Self-adaptive adjustment blanking forming system and forming method for packaging bottle processing
Technical Field
The invention relates to the technical field of packaging bottle processing, in particular to a self-adaptive adjustment blanking forming system and a forming method for packaging bottle processing.
Background
At present, a die is usually adopted for manufacturing when the packaging bottle with a regular shape and a large quantity is produced, and three working procedures are generally adopted for manufacturing parts when the die is utilized for manufacturing, wherein the three working procedures are blanking in the first procedure, forming in the second procedure and trimming and punching in the third procedure. The manufacturing process from blanking to forming of the part to the finished product can be completed by adopting the process steps and the die.
The injection mold is a tool for producing plastic products, and also a tool for endowing the plastic products with complete structures and accurate dimensions, and the injection molding is a processing method used for mass production of parts with complex shapes, specifically, the injection molding is to put heated and melted plastics into a mold cavity, and obtain a formed product after cooling and solidifying.
In the existing packaging bottle processing process, most of materials are added into a die through manpower, the amount of the added materials is estimated by manpower, the added materials are less frequently, the forming effect is poor, the added materials are more, a large amount of redundant materials are arranged on the edges of the packaging bottle during forming, workers are required to trim subsequently, and the materials are wasted.
In order to solve the above problems, the inventor proposes a blanking forming system and a forming method for adaptively adjusting for processing packaging bottles.
Disclosure of Invention
The invention aims to solve the problem that the adding of materials is more and less, and provides a blanking forming system and a forming method capable of being adaptively adjusted for packaging bottle processing.
The automatic feeding device comprises a bottom plate and an upper die arranged above the bottom plate, wherein a hydraulic telescopic rod is arranged at the top of the upper die and used for driving the upper die to move up and down, a lower die matched with the upper die is fixedly connected to the top of the bottom plate, a fixed circular plate is fixedly connected to the top of the lower die, a first annular chute is formed in the top of the fixed circular plate, a rotary circular plate is connected to the inner surface of the first annular chute in a sliding mode, punching holes are formed in the top of the rotary circular plate, two punching holes are formed in the number of the punching holes, mounting holes are formed in the top of the rotary circular plate, two mounting holes are formed in the number of the mounting holes in a staggered mode, rotary sliding grooves are formed in the inner surface of the mounting holes in a sliding mode, a rotary slip ring is fixedly connected to the inner surface of the rotary sliding ring, a threaded tube for loading is connected to the inner surface of the threaded tube, a cutting ring is fixedly connected to the top of the threaded tube, a connecting mechanism is arranged on the top of the threaded tube, a connecting hole is arranged on the top of the circular plate, a connecting mechanism is arranged on the top of the circular plate, and the connecting mechanism is arranged on the top of the circular plate, and can be conveniently connected to the top of the rotary circular plate through the threaded tube.
Preferably, the extrusion mechanism includes the extrusion mounting panel, the back of bottom plate passes through the back fixed connection of support frame and extrusion mounting panel, the top fixedly connected with second motor of extrusion mounting panel, the extrusion mounting panel is used for installing the second motor, and the second motor is used for driving the threaded rod and rotates, the one end of second motor output shaft runs through extrusion mounting panel and fixedly connected with threaded rod, the surface threaded connection of threaded rod has the thread bush, the bottom fixedly connected with guide arm of extrusion mounting panel, the surface cover of guide arm is established and sliding connection has the guide arm sliding sleeve, and the thread bush is used for driving the guide arm sliding sleeve and removes, and the guide arm is used for spacing thread bush, prevents that the thread bush from rotating, the surface of thread bush and the surface fixed connection of guide arm sliding sleeve, the surface fixed connection of guide arm sliding sleeve has the stripper plate, the back of stripper plate is through support frame fixedly connected with the arc cutting knife of excision ring looks adaptation, and the stripper plate is used for extruding the material, makes the material be full of a thread cylinder of loading, and unnecessary material is extruded at the top of excision ring, and the arc cutting knife carries out excision to the material at excision top of excision at every turn, and material that adds the same, simultaneously can retrieve the material that removes at every turn.
Preferably, the link gear includes first gear, the tooth ring of charging screw thread section of thick bamboo's surface cover and fixedly connected with and first gear looks adaptation is established to the surface cover of threaded rod, the second gear of fixedly connected with and first gear looks adaptation is established to the surface cover of threaded rod, and first gear is used for driving tooth ring rotation, and the second gear is used for driving first gear rotation, the second annular spout has been seted up at the top of rotating the plectane, the internal surface sliding connection of second annular spout has first sliding mounting block, the one end and the top fixed connection of first sliding mounting block of guide arm, the third annular spout has been seted up at the top of rotating the plectane, the internal surface sliding connection of third annular spout has second sliding mounting block, and the setting of second annular spout makes the plectane can normally rotate and use, and first sliding mounting block is used for connecting the guide arm, and the third annular spout is used for installing the second sliding mounting block, guarantees simultaneously that the plectane can normally rotate, the quantity of second sliding mounting block is provided with two second sliding mounting block, two through the fixed connection of locating lever between the second sliding mounting block has a second sliding mounting block, the second sliding connection of second annular groove is used for the second gear installation piece and the top of second gear, the second sliding connection of second circular spout, the second sliding mounting block is used for the arc-shaped piece.
