CN116142940A - Hoisting tool for top cover of cabin cover of wind driven generator - Google Patents
Hoisting tool for top cover of cabin cover of wind driven generator Download PDFInfo
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- CN116142940A CN116142940A CN202211551027.0A CN202211551027A CN116142940A CN 116142940 A CN116142940 A CN 116142940A CN 202211551027 A CN202211551027 A CN 202211551027A CN 116142940 A CN116142940 A CN 116142940A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域technical field
本发明涉及风力发电机吊装设备技术领域,尤其涉及一种风力发电机机舱罩顶盖吊装工装。The invention relates to the technical field of wind power generator hoisting equipment, in particular to a wind power generator nacelle cover hoisting tool.
背景技术Background technique
目前陆上或海上风力发电机大部件(发电机、齿轮箱、传动链等)的更换均是通过吊车或吊装船完成吊装工作,必须要租用一台足够吨位和臂长的主吊车或吊装船,在不破坏机舱罩的情况下完成大部件的更换,首先需要掉下机舱罩顶盖,随着技术发展,风电机组塔架越来越高(目前已达140米,后续更高),所需求的吊车或吊装船吨位越来越大,臂长越来越长,费用越来越贵。At present, the replacement of large parts (generators, gearboxes, drive chains, etc.) of onshore or offshore wind turbines is done by cranes or hoisting ships. It is necessary to rent a main crane or hoisting ship with sufficient tonnage and arm length. , to complete the replacement of large parts without destroying the nacelle cover, the top cover of the nacelle cover needs to be dropped first. The tonnage of cranes or hoisting ships required is getting bigger and bigger, the arm length is getting longer and longer, and the cost is getting more and more expensive.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种风力发电机机舱罩顶盖吊装工装,以解决现有技术中存在的上述问题。The technical problem to be solved by the present invention is to provide a wind turbine nacelle cover hoisting tool to solve the above-mentioned problems in the prior art.
本发明解决上述技术问题的技术方案如下:一种风力发电机机舱罩顶盖吊装工装,包括顶盖连接系统、顶盖升高系统以及滑动翻转吊装系统,所述顶盖升高系统的数量为两个以上,两个以上所述顶盖升高系统间隔设置,所述顶盖升高系统的顶部滑动设有所述顶盖连接系统,所述顶盖连接系统用于与机舱罩顶盖固定连接,所述顶盖升高系统的顶部设有所述滑动翻转吊装系统,所述滑动翻转吊装系统与所述顶盖连接系统连接,用于带动所述顶盖连接系统沿所述顶盖升高系统的顶部的长度方向滑动,且当所述顶盖连接系统重心滑动至所述顶盖升高系统的顶部的长度方向的端部后带动所述顶盖连接系统翻转,且当所述顶盖连接系统翻转后将所述顶盖连接系统竖直向下输送。The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a wind turbine nacelle cover top cover hoisting tooling, including a top cover connection system, a top cover raising system and a sliding flip hoisting system, and the number of the top cover raising systems is More than two, more than two top cover raising systems are arranged at intervals, and the top of the top cover raising system is slidingly provided with the top cover connection system, and the top cover connection system is used for fixing with the top cover of the nacelle cover connection, the top of the roof lifting system is provided with the sliding and flipping hoisting system, and the sliding and flipping hoisting system is connected with the roof connecting system to drive the roof connecting system to lift along the roof. The top of the high system slides in the length direction, and when the center of gravity of the roof connection system slides to the end of the length direction of the top of the roof lifting system, the roof connection system is turned over, and when the roof The top cover connection system is conveyed vertically downward after the cover connection system is turned over.
本发明的有益效果是:本发明通过顶盖连接系统将机舱罩顶盖进行固定,然后通过顶盖升高系统将机舱罩顶盖升起,使得机舱罩顶盖脱离机舱罩且机舱罩顶盖最低点高于机舱部件最高点,然后通过滑动翻转吊装系统将机舱罩顶盖滑动至机舱罩的一侧边,然后通过滑动翻转吊装系统翻转,将固定在顶盖连接系统上的机舱罩顶盖翻转至机舱罩外侧,然后通过滑动翻转吊装系统的吊装,将固定在顶盖连接系统上的机舱罩顶盖吊装至地面,不需要额外通过吊车或吊装船完成吊装工作,大大降低了机舱罩顶盖拆卸吊装的成本。The beneficial effects of the present invention are: the present invention fixes the top cover of the nacelle cover through the top cover connection system, and then lifts the top cover of the nacelle cover through the top cover raising system, so that the top cover of the nacelle cover is separated from the nacelle cover and the top cover of the nacelle cover The lowest point is higher than the highest point of the nacelle components, then slide the top cover of the nacelle to one side of the nacelle through the sliding and flipping lifting system, and then turn over through the sliding and flipping lifting system, and fix the top cover of the nacelle on the top cover connection system Turn it over to the outside of the nacelle cover, and then hoist the nacelle cover fixed on the top cover connection system to the ground through the hoisting of the sliding and flipping hoisting system. No need to complete the hoisting work by crane or hoisting ship, which greatly reduces the roof of the nacelle cover The cost of dismantling and lifting the cover.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,所述顶盖连接系统包括呈长条状的上滑板组件,所述上滑板组件的两端均固定设有连接组件,所述连接组件上设有用于通过螺栓与所述机舱罩顶盖可拆卸连接的连接孔。Further, the top cover connection system includes a strip-shaped upper slide assembly, both ends of the upper slide assembly are fixed with a connection assembly, and the connection assembly is provided with a bolt for connecting with the nacelle cover top cover. Attachment hole for detachable attachment.
