CN116140030A - A rail-mounted sorting system and method of use - Google Patents
A rail-mounted sorting system and method of use Download PDFInfo
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- CN116140030A CN116140030A CN202211622810.1A CN202211622810A CN116140030A CN 116140030 A CN116140030 A CN 116140030A CN 202211622810 A CN202211622810 A CN 202211622810A CN 116140030 A CN116140030 A CN 116140030A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000007670 refining Methods 0.000 claims abstract description 49
- 239000004575 stone Substances 0.000 claims abstract description 37
- 238000000926 separation method Methods 0.000 claims abstract description 27
- 238000011084 recovery Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 35
- 239000010878 waste rock Substances 0.000 claims description 25
- 239000002699 waste material Substances 0.000 claims description 9
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000011435 rock Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000007885 magnetic separation Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 239000012141 concentrate Substances 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 230000008901 benefit Effects 0.000 description 4
- 238000010494 dissociation reaction Methods 0.000 description 4
- 230000005593 dissociations Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 4
- 239000006148 magnetic separator Substances 0.000 description 3
- 238000005065 mining Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
- B02C21/02—Transportable disintegrating plant
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Abstract
本申请实施例公开了一种轨载式分选系统和使用方法,本申请实施例提供的轨载式分选系统包括轨载运输装置,车载模块,中碎粗选模块,细碎精选模块,转运模块,本发明将中碎粗选模块和细碎精选模块集成在轨载运输装置上,在该系统投入使用时,中碎粗选模块和细碎精选模块通过车载模块调整为立式,料石先进入中碎粗选模块进行中碎粗选,随后通过转运模块将分离出的粗磁石投入细碎精选模块中,最终通过转运模块将细碎精选模块分离出的细磁石投入回收装置,当需要整个系统进行转移时,中碎粗选模块和细碎精选模块通过车载模块调整为卧式并固定载轨载运输装置上,最终通过轨载运输装置进行转移。
The embodiment of the present application discloses a rail-mounted sorting system and its use method. The rail-mounted sorting system provided by the embodiment of the present application includes a rail-mounted transportation device, a vehicle-mounted module, a medium crushing and roughing module, a fine crushing and refining module, The transfer module, the present invention integrates the medium crushing rough separation module and the fine crushing and concentrating module on the rail-mounted transportation device. The stone first enters the medium crushing and roughing module for medium crushing and roughing, then the separated coarse magnetite is put into the fine crushing and refining module through the transfer module, and finally the fine magnetite separated from the fine crushing and refining module is put into the recovery device through the transfer module. When the entire system needs to be transferred, the medium crushing coarse separation module and the fine crushing separation module are adjusted to be horizontal through the vehicle-mounted module and fixed on the rail-mounted transportation device, and finally transferred through the rail-mounted transportation device.
Description
技术领域technical field
本申请实施例涉及选矿厂破碎-磁选技术领域,尤其涉及一种轨载式分选系统和使用方法。The embodiment of the present application relates to the technical field of crushing-magnetic separation of ore concentrators, and in particular to a rail-mounted separation system and its use method.
背景技术Background technique
当前在国外如非洲、巴西、澳大利亚等地有着大量的露天磁铁矿山,而这些磁铁矿山中相当一部分的矿石铁品位在40%-50%之间。对于这些露天的磁铁矿山,一般需要对矿石进行干选以抛出矿石中含有的脉石和开采中混入的围岩后使其品位就能达到58%-62%之间进行销售。At present, there are a large number of open-pit magnetite mines abroad such as Africa, Brazil, Australia and other places, and a considerable part of the ore iron grades in these magnetite mines are between 40% and 50%. For these open-pit magnetite mines, it is generally necessary to dry the ore to throw out the gangue contained in the ore and the surrounding rock mixed in the mining, so that the grade can reach 58%-62% for sale.
但是品位在40%-50%之间的磁铁矿一般在粗碎后或者中碎后直接进行干选,由于粗碎和中碎产品的块度较大,很多的大块矿石中为矿石和脉石的连生体,这部分矿石要是进入废石中会降低最终精矿的回收率,进入矿石中会降低最近精矿的品位。However, magnetite with a grade between 40% and 50% is generally dry-selected directly after coarse or medium crushing. Due to the large size of coarse and medium crushing products, many large ores are ores and The conjoined body of gangue, if this part of the ore enters the waste rock, it will reduce the recovery rate of the final concentrate, and if it enters the ore, it will reduce the grade of the recent concentrate.
同时,现有的破碎装置与干选装置固定安装在矿点附近,当该矿点采集完毕后,因破碎装置与干选装置因体积大,拆卸困难,回收难度较大,只能选择消耗大量人力进行回收或直接废置,增加了生产成本。At the same time, the existing crushing device and dry separation device are fixedly installed near the mine site. After the mine site is collected, the crushing device and dry separation device are difficult to disassemble and recycle due to their large volume, so they can only choose to consume a large amount of Manual recycling or direct disposal increases production costs.
发明内容Contents of the invention
本发明旨在至少解决现有技术或相关技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
为此,本发明的第一方面提供了一种轨载式分选系统。To this end, the first aspect of the present invention provides a rail-mounted sorting system.
本发明的第二方面提供了一种使用方法。A second aspect of the invention provides a method of use.
有鉴于此,根据本申请实施例的第一方面提出了一种轨载式分选系统。In view of this, a rail-mounted sorting system is proposed according to the first aspect of the embodiments of the present application.
