and the bottom support frame is fixedly connected with the bottom support frame by a plurality of support columns; Around the frame, and the height position of each flow channel screen assembly matches the height position of the corresponding support frame, the discharge end of the upper flow channel screen assembly is docked with the feed end of the lower flow channel screen assembly . The present invention synchronously drives each spring assembly to vibrate through the driving element, and each spring assembly can drive the corresponding flow channel screen assembly, and one drive element can synchronously drive multiple flow channel screen assemblies to move, and the configuration of the overall power element The cost is relatively low.
Description
技术领域technical field
本发明涉及建筑材料筛分设备技术领域,具体为一种轻质建筑材料生产用原料多级筛分装置。The invention relates to the technical field of screening equipment for building materials, in particular to a multi-stage screening device for raw materials used in the production of light building materials.
背景技术Background technique
轻质建筑材料主要有:轻质砖、环保轻质混凝土砌块、高性能轻集料混凝土、轻质隔墙板、轻质墙板材料等。在轻质建筑材料生产制作过程中通常需要的原料有:1、胶凝材料:主要使用普通硅酸盐水泥42.5级或32.5级;若想缩短生产周期,可采用快硬硅酸盐水泥或硫铝酸盐水泥;2、发泡剂:WE-30复合发泡剂;3、集料:可选用粉煤灰、矿渣微粉、河沙、石粉、人造空心微珠、高炉水渣、尾矿砂、加气碎渣等;4、添加剂:根据情况添加料浆稳定剂、水泥促凝剂、抗水剂等添加剂。在轻质建筑材料配料制浆前,集料通常需要筛分设备进行多级筛分处理,在配料制浆过程中,将不同粒径的集料按预设的配比进行混合,以便使得最终制得的轻质建筑材料具有良好的质量品质。Lightweight building materials mainly include: lightweight bricks, environmentally friendly lightweight concrete blocks, high-performance lightweight aggregate concrete, lightweight partition boards, and lightweight wallboard materials. The raw materials usually required in the production process of light building materials are: 1. Cementitious material: mainly use ordinary portland cement 42.5 or 32.5; if you want to shorten the production cycle, you can use rapid hardening portland cement or sulfur Aluminate cement; 2. Foaming agent: WE-30 composite foaming agent; 3. Aggregate: fly ash, slag powder, river sand, stone powder, artificial hollow microspheres, blast furnace slag, tailings sand, Aerated slag, etc.; 4. Additives: Add additives such as slurry stabilizer, cement coagulant, and water-resistant agent according to the situation. Before the batching and pulping of lightweight building materials, aggregates usually need screening equipment for multi-stage screening. During the batching and pulping process, aggregates of different particle sizes are mixed according to the preset ratio, so that the final The resulting lightweight construction material has good quality qualities.
现有集料的筛分设备通常采用振动筛。如:中国发明专利(授权公告号:CN212596985U,授权公告日:2021.02.26)公开了用于蒸压加气混凝土砌块加工的原料筛选机构,该方案通过设置驱动机构,使其通过电机带动,并经过转盘与连接杆的加持,使得驱动机构驱动各过滤层抖动,增大其筛选效率,并通过各导料板导出其过滤出不同的原料,满足其不同生产的需要,增强装置适用性,同时多个过滤层和多个导料板的使用,提高了装置的筛选效果,增加了装置不同的选择性,有效提高装置的实用性。The screening equipment for existing aggregates usually adopts a vibrating screen. For example: Chinese invention patent (authorized announcement number: CN212596985U, authorized announcement date: 2021.02.26) discloses a raw material screening mechanism for autoclaved aerated concrete block processing. And through the support of the turntable and the connecting rod, the driving mechanism drives each filter layer to vibrate to increase its screening efficiency, and guides it to filter out different raw materials through each material guide plate to meet the needs of different production and enhance the applicability of the device. At the same time, the use of multiple filter layers and multiple material guide plates improves the screening effect of the device, increases the different selectivity of the device, and effectively improves the practicability of the device.
然而,该方案在实际使用过程中,由于各个筛选机构筛分后的物料出口大多位于同一侧或两侧,不利于对筛分后的物料进行同步收集;另外,每个筛选机构的动作均需要配置一套对应的振动机构(动力元件),设备整体组装制作的成本相对较高;且用户难以根据自身实际需要,选择合理数量的筛网进行筛选操作。However, in the actual use of this scheme, since the outlets of the screened materials of each screening mechanism are mostly located on the same side or both sides, it is not conducive to synchronous collection of the screened materials; in addition, the action of each screening mechanism requires Equipped with a set of corresponding vibrating mechanisms (power components), the cost of overall assembly and production of the equipment is relatively high; and it is difficult for users to select a reasonable number of screens for screening operations according to their actual needs.
