CN116142792A - Fully automatic plate-setting equipment and its plate-setting fixture - Google Patents
Fully automatic plate-setting equipment and its plate-setting fixture Download PDFInfo
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- CN116142792A CN116142792A CN202310187783.8A CN202310187783A CN116142792A CN 116142792 A CN116142792 A CN 116142792A CN 202310187783 A CN202310187783 A CN 202310187783A CN 116142792 A CN116142792 A CN 116142792A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
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Abstract
本发明公开了全自动摆盘设备及其摆盘治具,全自动摆盘设备,包括摆盘设备本体,所述摆盘设备本体包括物料上料机构、摆盘上料机构、摆盘传输机构以及摆盘机构,所述摆盘上料机构包括摆盘放置架、驱动所述摆盘放置架上升或下降的升降气缸以及放置于所述摆盘放置架上的多个摆盘治具,并且摆盘放置架的前侧还设有伸缩气缸,所述摆盘机构包括吸料组件以及一个带动所述吸料组件三轴运动的三轴运动组件,所述吸料组件包括真空泵及吸嘴,所述三轴运动组件包括X轴运动模组、Y轴运动模组以及Z轴运动模组,摆盘治具上设置有一个以上的定位孔,所述定位孔内壁设有至少两个相互对称的倾斜面,每个所述定位孔均呈倒梯台形。
The invention discloses a full-automatic plate-setting device and a plate-setting fixture thereof. The fully-automatic plate-setting device includes a plate-setting device body, and the plate-setting device body includes a material feeding mechanism, a plate feeding mechanism, and a plate-setting transmission mechanism. And a plate swing mechanism, the plate feed mechanism includes a plate rack, a lifting cylinder that drives the rack to rise or fall, and a plurality of fixtures placed on the rack, and A telescopic cylinder is also provided on the front side of the wobble plate rack, and the wobble plate mechanism includes a suction assembly and a three-axis movement assembly that drives the three-axis movement of the suction assembly. The suction assembly includes a vacuum pump and a suction nozzle. The three-axis motion assembly includes an X-axis motion module, a Y-axis motion module, and a Z-axis motion module. More than one positioning hole is provided on the swing plate jig, and at least two mutually symmetrical holes are arranged on the inner wall of the positioning hole. Each of the positioning holes is in the shape of an inverted terrace.
Description
技术领域technical field
本发明涉及摆盘装置技术领域,具体为全自动摆盘设备及其摆盘治具。The invention relates to the technical field of plate swinging devices, in particular to fully automatic plate swinging equipment and a plate swinging fixture thereof.
背景技术Background technique
冲床加工是一种金属冷变形加工方法,借助常规或专用冲压设备的动力,使板料在模具里直接受到变形力并进行变形,从而获得一定形状、尺寸和性能的产品零件的生产技术,冲压生产主要是针对板材工件进行加工,由于冲压工艺相比于传统机械加工来说,拥有节约材料和能源、效率高、通过各种模具应用可以更便捷地制作出特定产品的优点,因而冲床的用途越发广泛,目前,现有的冲床加工后,缺乏对产品自动摆盘的技术,使得未经过摆盘的产品在加工后容易因碰撞造成磨损,降低了良品率,或者采用人工摆盘的技术,该摆盘过程效率较低,将会对冲床的生产速度造成影响,尤其是对于较小的零件产品加工,为了方便后续进行加工,因此需要对多个体积较小的零件产品进行摆放;Punch processing is a metal cold deformation processing method. With the power of conventional or special stamping equipment, the sheet metal is directly subjected to deformation force and deformed in the mold, so as to obtain product parts with a certain shape, size and performance. Stamping The production is mainly for the processing of plate workpieces. Compared with traditional mechanical processing, the stamping process has the advantages of saving materials and energy, high efficiency, and making specific products more conveniently through various mold applications. Therefore, the use of punching machines It is more and more widespread. At present, after the existing punching machine is processed, it lacks the technology of automatically arranging the product, so that the product that has not been arranging the plate is easy to wear due to collision after processing, reducing the yield rate, or using the technology of manual arranging. The low efficiency of the arranging process will affect the production speed of the punching machine, especially for the processing of smaller parts. In order to facilitate subsequent processing, it is necessary to arrange multiple smaller parts;
现有的摆盘方法是通过人工拿取工件放在摆盘治具上,摆盘治具上需放置多个工件,然而传统技术的摆盘治具无法适应不同规格尺寸的工件,实用性较差,无法满足人们的使用需求;The existing plate-setting method is to manually pick up the workpiece and place it on the plate-setting jig, and multiple workpieces need to be placed on the plate-setting jig. However, the plate-setting jig of the traditional technology cannot adapt to workpieces of different specifications and sizes, and is less practical. Poor, unable to meet people's needs;
因此,本领域技术人员提供了全自动摆盘设备及其摆盘治具,以解决上述背景技术中提出的问题。Therefore, those skilled in the art provide a fully automatic plate arranging device and a plate arranging jig thereof to solve the problems raised in the above-mentioned background technology.
