CN116140108A - Surface paint spraying device of steel structure - Google Patents
Surface paint spraying device of steel structure Download PDFInfo
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- CN116140108A CN116140108A CN202211605519.3A CN202211605519A CN116140108A CN 116140108 A CN116140108 A CN 116140108A CN 202211605519 A CN202211605519 A CN 202211605519A CN 116140108 A CN116140108 A CN 116140108A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及喷射装置技术领域,具体涉及一种钢结构的表面油漆喷涂装置。The invention relates to the technical field of spraying devices, in particular to a surface paint spraying device for steel structures.
背景技术Background technique
喷涂作业是制造业中非常重要的一个环节,喷涂是利用喷枪等喷射工具把涂料雾化后,喷射在被涂工件上的涂装方式,由于大多数钢结构需要与外界接触,所以在使用前需要对其进行喷漆防锈处理;而传统的喷涂方式需要人工手持喷枪对工件进行喷涂工作,劳动强度大,而且会出现喷涂不均匀的问题。Spraying operation is a very important link in the manufacturing industry. Spraying is a method of spraying paint on the workpiece after spraying tools such as spray guns to atomize the paint. Since most steel structures need to be in contact with the outside world, before use It needs to be sprayed for anti-rust treatment; while the traditional spraying method requires manual hand-held spray guns to spray the workpiece, which is labor-intensive, and there will be problems of uneven spraying.
公开号为CN113019776A的中国专利公开了一种用于高层钢结构的表面油漆涂层喷涂装置,当喷涂装置需要对表面为平面的钢结构进行喷漆时,该发明中的喷涂装置可以在平面钢结构的表面上移动,提高了喷涂装置的适用性,但该发明在喷涂过程中,仍需人工参与较多操作,喷涂工作的自动化程度低,且会危害工人的身体健康。The Chinese patent with publication number CN113019776A discloses a surface paint coating spraying device for high-rise steel structures. It can move on the surface of the spraying device, which improves the applicability of the spraying device, but in the process of spraying, this invention still needs manual participation in more operations, the automation of the spraying work is low, and it will endanger the health of workers.
发明内容Contents of the invention
本发明提供一种钢结构的表面油漆喷涂装置,以解决现有的喷涂转置存在的喷涂工作的自动化程度低的问题。The invention provides a steel structure surface paint spraying device to solve the problem of low automation of the spraying work existing in the existing spraying transposition.
本发明的一种钢结构的表面油漆喷涂装置采用如下技术方案:一种钢结构的表面油漆喷涂装置,包括:A surface paint spraying device for a steel structure of the present invention adopts the following technical scheme: a surface paint spraying device for a steel structure, comprising:
支架,包括沿前后方向设置的支撑板;A bracket, including a support plate arranged along the front and rear directions;
夹具,配置成将工件夹持在支撑板上;a fixture configured to hold the workpiece on the support plate;
喷涂机构,包括两个喷枪、两个第一行走架、加压泵和储漆筒;喷枪呈管状,两个喷枪分别位于工件的两侧,喷枪朝向工件的一面设有多个喷射口,多个喷射口沿喷枪的长度方向均匀分布;喷枪上设有进漆口,进漆口依次与加压泵和储漆筒连接;两个第一行走架分别设置于喷枪的两端,喷枪的两端分别与两个第一行走架连接;The spraying mechanism includes two spray guns, two first walking frames, a booster pump and a paint storage tank; the spray guns are tubular, and the two spray guns are respectively located on both sides of the workpiece, and the side of the spray gun facing the workpiece is provided with multiple injection ports. The two injection ports are evenly distributed along the length direction of the spray gun; the spray gun is provided with a paint inlet, which is connected with the pressure pump and the paint storage tank in turn; two first walking frames are respectively arranged at both ends of the spray gun, and the two The ends are respectively connected with the two first walking frames;
两个行走机构,分别设置于两个第一行走架;行走机构包括主动轮和从动轮;主动轮和从动轮分别位于工件的两侧并与工件摩擦传动;主动轮和从动轮铰接于第一行走架;Two traveling mechanisms are respectively arranged on the two first walking frames; the traveling mechanism includes a driving wheel and a driven wheel; the driving wheel and the driven wheel are respectively located on both sides of the workpiece and are driven by friction with the workpiece; the driving wheel and the driven wheel are hinged on the first walking frame;
驱动机构,与其中一个主动轮连接,以驱动该主动轮转动,从而通过第一行走架带动两个喷枪自前向后移动。The driving mechanism is connected with one of the driving wheels to drive the driving wheel to rotate, thereby driving the two spray guns to move from front to back through the first walking frame.