Preferably, the intermittent mechanism comprises a first motor, the surface of the first motor is fixedly connected with the top of the bottom plate, one end of an output shaft of the first motor is fixedly connected with a gap circular plate, the top of the gap circular plate is fixedly connected with an intermittent crescent plate, the top of the bottom plate is rotationally connected with an intermittent rotating rod, the first motor provides power for rotating the circular plate, the gap circular plate is used for driving the intermittent crescent plate to rotate, the intermittent crescent plate is used for limiting the intermittent arc plate, a notch of the intermittent crescent plate is used for providing space for the intermittent arc plate to rotate, one end of the intermittent rotating rod penetrates through the fixed circular plate and is fixedly connected with the bottom of the rotating circular plate, the outer surface of the intermittent rotating rod is sleeved with an intermittent arc plate matched with the intermittent crescent plate and is fixedly connected with an intermittent linkage column, the intermittent linkage column is arranged at the top of the gap circular plate and is positioned at the notch of the intermittent crescent plate, the intermittent arc plate is provided with an intermittent linkage column on the outer surface of the intermittent arc plate, and the intermittent rotating rod is used for driving the rotating circular plate to rotate, and the intermittent arc plate is used for driving the intermittent linkage column to rotate.
Compared with the prior art, the invention has the beneficial effects that:
1. Through the arrangement of the threaded charging barrel, materials are conveniently added, materials are prevented from leaking, through the arrangement of the threaded charging pipe, the height of the threaded charging pipe can be adjusted, so that the amount of the added materials can be adjusted, and through the arrangement of the cutting ring, the subsequent cutting of redundant materials is facilitated;
2. Through extrusion mechanism's setting, be full of the screw thread section of thick bamboo that charges with the material to guarantee that the volume of adding at every turn is the same, can excision with unnecessary material simultaneously, carry out recycle.
3. Through the setting of link gear, when making the second motor drive the stripper plate motion, the second motor drives the screw thread section of thick bamboo of charging and rotates to make the material in the screw thread section of thick bamboo of charging more easily whereabouts.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural view of the lower die of the present invention.
Fig. 3 is a schematic structural view of the intermittent mechanism of the present invention.
Fig. 4 is a schematic structural view of a second sliding mounting block according to the present invention.
Fig. 5 is a schematic structural view of the stationary circular plate of the present invention.
Fig. 6 is a schematic structural view of the screw barrel for loading of the present invention.
Fig. 7 is a schematic structural view of the pressing mechanism of the present invention.
Fig. 8 is a schematic view of the structure of the rotary disk according to the present invention.
Fig. 9 is a schematic structural view of a first gear according to the present invention.
In the drawing, 1, a bottom plate, 2, a lower die, 3, an upper die, 4, a fixed circular plate, 5, a first annular chute, 6, a rotary circular plate, 7, a punching hole, 8, a mounting hole, 9, a rotary chute, 10, a rotary slip ring, 11, a charging threaded cylinder, 12, a charging threaded pipe, 13, a cutting ring, 14, a blanking hole, 120, an intermittent mechanism, 121, a first motor, 122, a clearance circular plate, 123, an intermittent crescent plate, 124, an intermittent rotary rod, 125, an intermittent arc plate, 126, an intermittent linkage column, 127, an intermittent linkage groove, 130, a pressing mechanism, 131, a pressing mounting plate, 132, a second motor, 133, a threaded rod, 134, a threaded sleeve, 135, a guide rod, 136, a guide rod sliding sleeve, 137, a pressing plate, 138, an arc-shaped cutting knife, 140, a linkage mechanism, 141, a first gear, 142, a tooth ring, 143, a second gear, 144, a second annular chute, 145, a first sliding mounting block, 146, a third annular chute, 147, a second sliding mounting block, 148 and an arc-shaped positioning rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-9, the invention provides a self-adaptive adjustment blanking forming system and a forming method for packaging bottle processing, comprising a bottom plate 1 and an upper die 3 arranged above the bottom plate 1, wherein the top of the upper die 3 is provided with a hydraulic telescopic rod for driving the upper die 3 to move up and down, the top of the bottom plate 1 is fixedly connected with a lower die 2 which is matched with the upper die 3, the top of the lower die 2 is fixedly connected with a fixed circular plate 4, the top of the fixed circular plate 4 is provided with a first annular chute 5, the inner surface of the first annular chute 5 is slidably connected with a rotary circular plate 6 through a sliding block, the top of the rotary circular plate 6 is provided with stamping holes 7, the number of the stamping holes 7 is