CN116159711A - A intelligent rubber overshoes for blade bonding rubber coating - Google Patents
A intelligent rubber overshoes for blade bonding rubber coating Download PDFInfo
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- CN116159711A CN116159711A CN202211610764.3A CN202211610764A CN116159711A CN 116159711 A CN116159711 A CN 116159711A CN 202211610764 A CN202211610764 A CN 202211610764A CN 116159711 A CN116159711 A CN 116159711A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0225—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/028—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with a body having a large flat spreading or distributing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1047—Apparatus or installations for supplying liquid or other fluent material comprising a buffer container or an accumulator between the supply source and the applicator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及叶片粘接涂胶技术领域,具体为一种用于叶片粘接涂胶的智能胶靴。The invention relates to the technical field of blade bonding and gluing, in particular to an intelligent rubber boot for blade bonding and gluing.
背景技术Background technique
涂胶是风电叶片生产中至关重要的环节,在进行风电叶片的涂胶合模时,首先安置好两半叶片壳体,之后工人驾驶混胶机,手持胶靴在壳体前后缘、主梁、腹板、小腹板以及后缘梁处涂粘接胶,涂胶完成后进行合模操作,利用粘接胶粘合两壳体及支撑结构;Gluing is a crucial link in the production of wind power blades. When gluing and mold-fitting wind power blades, the two halves of the blade shells are placed first, and then the workers drive the glue mixer, holding rubber boots on the front and rear edges of the shell, the main beam, Adhesive glue is applied to the web, small web and trailing edge beam. After the glue is applied, mold clamping operation is performed, and the two shells and the supporting structure are bonded with adhesive glue;
叶片涂胶过程中涂胶路径上不同位置所需涂胶的宽度、厚度不同,而普通胶靴的出胶口的宽度和高度是固定的。在目前的涂胶作业过程中,采取的方式为分段涂胶,将不同位置上胶体宽度和厚度需求的差异分段近似处理,通过在不同涂胶段中使用不同规格胶靴来解决这一需求。During the gluing process of the blade, the width and thickness of the glue required for different positions on the gluing path are different, while the width and height of the glue outlet of ordinary rubber boots are fixed. In the current gluing operation process, the method adopted is segmented gluing, and the difference in the width and thickness of the colloid at different positions is approximated in segments, and this requirement is solved by using rubber boots of different specifications in different gluing segments .
目前这种涂胶方式存在许多弊端,一是涂胶过程需要各种不同规格的胶靴,将涂胶工艺的设备需求变得复杂,不便于作业和设备维护;二是更换不同规格胶靴的额外用时使整体涂胶工艺时间变长,降低了涂胶效率;三是胶靴在更换时会附着许多粘接胶,造成粘接胶的浪费,增加了原料成本和清洁成本;四是由于不同规格的胶靴对应着不同的出胶速度需求,而混胶机出胶量的同步调节问题难以解决。At present, there are many disadvantages in this gluing method. First, the gluing process requires rubber boots of different specifications, which complicates the equipment requirements of the gluing process and is not convenient for operation and equipment maintenance. Second, it takes extra time to replace rubber boots of different specifications. The overall gluing process time is lengthened and the gluing efficiency is reduced; the third is that when the rubber boots are replaced, a lot of adhesive glue will be attached, resulting in a waste of adhesive glue, which increases the cost of raw materials and cleaning costs; the fourth is that rubber boots of different specifications Corresponding to different glue speed requirements, the problem of synchronous adjustment of the glue output of the glue mixer is difficult to solve.
所以我们提出了一种用于叶片粘接涂胶的智能胶靴,以便于解决上述中提出的问题。So we propose a smart rubber boot for blade bonding and gluing, in order to solve the problems raised above.