在一种可行的实施方式中,所述的轨载式分选系统包括:In a feasible implementation manner, the rail-mounted sorting system includes:
轨载运输装置;Rail-borne transport device;
中碎粗选模块,所述中碎粗选模块设置在所述轨载运输装置上;A medium crushing and coarse separation module, the medium crushing and rough separation module is arranged on the rail-mounted transportation device;
细碎精选模块,所述细碎精选模块设置在所述轨载运输装置上;A finely crushed and selected module, the finely crushed and selected module is arranged on the rail-borne transport device;
车载模块,所述车载模块设有两组,分别用于使所述中碎粗选模块与所述轨载运输装置可活动的连接,和用于使所述细碎精选模块与所述轨载运输装置可转动的连接;A vehicle-mounted module, the vehicle-mounted module is provided with two groups, which are respectively used to make the movable connection between the medium crushing and coarse selection module and the rail-mounted transportation device, and for connecting the fine crushing and refining module to the rail-mounted transportation device. rotatable connection of transport means;
转运模块,所述转运模块用于转运所述中碎粗选模块和所述细碎精选模块分选后物料。A transfer module, the transfer module is used to transfer the materials separated by the medium crushing and roughing module and the fine crushing and refining module.
在一种可行的实施方式中,所述车载模块包括:平台,所述平台与所述轨载运输装置固定连接;In a feasible implementation manner, the vehicle-mounted module includes: a platform, the platform is fixedly connected to the rail-borne transportation device;
伸缩部,所述伸缩部的末端与所述平台可转动的连接,所述伸缩部的首端可转动的连接于所述中碎粗选模块或所述细碎精选模块的中部。The telescopic part, the end of the telescopic part is rotatably connected to the platform, and the head end of the telescopic part is rotatably connected to the middle part of the medium crushing and roughing module or the fine crushing and refining module.
在一种可行的实施方式中,所述车载模块包括:第一铰接部,所述第一铰接部连接所述平台和所述伸缩部的末端;In a feasible implementation manner, the vehicle-mounted module includes: a first hinge part, the first hinge part connects the platform and the end of the telescopic part;
第二铰接部,所述第二铰接部连接所述伸缩部的首端与中碎粗选模块或细碎精选模块;The second hinge part, the second hinge part connects the head end of the telescopic part with the medium crushing and coarse separation module or the fine crushing and concentration module;
第三铰接部,所述第三铰接部连接所述平台的末端与中碎粗选模块或细碎精选模块;The third hinge part, the third hinge part connects the end of the platform with the medium crushing coarse separation module or the fine crushing separation module;
在一种可行的实施方式中,所述转运模块包括:提升部,所述提升部设置在所述平台的首端;In a feasible implementation manner, the transfer module includes: a lifting part, the lifting part is arranged at the head end of the platform;
料石输送部,所述料石输送部采用带式输送组件,所述料石输送部与所述平台可拆卸地连接,所述料石输送部的首端设置在所述中碎粗选模块或细碎精选模块的物料槽下方;A material and stone conveying unit, the material and stone conveying unit adopts a belt conveying assembly, the said material and stone conveying unit is detachably connected to the platform, and the head end of the said material and stone conveying unit is set on the intermediate crushing and roughing module Or under the material trough of the finely crushed and selected module;
料斗,所述料斗可升降地设置在所述提升部上,所述料斗处于底端时低于所述料石输送部的末端,所述料斗处顶端时高于细碎精选模块或回收装置。A hopper. The hopper is arranged on the lifting part in a liftable manner. When the hopper is at the bottom, it is lower than the end of the material and stone conveying part. When the hopper is at the top, it is higher than the crushing and refining module or the recovery device.
在一种可行的实施方式中,所述转运模块还包括:In a feasible implementation manner, the transport module further includes:
螺栓连接件,所述螺栓连接件间隔设置,所述螺栓连接件螺栓连接所述料石输送部与所述平台;Bolt connectors, the bolt connectors are arranged at intervals, and the bolt connector bolts connect the material stone conveying part and the platform;
第一挂接件,所述第一挂接件沿所述料石输送部侧表面的下边缘间隔布置;a first hook, the first hook is arranged at intervals along the lower edge of the side surface of the material stone conveying part;
第二挂接件,所述第二挂接件沿所述平台的侧表面间隔布置,且与所述第一挂接件向对应。The second hanging parts are arranged at intervals along the side surface of the platform and correspond to the first hanging parts.
在一种可行实施方式中,所述转运模块还包括:In a feasible implementation manner, the transport module further includes:
废石纵向输送部,所述废石输送部设置在所述所述中碎粗选模块和所述细碎精选模块的废料槽下方;A waste rock longitudinal conveying unit, the waste rock conveying unit is arranged below the waste chute of the intermediate crushing and roughing module and the fine crushing and refining module;
废石横向输送部,所述废石横向输送部接入所述废石纵向输送部的末端。The waste rock transverse conveying part, the waste rock transverse conveying part is connected to the end of the waste rock longitudinal conveying part.