发明内容Contents of the invention
为了克服现有技术方案的不足,本发明提供全自动摆盘设备及其摆盘治具,能够解决背景技术提出的问题。In order to overcome the shortcomings of the existing technical solutions, the present invention provides a fully automatic plate-setting device and a plate-setting fixture thereof, which can solve the problems raised by the background technology.
本发明解决其技术问题所采用的技术方案是:全自动摆盘设备,包括摆盘设备本体,所述摆盘设备本体包括物料上料机构、摆盘上料机构、摆盘传输机构以及摆盘机构;The technical solution adopted by the present invention to solve the technical problem is: fully automatic panning equipment, including the body of the panning equipment, and the body of the panning equipment includes a material feeding mechanism, a panning feeding mechanism, a panning transmission mechanism, and a panning mechanism. mechanism;
所述摆盘上料机构包括摆盘放置架、驱动所述摆盘放置架上升或下降的升降气缸以及放置于所述摆盘放置架上的多个摆盘治具,并且摆盘放置架的前侧还设有伸缩气缸;The wobble plate loading mechanism includes a wobble plate placing frame, a lifting cylinder that drives the wobble plate placing frame to rise or fall, and a plurality of wobble plate jigs placed on the wobble plate placing frame, and the wobble plate placing frame There is also a telescopic cylinder on the front side;
所述摆盘机构包括吸料组件以及一个带动所述吸料组件三轴运动的三轴运动组件,所述吸料组件包括真空泵及吸嘴,所述三轴运动组件包括X轴运动模组、Y轴运动模组以及Z轴运动模组。The plate swing mechanism includes a suction assembly and a three-axis movement assembly that drives the three-axis movement of the suction assembly. The suction assembly includes a vacuum pump and a suction nozzle. The three-axis movement assembly includes an X-axis movement module, Y-axis motion module and Z-axis motion module.
优选地:所述X轴模组包括X轴导轨、X轴滑块以及X轴驱动电机,所述X轴驱动电机驱动X轴滑块沿X轴导轨滑动,所述Y轴模组与X轴滑块相互连接;Preferably: the X-axis module includes an X-axis guide rail, an X-axis slider and an X-axis drive motor, the X-axis drive motor drives the X-axis slider to slide along the X-axis guide rail, and the Y-axis module and the X-axis The sliders are connected to each other;
所述Y轴模组包括Y轴导轨、Y轴滑块以及Y轴驱动电机,所述Y轴驱动电机驱动Y轴滑块沿Y轴导轨滑动,所述Z轴模组与Y轴滑块相互连接;The Y-axis module includes a Y-axis guide rail, a Y-axis slider, and a Y-axis drive motor. The Y-axis drive motor drives the Y-axis slider to slide along the Y-axis guide rail. The Z-axis module and the Y-axis slider interact with each other. connect;
所述Z轴运动模组包括Z轴导轨、Z轴滑块以及Z轴驱动电机,所述Z轴驱动电机驱动Z轴滑块沿Z轴导轨滑动,所述吸料组件与Z轴滑块相互连接。The Z-axis movement module includes a Z-axis guide rail, a Z-axis slider, and a Z-axis drive motor. The Z-axis drive motor drives the Z-axis slider to slide along the Z-axis guide rail. The suction component and the Z-axis slider interact with each other. connect.
