CN116140586A - Extruder for extrusion molding of high-strength and high-toughness aluminum alloy melt and extrusion method thereof - Google Patents
Extruder for extrusion molding of high-strength and high-toughness aluminum alloy melt and extrusion method thereof Download PDFInfo
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- 238000001125 extrusion Methods 0.000 title claims abstract description 100
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 68
- 239000007788 liquid Substances 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000001816 cooling Methods 0.000 claims abstract description 23
- 238000002791 soaking Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims description 25
- 239000000956 alloy Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 230000007423 decrease Effects 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 12
- 239000002826 coolant Substances 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 239000000110 cooling liquid Substances 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 4
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 15
- 238000005452 bending Methods 0.000 abstract description 4
- 238000005553 drilling Methods 0.000 description 18
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000005266 casting Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008054 signal transmission Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/08—Controlling, supervising, e.g. for safety reasons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明涉及铝合金挤压成型技术领域,本申请公开了一种高强韧铝合金熔体挤压成型用挤压机及其挤压方法,均热板的顶部通过整体铸造的方式设置有散热片,均热板的两端均通过焊接的方式分别固定安装有出水口和进水口,出水口的一端通过管道连通的方式连接有水泵。水泵控制水流从出水口离开均热板,并通过进液管进入到导液孔的内部,从而使挤压后的铝合金能够快速降温并定型,避免挤压后并离开挤压模具的铝合金成品发生型材弯曲和扭拧的问题,同时,热水从出液管排出,通过进水口重新回流进均热板,此时通过散热片表面的气流作用将均热板吸收的热量进行释放,从而降低水温,并在此通过水泵泵入到导液孔从而形成散热循环,提高了该装置的自动化。
The invention relates to the technical field of aluminum alloy extrusion molding. The application discloses an extruder for high-strength and tough aluminum alloy melt extrusion molding and an extrusion method thereof. The top of the vapor chamber is integrally cast with a cooling fin. , Both ends of the vapor chamber are respectively fixedly installed with a water outlet and a water inlet by welding, and one end of the water outlet is connected with a water pump through a pipeline. The water pump controls the water flow to leave the soaking plate from the water outlet, and enters the inside of the liquid guide hole through the liquid inlet pipe, so that the extruded aluminum alloy can quickly cool down and shape, avoiding the extruded aluminum alloy leaving the extrusion die The finished product has the problem of profile bending and twisting. At the same time, hot water is discharged from the liquid outlet pipe and flows back into the vapor chamber through the water inlet. At this time, the heat absorbed by the vapor chamber is released through the airflow on the surface of the heat sink, thereby The temperature of the water is lowered, and the water is pumped into the liquid guide hole through the water pump to form a cooling cycle, which improves the automation of the device.
Description
技术领域technical field
本申请涉及铝合金挤压成型技术领域,尤其涉及一种高强韧铝合金熔体挤压成型用挤压机及其挤压方法。The present application relates to the technical field of aluminum alloy extrusion molding, and in particular to an extruder for extrusion molding of a high-strength aluminum alloy melt and an extrusion method thereof.
背景技术Background technique
铝是一种非常重要的工业金属,以铝合金的形式来制作各种成品,在建设施工、地质探勘、金属冶炼以及自动化制造行业中都起到了非常重要的作用,在铝合金产品的生产制造过程中,会对铝合金进行加热并利用挤压的方式通过模具来完成成型作业,这种生产方法能够在较短的时间内生产出大量的产品,并且产品质量优良,具有明显的技术优势。Aluminum is a very important industrial metal. Various finished products are made in the form of aluminum alloy, which plays a very important role in construction, geological exploration, metal smelting and automatic manufacturing industries. During the process, the aluminum alloy is heated and formed through a mold by extrusion. This production method can produce a large number of products in a short period of time, and the product quality is excellent, which has obvious technical advantages.