采用上述进一步方案的有益效果是:通过上滑板组件两端的连接组件与机舱罩顶盖进行可拆卸固定连接,两组顶盖连接系统上的上滑板组件间隔设置,从而在机舱罩顶盖的长度方向上实现对机舱罩顶盖的固定,安装拆卸方便,且固定稳定牢固。The beneficial effect of adopting the above-mentioned further scheme is: through the connection assembly at both ends of the upper slide assembly and the top cover of the nacelle cover, the upper slide assembly on the two sets of top cover connection systems are arranged at intervals, thereby extending the length of the top cover of the nacelle. The top cover of the nacelle cover is fixed in the direction, the installation and disassembly are convenient, and the fixing is stable and firm.
进一步,所述上滑板组件包括上滑中间板以及分别与所述上滑中间板的两端可拆卸固定连接的成条状的两个上滑板,两个所述上滑板远离所述上滑中间板的一端均固定设有所述连接组件。Further, the upper sliding board assembly includes an upper sliding middle board and two upper sliding boards in strips that are detachably and fixedly connected to both ends of the upper sliding middle board, and the two upper sliding boards are far away from the upper sliding middle board. One end of the board is fixedly provided with the connection assembly.
采用上述进一步方案的有益效果是:上滑板组件采用组装的上滑中间板和上滑板,方便将上滑板组件输送至机舱罩内进行组装。The beneficial effect of adopting the above further solution is: the upper sliding plate assembly adopts the assembled upper sliding middle plate and the upper sliding plate, so that the upper sliding plate assembly is conveniently transported into the nacelle cover for assembly.
进一步,所述连接组件包括呈U型的中间件以及通过螺栓螺母锁紧固定在所述中间件的两端之间的连接件,所述中间件的中部与所述上滑板的端部通过螺栓螺母固定连接。Further, the connecting assembly includes a U-shaped middle piece and a connecting piece fixed between two ends of the middle piece through bolts and nuts, and the middle part of the middle piece is connected to the end of the upper slide plate through bolts and nuts. The nut secures the connection.
采用上述进一步方案的有益效果是:通过呈U型的中间件锁紧连接连接件,可以根据机舱罩顶盖的内壁形状调节连接件的朝向并微调顶盖和上滑板距离,确保连接件与机舱罩顶盖的内壁的连接的稳定性以及不同顶盖升高系统之间高度的一致性。The beneficial effect of adopting the above-mentioned further scheme is that the connecting piece can be locked and connected by the U-shaped intermediate piece, the orientation of the connecting piece can be adjusted according to the shape of the inner wall of the top cover of the nacelle and the distance between the top cover and the upper slide plate can be fine-tuned to ensure that the connecting piece is connected to the cabin. The stability of the connection of the inner walls of the canopy and the consistency of height between different canopy raising systems.
进一步,所述顶盖升高系统包括底端固定在机舱罩内的机架平台上的第一液压缸组件和第二液压缸组件,所述第一液压缸组件的顶部固定设有第一汇集板,所述第二液压缸组件的顶端固定设有第二汇集板,所述第一汇集板和所述第二汇集板之间设有呈长条状的下滑板组件,所述下滑板组件的第一端与所述第一汇集板固定连接,所述下滑板组件的第二端与所述第二汇集板固定连接,所述顶盖连接系统滑动设在所述下滑板组件上。Further, the roof raising system includes a first hydraulic cylinder assembly and a second hydraulic cylinder assembly whose bottom ends are fixed on the frame platform inside the nacelle cover, and the top of the first hydraulic cylinder assembly is fixedly provided with a first collector plate, the top end of the second hydraulic cylinder assembly is fixed with a second collecting plate, and between the first collecting plate and the second collecting plate is a strip-shaped lower plate assembly, the lower plate assembly The first end of the lower plate assembly is fixedly connected to the first collecting plate, the second end of the lower plate assembly is fixedly connected to the second collecting plate, and the top cover connection system is slidably arranged on the lower plate assembly.