进一步地,行走机构还包括第二行走架、行走板、两个随动轮和两个复位弹簧;上下两个第二行走架之间通过两个限位柱连接,两个限位柱分别位于工件的两侧,限位柱与喷枪平行设置;第二行走架设置于第一行走架的后方;两个随动轮分别与两个限位柱同轴设置;随动轮与工件摩擦传动;两个随动轮均可转动地连接于第二行走架;行走板位于工件的一侧,行走板的两端分别与第一行走架和第二行走架铰接;工件的另一侧设有距离传感器,距离传感器可伸缩设置,且始终有伸长的趋势;距离传感器的两端分别与第一行走架和第二行走架铰接;加压泵上设置有控制器;当距离传感器的长度发生变化,控制器在预设时长后,改变与距离传感器位于工件同侧的喷枪的进漆压力;距离传感器越长,与距离传感器位于工件同侧的喷枪的进漆压力越大;两个复位弹簧的一端均与行走板连接,另一端分别连接于第一行走架和第二行走架。Further, the traveling mechanism also includes a second walking frame, a walking plate, two follower wheels, and two return springs; the upper and lower second walking frames are connected by two limit posts, and the two limit posts are respectively located on the workpiece. On both sides of the two sides, the limit column is set parallel to the spray gun; the second walking frame is set behind the first walking frame; the two follower wheels are respectively coaxially set with the two limit columns; The moving wheels can be rotatably connected to the second walking frame; the walking plate is located on one side of the workpiece, and the two ends of the walking plate are respectively hinged with the first walking frame and the second walking frame; the other side of the workpiece is provided with a distance sensor, and the distance sensor Scalable setting, and there is always a tendency of elongation; the two ends of the distance sensor are respectively hinged with the first walking frame and the second walking frame; a controller is provided on the booster pump; when the length of the distance sensor changes, the controller After a preset period of time, change the paint feed pressure of the spray gun on the same side as the distance sensor; the longer the distance sensor, the greater the paint feed pressure of the spray gun on the same side as the distance sensor; one end of the two return springs is in line with the travel The other ends are respectively connected to the first walking frame and the second walking frame.
进一步地,一种钢结构的表面油漆喷涂装置还包括清理组件,清理组件包括两个清理辊和多个清理传动组件;两个清理辊分别位于工件的两侧,且与同侧的随动轮同轴设置;清理辊位于喷枪的后侧;清理辊与随动轮之间通过清理传动组件连接,随动轮转动时,清理传动组件带动清理辊同步转动。Further, a surface paint spraying device for steel structures also includes a cleaning assembly, which includes two cleaning rollers and multiple cleaning transmission assemblies; The shaft is arranged; the cleaning roller is located at the rear side of the spray gun; the cleaning roller and the follower wheel are connected by a cleaning transmission assembly, and when the follower wheel rotates, the cleaning transmission assembly drives the cleaning roller to rotate synchronously.
进一步地,清理传动组件包括传动轮与换向轮;传动轮固定安装于清理辊的端部,换向轮与传动轮和随动轮均啮合。Further, the cleaning transmission assembly includes a transmission wheel and a reversing wheel; the transmission wheel is fixedly installed on the end of the cleaning roller, and the reversing wheel meshes with both the transmission wheel and the follower wheel.