传统的铝合金熔体挤压成型用挤压机,由上料设备,挤压设备,加热设备,挤压模具和导料设备构成,使用过程中通过上料装置将铝合金毛坯运送至导料设备上,导料设备先将铝合金毛坯运输至加热设备中,将其加热至四百五十摄氏度至五百摄氏度之间,根据过热慢压和过冷快压的方法(其原理是为了避免低温蛮压导致铝合金在挤压模具内冷却而与模具粘黏难以挤压的问题,而高温快压会导致铝合金温度过高发生过度形变而导致半成品质量下降),利用挤压设备将铝合金推入挤压模具中,在巨大的压力下,高温的铝合金从模具开口处被挤出,从而形成预先设计的半成品,这种结构的挤压机具有结构简单,使用方便且成本低廉等优点,是目前使用范围最为广泛的一种挤压机。The traditional extrusion machine for aluminum alloy melt extrusion molding consists of feeding equipment, extrusion equipment, heating equipment, extrusion dies and material guide equipment. During use, the aluminum alloy blank is transported to the guide material by the feeding device. On the equipment, the material guiding equipment first transports the aluminum alloy blank to the heating equipment, and heats it to between 450 degrees Celsius and 500 degrees Celsius. According to the method of superheated slow pressing and supercooling fast pressing (the principle is to avoid Low-temperature savage pressure causes the aluminum alloy to cool in the extrusion die and stick to the die and is difficult to extrude, while high-temperature rapid pressure will cause excessive deformation of the aluminum alloy, resulting in a decline in the quality of the semi-finished product), using extrusion equipment to The alloy is pushed into the extrusion die, and under huge pressure, the high-temperature aluminum alloy is extruded from the opening of the die to form a pre-designed semi-finished product. This structure of the extrusion machine has the advantages of simple structure, convenient use and low cost, etc. The advantage is that it is the most widely used extruder at present.
由于设备对温度的监控只是反应给操作人员,而操作人员获悉温度后,也是依靠长期的工作经验来控制挤压的力度,这导致生产过程中存在不确定因素,而出现过热或过冷挤压,导致本产品出现过热发生过度弯曲,或是过冷与模具粘黏的问题,对此,本申请文件提出一种高强韧铝合金熔体挤压成型用挤压机及其挤压方法,旨在解决上述所提出的问题。Since the temperature monitoring of the equipment only responds to the operator, and the operator also relies on long-term work experience to control the extrusion force after learning the temperature, which leads to uncertain factors in the production process, resulting in overheating or undercooling extrusion , resulting in excessive bending of the product due to overheating, or overcooling and sticking to the mold. In this regard, this application document proposes an extrusion machine and an extrusion method for high-strength and tough aluminum alloy melt extrusion molding, aiming at In solving the problems raised above.
发明内容Contents of the invention
本申请采用如下技术方案:一种高强韧铝合金熔体挤压成型用挤压机及其挤压方法。The present application adopts the following technical scheme: an extruder for high-strength and tough aluminum alloy melt extrusion molding and an extrusion method thereof.
包括底板:所述底板顶部靠近一端的位置上通过螺栓连接的方式固定安装有加热器,所述底板顶部靠近中间的位置上通过螺栓连接的方式固定安装有行程台,所述底板顶部靠近另一端的位置上通过螺栓连接的方式固定安装有轨道座,所述轨道座的顶部通过铣床开槽的方式开设有限位滑轨,所述轨道座的顶部通过限位滑轨配合的方式活动安装有模具台,所述行程台一侧通过钻床开孔的方式开设有行程通道,所述模具台一侧位于中心的位置上通过钻床钻孔的方式开设有安装孔Ⅰ,所述安装孔Ⅰ内壁靠近中间的位置上通过整体铸造的方式设置有止程台,所述安装孔Ⅰ内壁靠近一端的位置上通过焊接的方式固定安装有固定板,所述行程通道的顶部通过螺栓连接的方式固定安装有冷却装置,所述安装孔Ⅰ内部位于止程台一侧的位置上通过卡接的方式固定安装有挤压装置,所述安装孔Ⅰ内部位于固定板内部的位置上通过卡接的方式固定安装有调节装置。Including the bottom plate: a heater is fixedly installed on the top of the bottom plate close to one end by means of bolt connection; The track seat is fixedly installed by means of bolt connection, the top of the track seat is slotted by a milling machine to open a limit slide rail, and the top of the track seat is movably installed with a mold through the cooperation of a limit slide rail. One side of the travel table is opened with a stroke channel by drilling a hole on the side of the travel table, and a mounting hole I is opened on one side of the mold table at the center by drilling with a drilling machine, and the inner wall of the mounting hole I is close to the middle The position of the stroke channel is provided with a stop platform by integral casting, and the position near one end of the installation hole I is fixedly installed with a fixed plate by welding, and the top of the stroke channel is fixedly installed with a cooling plate by bolt connection. device, the inside of the installation hole I is located on the side of the stop platform, and the extrusion device is fixedly installed by clamping, and the inside of the installation hole I is located on the inside of the fixed plate. Adjustment device.
