CN116148505A - PCB board circuit automatic detection device - Google Patents

PCB board circuit automatic detection device Download PDF

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Publication number
CN116148505A
CN116148505A CN202211684477.7A CN202211684477A CN116148505A CN 116148505 A CN116148505 A CN 116148505A CN 202211684477 A CN202211684477 A CN 202211684477A CN 116148505 A CN116148505 A CN 116148505A
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probe
assembly
pcb
pcb board
detection
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陈海根
郑盛忠
刘水华
张凯
李康
陈清华
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Zhejiang Shenlong Information Technology Co ltd
Yangtze Delta Region Institute of Tsinghua University Zhejiang
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Zhejiang Shenlong Information Technology Co ltd
Yangtze Delta Region Institute of Tsinghua University Zhejiang
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06711Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • G01R1/06716Elastic
    • G01R1/06722Spring-loaded
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2801Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2801Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
    • G01R31/2806Apparatus therefor, e.g. test stations, drivers, analysers, conveyors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2801Testing of printed circuits, backplanes, motherboards, hybrid circuits or carriers for multichip packages [MCP]
    • G01R31/2806Apparatus therefor, e.g. test stations, drivers, analysers, conveyors
    • G01R31/2808Holding, conveying or contacting devices, e.g. test adapters, edge connectors, extender boards

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Engineering & Computer Science (AREA)
  • Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)

Abstract

本发明公开了一种PCB板线路自动检测装置,其特征在于,包括:柜体机构;夹具机构,具有平台组件和设置于平台组件上并且与平台组件之间形成PCB板定位工位的夹持组件,在平台组件的底部连接有第一转台,并且通过第一转台安装于柜体机构上;多轴滑台机构,设置于柜体机构上,并且位于PCB板定位工位的周围;以及探针机构,设置于多轴滑台机构上,并且由多轴滑台机构带动探针机构相对于PCB板定位工位移动,以对PCB板定位工位上的PCB板的各焊点检测。本发明能够降低劳动强度,同时具有测试效率高以及检测质量高的特点。

Figure 202211684477

The invention discloses a PCB circuit automatic detection device, which is characterized in that it includes: a cabinet mechanism; a clamp mechanism, which has a platform component and a clamping station that is arranged on the platform component and forms a PCB board positioning station between the platform component and the platform component. The assembly is connected with a first turntable at the bottom of the platform assembly, and is installed on the cabinet mechanism through the first turntable; the multi-axis slide mechanism is arranged on the cabinet mechanism and is located around the PCB board positioning station; and the probe The needle mechanism is arranged on the multi-axis sliding table mechanism, and the multi-axis sliding table mechanism drives the probe mechanism to move relative to the PCB board positioning station, so as to detect each solder spot of the PCB board on the PCB board positioning station. The invention can reduce labor intensity, and has the characteristics of high testing efficiency and high testing quality.

Figure 202211684477

Description

PCB板线路自动检测装置PCB board circuit automatic detection device

技术领域technical field

本发明涉及电路测试装置领域,尤其涉及一种PCB板线路自动检测装置。The invention relates to the field of circuit testing devices, in particular to an automatic detection device for PCB circuit.

背景技术Background technique

随着科学技术的发展,PCB板在电子产品中的大量使用,检测已经作为质量控制的重要手段,其意义非常重要。PCB的检测大致可分为电气测试法和视觉测试法两类。视觉测试通过视觉检查电子元件的特征以及印刷线路的特征找出缺陷。视觉测试一般采用人工进行,这种方法依靠人的主观误差、高长期成本、不连续的缺陷发觉、数据收集困难等一些列问题。电气测试通常采用惠斯电桥测量网点间的阻抗特性的方法检测所有通导性。电气测试寻找短路或断路比较准确,一般都是人工使用专用设备,用探针对其进行测试。With the development of science and technology, PCB boards are widely used in electronic products, and inspection has become an important means of quality control, and its significance is very important. The detection of PCB can be roughly divided into two categories: electrical test method and visual test method. Vision testing finds defects by visually inspecting features of electronic components as well as features of printed wiring. Visual testing is generally performed manually. This method relies on a series of problems such as human subjective error, high long-term cost, intermittent defect detection, and difficult data collection. Electrical testing usually uses a Wheat bridge to measure the impedance characteristics between network points to detect all continuity. Electrical testing is more accurate in finding short circuits or open circuits. Generally, special equipment is used manually and tested with probes.

目前市面上主要采用电气测试,市场上的电气测试设备自动化程度低,测试效率低,测试过程中需要人工把PCB固定在指定位置,手工使用探针对焊点进行定位测试,劳动强度高,工作人员容易遗漏测试点,有时也会存在误操作损坏电路,测试效率也非常低。At present, electrical testing is mainly used on the market. The electrical testing equipment on the market is low in automation and testing efficiency. During the testing process, it is necessary to manually fix the PCB at the designated position, and manually use probes to position the solder joints. The labor intensity is high and the work It is easy for personnel to miss test points, and sometimes there will be misuse to damage the circuit, and the test efficiency is also very low.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种PCB板线路自动检测装置,能够降低劳动强度,同时具有测试效率高以及保证产品质量。Aiming at the deficiencies of the prior art, the present invention provides an automatic detection device for PCB circuit, which can reduce labor intensity, and has high testing efficiency and guaranteed product quality.