采用上述进一步方案的有益效果是:通过第一液压缸组件和第二液压缸组件实现顶盖的升高,结构简单,操作方便。The beneficial effect of adopting the above further solution is that the top cover is lifted by the first hydraulic cylinder assembly and the second hydraulic cylinder assembly, and the structure is simple and the operation is convenient.
进一步,所述第一液压缸组件和所述第二液压缸组件的底端均通过电磁底座固定在所述机架平台上。Further, the bottom ends of the first hydraulic cylinder assembly and the second hydraulic cylinder assembly are fixed on the frame platform through electromagnetic bases.
采用上述进一步方案的有益效果是:安装拆卸方便。The beneficial effect of adopting the above further solution is: easy installation and disassembly.
进一步,所述滑动翻转吊装系统包括固定设在所述第一汇集板远离所述下滑板组件的一端的翻转接头,所述下滑板组件的下方设有用于带动所述上滑板组件沿所述下滑板组件的长度方向移动的滑动驱动机构,所述下滑板组件的下方设有用于带动所述上滑板组件以所述翻转接头为转动中心进行翻转的翻转吊装驱动机构。Furthermore, the sliding and turning lifting system includes a turning joint fixed on the end of the first collecting plate away from the lower sliding board assembly, and the bottom of the lower sliding board assembly is provided with a A slide drive mechanism for moving the slide assembly in the length direction, and an overturn hoisting drive mechanism for driving the upper slide assembly to overturn with the overturn joint as the center of rotation provided below the lower slide assembly.
采用上述进一步方案的有益效果是:滑动驱动机构带动上滑板组件沿所述下滑板组件的长度方向移动,当上滑板组件的中部移动至翻转接头位置后,通过翻转吊装驱动机构将上滑板组件进行翻转,然后将翻转后的上滑板组件向下吊装至地面,完成机舱罩顶盖的吊装。The beneficial effect of adopting the above further scheme is that the sliding drive mechanism drives the upper slide assembly to move along the length direction of the lower slide assembly, and when the middle part of the upper slide assembly moves to the position of the flip joint, the upper slide assembly is lifted by turning over the lifting drive mechanism. Turn over, and then hoist the flipped upper slide assembly down to the ground to complete the hoisting of the nacelle cover.
进一步,所述滑动驱动机构包括第一电动葫芦和拉动绳,所述第一电动葫芦固定在所述第一汇集板的底部,所述下滑板组件的第一端的下方固定设有第一转向滑轮,所述下滑板组件的第二端的下方固定设有第二转向滑轮,所述翻转接头内设有第三转向滑轮以及第四转向滑轮,所述第一电动葫芦与所述拉动绳的一端固定连接,所述拉动绳的另一端依次绕过所述第一转向滑轮、所述第二转向滑轮、所述第三转向滑轮以及所述第四转向滑轮后与所述顶盖连接系统的中部可拆卸固定连接。Further, the sliding drive mechanism includes a first electric hoist and a pull rope, the first electric hoist is fixed on the bottom of the first collecting plate, and a first steering wheel is fixed below the first end of the lower board assembly. Pulleys, the second turning pulley is fixed under the second end of the lower slide assembly, the third turning pulley and the fourth turning pulley are arranged in the turning joint, the first electric hoist and one end of the pulling rope Fixedly connected, the other end of the pull rope goes around the first deflection pulley, the second deflection pulley, the third deflection pulley and the fourth deflection pulley in turn, and is connected to the middle part of the top cover system Removable fixed connection.
采用上述进一步方案的有益效果是:通过第一电动葫芦拉动拉动绳,从而带动顶盖连接系统向翻转接头的方向移动。The beneficial effect of adopting the above further solution is that the pulling rope is pulled by the first electric hoist, thereby driving the top cover connection system to move in the direction of the turning joint.
进一步,所述翻转吊装驱动机构包括第二电动葫芦、链条、随动动吊杆和固定吊杆,所述第二电动葫芦固定在所述第二汇集板的底部,所述随动动吊杆与所述上滑板组件的一端固定连接,所述固定吊杆与所述随动动吊杆远离所述上滑板组件的一端可拆卸连接,所述下滑板组件的第二端的下方固定设有第五转向滑轮,所述第二汇集板远离所述下滑板组件的一端端部固定设有第六转向滑轮,所述固定吊杆上固定设有第七转向滑轮,所述随动动吊杆上固定设有挂耳,所述第二电动葫芦与所述链条的一端连接,所述链条的另一端依次绕过所述第五转向滑轮、所述第六转向滑轮、所述第七转向滑轮后通过挂钩与所述挂耳连接。Further, the turning and hoisting driving mechanism includes a second electric hoist, a chain, a follow-up boom and a fixed boom, the second electric hoist is fixed on the bottom of the second collection plate, and the follow-up boom It is fixedly connected with one end of the upper slide assembly, the fixed suspender is detachably connected with the end of the follow-up suspension away from the upper slide assembly, and the second end of the lower slide assembly is fixed with a second Five diverting pulleys, the end of the second collecting plate away from the lower plate assembly is fixed with a sixth diverting pulley, the fixed boom is fixed with a seventh diverting pulley, and the moving boom is fixed with a sixth diverting pulley. Hanging lugs are fixed, the second electric hoist is connected to one end of the chain, and the other end of the chain bypasses the fifth diverting pulley, the sixth diverting pulley, and the seventh diverting pulley in turn. Connect with the hanging ear through the hook.