优选的,所述冷却装置包括均热板,所述均热板的顶部通过整体铸造的方式设置有散热片,所述均热板的两端均通过焊接的方式分别固定安装有出水口和进水口,所述出水口的一端通过管道连通的方式连接有水泵,所述水泵通过连接支架与模具台外表面的一侧固定安装,所述水泵输出端通过管孔配合的方式固定安装有进液管,进液管贯穿模具台延伸至安装孔Ⅰ的内部,所述进水口的一端通过管孔配合的方式固定安装有出液管,出液管贯穿模具台延伸至安装孔Ⅰ的内部。Preferably, the cooling device includes a soaking plate, the top of the soaking plate is provided with a cooling fin through integral casting, and the two ends of the soaking plate are respectively fixedly installed with a water outlet and an inlet by welding. One end of the water outlet is connected to a water pump through a pipeline, and the water pump is fixedly installed on one side of the outer surface of the mold table through a connecting bracket, and the output end of the water pump is fixedly installed with a liquid inlet The liquid inlet pipe runs through the mold table and extends to the inside of the installation hole I, and one end of the water inlet is fixedly installed with a liquid outlet pipe through the cooperation of the pipe hole, and the liquid outlet pipe extends through the mold table to the inside of the installation hole I.
优选的,所述挤压装置包括挤压模具,所述挤压模具一侧位于中心的位置上通过钻床钻孔的方式开设有安装孔Ⅱ,所述安装孔Ⅱ内壁顶部和底部的位置上通过整体铸造的方式设置有限位座,所述挤压模具另一侧开设有挤压孔,所述安装孔Ⅱ的内部通过限位座限位配合的作用下固定安装有导料座,所述导料座的一侧通过钻床钻孔的方式开设有导料孔,导料孔与挤压孔相对应。Preferably, the extrusion device includes an extrusion die, one side of the extrusion die is located in the center, and an installation hole II is drilled by a drilling machine, and the top and bottom of the inner wall of the installation hole II are passed through The limited seat is set in the way of integral casting, and an extrusion hole is opened on the other side of the extrusion mold. The inside of the installation hole II is fixedly installed with a material guide seat under the action of the limit cooperation of the limit seat. One side of the material seat is drilled with a material guide hole through a drilling machine, and the material guide hole corresponds to the extrusion hole.
优选的,所述调节装置包括安装座,所述安装座外表面的两侧通过铣床开槽的方式开设有配合槽,配合槽与固定板相配合,所述安装座的背面通过整体铸造的方式设置有行程座,所述安装座正面位于中心的位置上通过钻床钻孔的方式开设有接触孔,接触孔的外形与挤压孔的外形相同,所述安装座正面位于接触孔外侧的位置上通过钻床钻孔的方式开设有导液孔,导液孔的外形轮廓与接触孔的外形轮廓相同,所述导液孔的内部通过伸缩配合的方式活动安装有伸缩装置,所述安装座正面位于导液孔上方的位置上通过钻床钻孔的方式开设有行程孔,行程孔与伸缩装置通过伸缩配合的方式配合,所述安装座正面与行程孔对应的位置上通过螺栓连接的方式固定安装有电阻感应器,所述行程座的两端均通过焊接的方式固定安装有管道接口,管道接口与导液孔的内腔相连通,所述行程座顶部位于中心的位置上通过焊接的方式固定安装有排气接口,排气接口与行程座的内腔相连通,所述排气接口通过管道与行程孔相连接。Preferably, the adjustment device includes a mounting seat, and the two sides of the outer surface of the mounting seat are provided with matching grooves by means of milling machine slotting, and the matching grooves are matched with the fixing plate, and the back of the mounting seat is integrally cast A travel seat is provided, and the front of the mounting seat is located in the center, and a contact hole is opened by drilling with a drilling machine. The shape of the contact hole is the same as that of the extrusion hole, and the front of the mounting seat is located on the outside of the contact hole. A liquid guiding hole is drilled by a drilling machine. The outline of the liquid guiding hole is the same as that of the contact hole. The inside of the liquid guiding hole is equipped with a telescopic device through a telescopic fit. The front of the mounting seat is located on the The position above the liquid guide hole is drilled with a stroke hole, and the stroke hole is matched with the telescopic device through a telescopic fit. Resistance sensor, both ends of the travel seat are fixedly installed with pipe interfaces by welding, the pipe interface is connected with the inner cavity of the liquid guide hole, and the top of the travel seat is fixedly installed by welding at the center position There is an exhaust port, and the exhaust port communicates with the inner cavity of the stroke seat, and the exhaust port is connected with the stroke hole through a pipeline.