为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种PCB板线路自动检测装置,其特征在于,包括:A kind of PCB board line automatic detection device is characterized in that, comprises:

柜体机构;cabinet mechanism;

夹具机构,具有平台组件和设置于平台组件上并且与平台组件之间形成PCB板定位工位的夹持组件,在平台组件的底部连接有第一转台,并且通过第一转台安装于柜体机构上;The fixture mechanism has a platform assembly and a clamping assembly arranged on the platform assembly and forming a PCB board positioning station with the platform assembly. A first turntable is connected to the bottom of the platform assembly, and is installed on the cabinet mechanism through the first turntable superior;

多轴滑台机构,设置于柜体机构上,并且位于PCB板定位工位的周围;以及The multi-axis sliding table mechanism is arranged on the cabinet mechanism and is located around the PCB board positioning station; and

探针机构,设置于多轴滑台机构上,并且由多轴滑台机构带动探针机构相对于PCB板定位工位移动,以对PCB板定位工位上的PCB板的各焊点检测。The probe mechanism is arranged on the multi-axis sliding table mechanism, and the multi-axis sliding table mechanism drives the probe mechanism to move relative to the PCB board positioning station, so as to detect each solder spot of the PCB board on the PCB board positioning station.

优选的,所述平台组件包括支撑板和设置于支撑板上表面的支撑柱;Preferably, the platform assembly includes a support plate and a support column arranged on the upper surface of the support plate;

其中,在支撑板上密布有第一连接孔,所述支撑柱的底部具有连接部,所述连接部上具有与第一连接孔对接的第二连接孔。Wherein, the support plate is densely covered with first connection holes, and the bottom of the support column has a connection portion, and the connection portion has a second connection hole docked with the first connection holes.

优选的,所述夹持组件具有多个,并且分布在支撑板的边沿位置上,每个夹持组件均包括:Preferably, there are multiple clamping assemblies distributed on the edge of the support plate, and each clamping assembly includes:

架体,安装于支撑板的边沿位置上,并且能够在支撑板上移动;The frame body is installed on the edge of the support plate and can move on the support plate;

升降座,设置于架体上,并且能够在架体上升降;The lifting seat is arranged on the frame body and can be raised and lowered on the frame body;

压板,设置于升降座上,随升降座同步升降;以及The pressure plate is arranged on the lifting seat and rises and falls synchronously with the lifting seat; and

升降驱动杆,设置于架体并且与升降座连接,以带动升降座以及压板上下移动,将PCB板压紧在支撑柱上。The lifting driving rod is arranged on the frame body and connected with the lifting seat, so as to drive the lifting seat and the pressing plate to move up and down, and press the PCB board on the support column.

优选的,所述架体包括安装于支撑板边沿位置上的底板、设置于底板上的导向柱和设置于导向柱顶部的顶板,所述底板上具有腰型调节孔。Preferably, the frame body includes a bottom plate installed on the edge of the support plate, a guide post on the bottom plate, and a top plate on the top of the guide post, and the bottom plate has a waist-shaped adjustment hole.

优选的,所述升降驱动杆包括安装于架体上的丝杆和套装于丝杆上同时与升降座连接的螺母套。Preferably, the lifting drive rod includes a screw rod installed on the frame body and a nut sleeve sleeved on the screw rod and connected with the lifting base at the same time.

优选的,所述多轴滑台机构为三轴滑台,并且包括X轴驱动、Y轴驱动和Z轴驱动;Preferably, the multi-axis slide mechanism is a three-axis slide, and includes X-axis drive, Y-axis drive and Z-axis drive;

其中,X轴驱动具有两组并且平行设置,Y轴驱动具有两组,每组Y轴驱动的两端分别连接于两组X轴驱动的滑板上,Z轴驱动具有两组,并且分别安装于两组Y轴驱动的滑板上;Among them, the X-axis drive has two groups and is arranged in parallel, the Y-axis drive has two groups, and the two ends of each group of Y-axis drives are respectively connected to two sets of X-axis drive skateboards, and the Z-axis drive has two groups, which are respectively installed on Two sets of Y-axis driven slides;

所述探针机构具有两组,并且分别安装于两组Z轴驱动的滑板上。The probe mechanism has two groups, and is respectively installed on two groups of slide plates driven by the Z axis.

优选的,所述探针机构包括:Preferably, the probe mechanism includes:

第二转台,通过一连接板连接于多轴滑动机构上;The second turntable is connected to the multi-axis sliding mechanism through a connecting plate;

中间件,连接于第二转台的转盘上随转盘转动;The middle piece is connected to the turntable of the second turntable and rotates with the turntable;

探针检测组件,具有连接于中间件上的第一弹性连接组件和连接于第一弹性连接组件底部的检测探针;以及a probe detection component, having a first elastic connection component connected to the middle piece and a detection probe connected to the bottom of the first elastic connection component; and

粗定位组件,具有连接于中间件上的第二弹性连接组件和连接于第二弹性连接组件上的检测杆,所述检测杆的下端低于检测探针下端的检测端。The coarse positioning component has a second elastic connection component connected to the intermediate piece and a detection rod connected to the second elastic connection component, the lower end of the detection rod is lower than the detection end of the lower end of the detection probe.

优选的,所述第一弹性连接组件包括第一连接套、第一压力传感器、第一弹簧和探针连接座;Preferably, the first elastic connection assembly includes a first connection sleeve, a first pressure sensor, a first spring and a probe connection seat;

所述第一连接套的上端固定于中间件上;The upper end of the first connecting sleeve is fixed on the middle piece;

所述第一压力传感器位于第一连接套内;The first pressure sensor is located in the first connection sleeve;

所述探针连接座的上端配合在第一连接套内,并且能够上下移动,下端供检测探针安装;The upper end of the probe connecting seat fits in the first connecting sleeve and can move up and down, and the lower end is used for installation of detection probes;

所述第一弹簧设置于第一连接套内,上端支撑于第一压力传感器,下端支撑于探针连接座的上端。The first spring is arranged in the first connection sleeve, the upper end is supported by the first pressure sensor, and the lower end is supported by the upper end of the probe connecting seat.