发明内容Contents of the invention
本发明的目的在于提供一种用于叶片粘接涂胶的智能胶靴,以解决上述背景技术提出的涂胶过程需要各种不同规格的胶靴,将涂胶工艺的设备需求变得复杂,不便于作业和设备维护;更换不同规格胶靴的额外用时使整体涂胶工艺时间变长,降低了涂胶效率;胶靴在更换时会附着许多粘接胶,造成粘接胶的浪费,增加了原料成本和清洁成本;由于不同规格的胶靴对应着不同的出胶速度需求,而混胶机出胶量的同步调节问题难以解决的问题。The object of the present invention is to provide an intelligent rubber boot for blade bonding and gluing, so as to solve the problem that rubber boots of various specifications are required in the gluing process proposed by the above-mentioned background technology, which makes the equipment requirements of the gluing process complicated and inconvenient. Operation and equipment maintenance; the extra time for replacing rubber boots of different specifications will lengthen the overall glue coating process time and reduce the glue coating efficiency; when the rubber boots are replaced, a lot of adhesive glue will be attached, resulting in waste of adhesive glue, increasing the cost of raw materials and Cleaning cost; Since rubber boots of different specifications correspond to different glue speed requirements, it is difficult to solve the problem of synchronous adjustment of the glue output of the glue mixer.
为实现上述目的,本发明提供如下技术方案:一种用于叶片粘接涂胶的智能胶靴,包括进胶口,所述进胶口用于连接胶管,粘接胶通过胶管从进胶口进入到胶靴仓内,且进胶口的底部固定连接有胶靴仓,用于粘接胶存储;In order to achieve the above object, the present invention provides the following technical solutions: a smart rubber boot for blade bonding and gluing, including a glue inlet, the glue inlet is used to connect a rubber hose, and the adhesive glue enters from the glue inlet through the rubber hose Into the rubber shoe compartment, and the bottom of the rubber inlet is fixedly connected with the rubber boot compartment, which is used for adhesive storage;
还包括:Also includes:
所述胶靴仓相对进胶口的另一侧上下各有一开口,上开口连接有缓冲仓,下开口用于胶靴出胶,所述缓冲仓的顶部安装有缓冲仓压力模块,且缓冲仓的后侧壁安装有调压模块,调压模块的调节方法为根据实际粘接胶的密度、粘度等条件,确定合适的压力大小,保证所述智能胶靴正常出胶的前提下实现缓冲仓的缓冲功能,缓冲仓用于调节智能胶靴的进出胶量差异;There are two openings on the upper and lower sides of the rubber shoe chamber opposite to the rubber inlet. The upper opening is connected with a buffer chamber, and the lower opening is used for rubber shoe discharge. The buffer chamber pressure module is installed on the top of the buffer chamber, and the rear of the buffer chamber The pressure regulating module is installed on the side wall, and the regulating method of the pressure regulating module is to determine the appropriate pressure according to the actual adhesive density, viscosity and other conditions, so as to realize the buffering function of the buffer chamber under the premise of ensuring the normal glue out of the smart rubber boots , the buffer chamber is used to adjust the difference in the amount of rubber in and out of the smart rubber boots;
所述胶靴仓的内部安装有刮板组件控制装置,所述胶靴仓的底部出胶口内部安装有刮板组件,所述刮板组件控制装置控制刮板组件整体进行上下移动。A scraper assembly control device is installed inside the rubber shoe bin, and a scraper assembly is installed inside the rubber outlet at the bottom of the rubber shoe bin, and the scraper assembly control device controls the scraper assembly to move up and down as a whole.
优选的,所述胶靴仓的顶部前侧安装有横移控制装置,所述胶靴仓的底部出胶口内部还安装有横移挡板。Preferably, a traversing control device is installed on the top front side of the rubber shoe compartment, and a traversing baffle is also installed inside the rubber outlet at the bottom of the rubber shoe compartment.
通过采用以上技术方案,横移控制装置用于控制横移挡板的平移移动。By adopting the above technical solution, the traverse control device is used to control the translational movement of the traverse baffle.