优选的,根据权利要求所述的一种高强韧铝合金熔体挤压成型用挤压机及其挤压方法,其特征在于,所述伸缩装置包括容腔调节座,容腔调节座通过伸缩配合的方式与导液孔活动安装,所述容腔调节座的一端通过焊接的方式固定安装有定型板,所述定型板的内壁与挤压孔的内壁保持对应平齐,所述定型板顶部靠近中间的位置上通过焊接的方式固定安装有连接板,所述连接板背面靠近顶部的位置上通过焊接的方式固定安装有伸缩杆,伸缩杆与行程孔通过伸缩配合的方式活动安装,所述电阻感应器通过导线与连接板固定连接。Preferably, an extruder for high-strength and tough aluminum alloy melt extrusion molding and its extrusion method according to claims, is characterized in that, the telescopic device includes a cavity adjustment seat, and the cavity adjustment seat The way of cooperation with the liquid guide hole is movable. One end of the cavity adjustment seat is fixedly installed with a shaping plate by welding. The inner wall of the shaping plate is kept correspondingly flush with the inner wall of the extrusion hole. The top of the shaping plate A connecting plate is fixedly installed by welding near the middle position, and a telescopic rod is fixedly installed by welding on the back of the connecting plate near the top, and the telescopic rod and the stroke hole are movably installed by means of telescopic cooperation. The resistance sensor is fixedly connected with the connecting plate through wires.
优选的,所述行程孔的信号输出端通过无线信号传输的方式与加热器的信号接收端相连接。Preferably, the signal output end of the travel hole is connected to the signal receiving end of the heater through wireless signal transmission.
本申请具备如下有益效果。The application has the following beneficial effects.
1、使用过程中,水泵控制水流从出水口离开均热板,并通过进液管进入到导液孔的内部,从而使挤压后的铝合金能够快速降温并定型,避免挤压后并离开挤压模具的铝合金成品由于温度过高质地较软的原因而发生型材弯曲和扭拧的问题,提高了生产过程中的稳定性,同时,通过水流流动,将过热水从出液管排出,通过进水口重新回流进均热板,此时通过散热片表面的气流作用将均热板吸收的热量进行释放,从而降低水温,并在此通过水泵泵入到导液孔从而形成散热循环,提高了该装置的自动化。1. During use, the water pump controls the water flow to leave the soaking plate from the water outlet, and enters the inside of the liquid guide hole through the liquid inlet pipe, so that the extruded aluminum alloy can quickly cool down and shape, avoiding extrusion and leaving Due to the high temperature and soft texture of the aluminum alloy products of the extrusion die, the bending and twisting of the profile occurs, which improves the stability during the production process. At the same time, the superheated water is discharged from the outlet pipe through the flow of water , and flow back into the soaking plate through the water inlet. At this time, the heat absorbed by the soaking plate is released through the airflow on the surface of the heat sink, thereby reducing the water temperature, and then pumped into the liquid guide hole by the water pump to form a heat dissipation cycle. The automation of the device is improved.
2、由于铝合金在挤压成型前需要加热至四百五十摄氏度至五百摄氏度之间,这导致导液孔内部的冷却液在被加热后会气化,这些气化的冷却液会通过行程座顶部的排气接口排出,并通过管道进入到行程孔的内部,从而避免气体在导液孔的内部聚集而导致冷却液与导液孔的内壁接触面减小而导致降温效果降低,此外,该效果使得该装置在运行的过程中可以不必使用耐高温的冷却液,从而降低了生产成本,提高了生产效益。2. Since the aluminum alloy needs to be heated to between 450 degrees Celsius and 500 degrees Celsius before extrusion, this will cause the coolant inside the liquid guide hole to vaporize after being heated, and the vaporized coolant will pass through The exhaust port on the top of the stroke seat is exhausted and enters the inside of the stroke hole through the pipe, so as to avoid the accumulation of gas inside the liquid guide hole, which will reduce the contact surface between the cooling liquid and the inner wall of the liquid guide hole and reduce the cooling effect. , this effect makes it unnecessary to use high-temperature-resistant coolant during the operation of the device, thereby reducing production costs and improving production efficiency.