优选的,所述粗定位组件具有两组,分别位于探针检测组件的两侧,每组粗定位组件均包括第二连接套、第二压力传感器和第二弹簧;Preferably, the coarse positioning assembly has two groups, which are respectively located on both sides of the probe detection assembly, and each group of coarse positioning assembly includes a second connecting sleeve, a second pressure sensor and a second spring;

所述第二连接套的上端固定于中间件上;The upper end of the second connection sleeve is fixed on the middle piece;

所述第二压力传感器位于第二连接套内;The second pressure sensor is located in the second connecting sleeve;

所述检测杆的上端配合在第二连接套内,并且能够上下移动,下端延伸至第二连接套的外部,并且位于检测探针的下方;The upper end of the detection rod fits in the second connection sleeve and can move up and down, and the lower end extends to the outside of the second connection sleeve and is located below the detection probe;

所述第二弹簧设置于第二连接套内,上端支撑于第二压力传感器,下端支撑于检测杆的上端。The second spring is arranged in the second connecting sleeve, the upper end is supported by the second pressure sensor, and the lower end is supported by the upper end of the detection rod.

优选的,所述探针机构还包括有摄像头组件,所述摄像头组件连接于中间件上,并且与检测探针对应。Preferably, the probe mechanism further includes a camera assembly, which is connected to the middle piece and corresponds to the detection probe.

本发明的优点为:The advantages of the present invention are:

1、能够对PCB板进行自动化检测,降低劳动成本,提升检测效率以及检测质量;1. It can automatically detect PCB boards, reduce labor costs, improve detection efficiency and quality;

2、夹具机构能够进行微调,以适应不同尺寸PCB板的定位;2. The fixture mechanism can be fine-tuned to adapt to the positioning of PCB boards of different sizes;

3、探针机构中,采用摄像头组件对焊点进行设别,使用三轴滑台把探针机构移动到指定位置进行检测,探针机构通过第二转台可对检测探针进行转动微调,第一转台可对PCB板进行转动调节,实现一些容易导致检测探针与其他部件干涉的焊点位置的检测,同时探针机构通过第一弹性连接组件和第二弹性连接组件实现缓冲功能,有效的保护了检测探针,延长其使用寿命。3. In the probe mechanism, the camera assembly is used to identify the solder joints, and the three-axis slide table is used to move the probe mechanism to the designated position for detection. The probe mechanism can rotate and fine-tune the detection probe through the second turntable. A turntable can rotate and adjust the PCB board to detect the positions of solder joints that easily cause interference between the detection probe and other components. At the same time, the probe mechanism realizes the buffer function through the first elastic connection component and the second elastic connection component, effectively The detection probe is protected and its service life is prolonged.

附图说明Description of drawings

图1为本实施例所提供的PCB板线路自动检测装置的示意图;Fig. 1 is the schematic diagram of the PCB circuit automatic detection device provided by the present embodiment;

图2为本实施例所提供的多轴滑台机构的示意图;FIG. 2 is a schematic diagram of the multi-axis slide mechanism provided in this embodiment;

图3为本实施例所提供的夹具机构的示意图;Fig. 3 is the schematic diagram of the clamp mechanism provided by the present embodiment;

图4为本实施例所提供的夹持组件的示意图;FIG. 4 is a schematic diagram of the clamping assembly provided in this embodiment;

图5为本实施例所提供的探针机构的示意图;Figure 5 is a schematic diagram of the probe mechanism provided in this embodiment;

图6为本实施例所提供的第一弹性连接组件的剖视图;Fig. 6 is a cross-sectional view of the first elastic connection component provided by this embodiment;

图7为本实施例所提供的第二弹性连接组件的剖视图。Fig. 7 is a cross-sectional view of the second elastic connection component provided by this embodiment.

具体实施方式Detailed ways

结合图1至图7对本发明PCB板线路自动检测装置作进一步的说明。The automatic detection device for PCB board circuit of the present invention will be further described in conjunction with FIG. 1 to FIG. 7 .

一种PCB板线路自动检测装置,其特征在于,包括柜体机构10、夹具机构20、多轴滑台机构40和探针机构50。An automatic detection device for PCB board circuit is characterized in that it includes a cabinet mechanism 10, a clamp mechanism 20, a multi-axis slide mechanism 40 and a probe mechanism 50.

所述柜体机构10包括型材支架、搭建于型材支架上的多层层板以形成柜体结构、设置于型材支架底部以便于柜体机构10移动的万向轮和设置于柜体结构上的门板。The cabinet mechanism 10 includes a profile support, multi-layer laminates built on the profile support to form a cabinet structure, universal wheels arranged at the bottom of the profile support to facilitate the movement of the cabinet mechanism 10, and set on the cabinet structure. door panels.

所述夹具机构20包括平台组件22和设置于平台组件22上并且与平台组件22之间形成PCB板定位工位的夹持组件21,在平台组件22的底部连接有第一转台23,夹具机构20通过第一转台23安装于柜体机构10的顶面。Described clamping mechanism 20 comprises platform component 22 and is arranged on platform component 22 and forms the clamping component 21 of PCB board positioning station between platform component 22, is connected with the first turntable 23 at the bottom of platform component 22, and clamping mechanism 20 is installed on the top surface of the cabinet mechanism 10 through the first turntable 23.

多轴滑台机构40通过滑台支柱44设置于柜体机构10的顶面,并且位于PCB板定位工位的周围。The multi-axis slide mechanism 40 is arranged on the top surface of the cabinet mechanism 10 through the slide pillar 44 and is located around the PCB board positioning station.