采用上述进一步方案的有益效果是:当顶盖连接系统向翻转接头的方向移动至顶盖连接系统的中部超过所述翻转接头,第二电动葫芦放链条,顶盖连接系统在其自身重力以及机舱罩顶盖的重力的作用下实现翻转,由于链条的牵引,翻转的过程能确保根据需要的速度进行翻转以确保安全性。The beneficial effect of adopting the above further solution is: when the top cover connection system moves to the direction of the overturn joint to the middle of the top cover connection system beyond the overturn joint, the second electric hoist puts the chain, and the top cover connection system is under its own gravity and the cabin The overturning is realized under the action of the gravity of the cover top cover. Due to the traction of the chain, the overturning process can ensure the overturning according to the required speed to ensure safety.
进一步,所述随动动吊杆远离所述上滑板组件的一端上设有多个定位插槽,所述固定吊杆上设有与多个所述定位插槽一一对应的定位插杆,所述定位插杆一一对应插设在所述定位插槽内。Further, a plurality of positioning slots are provided on the end of the follow-up suspension rod away from the upper slide assembly, and positioning inserting rods corresponding to the plurality of positioning slots are provided on the fixed suspension rod, The positioning inserting rods are inserted in the positioning slots one by one.
采用上述进一步方案的有益效果是:随动动吊杆与固定吊杆通过定位插槽和定位插杆进行可拆卸连接,连接拆卸方便。The beneficial effect of adopting the above further solution is that the follow-up suspension rod and the fixed suspension rod are detachably connected through the positioning slot and the positioning insertion rod, and the connection and disassembly are convenient.
进一步,所述翻转头的顶部设有若干个第一限制槽,所述第一限制槽内可拆卸插设有连接销,所述固定吊杆朝向所述随动动吊杆的一端设有与所述第一限制槽相匹配的第二限制槽,在所述上滑板组件转动至竖直后,所述第二限制槽设在所述第一限制槽的竖直上方。Further, the top of the turning head is provided with several first restricting grooves, and connecting pins are detachably inserted in the first restricting grooves, and the end of the fixed boom facing the moving boom is provided with a The second restricting groove matched with the first restricting groove is arranged vertically above the first restricting groove after the upper slide plate assembly is rotated to be vertical.
采用上述进一步方案的有益效果是:在第二限制槽翻转至第一限制槽的竖直上方后,在固定吊杆下降的过程中,连接销逐渐插入第二限制槽内,从而避免固定吊杆继续向下降,被固定在翻转头上的固定吊杆上的第七转向滑轮为继续向下释放顶盖连接系统以及机舱罩顶盖的链条提供转向支撑。The beneficial effect of adopting the above further solution is: after the second restricting groove is overturned vertically above the first restricting groove, the connecting pin is gradually inserted into the second restricting groove during the lowering process of the fixed boom, thereby avoiding the possibility of fixing the boom. Continuing to descend, the seventh deflection pulley that is fixed on the fixed suspender on the turning head provides steering support for continuing to release the chain of the top cover connection system and the nacelle cover top cover downwards.
进一步,所述下滑板组件包括下滑中间板以及分别与所述下滑中间板的两端可拆卸固定连接的成条状的两个下滑板,所述下滑中间板与两个所述下滑板在同一直线上呈水平设置,一个所述下滑板远离所述下滑中间板的一端为所述下滑板组件的第一端,另一所述下滑板远离所述下滑中间板的一端为所述下滑板组件的第二端。Further, the lower sliding board assembly includes a lower sliding middle board and two lower sliding boards which are detachably and fixedly connected to both ends of the lower sliding middle board respectively. It is arranged horizontally on the straight line, the end of one of the sliding plates away from the sliding intermediate plate is the first end of the sliding plate assembly, and the end of the other sliding plate away from the sliding intermediate plate is the sliding plate assembly the second end of .
采用上述进一步方案的有益效果是:方便下滑板组件输送至机舱罩内。The beneficial effect of adopting the above further solution is: it is convenient to transport the slide plate assembly into the nacelle cover.
进一步,所述下滑板组件沿长度方向的两侧边上均设有凸出其上表面的护板,所述上滑板组件滑动设在两个所述护板之间。Further, both sides of the lower slide assembly along the length direction are provided with guard plates protruding from its upper surface, and the upper slide plate assembly is slidably arranged between the two guard plates.