优选的,所述胶靴仓的底部出胶口的内壁设置有刮板组件上极限位置和刮板组件下极限位置,所述刮板组件下极限位置设置在刮板组件上极限位置的下方。Preferably, the inner wall of the rubber outlet at the bottom of the rubber shoe chamber is provided with an upper limit position of the scraper assembly and a lower limit position of the scraper assembly, and the lower limit position of the scraper assembly is set below the upper limit position of the scraper assembly.
优选的,所述刮板组件为多组刮板组合而成,且刮板组件上的刮板一侧开设有滑槽,所述刮板组件上的刮板另一侧固定连接有滑块,所述滑块和滑槽对应构成上下滑动结构。Preferably, the scraper assembly is composed of multiple sets of scrapers, and a chute is provided on one side of the scraper on the scraper assembly, and a slider is fixedly connected to the other side of the scraper on the scraper assembly, The slider and the chute correspond to form an up and down sliding structure.
通过采用以上技术方案,使得刮板组件的底部与风电叶片表面相贴合时,刮板组件的刮板底部能够根据风电叶片表面的形状,使得刮板之间能够自由的上下滑动,从而能够保证刮板的底部与风电叶片的表面进行充分的接触,保证涂覆的均匀性。By adopting the above technical scheme, when the bottom of the scraper assembly is attached to the surface of the wind turbine blade, the bottom of the scraper of the scraper assembly can slide up and down freely according to the shape of the surface of the wind turbine blade, thereby ensuring The bottom of the scraper is in full contact with the surface of the wind turbine blade to ensure the uniformity of coating.
优选的,所述胶靴仓的左右两侧外壁均固定连接有固定块,所述固定块上贯穿连接有活动杆,所述活动杆的顶部固定连接有限位板,所述限位板的俯剖面积大于活动杆的俯剖面积。Preferably, the outer walls of the left and right sides of the rubber boot bin are fixedly connected with fixed blocks, and a movable rod is connected through the fixed block, and the top of the movable rod is fixedly connected with a limiting plate, and the downward section of the limiting plate The area is greater than the downward section area of the movable rod.
优选的,所述活动杆上固定连接有压缩弹簧,所述压缩弹簧的另一端与固定块的底部固定连接,所述活动杆的底部内侧转动连接有辊筒。Preferably, a compression spring is fixedly connected to the movable rod, the other end of the compressed spring is fixedly connected to the bottom of the fixed block, and a roller is rotatably connected to the inner side of the bottom of the movable rod.
通过采用以上技术方案,使得辊筒能够对风电叶片的表面进行接触,从而不仅能够保证在涂胶过程中的稳定性,还能够对风电叶片表面的灰尘和杂质进行清扫。By adopting the above technical solution, the roller can contact the surface of the wind power blade, thereby not only ensuring the stability in the glue coating process, but also cleaning the dust and impurities on the surface of the wind power blade.
优选的,所述胶靴仓的顶部中心处安装有电机,所述电机的底部固定连接有驱动轴,所述驱动轴贯穿延伸至胶靴仓的内部,且驱动轴的侧壁固定连接有搅动杆。Preferably, a motor is installed at the center of the top of the rubber shoe compartment, and a drive shaft is fixedly connected to the bottom of the motor, the drive shaft extends to the inside of the rubber boot compartment, and a stirring rod is fixedly connected to the side wall of the drive shaft.
通过采用以上技术方案,使得电机能够驱动驱动轴转动,进一步的来带动搅动杆的转动。By adopting the above technical solution, the motor can drive the drive shaft to rotate, and further drive the rotation of the stirring rod.