发明内容Contents of the invention
本发明的目的在于提供一种轻质建筑材料生产用原料多级筛分装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a multi-stage screening device for raw materials used in the production of lightweight building materials, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种轻质建筑材料生产用原料多级筛分装置,包括底座板和多个流道式筛网组件,所述底座板上通过立柱固定安装有底部支撑框,底部支撑框上方依次设置有多个支撑框架,相邻支撑框架之间通过多个支撑柱固定连接,最下方的支撑框架通过多个支撑柱与底部支撑框固定连接;A multi-stage screening device for raw materials used in the production of light building materials, including a base plate and a plurality of channel-type screen components, the base plate is fixed with a bottom support frame through a column, and multiple screens are sequentially arranged above the bottom support frame a support frame, the adjacent support frames are fixedly connected by a plurality of support columns, and the bottom support frame is fixedly connected with the bottom support frame by a plurality of support columns;
多个流道式筛网组件分布在支撑框架的四周,且每个流道式筛网组件的高度位置与对应支撑框架的高度位置相适配,上方的流道式筛网组件出料端对接下方的流道式筛网组件进料端,每个流道式筛网组件均具有用于导出筛分后物料的导料通道;A plurality of channel-type screen components are distributed around the support frame, and the height position of each channel-type screen component is adapted to the height position of the corresponding support frame, and the discharge end of the upper channel-type screen component is docked At the feed end of the flow channel screen assembly below, each flow channel screen assembly has a material guide channel for exporting the screened material;
每个流道式筛网组件通过对应的弹簧组件配合安装在对应的支撑框架或底部支撑框上;Each channel-type screen assembly is installed on the corresponding support frame or bottom support frame through the corresponding spring assembly;
所述底部支撑框上安装有用于驱动各个弹簧组件同步振动的驱动元件。The bottom supporting frame is installed with a drive element for driving each spring assembly to vibrate synchronously.
作为本发明进一步的方案,所述流道式筛网组件包括流道式机壳以及插装式筛网,流道式机壳的底壁上具有排料口,流道式机壳具有一对导料侧壁板,导料侧壁板内壁下端开设有插装导槽;As a further solution of the present invention, the runner-type screen assembly includes a runner-type casing and a plug-in screen, the bottom wall of the runner-type casing has a discharge port, and the runner-type casing has a pair of The material guide side wall plate, the lower end of the inner wall of the material guide side wall plate is provided with an insertion guide groove;
所述插装式筛网的两侧分别插装在对应的插装导槽中,且插装式筛网上的网孔位置与排料口对应。Both sides of the plug-in screen are respectively inserted into corresponding plug-in guide grooves, and the positions of the holes on the plug-in screen correspond to the discharge openings.
作为本发明进一步的方案,所述插装式筛网的出料端延伸有导料板,导料板的两侧延伸有导向侧板;As a further solution of the present invention, a material guide plate extends from the discharge end of the plug-in screen, and guide side plates extend from both sides of the material guide plate;
插装式筛网的进料端延伸有筛网座板,筛网座板通过螺栓与流道式机壳固定连接。The feed end of the plug-in screen is extended with a screen seat plate, and the screen seat plate is fixedly connected with the flow channel casing through bolts.
作为本发明进一步的方案,所述排料口处对接固定有底部锥形导罩,所述导料通道对接固定在底部锥形导罩的底部出口端。As a further solution of the present invention, a bottom conical guide cover is docked and fixed at the discharge opening, and the material guide channel is docked and fixed at the bottom outlet end of the bottom conical guide cover.
作为本发明进一步的方案,所述弹簧组件包括振动框架、多个弹簧导向杆以及多个弹簧,弹簧导向杆的下端分布固定在对应支撑框架或底部支撑框的上端面四周;As a further solution of the present invention, the spring assembly includes a vibration frame, a plurality of spring guide rods and a plurality of springs, and the lower ends of the spring guide rods are distributed and fixed around the upper end surface of the corresponding support frame or the bottom support frame;
所述振动框架上开设有多个用于与弹簧导向杆滑动配合的插装孔;The vibrating frame is provided with a plurality of insertion holes for slidingly fitting with the spring guide rod;
所述弹簧的一端与振动框架抵触连接,弹簧的另一端与支撑框架或底部支撑框的上端面抵触连接;One end of the spring is in conflicting connection with the vibrating frame, and the other end of the spring is in conflicting connection with the support frame or the upper end surface of the bottom support frame;
每个流道式机壳分别与对应振动框架的侧壁固定连接。Each flow channel casing is fixedly connected with the side wall of the corresponding vibrating frame respectively.