在一种可行的实施方式中,所述中碎粗选模块包括:In a feasible implementation manner, the medium crushing rough selection module includes:
第一机架,所述第一机架通过所述车载模块与所述轨载运输装置可转动地连接;a first frame, the first frame is rotatably connected to the rail-borne transportation device through the vehicle-mounted module;
中碎组件,所述中碎组件设置在所述第一机架上;a secondary crushing assembly, the secondary crushing assembly is arranged on the first frame;
粗选组件,所述粗选组件设置在所述第一机架上且在所述中碎组件下方;a roughing assembly, the roughing assembly is arranged on the first frame and below the intermediate crushing assembly;
所述粗选组件包括第一环形腔,所述第一环形腔为由内环面和外环面围合成的、上口小下口大的环形腔体,所述第一环形腔的母线倾角为75°至85°;The roughing assembly includes a first annular cavity, which is an annular cavity formed by an inner ring surface and an outer ring surface, with a small upper opening and a larger lower opening. The inclination angle of the generatrix of the first annular cavity is 75° to 85°;
第二环形腔,所述第一环形腔为由内环面和外环面围合成的、上口大下口小的环形腔体,所述第二环形腔的母线倾角为75°至85°;The second annular cavity, the first annular cavity is an annular cavity formed by the inner ring surface and the outer ring surface, the upper opening is large and the lower opening is small, and the inclination angle of the generatrix of the second annular cavity is 75° to 85° ;
所述第一环形腔的下表面与第二环形腔的上表面向对接;The lower surface of the first annular cavity is in abutment with the upper surface of the second annular cavity;
第一磁系,所述第一磁系设置在所述第一环形腔的内环面内部,所述第一磁系采用包角为270°至300°的扇形磁系;The first magnetic system, the first magnetic system is arranged inside the inner ring surface of the first annular cavity, and the first magnetic system adopts a fan-shaped magnetic system with a wrap angle of 270° to 300°;
第一驱动件,所述驱动件的输出端与所述第一环形腔的内环面相连接,用于使第一环形腔的内环面进行转动;a first driving member, the output end of the driving member is connected to the inner ring surface of the first annular cavity, and is used to rotate the inner ring surface of the first annular cavity;
第一排料斗,所述第一排料斗设置在所述第二环形腔的下方,所述第一排料斗为扇形槽,所述第一排料斗与第一磁系的位置相对应;A first row of hoppers, the first row of hoppers is arranged below the second annular cavity, the first row of hoppers is a fan-shaped groove, and the first row of hoppers corresponds to the position of the first magnetic system;
第二排料斗,所述第二排料斗设置在所述第二环形腔的下方,所述第二排料斗为扇形槽,所述第二排料斗与第一磁系缺口的位置相对应。A second row of hoppers, the second row of hoppers is arranged below the second annular cavity, the second row of hoppers is a fan-shaped groove, and the position of the second row of hoppers corresponds to the notch of the first magnetic system.
在一种可行的实施方式中,所述细碎精选模块包括:In a feasible implementation manner, the finely crushing and refining module includes:
第二机架,所述第二机架通过所述车载模块与所述轨载运输装置可转动地连接;a second frame, the second frame is rotatably connected to the rail-borne transportation device through the vehicle-mounted module;
细碎组件,所述细碎组件设置在所述第二机架上;a fine crushing assembly, the fine crushing assembly is arranged on the second frame;
精选组件,所述精选组件设置在所述第二机架上且在所述细碎组件下方;a selection component, the selection component is arranged on the second rack and below the finely crushed component;
所述精选组件包括第三环形腔,所述第三环形腔为由内环面和外环面围合成的、上口小下口大的环形腔体,所述第一环形腔的母线倾角为75°至85°;The selection component includes a third annular cavity, which is an annular cavity formed by an inner ring surface and an outer ring surface, with a small upper opening and a large lower opening. The inclination angle of the generatrix of the first annular cavity 75° to 85°;
第四环形腔,所述第四环形腔为由内环面和外环面围合成的、上口大下口小的环形腔体,所述第四环形腔的母线倾角为75°至85°;The fourth annular cavity, the fourth annular cavity is an annular cavity formed by the inner ring surface and the outer ring surface, the upper opening is large and the lower opening is small, and the inclination angle of the generatrix of the fourth annular cavity is 75° to 85° ;
所述第三环形腔的下表面与第四环形腔的上表面向对接;The lower surface of the third annular cavity faces the upper surface of the fourth annular cavity;
第二磁系,所述第二磁系设置在所述第二环形腔内环面围合成的腔体内部;A second magnetic system, the second magnetic system is arranged inside the cavity formed by the ring surface in the second annular cavity;
所述第二磁系包括圆形顶板,所述圆形顶板设置在所述第二环形腔内环面围合成的腔体顶部;The second magnetic system includes a circular top plate, and the circular top plate is arranged on the top of the cavity surrounded by the ring surface in the second annular cavity;
圆形底板,所述圆形底板设置在所述第二环形腔内环面围合成的腔体底部;a circular bottom plate, the circular bottom plate is arranged at the bottom of the cavity formed by the ring surface in the second annular cavity;
转动轴,所述转动轴设置在所述圆形顶板和圆形底板之间;a rotating shaft, the rotating shaft is arranged between the circular top plate and the circular bottom plate;
第一电磁极,所述第一电磁板设置在所述第二环形腔内环面围合成的腔体内部;The first electromagnetic pole, the first electromagnetic plate is arranged inside the cavity formed by the ring surface in the second annular cavity;
若干第二电磁极,所述第二电磁极沿转动轴的轴向间隔设置;a plurality of second electromagnetic poles, the second electromagnetic poles are arranged at intervals along the axial direction of the rotating shaft;
接电环,所述接电环设置在所述圆形底板上,所述接电环的包角为270°至300°;An electric connection ring, the electric connection ring is arranged on the circular bottom plate, and the wrap angle of the electric connection ring is 270° to 300°;
触点,所述触电设置在每个所述第二电磁极的底部,所述触点的位置与所述接电环的位置相对应。A contact, the electric contact is arranged at the bottom of each second electromagnetic pole, and the position of the contact corresponds to the position of the contact ring.