优选地:所述物料上料机构包括第一传送皮带线以及驱动所述第一传送皮带线转动的第一驱动电机。Preferably: the material feeding mechanism includes a first conveyor belt line and a first drive motor that drives the first conveyor belt line to rotate.
优选地:所述摆盘传输机构包括第二传送皮带线以及驱动所述第二传送皮带线转动的第二驱动电机。Preferably: the wobble plate transmission mechanism includes a second transmission belt line and a second drive motor that drives the second transmission belt line to rotate.
优选地:所述摆盘治具上设置有一个以上的定位孔,所述定位孔内壁设有至少两个相互对称的倾斜面,每个所述定位孔均呈倒梯台形。Preferably: more than one positioning hole is provided on the wobble plate jig, the inner wall of the positioning hole is provided with at least two mutually symmetrical inclined surfaces, each of the positioning holes is in the shape of an inverted terrace.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
物料通过第一传送皮带线进行传输,X轴驱动电机驱动X轴滑块沿X轴导轨移动一定距离,Y轴驱动电机驱动Y轴滑块沿Y轴导轨移动一段距离,同时,Z轴驱动电机驱动Z轴滑块沿Z轴导轨下降一段距离,吸嘴将处于第一传送皮带线上的物料进行拾取,三轴运动组件复位后,吸嘴将物料放置在摆盘治具上,重复以上步骤,之后完成物料的摆盘,之后伸缩气缸启动,将处于最上层的摆盘治具推到第二传送皮带线上,紧接着升降气缸驱动摆盘放置架上升一段距离,从而使摆盘治具与第二传送皮带线处于同一水平面上,能够实现自动化输送物料及摆盘治具,并且可以完成自动摆盘操作,能够大幅度提高物料的摆盘效率,另外,由于摆盘治具的定位孔呈倒梯台形,具有至少两个倾斜面,因此,该摆盘治具能够很好的适应不同规格尺寸的物料,通过倾斜面对物料进行定位。The material is transported through the first conveyor belt line, the X-axis drive motor drives the X-axis slider to move a certain distance along the X-axis guide rail, the Y-axis drive motor drives the Y-axis slider to move a certain distance along the Y-axis guide rail, and at the same time, the Z-axis drive motor Drive the Z-axis slider down a certain distance along the Z-axis guide rail, the suction nozzle will pick up the material on the first conveyor belt line, after the three-axis motion component is reset, the suction nozzle will place the material on the swing plate jig, and repeat the above steps After that, the material is placed on the plate, and then the telescopic cylinder is activated to push the plate jig on the uppermost layer to the second conveyor belt line, and then the lifting cylinder drives the plate placing frame to rise for a certain distance, so that the plate jig It is on the same level as the second conveyor belt line, which can realize automatic conveying of materials and panning jigs, and can complete automatic panning operations, which can greatly improve the efficiency of material panning. In addition, due to the positioning holes of the panning jigs It is in the shape of an inverted terrace and has at least two inclined surfaces. Therefore, the plate swing jig can well adapt to materials of different specifications and sizes, and the materials are positioned by the inclined surfaces.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明摆盘放置架的结构示意图;Fig. 2 is the structural schematic diagram of the plate placing rack of the present invention;
图3为本发明三轴运动组件的结构示意图;Fig. 3 is a structural schematic diagram of a three-axis motion assembly of the present invention;
图4为本发明摆盘治具的结构示意图。Fig. 4 is a schematic structural view of the plate swing jig of the present invention.