优选的,所述胶靴仓的内部设置有主齿轮,所述驱动轴与主齿轮固定连接,且主齿轮的一侧啮合连接有副齿轮,所述副齿轮的外侧啮合连接有齿圈,所述齿圈与胶靴仓的内部转动连接。Preferably, a main gear is arranged inside the rubber shoe chamber, the drive shaft is fixedly connected to the main gear, and one side of the main gear is meshed with a secondary gear, and the outer side of the secondary gear is meshed with a ring gear. The ring gear is in rotational connection with the inside of the rubber shoe housing.
通过采用以上技术方案,使得驱动轴转动能够带动主齿轮的旋转,进一步的来带动副齿轮的转动,从而使得齿圈在胶靴仓的内部旋转。By adopting the above technical solution, the rotation of the drive shaft can drive the rotation of the main gear, and further drive the rotation of the secondary gear, so that the ring gear rotates inside the rubber shoe chamber.
优选的,所述胶靴仓的底部安装有辊筒,所述副齿轮的轴杆底部固定连接有锥形齿轮组,所述锥形齿轮组的轴杆上连接有链轮机构,所述链轮机构远离锥形齿轮组的一端与所述辊筒的轴杆连接。Preferably, a roller is installed at the bottom of the rubber boot bin, a bevel gear set is fixedly connected to the bottom of the shaft of the pinion gear, and a sprocket mechanism is connected to the shaft of the bevel gear set, and the sprocket One end of the mechanism away from the bevel gear set is connected with the shaft of the roller.
通过采用以上技术方案,使得副齿轮转动能够带动轴杆旋转,进一步的来带动锥形齿轮组运转,从而使得链轮机构来带动辊筒的转动。By adopting the above technical solution, the rotation of the auxiliary gear can drive the rotation of the shaft, and further drive the operation of the bevel gear set, so that the sprocket mechanism can drive the rotation of the roller.
优选的,所述齿圈的顶部固定连接有连接杆,所述连接杆的顶部固定连接有安装块,所述安装块的外侧壁安装有风扇,所述风扇的出风口位于风扇的下方。Preferably, a connecting rod is fixedly connected to the top of the ring gear, a mounting block is fixedly connected to the top of the connecting rod, a fan is installed on the outer wall of the mounting block, and the air outlet of the fan is located below the fan.
通过采用以上技术方案,使得齿圈转动,来带动风扇在胶靴仓的四周进行转动,来对风电叶片表面的灰尘和杂质进行吹动。By adopting the above technical scheme, the ring gear is rotated to drive the fan to rotate around the rubber boot chamber to blow the dust and impurities on the surface of the wind power blade.
优选的,所述风扇的外侧壁缠绕连接有固定架,所述固定架将风扇的外侧壁环绕包裹着,且固定架与所述安装块的外侧壁固定连接。Preferably, the outer wall of the fan is wound and connected with a fixing frame, the fixing frame surrounds the outer wall of the fan, and the fixing frame is fixedly connected with the outer wall of the installation block.
通过采用以上技术方案,通过固定架对风扇的承接和支撑,来保持风扇在安装块上的稳定性,并且风扇在吹动的过程中,还能够辅助风电叶片表面涂覆的粘接胶进行初步的干燥。By adopting the above technical scheme, the stability of the fan on the mounting block can be maintained through the support and support of the fan by the fixing frame, and the fan can also assist the preliminary bonding of the adhesive glue coated on the surface of the wind turbine blade during the blowing process. dry.