所述精选组件还包括第二驱动件,所述驱动件的输出端与所述转动轴相连接;The selecting assembly also includes a second driving member, the output end of which is connected to the rotating shaft;
第三排料斗,所述第三排料斗设置在所述第四环形腔的下方,所述第三排料斗为扇形槽,所述第三排料斗与接电环的位置相对应;A third row of hoppers, the third row of hoppers is arranged below the fourth annular cavity, the third row of hoppers is a fan-shaped groove, and the third row of hoppers corresponds to the position of the connecting ring;
第四排料斗,所述第四排料斗设置在所述第四环形腔的下方,所述第四排料斗为扇形槽,所述第四排料斗与接电环缺口的位置相对应。A fourth row of hoppers, the fourth row of hoppers is arranged below the fourth annular cavity, the fourth row of hoppers is a fan-shaped groove, and the fourth row of hoppers corresponds to the position of the gap of the connecting ring.
在一种可行的实施方式中,所述的轨载式分选系统还包括:In a feasible implementation manner, the rail-mounted sorting system further includes:
地锚,地锚,所述中碎粗选模块和所述细碎精选模块的底部各设有四个地锚,所述地锚的锚杆为全螺纹结构。Ground anchors, ground anchors, four ground anchors are respectively provided at the bottom of the medium crushing and roughing module and the fine crushing and concentrating module, and the anchor rods of the ground anchors are fully threaded.
根据本申请实施例的第二方面提出了一种轨载式分选系统的使用方法,应用于上述任一项所述的轨载式分选系统,使用方法包括:According to the second aspect of the embodiment of the present application, a method for using a rail-mounted sorting system is proposed, which is applied to any one of the rail-mounted sorting systems described above. The method of use includes:
所述中碎粗选模块和所述细碎精选模块通过所述车载模块调整为立式,并进入工作状态;The medium crushing and roughing module and the fine crushing and refining module are adjusted to be vertical through the vehicle-mounted module, and enter the working state;
通过所述车载模块,将所述中碎粗选模块和所述细碎精选模块调整为立式,并进入工作状态;Through the vehicle-mounted module, the medium crushing and roughing module and the fine crushing and refining module are adjusted to be vertical and enter the working state;
通过所述车载模块,所述中碎粗选模块和所述细碎精选模块调整为卧式并与所述轨载运输装置固定连接;Through the vehicle-mounted module, the medium crushing and roughing module and the fine crushing and refining module are adjusted to be horizontal and fixedly connected to the rail-mounted transportation device;
通过所述轨载运输装置进行轨载移动。The rail-mounted movement is carried out by the rail-mounted transport device.
相比现有技术,本发明至少包括以下有益效果:Compared with the prior art, the present invention at least includes the following beneficial effects:
本申请实施例提供的轨载式分选系统包括轨载运输装置,车载模块,中碎粗选模块,细碎精选模块,中碎粗选模块和细碎精选模块通过车载模块设置在轨载运输装置上,转运模块,转运模块用于转运模块用于转运中碎粗选模块和细碎精选模块分选后物料,本发明将中碎粗选模块和细碎精选模块集成在轨载运输装置上,在该系统投入使用时,中碎粗选模块和细碎精选模块通过车载模块调整为立式,料石先进入中碎粗选模块进行中碎粗选,随后通过转运模块将分离出的粗磁石投入细碎精选模块中,最终通过转运模块将细碎精选模块分离出的细磁石投入回收装置,当需要整个系统进行转移时,中碎粗选模块和细碎精选模块通过车载模块调整为卧式并固定载轨载运输装置上,最终通过轨载运输装置进行转移,本发明的系统将中碎和粗选集成为一体机,细碎和精选集成为一体机,从而实现了中碎-粗选-细碎-精选模块的高度集成,最终将产品的粒度降为细碎后的10mm左右,大大增加了矿石和脉石的解离,从而通过获得了品位和回收率较高的优质铁精矿,成本低,效益高;同时本发明将中碎-粗选-细碎-精选模块工艺的设备经过集成后设置于一列火车,从而不需要设置传统的固定厂房所含的各个破碎车间和干选车间,降低了基建投资,本发明中碎-粗选-细碎-精选模块工艺的所有设备,均集成于轨载式运输装置,从而实现了整个矿石加工设施的全移动,从而可以将整个加工设施随着采矿区域的变化而快速移设,大大降低了原矿的输送费用,降低了生产成本。The rail-mounted sorting system provided in the embodiment of the present application includes a rail-mounted transportation device, a vehicle-mounted module, a medium crushing rough separation module, a fine crushing and refining module, a medium crushing rough separation module and a fine crushing and refining module are set on the rail-mounted transportation through the vehicle-mounted module. On the device, the transfer module, the transfer module is used for the transfer module to transfer the materials after sorting by the medium crushing and roughing module and the fine crushing and refining module. The present invention integrates the medium and fine crushing and refining modules on the rail-borne transportation device , when the system is put into use, the medium crushing and roughing module and the fine crushing and concentrating module are adjusted to be vertical through the vehicle-mounted module, and the material stone first enters the medium crushing and roughing module for medium The magnet is put into the fine crushing and refining module, and finally the fine magnet separated from the fine crushing and refining module is put into the recovery device through the transfer module. type and fixed on the rail-mounted transportation device, and finally transferred through the rail-mounted transportation device. The system of the present invention integrates the medium crushing and rough selection into one machine, and the fine crushing and fine selection are integrated into one machine, thus realizing the medium crushing-coarse selection - The high integration of fine crushing-concentration module finally reduces the particle size of the product to about 