采用上述进一步方案的有益效果是:护板的设置能为上滑板组件在下滑板组件上的滑动进行导向,避免上滑板组件从下滑板组件上脱离。The beneficial effect of adopting the above further solution is that the setting of the guard plate can guide the sliding of the upper slide assembly on the lower slide assembly, and prevent the upper slide assembly from being separated from the lower slide assembly.
附图说明Description of drawings
图1为本发明将机舱罩顶盖顶升后的状态示意图;Fig. 1 is the state schematic diagram after the nacelle top cover is jacked up for the present invention;
图2为本发明带动机舱罩顶盖随上滑板组件滑动后的状态示意图;Fig. 2 is a schematic diagram of the present invention driving the top cover of the nacelle cover to slide with the upper slide plate assembly;
图3为本发明带动机舱罩顶盖翻转一定角度后的状态示意图;Fig. 3 is a schematic diagram of the state after the present invention drives the top cover of the nacelle cover to turn over at a certain angle;
图4为本发明带动机舱罩顶盖翻转至竖直方向后的状态示意图;Fig. 4 is a schematic view of the present invention driving the top cover of the nacelle cover to turn over to the vertical direction;
图5为本发明带动机舱罩顶盖下降后的状态示意图;Fig. 5 is a schematic diagram of the state after the present invention drives the top cover of the nacelle cover to descend;
图6为本发明中下滑板组件安装在顶盖升高系统上的结构示意图;Fig. 6 is a structural schematic diagram of the lower plate assembly installed on the top cover raising system in the present invention;
图7为本发明中上滑板组件在下滑板组件上滑动时拉动绳和链条的状态示意图;Fig. 7 is a schematic diagram of the state of pulling the rope and the chain when the upper slide assembly slides on the lower slide assembly in the present invention;
图8为本发明中固定吊杆在脱离随动动吊杆时与翻转接头的连接状态图;Fig. 8 is a diagram of the connection state between the fixed boom and the turning joint when it is separated from the moving boom in the present invention;
图9为本发明中的随动动吊杆的结构示意图;Fig. 9 is a structural schematic diagram of the follow-up boom in the present invention;
图10为本发明中的连接组件的结构示意图;Fig. 10 is a schematic structural view of the connection assembly in the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、机舱罩顶盖;2、上滑板组件;2-1、上滑中间板;2-2、上滑板;3、连接组件;3-1、中间件;3-2、连接件;4、连接孔;5、第一液压缸组件;6、第二液压缸组件;7、第一汇集板;8、第二汇集板;9、下滑板组件;9-1、下滑中间板;9-2、下滑板;9-3、护板;10、翻转接头;11、第一电动葫芦;12、拉动绳;13、第一转向滑轮;14、第二转向滑轮;15、第三转向滑轮;16、第四转向滑轮;17、第二电动葫芦;18、链条;19、随动动吊杆;20、固定吊杆;21、第五转向滑轮;22、第六转向滑轮;23、第七转向滑轮;24、挂耳;25、定位插槽;26、定位插杆;27、第一限制槽;28、连接销;29、第二限制槽;30、电磁底座。