与现有技术相比,本发明的有益效果是:该用于叶片粘接涂胶的智能胶靴,针对风电叶片涂胶路径不同位置上不同的涂胶需求,通过刮板组件控制装置、横移控制装置的设计,使得胶靴出胶截面的宽度、高度、截面形状变得可调可控,可以实现自适应调节的效果,满足智能化涂胶需求,精简涂胶工艺设备,提高涂胶效率,降低成本,其具体内容如下:Compared with the prior art, the beneficial effect of the present invention is that the intelligent rubber boots for blade bonding and gluing can meet the different gluing requirements at different positions on the gluing path of wind power blades, through the control device of the scraper assembly, the lateral movement The design of the control device makes the width, height, and cross-sectional shape of the rubber shoe outlet section adjustable and controllable, which can achieve the effect of self-adaptive adjustment, meet the needs of intelligent gluing, simplify the gluing process equipment, and improve the gluing efficiency. To reduce costs, the details are as follows:
1、该用于叶片粘接涂胶的智能胶靴,设置有刮板组件和横移挡板,在进行涂胶作业的过程中,所述智能胶靴接受涂胶设备发出的控制指令,根据涂胶路径上不同位置的涂胶需求,通过刮板组件控制装置带动刮板组件上下移动,通过横移控制装置带动横移挡板水平移动,从而使胶靴的出胶截面达到预期参数;1. The smart rubber boots used for blade bonding and gluing are equipped with a scraper assembly and a traversing baffle. During the process of gluing, the smart rubber boots receive the control instructions issued by the gluing equipment, and according to the gluing According to the glue coating requirements at different positions on the path, the scraper assembly control device drives the scraper assembly to move up and down, and the traverse control device drives the traverse baffle to move horizontally, so that the rubber outlet section of the rubber boot can reach the expected parameters;
2、该用于叶片粘接涂胶的智能胶靴,设置有缓冲仓,针对混胶机供胶量和胶靴出胶量平衡的问题,通过缓冲仓及调压装置的设计,使得当进胶口的胶量大于胶靴应出胶量时,粘接胶在胶靴仓内持续堆积直至粘接胶进入缓冲仓内,缓冲仓压力模块为缓冲仓内的粘接胶提供向下压力,使粘接胶在存储进缓冲仓内的同时有足够的压力保证胶靴正常出胶,可实现胶靴仓内胶量的“多存少补”,更加满足风电叶片的涂胶要求,提高涂胶质量;2. The smart rubber boots used for blade bonding and gluing are equipped with buffer bins. Aiming at the balance between the amount of glue supplied by the mixer and the amount of rubber output from the rubber boots, through the design of the buffer bin and the pressure regulating device, when the rubber inlet When the amount of glue is greater than the amount of glue that should be released from the rubber boots, the adhesive glue will continue to accumulate in the rubber boot chamber until the adhesive glue enters the buffer chamber, and the pressure module of the buffer chamber will provide downward pressure for the adhesive glue in the buffer chamber to make the adhesive glue When stored in the buffer bin, there is sufficient pressure to ensure the normal rubber out of the rubber boots, which can realize the "more storage and less replenishment" of the rubber volume in the rubber boot bin, which can better meet the glue coating requirements of wind power blades and improve the glue coating quality;
3、该用于叶片粘接涂胶的智能胶靴,设置有驱动轴,驱动轴不仅能够带动搅动杆对胶靴仓内部的粘接胶进行搅动,来提高粘接胶的流动性,避免粘接胶长时间的静置而产生凝固的现象,同时还能够驱动齿圈转动,来带动风扇在胶靴仓的四周进行转动,来对风电叶片表面的灰尘和杂质进行吹动,配合辊筒表面的清洁布对风电叶片表面的清理,避免灰尘影响粘接胶的涂覆。3. The smart rubber boots used for blade bonding and gluing are equipped with a drive shaft. The drive shaft can not only drive the stirring rod to stir the adhesive glue inside the rubber boot chamber, so as to improve the fluidity of the adhesive glue and prevent the glue from sticking. The phenomenon of solidification occurs after standing for a long time. At the same time, it can also drive the ring gear to rotate, to drive the fan to rotate around the rubber boot chamber, to blow the dust and impurities on the surface of the wind turbine blade, and to cooperate with the cleaning cloth on the surface of the roller. Clean the surface of wind turbine blades to avoid dust affecting the coating of adhesive.