10mm after fine crushing, which greatly increases the dissociation of ore and gangue, thus obtaining high-quality iron concentrate with high grade and recovery rate, The cost is low and the benefit is high; at the same time, the present invention integrates the equipment of the medium crushing-coarse separation-fine crushing-concentration module process into one train, so that there is no need to set up various crushing workshops and dry separation workshops contained in traditional fixed workshops , reducing the infrastructure investment, all the equipment of the medium crushing-rough separation-fine crushing-concentration module process of the present invention are integrated in the rail-mounted transportation device, thereby realizing the full movement of the entire ore processing facility, so that the entire processing facility can be moved With the change of mining area, it can be moved quickly, which greatly reduces the transportation cost of raw ore and reduces the production cost.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:
图1为本申请提供的一种轨载式分选系统的工作状态下的结构示意图;Fig. 1 is the structural representation under the working condition of a kind of rail-mounted sorting system that the application provides;
图2为本申请提供的一种轨载式分选系统的移动状态下的结构示意图;Fig. 2 is the structural representation under the moving state of a kind of rail-mounted sorting system that the application provides;
图3为本申请提供的中碎粗选模块的结构示意图;Fig. 3 is the structural representation of the medium crushing and roughing module provided by the present application;
图4为本申请提供的细碎精选模块的结构示意图;Fig. 4 is the structural representation of the finely crushed and selected module provided by the present application;
图5为本申请提供的第一环形腔及第一磁系的截面示意图;Fig. 5 is a schematic cross-sectional view of the first annular cavity and the first magnetic system provided by the present application;
图6为本申请提供的第二磁系的截面示意图;Fig. 6 is a schematic cross-sectional view of the second magnetic system provided by the present application;
图7为本申请提供的一种轨载式分选系统的使用方法的示意性步骤流程图;Fig. 7 is a schematic flow chart of steps of a method for using a rail-mounted sorting system provided by the present application;
其中,图1-6中附图标记与部件名称之间的对应关系为:Wherein, the corresponding relationship between reference numerals and component names in Figures 1-6 is:
100:轨载运输装置,200:中碎粗选模块,300:细碎精选模块,400:车载模块,500:转运模块,600:地锚;100: rail-mounted transportation device, 200: medium crushing and coarse selection module, 300: fine crushing and selection module, 400: vehicle-mounted module, 500: transfer module, 600: ground anchor;
210:第一机架,220:中碎组件,230:粗选组件;210: the first rack, 220: medium crushing components, 230: rough selection components;
310:第二机架,320:细碎组件,330:精选组件;310: second rack, 320: finely crushed components, 330: selected components;
410:平台,420:伸缩部,430:第一铰接部,440:第二铰接部,450:第三铰接部;410: platform, 420: telescopic part, 430: first hinge part, 440: second hinge part, 450: third hinge part;
510:提升部,520:料石输送部,530:料斗,540:螺栓连接件,550:第一挂接件,560:第二挂接件,570:废石纵向输送部,580:废石横向输送部;510: Lifting part, 520: Material stone conveying part, 530: Hopper, 540: Bolt connection part, 550: First hitch part, 560: Second hitch part, 570: Waste rock longitudinal conveying part, 580: Waste rock Lateral conveying department;
231:第一环形腔,232:第二环形腔,233:第一磁系,234:第一驱动件,235:第一排料斗,236:第二排料斗;231: first annular cavity, 232: second annular cavity, 233: first magnetic system, 234: first driving member, 235: first row of hoppers, 236: second row of hoppers;
331:第三环形腔,332:第四环形腔,333:第二磁系;334:第二驱动件;335:第三排料斗,336:第四排料斗;331: the third annular cavity, 332: the fourth annular cavity, 333: the second magnetic system; 334: the second drive member; 335: the third row of hoppers, 336: the fourth row of hoppers;
3331:第一电磁极,3332:第二电磁极,3333:接电环,3334:触点。3331: first electromagnetic pole, 3332: second electromagnetic pole, 3333: connecting ring, 3334: contact.
具体实施方式Detailed ways
为了更好的理解上述技术方案,下面通过附图以及具体实施例对本申请实施例的技术方案做详细的说明,应当理解本申请实施例以及实施例中的具体特征是对本申请实施例技术方案的详细的说明,而不是对本申请技术方案的限定,在不冲突的情况下,本申请实施例以及实施例中的技术特征可以相互组合。In order to better understand the above technical solutions, the technical solutions of the embodiments of the present application will be described in detail below through the accompanying drawings and specific examples. It should be understood that the embodiments of the present application and the specific features in the embodiments are the technical solutions of the embodiments of the present application. A detailed description, rather than a limitation to the technical solutions of the present application, the embodiments of the present application and the technical features in the embodiments can be combined with each other under the condition of no conflict.