1. The top cover of the nacelle cover; 2. The upper slide plate assembly; 2-1. The upper slide middle plate; 2-2. The upper slide plate; 3. The connection assembly; 3-1. The middle piece; Connecting hole; 5. The first hydraulic cylinder assembly; 6. The second hydraulic cylinder assembly; 7. The first collecting plate; 8. The second collecting plate; , lower plate; 9-3, guard plate; 10, flip joint; 11, the first electric hoist; 12, pull rope; 13, the first diverting pulley; 14, the second diverting pulley; 15, the third diverting pulley; 16 , the fourth steering pulley; 17, the second electric hoist; 18, the chain; 19, the follow-up boom; 20, the fixed boom; 21, the fifth steering pulley; 22, the sixth steering pulley; 23, the seventh steering Pulley; 24, hanging lug; 25, positioning slot; 26, positioning insertion rod; 27, first limiting groove; 28, connecting pin; 29, second limiting groove; 30, electromagnetic base.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
如图1-图5所示,本发明的实施例包括顶盖连接系统、顶盖升高系统以及滑动翻转吊装系统,所述顶盖升高系统的数量为两个以上,两个以上所述顶盖升高系统间隔设置,在使用时,两个所述顶盖升高系统在机舱罩内沿所述机舱罩的长度方向进行将设置,且为了确保机舱罩顶盖1在吊装的过程中的稳定性,优选的,将两个所述顶盖升高系统的对称设置在机舱罩顶盖1的长度方向的两侧,所述顶盖升高系统的顶部滑动设有所述顶盖连接系统,所述顶盖连接系统用于与机舱罩顶盖1固定连接,所述顶盖升高系统的顶部设有所述滑动翻转吊装系统,所述滑动翻转吊装系统与所述顶盖连接系统连接,用于带动所述顶盖连接系统沿所述顶盖升高系统的顶部的长度方向滑动,且当所述顶盖连接系统滑动至所述顶盖升高系统的顶部的长度方向的端部后带动所述顶盖连接系统翻转,且当所述顶盖连接系统翻转后将所述顶盖连接系统竖直向下输送。As shown in Figures 1-5, the embodiment of the present invention includes a top cover connection system, a top cover lifting system and a sliding and flipping hoisting system. The top cover raising systems are arranged at intervals. When in use, two of the top cover raising systems are arranged in the nacelle cover along the length direction of the nacelle cover, and in order to ensure that the
如图1至图5所示,本发明将机舱罩顶盖1进行固定后,依次可以实现带动机舱罩顶盖1升高(如图1所示)、带动机舱罩顶盖1在水平方向上滑动(如图2所示)、带动机舱罩顶盖1翻转(如图3所示)直至竖直状态(如图4所示),然后带动机舱罩顶盖1下降(如图5所示),从而完成机舱罩顶盖1的拆卸与吊装,不需要额外采用吊臂实现机舱罩顶盖1的吊装,大大降低成本。As shown in Figures 1 to 5, after the present invention fixes the
如图1至图5所示,在本发明的实施例中,所述顶盖连接系统包括呈长条状的上滑板组件2,为了确保上滑板组件2的安装,所述上滑板组件2的长度不大于所述机舱罩顶盖1的宽度,所述上滑板组件2的两端均固定设有连接组件3,所述连接组件3上设有用于通过螺栓与所述机舱罩顶盖1可拆卸连接的连接孔4,通过上滑板组件2两端的连接组件3与机舱罩顶盖1进行可拆卸固定连接,两组顶盖连接系统上的上滑板组件2间隔设置,从而在机舱罩顶盖1的长度方向上实现对机舱罩顶盖1的固定,安装拆卸方便,且固定稳定牢固。As shown in Figures 1 to 5, in the embodiment of the present invention, the top cover connection system includes an elongated
进一步,所述上滑板组件2包括上滑中间板2-1以及分别与所述上滑中间板2-1的两端可拆卸固定连接的成条状的两个上滑板2-2,具体的,所述上滑中间板2-1的两端通过螺栓与两个所述上滑板2-2的端部可拆卸固定连接,且所述上滑中间板2-1和所述上滑板2-2的长度方向相同,使得组装好后的上滑板组件2呈长条状结构,两个所述上滑板2-2远离所述上滑中间板2-1的一端均固定设有所述连接组件3,上滑板组件2采用组装的上滑中间板2-1和上滑板2-2,方便将上滑板组件2输送至机舱罩内进行组装。Further, the upper sliding
如图10所示,在本发明的实施例中,所述连接组件3包括呈U型的中间件3-1以及通过螺栓螺母锁紧固定在所述中间件3-1的两端之间的连接件3-2,在连接连接件3-2的螺栓和螺母锁紧前,所述连接件3-2可以所述螺栓为轴线进行转动,从而调节更加适合于机舱罩顶盖1内壁上的加强筋进行固定连接的角度,当连接角度确定后,通过螺栓和螺母对连接件3-2进行锁紧固定,所述中间件3-1的中部与所述上滑板2-2的端部的侧壁通过螺栓螺母固定连接,具体的,所述中间件3-1的中部通过螺栓螺母固定在所述上滑板2-2的端部侧壁上,通过呈U型的中间件3-1锁紧连接连接件3-2,可以根据机舱罩顶盖1的内壁形状调节连接件3-2的朝向并能够微调3-2和2-2之间的距离,确保连接件3-2与机舱罩顶盖1的内壁的连接的稳定性以及不同顶盖升高系统之间高度的一致性。As shown in FIG. 10 , in the embodiment of the present invention, the