探针机构50设置于多轴滑台机构40上,并且由多轴滑台机构40带动探针机构50相对于PCB板定位工位移动,以对PCB板定位工位上的PCB板30的各焊点检测。The probe mechanism 50 is arranged on the multi-axis slide mechanism 40, and the probe mechanism 50 is driven by the multi-axis slide mechanism 40 to move relative to the PCB board positioning station, so as to each position of the PCB board 30 on the PCB board positioning station. Solder joint inspection.

具体的如图3所示,所述平台组件22包括设置于第一转台23转盘上的支撑板222和设置于支撑板222上表面的支撑柱221,支撑柱221的数量可根据PCB板30的尺寸、结构进行设置。Specifically as shown in Figure 3, the platform assembly 22 includes a support plate 222 arranged on the turntable of the first turntable 23 and a support column 221 arranged on the upper surface of the support plate 222, and the number of support columns 221 can be determined according to the number of PCB boards 30. Size and structure are set.

在支撑板222上密布有第一连接孔2221,所述支撑柱221的下端具有连接部,连接部上具有第二连接孔,当连接部上的第二连接孔与支撑板222不同位置上的第一连接孔2221对接、拧入螺栓后,即可将支撑柱221定位在支撑板222的不同位置上,以适应不同尺寸、结构的PCB板30的支撑、定位。The support plate 222 is densely covered with first connection holes 2221, the lower end of the support column 221 has a connection portion, and the connection portion has a second connection hole. After the first connecting hole 2221 is docked and the bolts are screwed in, the support column 221 can be positioned on different positions of the support plate 222 to adapt to the support and positioning of PCB boards 30 of different sizes and structures.

如图3,4所示,所述夹持组件21具有多个,并且分布在支撑板222的边沿位置上,即支撑板222的四个侧边均配置一夹持组件21。每个夹持组件21均包括架体211、升降座212、压板213和升降驱动杆214。架体211安装于支撑板222的边沿位置上,并且能够在支撑板222上移动;升降座212设置于架体211上并且能够在架体211上升降;压板213设置于升降座212上,随升降座212同步升降;升降驱动杆214设置于架体211上并且与升降座212连接,以带动升降座212以及压板213上下移动,将PCB板30压紧在支撑柱221上。夹持组件21在支撑板222上的移动以及压板213的升降,能够适应不同尺寸的PCB板30在PCB板定位工位上的装夹,显著提升本发明使用的灵活性。As shown in FIGS. 3 and 4 , there are multiple clamping assemblies 21 , which are distributed on the edge of the support plate 222 , that is, a clamping assembly 21 is arranged on each of the four sides of the support plate 222 . Each clamping assembly 21 includes a frame body 211 , an elevating base 212 , a pressing plate 213 and an elevating driving rod 214 . The frame body 211 is installed on the edge position of the support plate 222, and can move on the support plate 222; the lifting seat 212 is arranged on the frame body 211 and can lift on the frame body 211; The lifting base 212 lifts synchronously; the lifting drive rod 214 is arranged on the frame body 211 and connected with the lifting base 212 to drive the lifting base 212 and the pressing plate 213 to move up and down, and press the PCB board 30 on the support column 221 . The movement of the clamping assembly 21 on the support plate 222 and the lifting of the pressure plate 213 can adapt to the clamping of PCB boards 30 of different sizes on the PCB board positioning station, which significantly improves the flexibility of the present invention.

所述架体211包括安装于支撑板222边沿位置上的底板2111、设置于底板2111上的两根导向柱2112和同时设置于两根导向柱2112顶部的顶板2113,所述升降座212的两侧位置上具有与导向柱2112配合的导向孔,升降座212的中心具有供升降驱动杆214穿过的中心孔。在底板2111上具有腰型调节孔21111,该腰型调节孔21111与支撑板222上的定位孔对接,然后穿入螺栓、拧紧,即可将架体211固定,拧松螺栓后,即可将架体211在支撑板222上滑动,以调节各夹持组件21之间的距离,以对不同尺寸的PCB板30进行夹持。The frame body 211 includes a base plate 2111 installed on the edge of the support plate 222, two guide columns 2112 arranged on the base plate 2111, and a top plate 2113 arranged on the top of the two guide columns 2112 at the same time. There is a guide hole cooperating with the guide column 2112 on the side position, and the center of the lift seat 212 has a center hole for the lift drive rod 214 to pass through. There is a waist-shaped adjustment hole 21111 on the bottom plate 2111, the waist-shaped adjustment hole 21111 is docked with the positioning hole on the support plate 222, and then the bolts are inserted and tightened to fix the frame body 211, and after the bolts are loosened, the frame body 211 can be fixed. The frame body 211 slides on the support plate 222 to adjust the distance between the clamping components 21 to clamp PCB boards 30 of different sizes.

所述升降驱动杆214包括通过上下两个轴承安装于底板2111和顶板2113上的丝杆2141和套装于丝杆2141上同时与升降座212通过螺栓连接的螺母套2142。该结构下,转动丝杆2141后,即可带动螺母套2142、升降座212以及对应的压板213上下移动,以将PCB板30压紧在支撑柱221上。The lifting drive rod 214 includes a screw rod 2141 installed on the bottom plate 2111 and the top plate 2113 through upper and lower bearings, and a nut sleeve 2142 sleeved on the screw rod 2141 and connected with the lifting base 212 by bolts. Under this structure, after the screw rod 2141 is rotated, the nut cover 2142 , the lifting seat 212 and the corresponding pressing plate 213 can be driven to move up and down, so as to press the PCB board 30 on the support column 221 .