进一步地,一种钢结构的表面油漆喷涂装置还包括搅拌组件,搅拌组件包括两个搅拌棒和搅拌传动组件;两个搅拌棒分别设置于两个喷枪内,且可相对喷枪转动;当喷枪自前向后移动时,搅拌传动组件在驱动机构的带动下使得搅拌棒在喷枪内转动。Further, a steel structure surface paint spraying device also includes a stirring assembly, the stirring assembly includes two stirring rods and a stirring transmission assembly; the two stirring rods are respectively arranged in the two spray guns, and can rotate relative to the spray guns; when the spray gun is from the front When moving backward, the agitating transmission assembly is driven by the driving mechanism to make the agitating rod rotate in the spray gun.
进一步地,支撑板竖直设置,两个喷枪分别位于工件的前后两侧。Further, the support plate is arranged vertically, and the two spray guns are respectively located on the front and rear sides of the workpiece.
进一步地,第一行走架和第二行走架均可沿前后方向伸缩,二者均包括沿前后方向设置的拉伸弹簧,第一行走架中的拉伸弹簧使得两个喷枪相互靠近或具有此种趋势,第二行走架中的拉伸弹簧使得两个清理辊相互靠近或具有此种趋势。Further, the first walking frame and the second walking frame can be stretched along the front-to-back direction, and both of them include tension springs arranged along the front-to-back direction, and the tension springs in the first walking frame make the two spray guns close to each other or have such This tendency, the tension spring in the second walking frame makes the two cleaning rollers close to each other or has this tendency.
进一步地,夹具包括两个滑架、多个撑杆、多个固定螺栓和多个限位螺栓;两个滑架可前后滑动地安装于支撑板;撑杆水平设置,撑杆可上下滑动地安装于滑架上,多个固定螺栓分别与多个撑杆朝向工件的一端螺纹配合;限位螺栓用于使撑杆保持竖直高度。Further, the fixture includes two slides, multiple struts, multiple fixing bolts and multiple limit bolts; the two slides are slidably mounted on the support plate back and forth; the struts are arranged horizontally, and the struts can slide up and down Installed on the sliding frame, a plurality of fixing bolts are threadedly engaged with one end of the plurality of struts facing the workpiece respectively; the limit bolts are used to keep the struts at a vertical height.
本发明的有益效果是:通过设置行走机构,使得喷涂机构可沿工件从前到后自动行走,提高了喷涂工作的自动化,不需要过多的人工操作,保证工人健康的同时,提高了喷涂工作的效率;加压泵将储漆筒内的油漆泵入喷枪,位于工件两侧的两个喷枪同时对工件进行喷涂工作,进一步提高喷涂效率。The beneficial effects of the present invention are: by setting the walking mechanism, the spraying mechanism can automatically walk along the workpiece from front to back, which improves the automation of the spraying work, does not require too much manual operation, and improves the efficiency of the spraying work while ensuring the health of workers. Efficiency: The pressurized pump pumps the paint in the paint storage tank into the spray gun, and the two spray guns located on both sides of the workpiece spray the workpiece at the same time, further improving the spraying efficiency.
进一步地,通过设置清理组件和搅拌组件,在驱动机构驱动主动轮转动时,清理传动组件带动清理辊清除工件表面的杂质和锈迹;搅拌传动组件带动搅拌棒在喷枪内转动,避免喷枪内的油漆发生凝固结块,从而保证了喷涂工作的正常进行以及对工件的喷涂效果。Further, by setting the cleaning assembly and the stirring assembly, when the driving mechanism drives the driving wheel to rotate, the cleaning transmission assembly drives the cleaning roller to remove impurities and rust on the surface of the workpiece; the stirring transmission assembly drives the stirring rod to rotate in the spray gun to avoid rust in the spray gun The paint solidifies and agglomerates, thus ensuring the normal progress of the spraying work and the spraying effect on the workpiece.