附图说明Description of drawings
图1为本发明实施例1智能胶靴主视结构示意图;Fig. 1 is a schematic structural diagram of the front view of smart rubber boots according to
图2为本发明实施例1智能胶靴俯视结构示意图;Fig. 2 is a schematic structural diagram of the top view of the smart rubber boot according to
图3为本发明刮板组件主剖结构示意图;Fig. 3 is a schematic diagram of the main sectional structure of the scraper assembly of the present invention;
图4为本发明图3中A处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at A place in Fig. 3 of the present invention;
图5为本发明实施例2胶靴仓侧剖结构示意图;Fig. 5 is a schematic diagram of the side sectional structure of the rubber boot bin in
图6为本发明实施例2胶靴仓俯剖结构示意图;Fig. 6 is a schematic diagram of the structure of the rubber boot warehouse in Example 2 of the present invention;
图7为本发明实施例2风扇侧视结构示意图。Fig. 7 is a schematic diagram of a side view structure of a fan according to
图中:1、进胶口;2、缓冲仓;3、缓冲仓压力模块;4、刮板组件控制装置;5、横移控制装置;6、刮板组件;601、滑槽;602、滑块;7、横移挡板;8、刮板组件上极限位置;9、刮板组件下极限位置;10、调压模块;11、胶靴仓;12、固定块;13、活动杆;14、限位板;15、压缩弹簧;16、辊筒;17、电机;18、驱动轴;19、搅动杆;20、主齿轮;21、副齿轮;22、齿圈;23、连接杆;24、安装块;25、风扇;26、锥形齿轮组;27、链轮机构;28、固定架。In the figure: 1. Glue inlet; 2. Buffer bin; 3. Pressure module of buffer bin; 4. Control device of scraper assembly; 5. Traversing control device; 6. Scraper assembly; 7. Traversing baffle; 8. Upper limit position of scraper assembly; 9. Lower limit position of scraper assembly; 10. Pressure regulating module; 11. Rubber shoe compartment; 12. Fixed block; 13. Movable rod; 14. Limiting plate; 15, compression spring; 16, roller; 17, motor; 18, drive shaft; 19, stirring rod; 20, main gear; 21, secondary gear; 22, ring gear; 23, connecting rod; 24, Mounting block; 25, fan; 26, bevel gear set; 27, sprocket mechanism; 28, fixed frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-7,本发明提供一种技术方案:一种用于叶片粘接涂胶的智能胶靴,包括进胶口1,进胶口1用于连接胶管,且进胶口1的底部固定连接有胶靴仓11;Please refer to Figures 1-7, the present invention provides a technical solution: a smart rubber boot for blade bonding and gluing, including a
实施例1:Example 1:
如图1-4,胶靴仓11相对进胶口1的另一侧上下各有一开口,上开口连接有缓冲仓2,下开口用于胶靴出胶,缓冲仓2的顶部安装有缓冲仓压力模块3,且缓冲仓2的后侧壁安装有调压模块10,调压模块10的调节方法为根据实际粘接胶的密度、粘度等条件,确定合适的压力大小,保证所述智能胶靴正常出胶的前提下实现缓冲仓2的缓冲功能,缓冲仓2用于调节所述智能胶靴的进出胶量差异,当进胶口1的胶量大于胶靴应出胶量时,粘接胶在胶靴仓11内持续堆积直至粘接胶进入缓冲仓2内,缓冲仓压力模块3为缓冲仓2内的粘接胶提供向下压力,使粘接胶在存储进缓冲仓2内的同时有足够的压力保证胶靴正常出胶,当进胶口1的胶量小于胶靴应出胶量时,存储在缓冲仓2内的粘接胶在缓冲仓压力模块3的作用下排出缓冲仓2进入胶靴仓11,保证胶靴正常出胶量;As shown in Figure 1-4, there is an opening above and below the other side of the