two, the top of the rotary circular plate 6 is provided with mounting holes 8, the number of the mounting holes 8 is two, the stamping holes 7 and the mounting holes 8 are staggered, the inner surface of the mounting hole 8 is provided with a rotary chute 9, the inner surface of the rotary chute 9 is connected with a rotary slip ring 10 in a sliding way, the inner surface of the rotary slip ring 10 is fixedly connected with a charging threaded cylinder 11, the inner surface of the charging threaded cylinder 11 is connected with a charging threaded pipe 12 in a threaded way, the top of the outer surface of the charging threaded pipe 12 is fixedly connected with a cutting ring 13, the top of the fixed circular plate 4 is provided with a blanking hole 14 matched with the lower die 2, the top of the bottom plate 1 is provided with an intermittent mechanism 120, the upper part of the rotary circular plate 6 is provided with an extrusion mechanism 130, the top of the rotary circular plate 6 is provided with a linkage mechanism 140, the material is conveniently added through the arrangement of the charging threaded cylinder 11, the material is prevented from leaking, the height of the charging threaded pipe 12 can be adjusted through the arrangement of the charging threaded pipe 12, thereby the quantity of the added material can be adjusted through the arrangement of the cutting ring 13, the subsequent cutting of redundant materials is convenient.
The intermittent mechanism 120 comprises a first motor 121, the outer surface of the first motor 121 is fixedly connected with the top of the base plate 1, one end of an output shaft of the first motor 121 is fixedly connected with a gap circular plate 122, the top of the gap circular plate 122 is fixedly connected with an intermittent crescent plate 123, and the top of the base plate 1 is rotatably connected with an intermittent rotating rod 124.
Through adopting above-mentioned technical scheme, first motor 121 rotates for rotating plectane 6 and provides power, and clearance plectane 122 is used for driving intermittent type crescent moon plate 123 rotation, and intermittent type crescent moon plate 123 is used for spacing intermittent type arc 125, and intermittent type crescent moon plate 123's notch is used for providing the space for intermittent type arc 125 rotates.
One end of the intermittent rotating rod 124 penetrates through the fixed circular plate 4 and is fixedly connected with the bottom of the rotating circular plate 6, an intermittent arc plate 125 matched with the intermittent crescent plate 123 is sleeved and fixedly connected on the outer surface of the intermittent rotating rod 124, an intermittent linkage column 126 is fixedly connected on the top of the intermittent circular plate 122 and at a notch of the intermittent crescent plate 123, and an intermittent linkage groove 127 is formed in the outer surface of the intermittent arc plate 125.
By adopting the technical scheme, the intermittent rotating rod 124 is used for driving the rotating circular plate 6 to rotate, the intermittent arc plate 125 is used for driving the intermittent rotating rod 124 to rotate, the intermittent arc plate 125 is used for being linked with the intermittent linkage post 126, and the intermittent linkage post 126 is used for driving the intermittent arc plate 125 to rotate.
The extrusion mechanism 130 comprises an extrusion mounting plate 131, the back of the bottom plate 1 is fixedly connected with the back of the extrusion mounting plate 131 through a supporting frame, and the top of the extrusion mounting plate 131 is fixedly connected with a second motor 132.
By adopting the above technical scheme, the extrusion mounting plate 131 is used for installing the second motor 132, and the second motor 132 is used for driving the threaded rod 133 to rotate.
One end of the output shaft of the second motor 132 penetrates through the extrusion mounting plate 131 and is fixedly connected with a threaded rod 133, the outer surface of the threaded rod 133 is in threaded connection with a threaded sleeve 134, the bottom of the extrusion mounting plate 131 is fixedly connected with a guide rod 135, and the outer surface of the guide rod 135 is sleeved and in sliding connection with a guide rod sliding sleeve 136.
By adopting the technical scheme, the thread bush 134 is used for driving the guide rod sliding sleeve 136 to move, and the guide rod 135 is used for limiting the thread bush 134 to prevent the thread bush 134 from rotating.
The outer surface of the thread bush 134 is fixedly connected with the outer surface of the guide rod sliding sleeve 136, the outer surface of the guide rod sliding sleeve 136 is fixedly connected with an extrusion plate 137, and the back surface of the extrusion plate 137 is fixedly connected with an arc-shaped cutting knife 138 matched with the cutting ring 13 through a supporting frame.
Through adopting above-mentioned technical scheme, extrusion plate 137 is used for extruding the material, makes the material be full of and fills the screw thread section of thick bamboo 11 of charging, and unnecessary material is extruded at the top of cutting ring 13, and arc cutting knife 138 cuts the material at cutting ring 13 top, makes the material of adding at every turn the same, can carry out recycle to the material of cutting simultaneously.