图中标号:Labels in the figure:
第一传送皮带线1、摆盘治具2、第二传送皮带线3、伸缩气缸4、摆盘放置架5、摆盘6、升降气缸7、定位孔8、倾斜面9、X轴驱动电机10、X轴导轨11、X轴滑块12、Y轴驱动电机13、Y轴滑块14、Y轴导轨15、Z轴驱动电机16、Z轴滑块17、Z轴导轨18、吸嘴19。The first
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面结合图1-4对本发明的全自动摆盘设备及其摆盘治具作详细的描述:Below in conjunction with Fig. 1-4, the fully automatic panning equipment and its panning jig of the present invention are described in detail:
全自动摆盘设备,包括摆盘设备本体,所述摆盘设备本体包括物料上料机构、摆盘上料机构、摆盘传输机构以及摆盘机构;The fully automatic panning equipment includes a panning equipment body, and the panning equipment body includes a material feeding mechanism, a panning feeding mechanism, a panning transmission mechanism, and a panning mechanism;
所述摆盘上料机构包括摆盘放置架5、驱动所述摆盘放置架5上升或下降的升降气缸7以及放置于所述摆盘放置架5上的多个摆盘治具2,并且摆盘放置架5的前侧还设有伸缩气缸4;The wobble plate loading mechanism includes a wobble plate placement frame 5, a
所述摆盘机构包括吸料组件以及一个带动所述吸料组件三轴运动的三轴运动组件,所述吸料组件包括真空泵及吸嘴19,所述三轴运动组件包括X轴运动模组、Y轴运动模组以及Z轴运动模组。The plate swing mechanism includes a suction assembly and a three-axis movement assembly that drives the three-axis motion of the suction assembly. The suction assembly includes a vacuum pump and a
所述X轴模组包括X轴导轨11、X轴滑块12以及X轴驱动电机10,所述X轴驱动电机10驱动X轴滑块12沿X轴导轨11滑动,所述Y轴模组与X轴滑块12相互连接;The X-axis module includes an
所述Y轴模组包括Y轴导轨15、Y轴滑块14以及Y轴驱动电机13,所述Y轴驱动电机13驱动Y轴滑块14沿Y轴导轨15滑动,所述Z轴模组与Y轴滑块14相互连接;The Y-axis module includes a Y-
所述Z轴运动模组包括Z轴导轨18、Z轴滑块17以及Z轴驱动电机16,所述Z轴驱动电机16驱动Z轴滑块17沿Z轴导轨18滑动,所述吸料组件与Z轴滑块17相互连接。The Z-axis motion module includes a Z-
所述物料上料机构包括第一传送皮带线1以及驱动所述第一传送皮带线1转动的第一驱动电机。The material feeding mechanism includes a first
所述摆盘传输机构包括第二传送皮带线3以及驱动所述第二传送皮带线3转动的第二驱动电机。The wobble plate transmission mechanism includes a second
所述摆盘治具2上设置有一个以上的定位孔8,所述定位孔8内壁设有至少两个相互对称的倾斜面9,每个所述定位孔8均呈倒梯台形。The
工作原理:物料通过第一传送皮带线进行传输,X轴驱动电机驱动X轴滑块沿X轴导轨移动一定距离,Y轴驱动电机驱动Y轴滑块沿Y轴导轨移动一段距离,同时,Z轴驱动电机驱动Z轴滑块沿Z轴导轨下降一段距离,吸嘴将处于第一传送皮带线上的物料进行拾取,三轴运动组件复位后,吸嘴将物料放置在摆盘治具上,重复以上步骤,之后完成物料的摆盘,之后伸缩气缸启动,将处于最上层的摆盘治具推到第二传送皮带线上,紧接着升降气缸驱动摆盘放置架上升一段距离,从而使摆盘治具与第二传送皮带线处于同一水平面上,能够实现自动化输送物料及摆盘治具,并且可以完成自动摆盘操作,能够大幅度提高物料的摆盘效率,另外,由于摆盘治具的定位孔呈倒梯台形,具有至少两个倾斜面,因此,该摆盘治具能够很好的适应不同规格尺寸的物料,通过倾斜面对物料进行定位。Working principle: The material is transported through the first conveyor belt line, the X-axis drive motor drives the X-axis slider to move a certain distance along the X-axis guide rail, and the Y-axis drive motor drives the Y-axis slider to move a certain distance along the Y-axis guide rail. At the same time, the Z The shaft drive motor drives the Z-axis slider down a certain distance along the Z-axis guide rail. The suction nozzle picks up the material on the first conveyor belt line. After the three-axis motion component is reset, the suction nozzle places the material on the swing plate jig. Repeat the above steps, and then complete the placement of the material, and then start the telescopic cylinder to push the uppermost placement fixture to the second conveyor belt line, and then the lifting cylinder drives the placement rack to rise for a certain distance, so that the placement The pan jig and the second conveyor belt line are on the same level, which can realize automatic conveying of materials and panning jigs, and can complete the automatic panning operation, which can greatly improve the efficiency of material panning. In addition, because the panning jig The positioning hole is in the shape of an inverted terrace and has at least two inclined surfaces. Therefore, the swing plate jig can well adapt to materials of different specifications and sizes, and the materials are positioned by the inclined surfaces.