进一步地,本发明可对弯曲工件进行喷涂;当随动轮与不同半径的凹面或凸面接触时,距离传感器的长度发生变化,随后通过控制器在预设时长后,根据距离传感器长度的改变,调整与距离传感器位于工件同侧的喷枪的进漆压力,从而改变喷漆量;使得本发明可根据弯曲工件的弯曲程度自适应调整喷漆量,保证了对不同圆弧表面喷涂的均匀性和一致性。Further, the present invention can spray on curved workpieces; when the follower wheel contacts concave or convex surfaces with different radii, the length of the distance sensor changes, and then the controller adjusts the length according to the length of the distance sensor after a preset time length. The paint feed pressure of the spray gun located on the same side of the workpiece as the distance sensor changes the amount of sprayed paint; the invention can adaptively adjust the amount of sprayed paint according to the bending degree of the curved workpiece, ensuring the uniformity and consistency of spraying on different arc surfaces.
进一步地,通过将支撑板设置为竖直状态,并通过夹具将工件竖直固定于支撑板上;避免一种钢结构的表面油漆喷涂装置受到重力的影响,保证了行走机构自前向后移动的速度,保证了喷涂工作的效率。Further, by setting the support plate in a vertical state, and fixing the workpiece vertically on the support plate through the fixture; avoiding the influence of gravity on the surface paint spraying device of a steel structure, ensuring the movement of the traveling mechanism from front to back The speed ensures the efficiency of spraying work.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明的一种钢结构的表面油漆喷涂装置的实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the surface paint spraying device of a kind of steel structure of the present invention;
图2为图1中A处局部放大图;Figure 2 is a partial enlarged view of A in Figure 1;
图3为支架的结构示意图;Fig. 3 is the structural representation of support;
图4为本发明的实施例中喷涂机构、行走机构以及清理组件的结构示意图;Fig. 4 is the structural representation of spraying mechanism, running mechanism and cleaning assembly in the embodiment of the present invention;
图5为图4中B处局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6为图4的爆炸结构视图;Fig. 6 is the exploded structural view of Fig. 4;
图7为图6中C处局部放大图;Fig. 7 is a partial enlarged view at C in Fig. 6;
图8为图6中D处局部放大图。FIG. 8 is a partially enlarged view at D in FIG. 6 .
图中:100、支架;110、支撑板;200、夹具;210、滑架;220、撑杆;230、固定螺栓;240、限位螺栓;300、工件;400、喷涂机构;410、喷枪;411、喷射口;412、进漆口;420、第一行走架;430、加压泵;440、储漆筒;450、距离传感器;460、控制器;500、行走机构;510、主动轮;520、从动轮;530、第二行走架;531、限位柱;540、行走板;550、随动轮;560、复位弹簧;600、驱动机构;700、清理组件;710、清理辊;720、清理传动组件;721、传动轮;722、换向轮;800、搅拌组件;810、搅拌棒;820、搅拌传动组件。In the figure: 100, bracket; 110, support plate; 200, fixture; 210, carriage; 220, strut; 230, fixing bolt; 240, limit bolt; 300, workpiece; 400, spraying mechanism; 410, spray gun; 411, injection port; 412, paint inlet; 420, first walking frame; 430, booster pump; 440, paint storage tank; 450, distance sensor; 460, controller; 500, traveling mechanism; 510, driving wheel; 520, driven wheel; 530, second walking frame; 531, limit post; 540, walking plate; 550, follower wheel; 560, return spring; 600, driving mechanism; 700, cleaning assembly; 710, cleaning roller; 720, Clean up the transmission assembly; 721, the transmission wheel; 722, the reversing wheel; 800, the stirring assembly; 810, the stirring rod; 820, the stirring transmission assembly.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明中附图仅是用于示出具体结构及其连接关系,仅为示意性,并不表示具体尺寸及零件间的比例关系。The accompanying drawings in the present invention are only used to show the specific structure and its connection relationship, which are only schematic, and do not represent the specific dimensions and the proportional relationship between the parts.