如图1-2所示,根据本申请实施例的第一方面提供了一种轨载式分选系统,包括轨载运输装置100;中碎粗选模块200,中碎粗选模块200设置在轨载运输装置100上;细碎精选模块300,细碎精选模块300设置在轨载运输装置100上;车载模块400,车载模块400设有两组,分别用于使中碎粗选模块200与轨载运输装置100可活动的连接,和用于使细碎精选模块300与轨载运输装置100可转动的连接;转运模块500,转运模块500用于转运中碎粗选模块200和细碎精选模块300分选后物料。As shown in Figures 1-2, according to the first aspect of the embodiment of the present application, a rail-mounted sorting system is provided, including a rail-mounted
本申请实施例提供的轨载式分选系统包括轨载运输装置100,车载模块400,中碎粗选模块200,细碎精选模块300,中碎粗选模块200和细碎精选模块300通过车载模块400设置在轨载运输装置100上,转运模块500,转运模块500用于转运模块500用于转运中碎粗选模块200和细碎精选模块300分选后物料,本发明将中碎粗选模块200和细碎精选模块300集成在轨载运输装置100上,在该系统投入使用时,中碎粗选模块200和细碎精选模块300通过车载模块400调整为立式,料石先进入中碎粗选模块200进行中碎粗选,随后通过转运模块500将分离出的粗磁石投入细碎精选模块300中,最终通过转运模块500将细碎精选模块300分离出的细磁石投入回收装置,当需要整个系统进行转移时,中碎粗选模块200和细碎精选模块300通过车载模块400调整为卧式并固定载轨载运输装置100上,最终通过轨载运输装置100进行转移,本发明的系统将中碎和粗选集成为一体机,细碎和精选集成为一体机,从而实现了中碎-粗选-细碎-精选模块的高度集成,最终将产品的粒度降为细碎后的10mm左右,大大增加了矿石和脉石的解离,从而通过获得了品位和回收率较高的优质铁精矿,成本低,效益高;同时本发明将中碎-粗选-细碎-精选模块工艺的设备经过集成后设置于一列火车,从而不需要设置传统的固定厂房所含的各个破碎车间和干选车间,降低了基建投资,本发明中碎-粗选-细碎-精选模块工艺的所有设备,均集成于轨载式运输装置,从而实现了整个矿石加工设施的全移动,从而可以将整个加工设施随着采矿区域的变化而快速移设,大大降低了原矿的输送费用,降低了生产成本。The rail-mounted sorting system provided in the embodiment of the present application includes a rail-mounted
如图1-2所示,车载模块400包括:平台410,平台410与轨载运输装置100固定连接;伸缩部420,伸缩部420的末端与平台410可转动的连接,伸缩部420的首端可转动的连接于中碎粗选模块200或细碎精选模块300的中部。As shown in Figure 1-2, the vehicle-mounted
在该技术方案中,在该系统投入使用时,伸缩部420延长,中碎粗选模块200和细碎精选模块300的形态调整为立式,并将底端固定在生产场地进行固定,当需要移动系统时,收缩伸缩部420,并使中碎粗选模块200和细碎精选模块300调整为卧式,并通过伸缩部420固定在平台410上,使其可以通过轨载运输装置100进行整体移动,本发明通过车载模块400实现了中碎粗选模块200和细碎精选模块300的固定与转动,当进行矿石解离时,伸缩部420可作为支撑杆对解离模块进行固定,当解离模块固定在轨载运输装置100上时,伸缩部420可作为固定装置对解离模块进行固定。In this technical solution, when the system is put into use, the
如图1-2所示,车载模块400包括:第一铰接部430,第一铰接部430连接平台410和伸缩部420的末端;第二铰接部440,第二铰接部440连接伸缩部420的首端与中碎粗选模块200或细碎精选模块300;第三铰接部450,第三铰接部450连接平台410的末端与中碎粗选模块200或细碎精选模块300。As shown in Figure 1-2, the vehicle-mounted
在该技术方案中,伸缩部420与平台410和中碎粗选模块200和细碎精选模块300连接时采用铰接部进行连接,使连接的角度更加灵活,便于对中碎粗选模块200和细碎精选模块300进行状态调整。In this technical solution, when the
可以理解的是,铰接部皆可以进行锁定,当对系统状态调整完毕后,即对铰接部进行锁定,减少生产或移动过程中的晃动。It can be understood that all the hinges can be locked, and when the system state is adjusted, the hinges can be locked to reduce shaking during production or moving.
如图1-2所示,转运模块500包括:提升部510,提升部510设置在平台410的首端;料石输送部520,料石输送部520采用带式输送组件,料石输送部520与平台410可拆卸地连接,料石输送部520的首端设置在中碎粗选模块200或细碎精选模块300的出料口下方;料斗530,料斗530可升降地设置在提升部510上,料斗530处于底端时低于料石输送部520的末端,料斗530处顶端时高于细碎精选模块300或回收装置。As shown in Figure 1-2, the
在该技术方案中,转运模块500包括提升部510、料石输送部520、料斗530,其中,料石输送部520设置在平台410上,料石输送部520的首段设置中碎粗选模块200或细碎精选模块300的出料口下方,料石输送部520的末端接近提升部510,在进行生产的过程中,分离后的磁石落入料石输送部520上,并通过料石输送部520转运至提升部510,进入料斗530,随后提升部510提升料斗530,最终将料斗530中的料石投入下一级解离分选装置或回收车厢中,本发明的系统通过提升部510将产品给入精矿输送列车和回收车厢,从而省去了精矿带式输送和堆存设施,降低了投资和运营费用。In this technical solution, the
如图1-2所示,转运模块500还包括:螺栓连接件540,螺栓连接件540间隔设置,螺栓连接件540螺栓连接料石输送部520与平台410;第一挂接件550,第一挂接件550沿料石输送部520侧表面的下边缘间隔布置;第二挂接件560,第二挂接件560沿平台410的侧表面间隔布置,且与第一挂接件550向对应。As shown in Figure 1-2, the
在该技术方案中,料石输送部520通过螺栓连接件540与平台410进行可拆卸连接,并在料石输送部520侧表演与平台410侧表面设置有第一挂接件550和第二挂接件560,当进行生产时,料石输送部520通过螺栓固定在平台410上,当进行移动时,料石输送部520通过第一挂接件550和第二挂接件560固定在平台410侧面,通过这种方式实现了运输状态和工作状态时料石输送部520和破碎分选模块的位置的不重叠,从而为所有设施集成于一个列车创造了条件。In this technical solution, the
如图1-4所示,转运模块500还包括:废石纵向输送部570,废石输送部设置在中碎粗选模块200和细碎精选模块300的废料槽下方;废石横向输送部580,废石横向输送部580接入废石纵向输送部570的末端。As shown in Figures 1-4, the
在该技术方案中,废石纵向输送部570设置在中碎粗选模块200和细碎精选模块300废料槽的下方,废石横向输送部580接入废石纵向输送部570的末端,为了避免冲突废石横向输送部580设置在料石输送的下方,而废石下落过程中可能导致废石分散,无法落入废石横向输送部580中,因此增设废石纵向输送部570,将料石纵向输送至废石横向输送部580中,实现了废石的回收和转运,无需人工清理在中碎粗选模块200和细碎精选模块300下方堆积的废石,增加了该系统的集成性。In this technical solution, the waste rock longitudinal conveying