为了便于丝杆2141的转动,在丝杆2141的上端位置上连接便于操作人员握持的手轮215。In order to facilitate the rotation of the screw mandrel 2141, the upper end of the screw mandrel 2141 is connected with a handwheel 215 which is convenient for the operator to hold.

所述压板213包括通过螺栓固定在升降座212上的板体2131和成型在板体2131正面的压块2132,板体2131供PCB板30的侧面抵靠,对PCB板30水平限位,压块2132的下表面用于抵压PCB板30边沿位置的上表面,对PCB板30上下限位,将PCB板30定位在支撑柱221上进行电路检测。The pressure plate 213 includes a plate body 2131 fixed on the lifting seat 212 by bolts and a pressure block 2132 formed on the front of the plate body 2131. The plate body 2131 is used for the side of the PCB board 30 to lean against, and the PCB board 30 is horizontally limited and pressed. The lower surface of the block 2132 is used to press the upper surface of the edge position of the PCB board 30 , limit the PCB board 30 up and down, and position the PCB board 30 on the support column 221 for circuit detection.

如图2所示,所述多轴滑台机构40为三轴滑台,并且包括X轴驱动41、Y轴驱动42和Z轴驱动43。其中,X轴驱动41具有两组并且通过滑台支柱44搭建在PCB板定位工位的两侧上,Y轴驱动42具有两组,每组Y轴驱动42的两端分别连接于两组X轴驱动41的滑板上,并由X轴驱动41带动其在PCB板定位工位的X轴方向上移动,Z轴驱动43具有两组,并且分别安装于两组Y轴驱动42的滑板上,由Y轴驱动42带动其在Y轴方向上移动;所述探针机构50具有两组,并且分别安装于两组Z轴驱动43的滑板上,由Z轴驱动43带动其在Z轴方向上移动。As shown in FIG. 2 , the multi-axis sliding table mechanism 40 is a three-axis sliding table, and includes an X-axis drive 41 , a Y-axis drive 42 and a Z-axis drive 43 . Among them, the X-axis drive 41 has two groups and is built on both sides of the PCB board positioning station through the slide table pillar 44. The Y-axis drive 42 has two groups, and the two ends of each group of Y-axis drives 42 are respectively connected to two groups of X shaft drive 41 on the slide plate, and driven by the X-axis drive 41 to move in the X-axis direction of the PCB board positioning station, the Z-axis drive 43 has two groups, and is respectively installed on two groups of Y-axis drive 42 on the slide plate, It is driven by the Y-axis drive 42 to move in the Y-axis direction; the probe mechanism 50 has two groups, and is installed on the slide plates of the two groups of Z-axis drives 43 respectively, and is driven by the Z-axis drive 43 to move in the Z-axis direction. move.

本实施例中,X轴驱动41、Y轴驱动42以及Z轴驱动43均包括轨道、设置在轨道上的滑板以及设置于轨道与滑板之间带动滑板往复移动的滚珠丝杠副形成。In this embodiment, the X-axis drive 41 , the Y-axis drive 42 and the Z-axis drive 43 all include a track, a slide plate arranged on the track, and a ball screw set between the track and the slide plate to drive the slide plate to reciprocate.

如图5,6,7所示,所述探针机构50包括第二转台51、中间件52、探针检测组件55和粗定位组件54。As shown in FIGS. 5 , 6 and 7 , the probe mechanism 50 includes a second turntable 51 , an intermediate piece 52 , a probe detection component 55 and a rough positioning component 54 .

所述第二转台51通过一连接板56连接于多轴滑台机构40上,即连接在Z轴驱动43的滑板上;中间件52连接于第二转台51的转盘上随转盘转动;探针检测组件55具有连接于中间件52上的第一弹性连接组件551和连接于第一弹性连接组件551底部的检测探针552;粗定位组件54连接于中间件52上,具有连接于中间件52上的第二弹性连接组件541和连接于第二弹性连接组件541上的检测杆542,所述检测杆542的下端低于检测探针552下端的检测端。The second turntable 51 is connected to the multi-axis slide mechanism 40 through a connecting plate 56, that is, connected to the slide plate of the Z-axis drive 43; the middle piece 52 is connected to the turntable of the second turntable 51 to rotate with the turntable; the probe The detection assembly 55 has a first elastic connection assembly 551 connected to the middle piece 52 and a detection probe 552 connected to the bottom of the first elastic connection assembly 551; the coarse positioning assembly 54 is connected to the middle piece 52 and has a The second elastic connection component 541 on the top and the detection rod 542 connected to the second elastic connection component 541 , the lower end of the detection rod 542 is lower than the detection end of the lower end of the detection probe 552 .

所述中间件52包括通过螺栓连接在第二转台51转盘上的连接板521,和插装在连接板521中心孔内并且通过螺栓固定并且向下延伸的连接柱522。The intermediate piece 52 includes a connecting plate 521 connected to the turntable of the second turntable 51 by bolts, and a connecting column 522 inserted in the central hole of the connecting plate 521 and fixed by bolts and extending downward.

所述第一弹性连接组件551包括第一连接套5511、第一压力传感器5512、第一弹簧5514和探针连接座5515。The first elastic connection assembly 551 includes a first connection sleeve 5511 , a first pressure sensor 5512 , a first spring 5514 and a probe connection seat 5515 .