如图6所示,在本发明的实施例中,所述顶盖升高系统包括底端固定在机舱罩内的机架平台上的第一液压缸组件5和第二液压缸组件6,所述第一液压缸组件5和所述第二液压缸组件6的结构相同,所述第一液压缸组件5和所述第二液压缸组件6均包括多个并列设置的液压杆,以确保足够的支撑力,多个并列设置的液压杆的底端与所述电磁底座30固定连接,所述第一液压缸组件5和所述第二液压缸组件6的底端均通过电磁底座30固定在所述机架平台上,安装拆卸方便,所述第一液压缸组件5和所述第二液压缸组件6间隔设置,具体的,在使用时,所述第一液压缸组件5和所述第二液压缸组件6分别设在所述机舱罩内的长度方向的两侧边旁,所述第一液压缸组件5的顶部固定设有第一汇集板7,所述第二液压缸组件6的顶端固定设有第二汇集板8,所述第一汇集板7和所述第二汇集板8之间设有呈长条状的下滑板组件9,所述下滑板组件9的第一端与所述第一汇集板7固定连接,所述下滑板组件9的第二端与所述第二汇集板8固定连接,所述顶盖连接系统滑动设在所述下滑板组件9上。通过第一液压缸组件5和第二液压缸组件6实现机舱罩顶盖1的升高,结构简单,操作方便。As shown in Figure 6, in the embodiment of the present invention, the roof raising system includes a first
进一步优选的,所述下滑板组件9包括下滑中间板9-1以及分别与所述下滑中间板9-1的两端可拆卸固定连接的成条状的两个下滑板9-2,所述下滑中间板9-1与两个所述下滑板9-2在同一直线上呈水平设置,一个所述下滑板9-2远离所述下滑中间板9-1的一端为所述下滑板组件9的第一端,另一所述下滑板9-2远离所述下滑中间板9-1的一端为所述下滑板组件9的第二端,方便下滑板组件9输送至机舱罩内。所述下滑中间板9-1和所述下滑板9-2的中部均设有沿长度方向延伸且相互连通的条形通孔,以方便拉动绳12与上滑板组件2的连接点在下滑板组件9上的滑动,避免拉动绳12与下滑板组件9之间出现摩擦滑动造成拉动绳12的损坏。Further preferably, the lower sliding
在本发明优选的实施例中,所述下滑板组件9沿长度方向的两侧边上均设有凸出其上表面的护板9-3,所述上滑板组件2滑动设在两个所述护板9-3之间,护板9-3的设置能为上滑板组件2在下滑板组件9上的滑动进行导向,避免上滑板组件2从下滑板组件9上脱离。In a preferred embodiment of the present invention, both sides of the
在本发明的优选的实施例中,所述滑动翻转吊装系统包括固定设在所述第一汇集板7远离所述下滑板组件9的一端的翻转接头10,所述下滑板组件9的下方设有用于带动所述上滑板组件2沿所述下滑板组件9的长度方向移动的滑动驱动机构,所述下滑板组件9的下方设有用于带动所述上滑板组件2以所述翻转接头10为转动中心进行翻转的翻转吊装驱动机构。滑动驱动机构带动上滑板组件2沿所述下滑板组件9的长度方向移动,当上滑板组件2的中部移动至翻转接头10位置后,通过翻转吊装驱动机构将上滑板组件2进行翻转,然后将翻转后的上滑板组件2向下吊装至地面,完成机舱罩顶盖1的吊装。In a preferred embodiment of the present invention, the sliding and turning lifting system includes a turning joint 10 fixed on the end of the
如图7所示,进一步具体的,所述滑动驱动机构包括第一电动葫芦11和拉动绳12,所述第一电动葫芦11固定在所述第一汇集板7的底部,所述第一汇集板7的下方固定设有第一转向滑轮13,所述第二汇集板8的下方固定设有第二转向滑轮14,所述翻转接头10内设有第三转向滑轮15以及第四转向滑轮16,所述第一电动葫芦11的连接链与所述拉动绳12的一端通过吊钩连接,所述第一电动葫芦11的连接链绕过所述第一转向滑轮13连接拉动绳12一端,所述拉动绳12依次绕过所述第二转向滑轮14、所述第三转向滑轮15以及所述第四转向滑轮16后与所述顶盖连接系统的中部可拆卸固定连接,具体的,所述第一电动葫芦11的连接链绕过所述第一转向滑轮13,使得竖直的的连接链的方向改为水平方向与拉动绳12挂接,向第二转向滑轮14的方向延伸,然后向第三转向滑轮15的方向延伸,从第三转向滑轮15的下部绕过后与位于第三转向滑轮15的上方的上滑板组件2的中部固定连接,所述第四转向滑轮16设在所述第三转向滑轮15远离所述第二汇集板8的方向的斜上方,在上滑板组件2继续向远离第二汇集板8的方向移动至中部超过所述第四转向换轮后,所述拉动绳12绕在所述第四转向滑轮16上,通过第一电动葫芦11拉动拉动绳12,从而带动顶盖连接系统向翻转接头10的方向移动。As shown in Figure 7, further specifically, the sliding drive mechanism includes a first electric hoist 11 and a
如图7所示,需要说明的,所述翻转吊装驱动机构包括第二电动葫芦17、链条18、随动动吊杆19和固定吊杆20,所述第二电动葫芦17固定在所述第二汇集板8的底部,所述随动动吊杆19与所述上滑板组件2的一端固定连接,所述固定吊杆20与所述随动动吊杆19远离所述上滑板组件2的一端可拆卸连接,所述第二汇集板8的下方固定设有第五转向滑轮21,所述第二汇集板8远离所述下滑板组件9的一端端部固定设有第六转向滑轮22,所述固定吊杆20上固定设有第七转向滑轮23,所述随动动吊杆19上固定设有挂耳24,所述第二电动葫芦17与所述链条18的一端连接,所述链条18的另一端依次绕过所述第五转向滑轮21、所述第六转向滑轮22、所述第七转向滑轮23后通过挂钩与所述挂耳24连接,当顶盖连接系统向翻转接头10的方向移动至顶盖连接系统的中部超过所述翻转接头10,第二电动葫芦17放链条18,顶盖连接系统在其自身重力以及机舱罩顶盖1的重力的作用下实现翻转,由于链条18的牵引,翻转的过程能确保根据需要的速度进行翻转以确保安全性。As shown in Fig. 7, it needs to be explained that the turning and hoisting driving mechanism includes a second electric hoist 17, a