本发明的一种钢结构的表面油漆喷涂装置的实施例,如图1至图8所示,一种钢结构的表面油漆喷涂装置包括支架100、夹具200、喷涂机构400、两个行走机构500和驱动机构600;支架100包括沿前后方向设置的支撑板110;夹具200配置成将工件300夹持在支撑板110上;喷涂机构400包括两个喷枪410、两个第一行走架420、加压泵430和储漆筒440;喷枪410呈管状,两个喷枪410分别位于工件300的两侧,喷枪410朝向工件300的一面设有多个喷射口411,多个喷射口411沿喷枪410的长度方向均匀分布;喷枪410上设有进漆口412,加压泵430上设有输出口,输出口与进漆口412之间通过软管连接,加压泵430与储漆筒440之间通过软管连接;两个第一行走架420分别设置于喷枪410的两端,喷枪410的两端分别与两个第一行走架420连接;两个行走机构500分别设置于两个第一行走架420;行走机构500包括主动轮510和从动轮520;主动轮510和从动轮520分别位于工件300的两侧并与工件300摩擦传动;主动轮510和从动轮520铰接于第一行走架420;驱动机构600为驱动电机,驱动电机通过皮带驱动其中一个主动轮510转动,从而通过第一行走架420带动两个喷枪410自前向后移动。An embodiment of a surface paint spraying device for a steel structure of the present invention, as shown in FIGS. And
在本实施例中,行走机构500还包括第二行走架530、行走板540、两个随动轮550和两个复位弹簧560;上下两个第二行走架530之间设有两个限位柱531;两个限位柱531分别位于工件300的两侧,限位柱531与喷枪410平行设置;上下两个第二行走架530通过两个限位柱531连接;第二行走架530设置于第一行走架420的后方;In this embodiment, the
两个随动轮550分别与两个限位柱531同轴设置;随动轮550与工件300摩擦传动;两个随动轮550均可转动地连接于第二行走架530;The two
行走板540位于工件300的一侧,行走板540的两端分别与第一行走架420和第二行走架530铰接;The
工件300的另一侧设有距离传感器450,距离传感器450可伸缩设置,且始终有伸长的趋势;距离传感器450的两端分别与第一行走架420和第二行走架530铰接;加压泵430上设置有控制器460;当距离传感器450的长度发生变化,控制器460在预设时长后,改变与距离传感器450位于工件300同侧的喷枪410的进漆压力;距离传感器450越长,与距离传感器450位于工件300同侧的喷枪410的进漆压力越大;The other side of
两个复位弹簧560的一端均与行走板540连接,另一端分别连接于第一行走架420和第二行走架530。当工件300半径增大时,行走板540与第二行走架530之间的夹角、行走板540与第一行走架420之间的夹角发生变化,在此过程中,复位弹簧560蓄力;当工件300半径减小时,复位弹簧560释能,使第一行走架420、第二行走架530、行走板540和距离传感器450向初始状态恢复。One ends of the two
当与距离传感器450位于同侧的随动轮550与凹面接触时,距离传感器450受到凹面的推力,由于行走板540长度恒定,工件300的厚度恒定,距离传感器450长度缩短,第二行走架530与行走板540之间的角度减小,复位弹簧560蓄力;距离传感器450长度越短,说明凹面的半径越小,凹面的面积缩小的越多,需要的油漆量越小,所需要的进漆压力越小;When the
当与距离传感器450位于同侧的随动轮550与凸面接触时,距离传感器450伸长,第二行走架530与行走板540之间的角度增大,复位弹簧560蓄力;距离传感器450长度越长,说明凸面的半径越大,凸面的面积增大的越多,需要的油漆量越多,所需要的进漆压力越大;When the