3、由于铝合金在挤压成型过程中要遵守低温快压,高温慢压额定技术手段,而该装置在使用过程中,若挤压后的铝合金温度过高时,此时产生的气体较多,并且气体进入到行程孔后,使得行程孔内部的气体压强升高,从而推动伸缩杆从行程孔的内部抽离,在该过程中的作用下,容腔调节座会同步从导液孔的内部抽离,此时导液孔内部的容腔提高,从而容下更多的冷却液,并且与挤压成型后的铝合金板材之间的有效接触面积也得到了提高,从而提高了降温效率,避免挤压后的铝合金温度过高,此外,若挤压后的铝合金温度过低时,此时产生的气体较少,而行程孔内部的气体由于冷却通过管道从行程孔回流至导液孔的内部,导致行程孔的内部压强降低,伸缩杆复位并带动容腔调节座同步复位,导液孔内部的有效容腔减小,与挤压成型后的铝合金板材之间的有效接触面积降低,从而降低了降温效率,避免挤压后的铝合金温度过低导致粘黏的问题,从而提高了该装置运行过程中的稳定性。3. Since the aluminum alloy must abide by the low-temperature fast pressure and high-temperature slow pressure rated technical means during the extrusion molding process, and during the use of the device, if the temperature of the aluminum alloy after extrusion is too high, the gas generated at this time will be relatively high. more, and after the gas enters the stroke hole, the gas pressure inside the stroke hole rises, thereby pushing the telescopic rod to be pulled away from the inside of the stroke hole. At this time, the cavity inside the liquid guide hole is increased to accommodate more coolant, and the effective contact area with the extruded aluminum alloy plate is also improved, thereby improving the cooling effect. In addition, if the temperature of the extruded aluminum alloy is too low, less gas will be produced at this time, and the gas inside the stroke hole will flow back from the stroke hole to the The interior of the liquid guide hole causes the internal pressure of the stroke hole to decrease, the telescopic rod resets and drives the cavity adjustment seat to reset synchronously, the effective cavity inside the liquid guide hole decreases, and the effective relationship between the extruded aluminum alloy plate The contact area is reduced, thereby reducing the cooling efficiency, avoiding the problem of sticking caused by the excessively low temperature of the aluminum alloy after extrusion, thereby improving the stability of the device during operation.
4、电阻感应器通过导线与连接板固定连接,使得行程孔在气压的作用下发生伸缩后,会导致位于连接板与电阻感应器之间的行程孔的长度发生变化,当长度增大时,此时电阻感应器感应到电阻值增加,从而通过电阻感应器的信号输出端通过无线信号传输的方式与加热器的信号接收端相连接,控制加热器对铝合金物料的加热强度降低,从而降低铝合金物料进行挤压成型过程中的温度,当长度减小时,此时电阻感应器感应到电阻值减小,从而控制加热器对铝合金物料的加热强度增高,从而提高铝合金物料进行挤压成型过程中的温度,上述操作可以保证铝合金物料在挤压过程中处在最适的温度下,提高了挤压作业过程中的稳定性。4. The resistance sensor is fixedly connected to the connection plate through wires, so that after the stroke hole expands and contracts under the action of air pressure, the length of the stroke hole between the connection plate and the resistance sensor will change. When the length increases, At this time, the resistance sensor senses that the resistance value increases, so that the signal output end of the resistance sensor is connected to the signal receiving end of the heater through wireless signal transmission, and the heating intensity of the heater on the aluminum alloy material is controlled to decrease, thereby reducing The temperature during the extrusion molding process of the aluminum alloy material. When the length decreases, the resistance sensor senses that the resistance value decreases at this time, thereby controlling the heating intensity of the heater to the aluminum alloy material to increase, thereby improving the extrusion of the aluminum alloy material. The temperature during the forming process, the above operations can ensure that the aluminum alloy material is at the optimum temperature during the extrusion process, which improves the stability during the extrusion process.
5、由于定型板的内壁与挤压孔的内壁保持对应平齐,使得经过挤压成型和冷却的铝合金会在通过定型板的过程中,定型板会对其表面进行处理和最终定型,从而消除桔皮或者面不平的问题,进一步提高最终产品的质量。5. Since the inner wall of the sizing plate is flush with the inner wall of the extrusion hole, the extruded and cooled aluminum alloy will pass through the sizing plate, and the sizing plate will process and finalize its surface, thereby Eliminate the problem of orange peel or uneven surface, further improving the quality of the final product.