如图3-6所示,中碎粗选模块200包括:第一机架210,第一机架210通过车载模块400与轨载运输装置100可转动地连接;中碎组件220,中碎组件220设置在第一机架210上;粗选组件230,粗选组件230设置在第一机架210上且在中碎组件220下方;粗选组件230包括第一环形腔231,第一环形腔231为由内环面和外环面围合成的、上口小下口大的环形腔体,第一环形腔231的母线倾角为75°至85°;第二环形腔232,第一环形腔231为由内环面和外环面围合成的、上口大下口小的环形腔体,第二环形腔232的母线倾角为75°至85°;第一环形腔231的下表面与第二环形腔232的上表面向对接;第一磁系233,第一磁系233设置在第一环形腔231的内环面内部,第一磁系233采用包角为270°至300°的扇形磁系;第一驱动件234,驱动件的输出端与第一环形腔231的内环面相连接,用于使第一环形腔231的内环面进行转动;第一排料斗235,第一排料斗235设置在第二环形腔232的下方,第一排料斗235为扇形槽,第一排料斗235与第一磁系233的位置相对应;第二排料斗236,第二排料斗236设置在第二环形腔232的下方,第二排料斗236为扇形槽,第二排料斗236与第一磁系233缺口的位置相对应。As shown in Figures 3-6, the medium crushing and
在该技术方案中,中碎组件220和粗选组件230都设置在第一机架210上,通过第一机架210实现一体化设置,在生产过程中,将料石投入中碎装置中进行中碎,中碎后的料石进入粗选组件230中的第一环形腔231,第一环形腔231上口窄下口宽的设计使料石尽可能与第一环形腔231的内环面进行接触,设置在内环面内部的第一磁系233对磁石进行吸引,而使废石进入第一排料斗235中,同时第一驱动件234带动内环面进行转动,被吸引在内环面上的磁石随内环面转动至第一磁系233的缺口处,磁石失去吸引,落入第二排料斗236。In this technical solution, both the intermediate crushing
可以理解的是第一磁系233的外表面场强为400-600mT,第一环形腔231的内环面可沿轴向设置若干条形板,带动被吸附在其上的磁石转动。It can be understood that the field strength of the outer surface of the first
本发明的装置粗选的第一磁系233为环形体结构,其磁选面积大,有利于保障磁选铁的高回收率,且磁选体横截面圆周角度为270°-300°,从而将圆周的绝大部分位于用于磁选,保障了分选效果,剩余的60°的非磁选区将给料的原料和干选的矿石一并作为矿石产品,如此的结构避免了在非磁选区的给料原料中的磁性矿物的损失,从而保障了磁铁矿的磁性铁的回收率,为高收益打下了基础,本发明的第一磁系233内置于内环面内部,第一磁系233并不与中碎的大块产品直接接触,有效的避免了大块矿石对环形磁选体表面的打砸,保护了环形磁选体The first
如图3-6所示,细碎精选模块300包括:第二机架310,第二机架310通过车载模块400与轨载运输装置100可转动地连接;细碎组件320,细碎组件320设置在第二机架310上;精选组件330,精选组件330设置在第二机架310上且在细碎组件320下方;精选组件330包括第三环形腔311,第三环形腔311为由内环面和外环面围合成的、上口小下口大的环形腔体,第三环形腔231的母线倾角为75°至85°;第四环形腔332,第四环形腔332为由内环面和外环面围合成的、上口大下口小的环形腔体,第四环形腔332的母线倾角为75°至85°;第三环形腔311的下表面与第四环形腔332的上表面向对接;第二磁系333,第二磁系333设置在第三环形腔232内环面围合成的腔体内部;第二磁系333包括圆形顶板,圆形顶板设置在第二环形腔232内环面围合成的腔体顶部;圆形底板,圆形底板设置在第二环形腔232内环面围合成的腔体底部;转动轴,转动轴设置在圆形顶板和圆形底板之间;第一电磁极3331,第一电磁板设置在第二环形腔232内环面围合成的腔体内部;若干第二电磁极3332,第二电磁极3332沿转动轴的轴向间隔设置;接电环3333,接电环3333设置在圆形底板上,接电环3333的包角为270°至300°;触点3334,触电设置在每个第二电磁极3332的底部,触点3334的位置与接电环3333的位置相对应;所述精选组件330还包括第二驱动件334,驱动件的输出端与转动轴相连接;第三排料斗335,第三排料斗335设置在第四环形腔332的下方,第三排料斗335为扇形槽,第三排料斗335与接电环3333的位置相对应;第四排料斗336,第四排料斗336设置在第四环形腔332的下方,第四排料斗336为扇形槽,第四排料斗336与接电环3333缺口的位置相对应。As shown in Figures 3-6, the crushing and refining module 300 includes: a second frame 310, the second frame 310 is rotatably connected with the rail-mounted transportation device 100 through the vehicle-mounted module 400; the fine crushing assembly 320, the fine crushing assembly 320 is arranged on On the second frame 310; the selected assembly 330, the selected assembly 330 is arranged on the second frame 310 and below the finely crushed assembly 320; the selected assembly 330 includes the third annular cavity 311, the third annular cavity 311 is formed by An annular cavity formed by the annular surface and the outer annular surface, with a small upper opening and a large lower opening, the inclination angle of the bus bar of the third annular cavity 231 is 75° to 85°; the fourth annular cavity 332 is formed by the inner An annular cavity formed by the annular surface and the outer annular surface, with a large upper opening and a small lower opening, the inclination angle of the generatrix of the fourth annular cavity 332 is 75° to 85°; the lower surface of the third annular cavity 311 and the fourth annular cavity 332 The upper surface of the second magnetic system 333, the second magnetic system 333 is arranged inside the cavity surrounded by the inner ring surface of the third annular cavity 232; the second magnetic system 333 includes a circular top plate, and the circular top plate is arranged at the second The top of the cavity formed by the inner ring surface of the second annular cavity 232; the circular bottom plate, the circular bottom plate is arranged on the bottom of the cavity formed by the inner ring surface of the second annular cavity 232; the rotating shaft, the rotating shaft is arranged on the circular top plate and the circular between the shaped bottom plates; the first electromagnetic pole 3331, the