控制器460根据距离传感器450长度的改变,调整与距离传感器450位于工件300同侧的喷枪410的进漆压力,从而改变喷漆量;使得一种钢结构的表面油漆喷涂装置在对弯曲工件300进行喷涂时,能够保证对不同圆弧表面喷涂的均匀性和一致性。The
在本实施例中,还包括清理组件700,清理组件700包括两个清理辊710和多个清理传动组件720;两个清理辊710分别位于工件300的两侧,且与同侧的随动轮550同轴设置;清理辊710位于喷枪410的后侧;清理辊710与随动轮550之间通过清理传动组件720连接,随动轮550转动时,清理传动组件720带动清理辊710同步转动。清理辊710与工件300表面接触,清理辊710转动时将工件300表面的锈迹和杂质进行刮除和清理,避免由于锈迹的存在影响钢结构的使用寿命。In this embodiment, a cleaning
在本实施例中,清理传动组件720包括传动轮721与换向轮722;传动轮721固定安装于清理辊710的端部,换向轮722与传动轮721和随动轮550均啮合。随动轮550转动时,通过传动轮721和换向轮722带动清理辊710绕限位柱531转动,且清理辊710转动方向与随动轮550相反;被清理下来的杂质向工件300后方移动,通过清理传动组件720的换向功能,避免了位于被清理下来的杂质附着在刚喷涂过的油漆表面,影响喷涂效果。In this embodiment, the cleaning
在本实施例中,还包括搅拌组件800,搅拌组件800包括两个搅拌棒810和搅拌传动组件820;两个搅拌棒810分别设置于两个喷枪410内,且可相对喷枪410转动;当喷枪410自前向后移动时,搅拌传动组件820在驱动机构600的带动下使得搅拌棒810在喷枪410内转动。避免喷枪410内部油漆凝固结块。In the present embodiment, a stirring
在本实施例中,支撑板110竖直设置,两个喷枪410分别位于工件300的前后两侧。通过将支撑板110设置为竖直状态,并通过夹具200将工件300固定于支撑板110上;避免一种钢结构的表面油漆喷涂装置受到重力的影响,出现行走轮打滑的现象,保证了行走机构500自前向后移动的速度,保证了喷涂工作的效率。In this embodiment, the
在本实施例中,第一行走架420和第二行走架530均包括伸缩板、伸缩杆;伸缩杆和伸缩板均沿工件300厚度方向设置,二者内部均沿前后方向设有拉伸弹簧,拉伸弹簧使得伸缩杆和伸缩板始终有缩短的趋势;伸缩板的两端分别与行走版和距离传感器450铰接;伸缩板两端的下方竖直设有安装柱;伸缩杆的两端分别与伸缩板两端的安装柱连接;主动轮510、从动轮520分别套装在第一行走架420下方的两个安装柱上;两个随动轮550分别套装在第二行走架530下方的两个安装柱上;第一行走架420还包括两个与伸缩板共线设置的延长板;两个延长板分别设置于伸缩板的两端;延长板包括连接端和安装端;连接端套接于安装柱,喷枪410与安装端连接。In this embodiment, both the
在本实施例中,夹具200包括两个滑架210、多个撑杆220、多个固定螺栓230和多个限位螺栓240;支撑板110上沿前后方向设有限位槽,两个滑架210可前后滑动地安装于限位槽内;滑架210上竖直设有滑槽;撑杆220水平设置,撑杆220可上下滑动地安装于滑槽内,多个固定螺栓230分别与多个撑杆220朝向工件300的一端螺纹配合;限位螺栓240用于使撑杆220保持竖直高度。在喷涂工作开始前,将工件300竖直放置,将第一行走架420和第二行走架530拉开,使工件300从两个喷枪410以及两个清理辊710之间穿过,根据工件300的尺寸调整两个滑架210之间的距离,以及撑杆220的竖直位置,通过限位螺栓240限定撑杆220的竖直高度,并通过固定螺栓230将工件300固定于多个撑杆220上。In this embodiment, the