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310187783.8A CN116142792A (en) | 2023-02-22 | 2023-02-22 | Fully automatic plate-setting equipment and its plate-setting fixture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310187783.8A CN116142792A (en) | 2023-02-22 | 2023-02-22 | Fully automatic plate-setting equipment and its plate-setting fixture |
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| CN116142792A true CN116142792A (en) | 2023-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310187783.8A Pending CN116142792A (en) | 2023-02-22 | 2023-02-22 | Fully automatic plate-setting equipment and its plate-setting fixture |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117302637A (en) * | 2023-10-07 | 2023-12-29 | 山东隆基机械股份有限公司 | A production line for automatic packaging and placement of brake discs and its use method |
| CN117963312A (en) * | 2024-03-29 | 2024-05-03 | 淄博新华风机有限公司 | Safe loading and transporting device |
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| CN102396982A (en) * | 2010-07-15 | 2012-04-04 | 休塔马基股份有限公司 | Cup and bowl carrier |
| CN104469650A (en) * | 2014-12-08 | 2015-03-25 | 惠州市联韵电子科技有限公司 | Loudspeaker tray |
| CN211001929U (en) * | 2019-11-07 | 2020-07-14 | 深圳恒仁星科技有限公司 | Automatic balance mechanism for blocky materials |
| CN216128479U (en) * | 2021-07-02 | 2022-03-25 | 东莞市伟力合机器人有限公司 | A swing tray packing device |
| CN115649524A (en) * | 2022-10-13 | 2023-01-31 | 东阳东磁自动化科技有限公司 | Blanking plate arranging equipment of press and implementation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102396982A (en) * | 2010-07-15 | 2012-04-04 | 休塔马基股份有限公司 | Cup and bowl carrier |
| CN104469650A (en) * | 2014-12-08 | 2015-03-25 | 惠州市联韵电子科技有限公司 | Loudspeaker tray |
| CN211001929U (en) * | 2019-11-07 | 2020-07-14 | 深圳恒仁星科技有限公司 | Automatic balance mechanism for blocky materials |
| CN216128479U (en) * | 2021-07-02 | 2022-03-25 | 东莞市伟力合机器人有限公司 | A swing tray packing device |
| CN115649524A (en) * | 2022-10-13 | 2023-01-31 | 东阳东磁自动化科技有限公司 | Blanking plate arranging equipment of press and implementation method thereof |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117302637A (en) * | 2023-10-07 | 2023-12-29 | 山东隆基机械股份有限公司 | A production line for automatic packaging and placement of brake discs and its use method |
| CN117302637B (en) * | 2023-10-07 | 2025-09-30 | 山东隆基机械股份有限公司 | A production line for automatic packaging and placement of brake discs and its use method |
| CN117963312A (en) * | 2024-03-29 | 2024-05-03 | 淄博新华风机有限公司 | Safe loading and transporting device |
| CN117963312B (en) * | 2024-03-29 | 2024-05-31 | 淄博新华风机有限公司 | Safe loading and transporting device |
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