附图说明Description of drawings
构成说明书的一部分的附图描述了本申请公开的实施例,并且连同说明书一起用于解释本申请公开的原理。The accompanying drawings, which constitute a part of this specification, illustrate embodiments of the present disclosure and, together with the description, serve to explain principles of the present disclosure.
参照附图,根据下面的详细描述,可以更加清楚地理解本公开,其中:The present disclosure can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明结构右视示意图;Fig. 2 is a right view schematic diagram of the structure of the present invention;
图3为本发明结构图2中A方向剖面示意图;Fig. 3 is a schematic cross-sectional view of direction A in Fig. 2 of the structure of the present invention;
图4为本发明结构冷却装置示意图;Fig. 4 is a schematic diagram of a structural cooling device of the present invention;
图5为本发明结构冷却装置俯视示意图;Fig. 5 is a schematic top view of a structural cooling device of the present invention;
图6为本发明结构图5中B方向剖面示意图;Fig. 6 is a schematic cross-sectional view in B direction in Fig. 5 of the structure of the present invention;
图7为本发明结构挤压装置示意图;Fig. 7 is a schematic diagram of a structural extrusion device of the present invention;
图8为本发明结构挤压装置前视示意图;Fig. 8 is a schematic front view of the structural extrusion device of the present invention;
图9为本发明结构图8中C方向剖面示意图;Fig. 9 is a schematic cross-sectional view of the C direction in Fig. 8 of the structure of the present invention;
图10为本发明结构图9中D方向剖面示意图;Fig. 10 is a schematic cross-sectional view in D direction in Fig. 9 of the structure of the present invention;
图11为本发明结构调节装置正面示意图;Fig. 11 is a schematic front view of the structural adjustment device of the present invention;
图12为本发明结构调节装置主体部分示意图;Fig. 12 is a schematic diagram of the main part of the structural adjustment device of the present invention;
图13为本发明结构调节装置主体部分主视示意图;Fig. 13 is a schematic front view of the main part of the structural adjustment device of the present invention;
图14为本发明结构图13中E方向剖面示意图;Fig. 14 is a schematic cross-sectional view of the E direction in Fig. 13 of the structure of the present invention;
图15为本发明结构调节装置主体部分右视示意图;Fig. 15 is a schematic diagram of the right side view of the main part of the structural adjustment device of the present invention;
图16为本发明结构图15中F方向剖面示意图;Fig. 16 is a schematic cross-sectional view of the F direction in Fig. 15 of the structure of the present invention;
图17为本发明结构伸缩装置示意图;Fig. 17 is a schematic diagram of the structural telescopic device of the present invention;
图18为本发明结构伸缩装置前视示意图;Fig. 18 is a schematic front view of the telescopic device of the present invention;
图19为本发明结构图18中G方向剖面示意图。FIG. 19 is a schematic cross-sectional view in the direction G of FIG. 18 of the structure of the present invention.