所述第一连接套5511的上端通过法兰固定于连接柱522下端的法兰部上,下端向下延伸;所述第一压力传感器5512位于第一连接套5511内;所述探针连接座5515的上端配合在第一连接套5511内,并且能够上下移动,下端延伸至第一连接套5511的外部供检测探针552安装;所述第一弹簧5514设置于第一连接套5511内,上端通过弹簧导柱5513支撑于第一压力传感器5512上,下端抵压于探针连接座5515的上端。The upper end of the first connecting sleeve 5511 is fixed on the flange portion of the lower end of the connecting column 522 through a flange, and the lower end extends downward; the first pressure sensor 5512 is located in the first connecting sleeve 5511; the probe connecting seat The upper end of 5515 fits in the first connecting sleeve 5511, and can move up and down, and the lower end extends to the outside of the first connecting sleeve 5511 for the detection probe 552 to be installed; the first spring 5514 is arranged in the first connecting sleeve 5511, and the upper end The spring guide post 5513 is supported on the first pressure sensor 5512 , and the lower end presses against the upper end of the probe connecting seat 5515 .

在第一连接套5511靠近下端的内壁上具有第一限位内台阶,在探针连接座5515的上端上具有与该第一限位内台阶配合的第一限位外台阶,从而将探针连接座5515的上端限定在第一连接套5511内。There is a first limiting inner step on the inner wall near the lower end of the first connecting sleeve 5511, and there is a first limiting outer step matched with the first limiting inner step on the upper end of the probe connecting seat 5515, so that the probe The upper end of the connection seat 5515 is defined in the first connection sleeve 5511 .

检测探针552用于检测PCB板线路的好坏,当检测探针552触碰到PCB上的焊点时,进行一定的下移,保证其与焊点正常的导通,第一压力传感器5512通过第一弹簧5514检测压力的大小,避免检测探针552的损坏。该检测过程中,第一弹簧5514能够适应性被压缩,使检测探针552适应性上移,对检测探针552起到保护作用。The detection probe 552 is used to detect the quality of the PCB board circuit. When the detection probe 552 touches the solder joint on the PCB, it will move down to ensure normal conduction between it and the solder joint. The first pressure sensor 5512 The pressure is detected by the first spring 5514 to avoid damage to the detection probe 552 . During the detection process, the first spring 5514 can be adaptively compressed, so that the detection probe 552 can be adaptively moved upwards, thereby protecting the detection probe 552 .

所述粗定位组件54具有两组,分别位于探针检测组件55的两侧。每组粗定位组件54均包括第二连接套5411、第二压力传感器5412和第二弹簧5414;所述第二连接套5411的上端通过法兰固定于连接板521上,下端向下延伸;所述第二压力传感器5412设置于第二连接套5411内;所述检测杆542的上端配合在第二连接套5411内,并且能够上下移动,下端延伸至第二连接套5411的外部,并且位于检测探针552的下方;所述第二弹簧5414设置于第二连接套5411内,上端通过弹簧导柱5413支撑于第二压力传感器5412上,下端支撑于检测杆542的上端。The coarse positioning assembly 54 has two groups, which are respectively located on two sides of the probe detection assembly 55 . Each set of coarse positioning components 54 includes a second connecting sleeve 5411, a second pressure sensor 5412 and a second spring 5414; the upper end of the second connecting sleeve 5411 is fixed on the connecting plate 521 through a flange, and the lower end extends downward; The second pressure sensor 5412 is set in the second connection sleeve 5411; the upper end of the detection rod 542 fits in the second connection sleeve 5411 and can move up and down, and the lower end extends to the outside of the second connection sleeve 5411 and is located at the detection Below the probe 552 ; the second spring 5414 is set in the second connecting sleeve 5411 , the upper end is supported on the second pressure sensor 5412 through the spring guide post 5413 , and the lower end is supported on the upper end of the detection rod 542 .

在Z轴驱动43带动探针机构50下移过程中,该检测杆542的下端先接触PCB板30,通过第二弹簧5414将压力传递至第二压力传感器5412,自动检测装置的主机系统通过第二压力传感器5412的压力值与检测杆542行程之间的线性关系,对PCB板30起到定位效果,以确定PCB板30的具体位置,然后放缓Z轴驱动43的进给速度,降低探针检测组件55的下降速度,以起到保护作用。When the Z-axis drive 43 drives the probe mechanism 50 to move down, the lower end of the detection rod 542 first contacts the PCB board 30, and the pressure is transmitted to the second pressure sensor 5412 through the second spring 5414, and the host system of the automatic detection device passes through the second pressure sensor 5412. The linear relationship between the pressure value of the pressure sensor 5412 and the stroke of the detection rod 542 plays a positioning effect on the PCB board 30 to determine the specific position of the PCB board 30, and then slows down the feed speed of the Z-axis drive 43 to reduce the detection speed. The descending speed of the needle detection assembly 55 is to play a protective role.

同理的,在第二连接套5411靠近下端的内壁上具有第二限位内台阶,在检测杆542的上端上具有与该第二限位内台阶配合的第二限位外台阶,将检测杆542的上端限定在第二连接套5411内。Similarly, there is a second space-limiting inner step on the inner wall near the lower end of the second connection sleeve 5411, and a second space-limiting outer step matched with the second space-limiting inner step is provided on the upper end of the detection rod 542 to detect The upper end of the rod 542 is defined in the second connection sleeve 5411 .

为了保证探针检测组件55与两组粗定位组件54之间的稳定性,在第一连接套5511和两个第二连接套5411的下端上同时装配有定位板56。In order to ensure the stability between the probe detection assembly 55 and the two sets of rough positioning assemblies 54 , a positioning plate 56 is assembled on the lower ends of the first connecting sleeve 5511 and the two second connecting sleeves 5411 .

所述探针机构50还包括有摄像头组件53,所述摄像头组件53连接于中间件52上,并且与检测探针552对应。The probe mechanism 50 also includes a camera assembly 53 connected to the middle piece 52 and corresponding to the detection probe 552 .