作为本发明进一步的方案,相邻的振动框架之间通过多个中间立柱对接固定。As a further solution of the present invention, adjacent vibrating frames are butted and fixed through a plurality of intermediate columns.
作为本发明进一步的方案,所述驱动元件包括固定安装在底部支撑框上的脉冲电磁铁,最下方的振动框架下端固定安装有用于与脉冲电磁铁配合的导磁块。As a further solution of the present invention, the driving element includes a pulse electromagnet fixedly installed on the bottom support frame, and a magnetic conduction block for cooperating with the pulse electromagnet is fixedly installed at the lower end of the vibration frame at the bottom.
作为本发明进一步的方案,所述支撑框架设置有三个,振动框架和流道式筛网组件的数量均为四个,振动框架和支撑框架具体采用四边形框架。As a further solution of the present invention, there are three supporting frames, four vibrating frames and four runner-type screen assemblies, and quadrilateral frames are used for the vibrating frames and the supporting frames.
与现有技术相比,本发明的有益效果是:通过驱动元件同步驱动各个弹簧组件振动,各个弹簧组件即可带动对应的流道式筛网组件,利用一个驱动元件即可同步驱动多个流道式筛网组件动作,整体动力元件的配置成本相对较低;Compared with the prior art, the beneficial effect of the present invention is that each spring assembly is synchronously driven to vibrate through the driving element, and each spring assembly can drive the corresponding channel type screen assembly, and multiple flow channels can be synchronously driven by one driving element. The channel-type screen assembly moves, and the configuration cost of the overall power element is relatively low;
在本发明中,上方的流道式筛网组件出料端对接下方的流道式筛网组件进料端,每个流道式筛网组件均具有用于导出筛分后物料的导料通道,每个流道式筛网组件在同步进行振动筛分的同时,可以将筛分后的物料单独导出,进行收集,筛分收集方便。In the present invention, the discharge end of the upper flow channel screen assembly is connected to the feed end of the lower flow channel screen assembly, and each flow channel screen assembly has a material guide channel for exporting the screened material , Each flow channel screen assembly can export the screened materials separately while vibrating screen synchronously, and collect them, which is convenient for screening and collection.
附图说明Description of drawings
图1为一种轻质建筑材料生产用原料多级筛分装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of light building material production raw material multistage screening device;
图2为一种轻质建筑材料生产用原料多级筛分装置的侧面结构示意图;Fig. 2 is a side structure schematic diagram of a multi-stage screening device for raw materials used in the production of light building materials;
图3为一种轻质建筑材料生产用原料多级筛分装置第一种的爆炸立体结构示意图;Fig. 3 is a schematic diagram of the first exploded three-dimensional structure of a raw material multi-stage screening device for the production of light building materials;
图4为一种轻质建筑材料生产用原料多级筛分装置第二种的爆炸立体结构示意图;Fig. 4 is a schematic diagram of the second exploded three-dimensional structure of a multi-stage screening device for raw materials used in the production of light building materials;
图5为一种轻质建筑材料生产用原料多级筛分装置中流道式筛网组件的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of a flow channel screen assembly in a multi-stage screening device for raw materials used in the production of light building materials;
图6为一种轻质建筑材料生产用原料多级筛分装置中流道式筛网组件的展开立体结构示意图。Fig. 6 is a schematic diagram of the unfolded three-dimensional structure of a flow channel screen assembly in a multi-stage screening device for raw materials used in the production of light building materials.