图中:1、底板;2、加热器;3、行程台;4、轨道座;5、限位滑轨;6、模具台;7、行程通道;8、安装孔Ⅰ;9、止程台;10、固定板;11、冷却装置;111、均热板;112、散热片;113a、出水口;113b、进水口;114、水泵;115、进液管;116、出液管;12、挤压装置;121、挤压模具;122、安装孔Ⅱ;123、限位座;124、挤压孔;125、导料座;126、导料孔;13、调节装置;131、安装座;132、配合槽;133、行程座;134、接触孔;135、导液孔;136、伸缩装置;1361、容腔调节座;1362、定型板;1363、连接板;1364、伸缩杆;137、行程孔;138、电阻感应器;139、管道接口;1301、排气接口。In the figure: 1. Bottom plate; 2. Heater; 3. Travel table; 4. Rail seat; 5. Limit slide rail; 6. Die table; 7. Travel channel; 8. Installation hole I; 9. Stop table ; 10, fixed plate; 11, cooling device; 111, soaking plate; 112, heat sink; 113a, water outlet; 113b, water inlet; 114, water pump; 115, liquid inlet pipe; 116, liquid outlet pipe; 12, Extrusion device; 121, extrusion die; 122, installation hole II; 123, limit seat; 124, extrusion hole; 125, material guide seat; 126, material guide hole; 13, adjustment device; 131, installation seat; 132, matching groove; 133, stroke seat; 134, contact hole; 135, liquid guide hole; 136, expansion device; 1361, cavity adjustment seat; 1362, shaping plate; 1363, connecting plate; Stroke hole; 138, resistance sensor; 139, pipeline interface; 1301, exhaust interface.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
实施例一Embodiment one
一种高强韧铝合金熔体挤压成型用挤压机,包括底板1:底板1顶部靠近一端的位置上通过螺栓连接的方式固定安装有加热器2,底板1顶部靠近中间的位置上通过螺栓连接的方式固定安装有行程台3,底板1顶部靠近另一端的位置上通过螺栓连接的方式固定安装有轨道座4,轨道座4的顶部通过铣床开槽的方式开设有限位滑轨5,轨道座4的顶部通过限位滑轨5配合的方式活动安装有模具台6,行程台3一侧通过钻床开孔的方式开设有行程通道7,模具台6一侧位于中心的位置上通过钻床钻孔的方式开设有安装孔Ⅰ8,安装孔Ⅰ8内壁靠近中间的位置上通过整体铸造的方式设置有止程台9,安装孔Ⅰ8内壁靠近一端的位置上通过焊接的方式固定安装有固定板10,行程通道7的顶部通过螺栓连接的方式固定安装有冷却装置11,安装孔Ⅰ8内部位于止程台9一侧的位置上通过卡接的方式固定安装有挤压装置12,安装孔Ⅰ8内部位于固定板10内部的位置上通过卡接的方式固定安装有调节装置13。An extrusion machine for high-strength and tough aluminum alloy melt extrusion molding, including a bottom plate 1: a
冷却装置11包括均热板111,均热板111的顶部通过整体铸造的方式设置有散热片112,均热板111的两端均通过焊接的方式分别固定安装有出水口113a和进水口113b,出水口113a的一端通过管道连通的方式连接有水泵114,水泵114通过连接支架与模具台6外表面的一侧固定安装,水泵114输出端通过管孔配合的方式固定安装有进液管115,进液管115贯穿模具台6延伸至安装孔Ⅰ8的内部,进水口113b的一端通过管孔配合的方式固定安装有出液管116,出液管116贯穿模具台6延伸至安装孔Ⅰ8的内部。The
请参阅图1-图6,使用过程中,水泵114控制水流从出水口113a离开均热板111,并通过进液管115进入到导液孔135的内部,从而使挤压后的铝合金能够快速降温并定型,避免挤压后并离开挤压模具的铝合金成品由于温度过高质地较软的原因而发生型材弯曲和扭拧的问题,提高了生产过程中的稳定性,同时,通过水流流动,将过热水从出液管116排出,通过进水口113b重新回流进均热板111,此时通过散热片112表面的气流作用将均热板111吸收的热量进行释放,从而降低水温,并在此通过水泵114泵入到导液孔135从而形成散热循环,提高了该装置的自动化。Please refer to Fig. 1-Fig. 6, during use, the
实施例二Embodiment two
挤压装置12包括挤压模具121,挤压模具121一侧位于中心的位置上通过钻床钻孔的方式开设有安装孔Ⅱ122,安装孔Ⅱ122内壁顶部和底部的位置上通过整体铸造的方式设置有限位座123,挤压模具121另一侧开设有挤压孔124,安装孔Ⅱ122的内部通过限位座123限位配合的作用下固定安装有导料座125,导料座125的一侧通过钻床钻孔的方式开设有导料孔126,导料孔126与挤压孔124相对应。The