具体的,摄像头组件53包括安装板531和摄像头532,所述安装板531的其中一侧边上成型有安装管,安装板531通过安装管套装在连接柱522上,然后通过顶丝固定;摄像头532安装在安装板531的下表面上,用于拍摄识别被检测探针552检测的焊点。Specifically, the camera assembly 53 includes a mounting plate 531 and a camera 532, wherein one side of the mounting plate 531 is formed with a mounting tube, the mounting plate 531 is sleeved on the connecting column 522 through the mounting tube, and then fixed by a top screw; 532 is mounted on the lower surface of the mounting board 531 for photographing and identifying solder joints detected by the detection probe 552 .

安装套的侧壁上开设有螺纹孔,该顶丝配合在螺纹孔中,拧紧顶丝后,即可将摄像头组件53定位,拧松顶丝后,可将摄像头组件53的转角进行微调。The side wall of the mounting sleeve is provided with a threaded hole, and the jacking screw fits in the threaded hole. After the jacking screw is tightened, the camera assembly 53 can be positioned, and after the jacking screw is loosened, the corner of the camera assembly 53 can be fine-tuned.

具体使用时:When using it specifically:

夹具机构20根据PCB板30的实际尺寸进行适应性调节,将PCB板30有效固定;The clamp mechanism 20 is adaptively adjusted according to the actual size of the PCB board 30 to effectively fix the PCB board 30;

三轴滑台带动探针机构在PCB板30的上方移动,摄像头组件53实时拍摄对应画面,对焊点进行识别,自动检测装置的主机系统根据对应的画面控制三轴滑台动作,将探针机构50移动至待测焊点位置处;The three-axis sliding table drives the probe mechanism to move above the PCB board 30, and the camera assembly 53 captures the corresponding pictures in real time to identify the solder joints. The mechanism 50 moves to the position of the solder spot to be tested;

探针机构50下移,在粗定位组件54检测下确定PCB板30的高度位置,以放缓探针机构的下移速度,起到保护作用;The probe mechanism 50 moves down, and the height position of the PCB board 30 is determined under the detection of the coarse positioning component 54, so as to slow down the downward movement speed of the probe mechanism and play a protective role;

当检测探针552下移触碰到PCB上的焊点时,继续进行一定的下移,保证检测探针552与焊点正常的导通,该过程中,主机系统通过第一压力传感器5512以及第一弹簧5514检测压力的大小,并控制探针下移量,避免检测探针552的损坏。When the detection probe 552 moves down and touches the solder joint on the PCB, continue to move down to ensure the normal conduction between the detection probe 552 and the solder joint. During this process, the host system passes the first pressure sensor 5512 and The first spring 5514 detects the magnitude of the pressure and controls the downward movement of the probe to avoid damage to the detection probe 552 .

上述检测过程中,能够对PCB板30进行自动化检测,降低劳动成本,提升检测效率以及检测质量;夹具机构20能够进行适应性调整,以适应不同尺寸PCB板30的定位;探针机构50中,采用摄像头组件53对焊点进行设别,使用三轴滑台把探针机构50移动到指定位置进行检测,探针机构50通过第二转台51可对检测探针552进行转动微调,第一转台23可对PCB板30进行转动调节,实现一些容易导致检测探针552与其他部件干涉的焊点位置的检测,同时探针机构50通过第一弹性连接组件551和第二弹性连接组件541实现缓冲功能,有效的保护了探针,延长其使用寿命。In the above detection process, the PCB board 30 can be automatically detected, reducing labor costs, improving detection efficiency and detection quality; the fixture mechanism 20 can be adaptively adjusted to adapt to the positioning of PCB boards 30 of different sizes; in the probe mechanism 50, Use the camera assembly 53 to identify the solder joints, use the three-axis slide table to move the probe mechanism 50 to a designated position for detection, the probe mechanism 50 can rotate and fine-tune the detection probe 552 through the second turntable 51, and the first turntable 23, the PCB board 30 can be rotated and adjusted to detect the positions of solder joints that easily cause the detection probe 552 to interfere with other components. At the same time, the probe mechanism 50 realizes buffering through the first elastic connection component 551 and the second elastic connection component 541 Function, effectively protect the probe and prolong its service life.

如无特殊说明,本发明中,若有术语“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此本发明中描述方位或位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以结合附图,并根据具体情况理解上述术语的具体含义。Unless otherwise specified, in the present invention, if there are terms "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial" and "circumferential" are based on the drawings The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, so the orientation or position described in the present invention The terms of positional relationship are used for illustrative purposes only, and should not be construed as limitations on this patent. Those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations in conjunction with the accompanying drawings.

除非另有明确的规定和限定,本发明中,若有术语“设置”、“相连”及“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。Unless otherwise clearly specified and limited, in the present invention, if the terms "arrangement", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection ; It can be directly connected, or indirectly connected through an intermediary, and can be internally connected between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above examples, and all technical solutions that fall under the idea of the present invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