胶靴仓11的内部安装有刮板组件控制装置4,胶靴仓11的底部出胶口内部安装有刮板组件6,刮板组件控制装置4控制刮板组件6整体进行上下移动。A scraper
胶靴仓11的顶部前侧安装有横移控制装置5,胶靴仓11的底部出胶口内部还安装有横移挡板7,横移控制装置5用于控制横移挡板7的移动,在进行涂胶作业的过程中,所述智能胶靴接受涂胶设备发出的控制指令,根据涂胶路径上不同位置的涂胶需求,通过刮板组件控制装置4带动刮板6上下移动,通过横移控制装置5带动横移挡板7水平移动,从而使胶靴的出胶截面达到预期参数,并且通过缓冲仓2的缓冲功能来解决胶机供胶量与胶靴应出胶量的差异问题。A
胶靴仓11的底部出胶口的内壁设置有刮板组件上极限位置8和刮板组件下极限位置9,刮板组件下极限位置9设置在刮板组件上极限位置8的下方。刮板组件6为多组刮板组合而成,且刮板组件6上的刮板一侧开设有滑槽601,刮板组件6上的刮板另一侧固定连接有滑块602,滑块602和滑槽601对应构成上下滑动结构,使得刮板组件6的底部与风电叶片表面相贴合时,刮板组件6的刮板底部能够根据风电叶片表面的形状,通过滑块602和滑槽601的设置,使得刮板之间能够自由的上下滑动,从而能够保证刮板的底部与风电叶片的表面进行充分的接触,保证涂覆的均匀性。The inner wall of the rubber outlet at the bottom of the
胶靴仓11的左右两侧外壁均固定连接有固定块12,固定块12上贯穿连接有活动杆13,活动杆13的顶部固定连接有限位板14,限位板14的俯剖面积大于活动杆13的俯剖面积。活动杆13上固定连接有压缩弹簧15,压缩弹簧15的另一端与固定块12的底部固定连接,活动杆13的底部内侧转动连接有辊筒16,使得辊筒16能够对风电叶片的表面进行接触,从而不仅能够保证在涂胶过程中的稳定性,还能够对风电叶片表面的灰尘和杂质进行清扫。The outer walls of the left and right sides of the
本实施例的工作原理:在使用该用于叶片粘接涂胶的智能胶靴时,在进行涂胶作业的过程中,所述智能胶靴接受涂胶设备发出的控制指令,根据涂胶路径上不同位置的涂胶需求,通过刮板组件控制装置4带动刮板6上下移动,通过横移控制装置5带动横移挡板7水平移动,从而使胶靴的出胶截面达到预期参数,并且通过缓冲仓2的缓冲功能来解决胶机供胶量与胶靴应出胶量的差异问题。The working principle of this embodiment: when using the smart rubber boots for blade bonding and gluing, during the gluing operation, the smart rubber boots receive the control instructions issued by the gluing equipment, and according to the different gluing paths, According to the glue application requirements of the position, the
实施例2:Example 2:
如图5-7,胶靴仓11的顶部中心处安装有电机17,电机17的底部固定连接有驱动轴18,驱动轴18贯穿延伸至胶靴仓11的内部,且驱动轴18的侧壁固定连接有搅动杆19,启动电机17能够驱动驱动轴18转动,进一步的来带动搅动杆19的转动,从而来对胶靴仓11内部的粘接胶进行搅动,来提高粘接胶的流动性,避免粘接胶长时间的静置而产生凝固的现象。As shown in Figure 5-7, a
胶靴仓11的内部设置有主齿轮20,驱动轴18与主齿轮20固定连接,且主齿轮20的一侧啮合连接有副齿轮21,副齿轮21的外侧啮合连接有齿圈22,齿圈22与胶靴仓11的内部转动连接,齿圈22的顶部固定连接有连接杆23,连接杆23的顶部固定连接有安装块24,安装块24的外侧壁安装有风扇25,风扇25的出风口位于风扇25的下方,齿圈22的转动,能够带动风扇25在胶靴仓11的四周进行转动,来对风电叶片表面的灰尘和杂质进行吹动,配合辊筒16表面安装的的清洁布对风电叶片表面的清理,避免灰尘影响粘接胶的涂覆。The inside of the
胶靴仓11的底部安装有辊筒16,副齿轮21的轴杆底部固定连接有锥形齿轮组26,锥形齿轮组26的轴杆上连接有链轮机构27,链轮机构27远离锥形齿轮组26的一端与辊筒16的轴杆连接,副齿轮21转动能够带动轴杆旋转,进一步的来带动锥形齿轮组26运转,从而使得链轮机构27来带动辊筒16的转动,来对风电叶片表面进行清理。A