调节装置13包括安装座131,安装座131外表面的两侧通过铣床开槽的方式开设有配合槽132,配合槽132与固定板10相配合,安装座131的背面通过整体铸造的方式设置有行程座133,安装座131正面位于中心的位置上通过钻床钻孔的方式开设有接触孔134,接触孔134的外形与挤压孔124的外形相同,安装座131正面位于接触孔134外侧的位置上通过钻床钻孔的方式开设有导液孔135,导液孔135的外形轮廓与接触孔134的外形轮廓相同,导液孔135的内部通过伸缩配合的方式活动安装有伸缩装置136,安装座131正面位于导液孔135上方的位置上通过钻床钻孔的方式开设有行程孔137,行程孔137与伸缩装置136通过伸缩配合的方式配合,安装座131正面与行程孔137对应的位置上通过螺栓连接的方式固定安装有电阻感应器138,行程座133的两端均通过焊接的方式固定安装有管道接口139,管道接口139与导液孔135的内腔相连通,行程座133顶部位于中心的位置上通过焊接的方式固定安装有排气接口1301,排气接口1301与行程座133的内腔相连通,排气接口1301通过管道与行程孔137相连接。The
请参阅图1-图3和图7-图16,由于铝合金在挤压成型前需要加热至四百五十摄氏度至五百摄氏度之间,这导致导液孔135内部的冷却液在被加热后会气化,这些气化的冷却液会通过行程座133顶部的排气接口1301排出,并通过管道进入到行程孔137的内部,从而避免气体在导液孔135的内部聚集而导致冷却液与导液孔135的内壁接触面减小而导致降温效果降低,此外,该效果使得该装置在运行的过程中可以不必使用耐高温的冷却液,从而降低了生产成本,提高了生产效益。Please refer to Fig. 1-Fig. 3 and Fig. 7-Fig. 16, since the aluminum alloy needs to be heated to between 450 degrees Celsius and 500 degrees Celsius before extrusion molding, which causes the cooling liquid inside the
实施例三Embodiment three
伸缩装置136包括容腔调节座1361,容腔调节座1361通过伸缩配合的方式与导液孔135活动安装,容腔调节座1361的一端通过焊接的方式固定安装有定型板1362,定型板1362的内壁与挤压孔124的内壁保持对应平齐,定型板1362顶部靠近中间的位置上通过焊接的方式固定安装有连接板1363,连接板1363背面靠近顶部的位置上通过焊接的方式固定安装有伸缩杆1364,伸缩杆1364与行程孔137通过伸缩配合的方式活动安装,电阻感应器138通过导线与连接板1363固定连接。The
请参阅图7-图19,由于铝合金在挤压成型过程中要遵守低温快压,高温慢压额定技术手段,而该装置在使用过程中,若挤压后的铝合金温度过高时,此时产生的气体较多,并且气体进入到行程孔137后,使得行程孔137内部的气体压强升高,从而推动伸缩杆1364从行程孔137的内部抽离,在该过程中的作用下,容腔调节座1361会同步从导液孔135的内部抽离,此时导液孔135内部的容腔提高,从而容下更多的冷却液,并且与挤压成型后的铝合金板材之间的有效接触面积也得到了提高,从而提高了降温效率,避免挤压后的铝合金温度过高,此外,若挤压后的铝合金温度过低时,此时产生的气体较少,而行程孔137内部的气体由于冷却通过管道从行程孔137回流至导液孔135的内部,导致行程孔137的内部压强降低,伸缩杆1364复位并带动容腔调节座1361同步复位,导液孔135内部的有效容腔减小,与挤压成型后的铝合金板材之间的有效接触面积降低,从而降低了降温效率,避免挤压后的铝合金温度过低导致粘黏的问题,从而提高了该装置运行过程中的稳定性。Please refer to Figures 7-19, since the aluminum alloy must abide by the low-temperature fast pressure and high-temperature slow pressure rated technical means during the extrusion molding process, and during the use of this device, if the temperature of the aluminum alloy after extrusion is too high, At this time, there is a lot of gas generated, and after the gas enters the
实施例四Embodiment four
电阻感应器138的信号输出端通过无线信号传输的方式与加热器2的信号接收端相连接。The signal output end of the
请参阅图1-图3和图11-图19,电阻感应器138通过导线与连接板1363固定连接,使得行程孔137在气压的作用下发生伸缩后,会导致位于连接板1363与电阻感应器138之间的行程孔137的长度发生变化,当长度增大时,此时电阻感应器138感应到电阻值增加,从而通过电阻感应器138的信号输出端通过无线信号传输的方式与加热器2的信号接收端相连接,控制加热器2对铝合金物料的加热强度降低,从而降低铝合金物料进行挤压成型过程中的温度,当长度减小时,此时电阻感应器138感应到电阻值减小,从而控制加热器2对铝合金物料的加热强度增高,从而提高铝合金物料进行挤压成型过程中的温度,上述操作可以保证铝合金物料在挤压过程中处在最适的温度下,提高了挤压作业过程中的稳定性。Please refer to Fig. 1-Fig. 3 and Fig. 11-Fig. 19, the
实施例五Embodiment five
请参阅图7-图19,由于定型板1362的内壁与挤压孔124的内壁保持对应平齐,使得经过挤压成型和冷却的铝合金会在通过定型板1362的过程中,定型板1362会对其表面进行处理和最终定型,从而消除桔皮或者面不平的问题,进一步提高最终产品的质量。Please refer to Fig. 7-Fig. 19, since the inner wall of the
Claims (7)
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