图中:100-底座板,101-立柱,1-流道式筛网组件,11-流道式机壳,111-插装导槽,12-插装式筛网,121-导向侧板,122-导料板,123-筛网座板,13-底部锥形导罩,14-导料通道,2-振动框架,21-插装孔,22-中间立柱,3-支撑框架,31-弹簧导向杆,32-弹簧,33-支撑柱,4-底部支撑框,5-脉冲电磁铁,6-导磁块。In the figure: 100-base plate, 101-column, 1-runner screen assembly, 11-runner casing, 111-insert guide groove, 12-cartridge screen, 121-guided side plate, 122-material guide plate, 123-screen seat plate, 13-bottom conical guide cover, 14-material guide channel, 2-vibration frame, 21-insertion hole, 22-middle column, 3-support frame, 31- Spring guide rod, 32-spring, 33-support column, 4-bottom support frame, 5-pulse electromagnet, 6-magnetic block.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种轻质建筑材料生产用原料多级筛分装置,包括底座板100和多个流道式筛网组件1,所述底座板100上通过立柱101固定安装有底部支撑框4,底部支撑框4上方依次设置有多个支撑框架3,相邻支撑框架3之间通过多个支撑柱33固定连接,最下方的支撑框架3通过多个支撑柱33与底部支撑框4固定连接;Please refer to Figures 1-6, the present invention provides a technical solution: a multi-stage screening device for raw materials used in the production of lightweight building materials, including a
多个流道式筛网组件1分布在支撑框架3的四周,且每个流道式筛网组件1的高度位置与对应支撑框架3的高度位置相适配,上方的流道式筛网组件1出料端对接下方的流道式筛网组件1进料端,每个流道式筛网组件1均具有用于导出筛分后物料的导料通道14;A plurality of channel-
每个流道式筛网组件1通过对应的弹簧组件配合安装在对应的支撑框架3或底部支撑框4上;Each channel-
所述底部支撑框3上安装有用于驱动各个弹簧组件同步振动的驱动元件。The
在本实施例中,所述支撑框架3具体设置有三个,振动框架2和流道式筛网组件1的数量均为四个,振动框架2和支撑框架3具体采用四边形框架。显然,作为其他方案,支撑框架可设置有N个,振动框架2和流道式筛网组件1的数量可设为N+1个,振动框架2和支撑框架3具体采用N+1边形框架。In this embodiment, there are three supporting
本发明的工作原理为:通过驱动元件同步驱动各个弹簧组件振动,各个弹簧组件即可带动对应的流道式筛网组件1,利用一个驱动元件即可同步驱动多个流道式筛网组件1动作,整体动力元件的配置成本相对较低;另外,在本发明中,上方的流道式筛网组件1出料端对接下方的流道式筛网组件1进料端,每个流道式筛网组件1均具有用于导出筛分后物料的导料通道14,每个流道式筛网组件1在同步进行振动筛分的同时,可以将筛分后的物料单独导出,进行收集,筛分收集方便。The working principle of the present invention is as follows: each spring assembly is synchronously driven to vibrate by a driving element, and each spring assembly can drive the corresponding channel-
其中,所述流道式筛网组件1包括流道式机壳11以及插装式筛网12,流道式机壳11的底壁上具有排料口,流道式机壳11具有一对导料侧壁板,导料侧壁板内壁下端开设有插装导槽111;所述插装式筛网12的两侧分别插装在对应的插装导槽12中,且插装式筛网12上的网孔位置与排料口对应。Wherein, the runner-
具体的,所述插装式筛网12的出料端延伸有导料板122,导料板122的两侧延伸有导向侧板121;插装式筛网12的进料端延伸有筛网座板123,筛网座板123通过螺栓与流道式机壳11固定连接。Specifically, the discharge end of the plug-in
流道式筛网组件1的结构设计合理,插装式筛网12采用插装的方式进行拼接组装,在插装式筛网12堵塞严重或损坏而需要更换清理时,插装式筛网12的拆卸和组装操作方便。The structure design of the flow
具体的,所述排料口处对接固定有底部锥形导罩13,所述导料通道14对接固定在底部锥形导罩13的底部出口端。上述结构设置合理,便于导出筛分后的物料。Specifically, the bottom
作为具体的方案,所述弹簧组件包括振动框架2、多个弹簧导向杆31以及多个弹簧32,弹簧导向杆31的下端分布固定在对应支撑框架3或底部支撑框4的上端面四周;所述振动框架2上开设有多个用于与弹簧导向杆31滑动配合的插装孔21;所述弹簧32的一端与振动框架2抵触连接,弹簧32的另一端与支撑框架3或底部支撑框4的上端面抵触连接;每个流道式机壳11分别与对应振动框架2的侧壁固定连接。相邻的振动框架2之间通过多个中间立柱22对接固定。As a specific solution, the spring assembly includes a
在中间立柱22的连接固定下,驱动其中一个振动框架2,再配合各个弹簧32,即可同步驱动其余各个振动框架2的上下振动。Under the connection and fixation of the
具体的,所述驱动元件包括固定安装在底部支撑框4上的脉冲电磁铁5,最下方的振动框架2下端固定安装有用于与脉冲电磁铁5配合的导磁块6。利用脉冲电磁铁5间歇式吸附导磁块6,在弹簧32的配合即可同步驱动各个振动框架2和各个流道式筛网组件1振动。Specifically, the driving element includes a
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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