风扇25的外侧壁缠绕连接有固定架28,固定架28将风扇25的外侧壁环绕包裹着,且固定架28与安装块24的外侧壁固定连接,通过固定架28对风扇25的承接和支撑,来保持风扇25在安装块24上的稳定性,并且风扇25在吹动的过程中,还能够辅助风电叶片表面涂覆的粘接胶进行初步的干燥,从而方便后续的粘接工作,避免后续新鲜粘接胶粘接过程较滑,而影响粘接的精确度。The outer wall of the
本实施例的工作原理:在使用该用于叶片粘接涂胶的智能胶靴时,首先可以启动电机17,驱动驱动轴18转动,进一步的来带动搅动杆19的转动,从而来对胶靴仓11内部的粘接胶进行搅动,来提高粘接胶的流动性,避免粘接胶长时间的静置而产生凝固的现象;The working principle of this embodiment: when using the smart rubber boots for blade bonding and gluing, firstly, the
驱动轴18转动能够带动主齿轮20、副齿轮21和齿圈22的转动,来带动风扇25在胶靴仓11的四周进行转动,来对风电叶片表面的灰尘和杂质进行吹动,配合辊筒16表面安装的的清洁布对风电叶片表面的清理,避免灰尘影响粘接胶的涂覆。The rotation of the driving
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer" , "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
Claims (11)
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| US5443683A (en) * | 1993-09-24 | 1995-08-22 | Garrett; Jimmy R. | Glue unit |
| CN211887733U (en) * | 2019-12-19 | 2020-11-10 | 迪皮埃风电叶片大丰有限公司 | Online rubber coating rubber boot with detachable discharging port for wind power blade |
| CN212288808U (en) * | 2020-07-28 | 2021-01-05 | 中材科技风电叶片股份有限公司 | Wind-powered electricity generation is adhesive coating device and has its coating machine for blade |
| CN113578643A (en) * | 2021-07-19 | 2021-11-02 | 京仪股份有限公司 | Rubber coating equipment is used in processing of polymer cable testing bridge |
| CN216678825U (en) * | 2021-12-30 | 2022-06-07 | 中材科技(邯郸)风电叶片有限公司 | A intelligent rubber boot for blade bonding glueing |
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- 2022-12-12 CN CN202211610764.3A patent/CN116159711B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5443683A (en) * | 1993-09-24 | 1995-08-22 | Garrett; Jimmy R. | Glue unit |
| CN211887733U (en) * | 2019-12-19 | 2020-11-10 | 迪皮埃风电叶片大丰有限公司 | Online rubber coating rubber boot with detachable discharging port for wind power blade |
| CN212288808U (en) * | 2020-07-28 | 2021-01-05 | 中材科技风电叶片股份有限公司 | Wind-powered electricity generation is adhesive coating device and has its coating machine for blade |
| CN113578643A (en) * | 2021-07-19 | 2021-11-02 | 京仪股份有限公司 | Rubber coating equipment is used in processing of polymer cable testing bridge |
| CN216678825U (en) * | 2021-12-30 | 2022-06-07 | 中材科技(邯郸)风电叶片有限公司 | A intelligent rubber boot for blade bonding glueing |
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