The linkage mechanism 140 comprises a first gear 141, a tooth ring 142 matched with the first gear 141 is sleeved and fixedly connected to the outer surface of the charging threaded cylinder 11, and a second gear 143 matched with the first gear 141 is sleeved and fixedly connected to the outer surface of the threaded rod 133.
By adopting the above technical scheme, the first gear 141 is used for driving the tooth ring 142 to rotate, and the second gear 143 is used for driving the first gear 141 to rotate.
The top of the rotary circular plate 6 is provided with a second annular chute 144, the inner surface of the second annular chute 144 is slidably connected with a first sliding installation block 145, one end of the guide rod 135 is fixedly connected with the top of the first sliding installation block 145, the top of the rotary circular plate 6 is provided with a third annular chute 146, and the inner surface of the third annular chute 146 is slidably connected with a second sliding installation block 147.
Through adopting above-mentioned technical scheme, the setting of second annular spout 144 makes the normal rotation use of rotation plectane 6, and first slip installation piece 145 is used for connecting guide arm 135, and third annular spout 146 is used for installing second slip installation piece 147, guarantees simultaneously that rotation plectane 6 can normally rotate the use.
The number of the second sliding installation blocks 147 is two, the two second sliding installation blocks 147 are fixedly connected through an arc-shaped positioning rod 148, one end of the threaded rod 133 is rotationally connected with the top of one second sliding installation block 147, and the bottom of the first gear 141 is rotationally connected with the top of the other second sliding installation block 147 through a rotating rod.
Through adopting above-mentioned technical scheme, a second sliding mounting piece 147 is used for installing first gear 141, and another second sliding mounting piece 147 is used for connecting threaded rod 133, and arc locating lever 148 is used for preventing the second sliding mounting piece 147 of installing first gear 141 from rotating at will, guarantees the stability of first gear 141, makes first gear 141 can with the tooth ring 142 meshing on the left side dress screw thread section of thick bamboo 11.
Working principle: the first motor 121 is started to drive the gap circular plate 122 to rotate the intermittent crescent plate 123, the intermittent arc plate 125 is static and not rotated due to the limit of the intermittent crescent plate 123, when the gap circular plate 122 drives the intermittent linkage column 126 to rotate into the intermittent linkage groove 127, the intermittent linkage column 126 drives the intermittent arc plate 125 to rotate, the intermittent arc plate 125 drives the intermittent rotation rod 124 to rotate, the intermittent rotation rod 124 drives the rotation circular plate 6 to rotate, the rotation circular plate 6 drives the rotation slip ring 10 to rotate the charging thread cylinder 11, so that the rotation circular plate 6 intermittently rotates, when the charging thread cylinder 11 on the left rotates to the front, viscous materials are put into the charging thread cylinder 11, meanwhile, the punching hole 7 on the back rotates to the left, the upper die 3 is controlled to descend, the upper die 3 descends to squeeze the materials in the lower die 2, the materials are molded, after the upper die 3 resets, the rotation circular plate 6 continues to intermittently rotate in the same manner, the left charging screw thread cylinder 11 is rotated to the right, the second motor 132 is started to drive the threaded rod 133 to rotate, the threaded rod 133 is driven to descend by the rotation of the threaded rod 134 due to the limit of the guide rod sliding sleeve 136, the extrusion plate 137 is driven by the threaded rod sliding sleeve 136 to descend by the threaded rod sleeve 134, the material is flattened and filled in the charging screw thread cylinder 11 by the descending of the extrusion plate 137, the redundant material is attached to the top of the cutting ring 13, when the charging screw thread cylinder 11 is driven to continue to move by the rotating circular plate 6, the cutting ring 13 is driven to move by the charging screw thread cylinder 11, the redundant material on the top of the cutting ring 13 is cut off by the arc-shaped cutting knife 138, when the left charging screw thread cylinder 11 is rotated to the right, the right charging screw thread cylinder 11 is rotated to the left, the first gear 141 is driven to rotate by the threaded rod 133 while the extrusion plate 137 is driven to descend by the rotation of the second motor 132, the first gear 141 drives the tooth ring 142 to rotate, the tooth ring 142 drives the charging screw barrel 11 to enable the rotating slip ring 10 to rotate along the rotating sliding groove 9, when the second motor 132 is started to drive the threaded rod 133 to rotate to enable the extrusion plate 137 to ascend and reset, the threaded rod 133 drives the second gear 143 to reversely rotate, the charging screw barrel 11 is enabled to reversely rotate, and due to impact force generated during rotation and impact force generated during reverse rotation, materials in the charging screw barrel 11 are enabled to fall more easily, and the materials fall into the lower die 2 through the blanking hole 14.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.