1. Automatic detection device of PCB board circuit, its characterized in that includes:
a cabinet mechanism;
the clamp mechanism is provided with a platform assembly and a clamping assembly which is arranged on the platform assembly and forms a PCB positioning station with the platform assembly, the bottom of the platform assembly is connected with a first rotary table, and the clamp mechanism is arranged on the cabinet mechanism through the first rotary table;
the multi-axis sliding table mechanism is arranged on the cabinet body mechanism and is positioned around the PCB positioning station; and
the probe mechanism is arranged on the multi-shaft sliding table mechanism, and the multi-shaft sliding table mechanism drives the probe mechanism to move relative to the PCB positioning station so as to detect each welding spot of the PCB on the PCB positioning station.
2. The automatic detection device for circuit of PCB board according to claim 1, wherein: the platform assembly comprises a supporting plate and a supporting column arranged on the upper surface of the supporting plate;
the support column comprises a support plate, wherein first connecting holes are densely distributed in the support plate, the bottom of the support column is provided with a connecting part, and the connecting part is provided with second connecting holes which are in butt joint with the first connecting holes.
3. The automatic detection device for circuit of PCB board according to claim 2, wherein: the clamping assembly has a plurality ofly to distribute on the border position of backup pad, every clamping assembly all includes:
the frame body is arranged at the edge position of the supporting plate and can move on the supporting plate;
the lifting seat is arranged on the frame body and can lift up and down on the frame body;
the pressing plate is arranged on the lifting seat and synchronously lifts along with the lifting seat; and
the lifting driving rod is arranged on the frame body and connected with the lifting seat so as to drive the lifting seat and the pressing plate to move up and down, and the PCB is pressed on the supporting column.
4. The automatic detection device for circuit of PCB board according to claim 3, wherein: the frame body comprises a bottom plate arranged on the edge of the supporting plate, a guide column arranged on the bottom plate and a top plate arranged at the top of the guide column, wherein the bottom plate is provided with a waist-shaped adjusting hole.
5. The automatic detection device for circuit of PCB of claim 4, wherein: the lifting driving rod comprises a screw rod arranged on the frame body and a nut sleeve sleeved on the screw rod and connected with the lifting seat.
6. The automatic detection device for circuit of PCB board according to claim 1, wherein: the multi-shaft sliding table mechanism is a three-shaft sliding table and comprises X-shaft drive, Y-shaft drive and Z-shaft drive;
the X-axis drives are provided with two groups and are arranged in parallel, the Y-axis drives are provided with two groups, two ends of each group of Y-axis drives are respectively connected to two groups of X-axis driven sliding plates, and the Z-axis drives are provided with two groups and are respectively arranged on the two groups of Y-axis driven sliding plates;
the probe mechanism is provided with two groups and is respectively arranged on two groups of Z-axis driven sliding plates.
7. The automatic detection device for circuit of PCB of claim 1, wherein the probe mechanism comprises:
the second turntable is connected to the multi-shaft sliding mechanism through a connecting plate;
the intermediate piece is connected to the turntable of the second turntable and rotates along with the turntable;
the probe detection assembly is provided with a first elastic connection assembly connected to the middle piece and a detection probe connected to the bottom of the first elastic connection assembly; and
the coarse positioning assembly is provided with a second elastic connecting assembly connected to the middle piece and a detection rod connected to the second elastic connecting assembly, and the lower end of the detection rod is lower than the detection end of the lower end of the detection probe.
8. The automatic detection device for circuit of PCB of claim 7, wherein: the first elastic connecting component comprises a first connecting sleeve, a first pressure sensor, a first spring and a probe connecting seat;
the upper end of the first connecting sleeve is fixed on the middle piece;
the first pressure sensor is positioned in the first connecting sleeve;
the upper end of the probe connecting seat is matched in the first connecting sleeve and can move up and down, and the lower end of the probe connecting seat is used for installing a detection probe;
the first spring is arranged in the first connecting sleeve, the upper end of the first spring is supported on the first pressure sensor, and the lower end of the first spring is supported on the upper end of the probe connecting seat.
9. The automatic detection device for circuit of PCB of claim 8, wherein: the coarse positioning assembly is provided with two groups which are respectively positioned at two sides of the probe detection assembly, and each group of coarse positioning assembly comprises a second connecting sleeve, a second pressure sensor and a second spring;
the upper end of the second connecting sleeve is fixed on the middle piece;
the second pressure sensor is positioned in the second connecting sleeve;
the upper end of the detection rod is matched in the second connecting sleeve and can move up and down, and the lower end of the detection rod extends to the outside of the second connecting sleeve and is positioned below the detection probe;
the second spring is arranged in the second connecting sleeve, the upper end of the second spring is supported on the second pressure sensor, and the lower end of the second spring is supported on the upper end of the detection rod.
10. The automatic detection device for circuit of PCB of claim 7, wherein: the probe mechanism further comprises a camera assembly, and the camera assembly is connected to the middleware and corresponds to the detection probe.
CN202211684477.7A 2022-12-27 2022-12-27 PCB board circuit automatic detection device Pending CN116148505A (en)

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Application Number Priority Date Filing Date Title
CN202211684477.7A CN116148505A (en) 2022-12-27 2022-12-27 PCB board circuit automatic detection device

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Application Number Priority Date Filing Date Title
CN202211684477.7A CN116148505A (en) 2022-12-27 2022-12-27 PCB board circuit automatic detection device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116840526A (en) * 2023-09-01 2023-10-03 江苏协和电子股份有限公司 Needle head, PCB detection equipment using needle head and use method
CN117890761A (en) * 2023-12-25 2024-04-16 惠阳帝宇工业有限公司 Emergency light circuit board detection device and process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116840526A (en) * 2023-09-01 2023-10-03 江苏协和电子股份有限公司 Needle head, PCB detection equipment using needle head and use method
CN116840526B (en) * 2023-09-01 2023-10-31 江苏协和电子股份有限公司 Needle head, PCB detection equipment using needle head and use method
CN117890761A (en) * 2023-12-25 2024-04-16 惠阳帝宇工业有限公司 Emergency light circuit board detection device and process thereof
CN117890761B (en) * 2023-12-25 2024-12-13 惠阳帝宇工业有限公司 Emergency light circuit board detection device and process thereof

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