first electromagnetic plate is arranged inside the cavity surrounded by the inner ring surface of the second annular cavity 232; several second electromagnetic poles 3332, the second electromagnetic pole 3332 is along the axial direction of the rotating shaft Set at intervals; the electric ring 3333, the electric ring 3333 is arranged on the circular bottom plate, the wrap angle of the electric ring 3333 is 270° to 300°; the contact 3334, the electric shock is arranged on the bottom of each second electromagnetic pole 3332, The position of the contact 3334 is corresponding to the position of the connecting ring 3333; the selection assembly 330 also includes a second driver 334, and the output end of the driver is connected to the rotating shaft; the third row of hoppers 335, the third row of hoppers 335 is arranged below the fourth annular cavity 332, the third row of hoppers 335 is a fan-shaped groove, the third row of hoppers 335 corresponds to the position of the connecting ring 3333; the fourth row of hoppers 336, the fourth row of hoppers 336 are arranged in the fourth Below the annular cavity 332 , the fourth row of hoppers 336 is a fan-shaped groove, and the fourth row of hoppers 336 corresponds to the position of the gap of the electric ring 3333 .
在该技术方案中,料石进入细碎精选模块300的中选磁石通过细碎组件320进行细碎,随后细碎料石进入精选组件330,在精选组件330中,第一电磁极3331、第二电磁极3332和接电环3333组成的电磁系对精选料石进行吸引,并使废石流入第三排料斗335中,而被吸引的精碎料石因质量较轻,可随第二电磁极3332的移动而移动,最终移动至接电环3333缺口的位置,磁石第二电磁极3332断电,失去对精碎磁石的吸引,精碎磁石进入第四排料斗336并对其进行回收。In this technical solution, the selected magnets that enter the crushing and
可以理解的是本发明的第一电磁极3331通过控制接入的电流大小可实现场强在300-500mT之间的调节,从而实现矿石磁力吸附的控制和调节;磁选体的转动电机的变频调速实现了矿石在分选区的分选时长调节,既可以实现分选时间的控制和调节,从而实现了分选磁力和分选时间的调节控制,保障了高指标的分选矿石产品的获得。It can be understood that the first
精选组件330采用较低的场强,抛出细碎后解离的脉石以及磁性铁含量少的矿石-脉石连生体保障最终产品的品位。The
如图3和4所示,轨载式分选系统还包括地锚600,第一机架210和第二机架310的底部各设有四个地锚600,地锚600的锚杆为全螺纹结构。As shown in Figures 3 and 4, the rail-mounted sorting system also includes ground anchors 600, and the bottoms of the
本发明的中碎粗选模块200、细碎精选模块300在工作的时候,通过其各自底部的四个圆形地锚600放置于地基上,工作时车体不受力,保护了车体安全,同时提升了中碎粗选模块200、细碎精选模块300工作时的稳定性。The medium crushing and
如图7所示,根据本申请实施例的第一方面提供了一种使用方法,应用与上述任一项轨载式分选系统,包括:As shown in Figure 7, according to the first aspect of the embodiment of the present application, a method of use is provided, which is applied to any of the above-mentioned rail-mounted sorting systems, including:
步骤101:通过所述车载模块,将所述中碎粗选模块和所述细碎精选模块调整为立式,并进入工作状态;Step 101: through the vehicle-mounted module, adjust the medium crushing and roughing module and the fine crushing and refining module to be vertical, and enter the working state;
步骤102:通过所述车载模块,所述中碎粗选模块和所述细碎精选模块调整为卧式并与所述轨载运输装置固定连接;Step 102: through the vehicle-mounted module, the medium crushing and roughing module and the fine crushing and refining module are adjusted to be horizontal and fixedly connected to the rail-mounted transportation device;
步骤103:通过所述轨载运输装置进行轨载移动。Step 103: Carry out rail-mounted movement through the rail-mounted transportation device.
在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; the term "plurality" refers to two or two above, unless expressly limited otherwise. The terms "installation", "connection", "connection", "fixed" and other terms should be interpreted in a broad sense, for example, "connection" can be fixed connection, detachable connection, or integral connection; "connection" can be directly or indirectly through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear" etc. is based on the orientation shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or unit must have a specific direction, be constructed and operated in a specific orientation, and therefore, should not be construed as a limitation of the present invention.
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