在本发明的实施例中,当顶盖连接系统翻转至竖直状态后,保持拉动绳12与上滑板组件2的连接,然后第一电动葫芦11释放拉动绳12第二电动葫芦17同步释放链条18,实现顶盖连接系统和机舱罩顶盖1的下放。In the embodiment of the present invention, when the top cover connection system is turned over to the vertical state, the connection of the
如图8、图9所示,所示,在本发明的实施例中,所述随动动吊杆19远离所述上滑板组件2的一端上设有多个定位插槽25,所述固定吊杆20上设有与多个所述定位插槽25一一对应的定位插杆26,所述定位插杆26一一对应插设在所述定位插槽25内,随动动吊杆19与固定吊杆20通过定位插槽25和定位插杆26进行可拆卸连接,连接拆卸方便。As shown in Fig. 8 and Fig. 9, in the embodiment of the present invention, a plurality of
如图8所示,所述翻转头的顶部设有若干个第一限制槽27,所述第一限制槽27内可拆卸插设有连接销28,所述固定吊杆20朝向所述随动动吊杆19的一端设有与所述第一限制槽27相匹配的第二限制槽29,在所述上滑板组件2转动至竖直后,所述第二限制槽29设在所述第一限制槽27的竖直上方,在第二限制槽29翻转至第一限制槽27的竖直上方后,在固定吊杆20下降的过程中,连接销28逐渐插入第二限制槽29内,从而避免固定吊杆20继续向下降,被固定在翻转头上的固定吊杆20上的第七转向滑轮23为继续向下释放顶盖连接系统以及机舱罩顶盖1的链条18提供转向支撑,同时,在随动动吊杆19随着上滑板组件2下降的过程中,定位插杆26逐渐从定位插槽25中脱离,从而实现固定吊杆20与随动动吊杆19的分离,这时可断开第一电动葫芦11的连接链条与拉动绳12的连接,由第二电动葫芦17将机舱罩顶盖1吊至地面,从而完成拆卸。As shown in Figure 8, several first limiting
安装过程与拆卸过程相反,机舱罩顶盖1由第二电动葫芦17竖直吊上,当随动动吊杆19插入固定吊杆20后,由第一电动葫芦11通过拉动绳12实现机舱罩顶盖1的进一步上升,然后取下连接销28,第一电动葫芦11、第二电动葫芦17相互配合,实现机舱罩顶盖1翻转至水平,第二电动葫芦17拖动机舱罩顶盖1水平滑动至稳定处,取下拉动绳12,第一电动葫芦11的连接链条依次绕过第一转向滑轮13、第二转向滑轮14后直接与上滑中间板2-1连接,拉动机舱罩顶盖1滑动至原始位置,然后拆卸上滑板组件2、下滑板组件9、第一电动葫芦11、第二电动葫芦17,机舱罩顶盖1下降,从而完成机舱罩顶盖1的安装。The installation process is opposite to the dismantling process. The
本发明通过顶盖连接系统将机舱罩顶盖1进行固定,然后通过顶盖升高系统将机舱罩顶盖1升起,使得机舱罩顶盖1脱离机舱罩且机舱罩顶盖1最低点高于机舱部件最高点,然后通过滑动翻转吊装系统将机舱罩顶盖1滑动至机舱罩的一侧边,然后通过滑动翻转吊装系统翻转,将固定在顶盖连接系统上的机舱罩顶盖1翻转至机舱罩外侧,然后通过滑动翻转吊装系统的吊装,将固定在顶盖连接系统上的机舱罩顶盖1吊装至地面,不需要额外通过吊车或吊装船完成吊装工作,大大降低了机舱罩顶盖1拆卸吊装的成本。The invention fixes the nacelle
在本发明的描述中,需要理解的是,术语“中心”、“长度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“内”、“外”、“周侧”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的系统或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "centre", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "inner", "outer", "circumferential", "circumferential" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this Inventions and simplified descriptions do not indicate or imply that the system or element referred to must have a particular orientation, be constructed, and operate in a particular orientation, and thus should not be construed as limiting the invention.
在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or characteristic is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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| CN119593944A (en) * | 2024-11-25 | 2025-03-11 | 大唐可再生能源试验研究院有限公司 | Wind power plant wake flow scheduling method under wind direction monitoring |
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