结合上述实施例,本发明的使用原理和工作过程如下:将工件300竖直放置,将第一行走架420和第二行走架530拉开,使工件300从两个喷枪410以及两个清理辊710之间穿过,根据工件300的尺寸调整两个滑架210之间的距离,以及撑杆220的竖直位置,通过限位螺栓240限定撑杆220的竖直高度,并通过固定螺栓230将工件300固定于多个撑杆220上,准备工作结束。In conjunction with the above-mentioned embodiments, the use principle and working process of the present invention are as follows: the
启动加压泵430、控制器460和驱动机构600;加压泵430将储漆筒440内的油漆通过依次通过软管和进漆口412泵入喷枪410;喷枪410从喷射口411将油漆喷涂到工件300表面;驱动机构600带动主动轮510转动,主动轮510转动时,通过第一行走架420带动从动轮520转动,进而带动两个喷枪410自前向后移动,喷枪410向后移动时,第一行走架420通过行走板540推动第二行走架530向后移动,工件300与随动轮550之间的摩擦力驱动随动轮550转动,进而通过传动轮721和换向轮722带动清理辊710绕限位柱531转动,且清理辊710转动方向与随动轮550相反;驱动机构600带动搅拌组件800开始搅拌工作。启动驱动机构600后,清理组件700先将工件300表面的杂质和锈迹刮除、清理,随后喷枪410再向工件300表面喷漆。由于清理辊710转动方向与随动轮550相反,被清理下来的杂质向工件300后方移动,通过将清理传动组件720的换向功能,避免了被清理下来的杂质附着在刚喷涂过的油漆表面,影响喷涂效果。在喷枪410喷涂的过程中,通过搅拌传动组件820带动搅拌棒810的转动,避免喷枪410内部油漆凝固结块。Start the
在对弯曲的工件300进行喷涂作业时,弯曲的工件300存在着凹面和凸面,由于工件300厚度恒定,在长度一致的前提下,凸面的面积大于凹面面积,且半径越小,凹面与凸面的面积差越大。When spraying the
当与距离传感器450位于同侧的随动轮550与凹面接触时,距离传感器450受到凹面的推力,由于行走板540长度恒定,工件300的厚度恒定,所以当距离传感器450受到凹面工件300的推力时,距离传感器450长度缩短,第二行走架530与行走板540之间的角度减小,复位弹簧560蓄力;预设时长后,控制器460按预设公式减小与距离传感器450位于工件300同侧的喷枪410的进漆压力;距离传感器450长度越短,说明凹面的半径越小,凹面的面积缩小的越多,需要的油漆量越小,所需要的进漆压力越小;When the
当与距离传感器450位于同侧的随动轮550与凸面接触时,距离传感器450伸长,第二行走架530与行走板540之间的角度增大,复位弹簧560蓄力;预设时长后,控制器460按预设公式增大与距离传感器450位于工件300同侧的喷枪410的进漆压力;距离传感器450长度越长,说明凸面的半径越大,凸面的面积增大的越多,需要的油漆量越多,所需要的进漆压力越大;When the
控制器460根据距离传感器450长度的改变,在预设时长后,调整与距离传感器450位于工件300同侧的喷枪410的进漆压力,从而改变喷漆量;使得喷枪410在对弯曲工件300进行喷涂时,能够保证对不同圆弧表面喷涂的均匀性和一致性。The
当工件300半径减小时,复位弹簧560释能,使第一行走架420、第二行走架530、行走板540和距离传感器450向初始状态恢复。直至行走机构500移动到工件300的最后端,喷涂机构400对工件300的喷涂工作结束。When the radius of the
通过将支撑板110设置为竖直状态,并通过夹具200将工件300固定于支撑板110上;避免一种钢结构的表面油漆喷涂装置受到重力的影响,保证了行走机构500自前向后移动的速度,保证了喷涂工作的效率。By setting the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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