CN116124029A - Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof - Google Patents

Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof Download PDF

Info

Publication number
CN116124029A
CN116124029A CN202310055039.2A CN202310055039A CN116124029A CN 116124029 A CN116124029 A CN 116124029A CN 202310055039 A CN202310055039 A CN 202310055039A CN 116124029 A CN116124029 A CN 116124029A
Authority
CN
China
Prior art keywords
steering engine
clamp
plate
digital steering
shaft digital
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310055039.2A
Other languages
Chinese (zh)
Inventor
吴重军
陈聪
肖贵坚
张唐勇
江小辉
王庆霞
郭淼现
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Donghua University
Original Assignee
Donghua University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Donghua University filed Critical Donghua University
Priority to CN202310055039.2A priority Critical patent/CN116124029A/en
Publication of CN116124029A publication Critical patent/CN116124029A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • G01B11/2441Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures using interferometry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Image Processing (AREA)

Abstract

The invention relates to an automatic clamp for assisting in detecting microscopic morphology on the surface of a standard component and a use method thereof, the automatic clamp comprises a supporting device, a driving device and a clamping device, the supporting device comprises a clamp bottom plate, the driving device and the clamping device are positioned above the clamp bottom plate, the clamping device comprises a clamp panel and a clamp plate, the clamp plate is positioned on the clamp panel, the clamp plate is connected with the clamp panel in a sliding manner, the clamp plate is used for clamping the tested standard component, the driving device comprises a single-shaft digital steering engine, a double-shaft digital steering engine and a rotary table, the lower end of the double-shaft digital steering engine is connected with the rotary table, the lower end of the rotary table is connected with the single-shaft digital steering engine, the single-shaft digital steering engine is arranged above the clamp bottom plate, the single-shaft digital steering engine is used for driving an inner ring of the rotary table to realize 360-degree circumferential rotation, and the double-shaft digital steering engine is used for driving the clamp panel to realize 180-degree swinging. The invention improves the detection efficiency and has high imaging speed.

Description

辅助检测标准件表面微观形貌的自动化夹具及其使用方法Automated fixture for auxiliary detection of surface microscopic topography of standard parts and method of use thereof

技术领域technical field

本发明涉及精密加工表面形貌测量领域,尤其是涉及一种辅助检测标准件表面微观形貌的自动化夹具及其使用方法。The invention relates to the field of precision machining surface topography measurement, in particular to an automatic fixture for assisting in detecting the microscopic topography of the surface of a standard part and a method for using the same.

背景技术Background technique

表面微观形貌测量是指对材料表面的微观几何形态进行测量,对材料的分析表征具有重要的意义。白光扫描干涉仪被广泛应用于材料表面形貌检测与分析,其具有非接触、测量速度快等优点,是一种工业技术领域广泛使用的非接触式表面质量测量方法。同时,测量夹具是保证测量精度和提升测量效率的重要工具,在许多场合都有着广泛的应用,合适的夹具能极大简化测量操作以及降低出错风险。Surface micro-topography measurement refers to the measurement of the micro-geometric shape of the material surface, which is of great significance to the analysis and characterization of materials. White light scanning interferometer is widely used in the detection and analysis of material surface morphology. It has the advantages of non-contact and fast measurement speed. It is a non-contact surface quality measurement method widely used in the field of industrial technology. At the same time, measuring fixtures are an important tool to ensure measurement accuracy and improve measurement efficiency. They are widely used in many occasions. Appropriate fixtures can greatly simplify measurement operations and reduce the risk of errors.

如图5所示,奔驰件是由梅赛德斯奔驰集团提出的用于模具行业检验加工能力的一个行业标准件,集平面、斜面、曲面、内孔等10余种特征结合于一体,因此需要对奔驰件进行表面微观形貌的测量,检验其加工水平。由于白光干涉仪在测量表面具有一定斜度的样品时,在计算机分析界面,斜面或曲面部分的被测量区域表面形貌变得模糊,无法找到样品表面的干涉条纹。因此在使用白光干涉仪测量奔驰件的表面微观形貌时,测量前需手动调节白光干涉仪的倾斜角度,使被测量部分的曲面或者斜面近似于平面,从而才能测得奔驰件曲面和斜面的表面微观形貌。由于手动调节干涉仪的倾斜角度,调节速度较慢,精度不高,所以需要设计一种提高检测效率、调节精度高的面向奔驰件的自动化夹具。As shown in Figure 5, the Benz part is an industry standard part proposed by the Mercedes-Benz Group for the inspection and processing capability of the mold industry. It combines more than 10 features such as planes, slopes, curved surfaces, and inner holes. Therefore, It is necessary to measure the surface micro-morphology of Mercedes-Benz parts to check their processing level. When the white light interferometer measures a sample with a certain slope on the surface, the surface morphology of the measured area on the slope or curved surface becomes blurred on the computer analysis interface, and the interference fringes on the sample surface cannot be found. Therefore, when using a white light interferometer to measure the surface micro-topography of Mercedes-Benz parts, it is necessary to manually adjust the inclination angle of the white light interferometer before measurement, so that the curved surface or inclined surface of the measured part is similar to a plane, so that the curved surface and inclined surface of the Mercedes-Benz parts can be measured. surface micromorphology. Due to manual adjustment of the inclination angle of the interferometer, the adjustment speed is slow and the accuracy is not high, so it is necessary to design an automatic fixture for Mercedes-Benz parts that improves detection efficiency and high adjustment accuracy.

利用白光干涉仪测量曲面或者斜面的表面微观形貌时,主要方法有两种:(1)通过手轮调节白光干涉仪测量镜头的转动角度;(2)手动调节干涉仪倾斜台的角度从而使被检测样品转动,使其被测量曲面或斜面近似于平面。When using a white light interferometer to measure the surface micro-topography of a curved surface or an inclined surface, there are two main methods: (1) adjust the rotation angle of the white light interferometer measurement lens through the hand wheel; (2) manually adjust the angle of the interferometer tilt table so that The tested sample is rotated so that the measured curved surface or inclined surface approximates a plane.

通过手轮调节测量镜头来测量曲面或斜面的表面微观形貌方法的缺点在于:测量镜头只能前后转动,左右方向不能偏转;并且转动的角度范围有一定的限制,需要配合在工作台上调整被测工件的位置,才能测得该曲面或斜面的表面微观形貌。The disadvantage of the method of measuring the surface microscopic topography of curved or inclined surfaces by adjusting the measuring lens with the hand wheel is that the measuring lens can only be rotated back and forth, and cannot be deflected in the left and right directions; and the range of rotation angles is limited, which needs to be adjusted on the workbench The position of the workpiece to be measured can be used to measure the surface micro-topography of the curved or inclined surface.

通过手动调节倾斜台角度方法的缺点在于:手动调节较慢、成像速度慢、检测效率低;不能够承受较大的负载;测量成本高。The disadvantages of the method of manually adjusting the angle of the tilting table are: manual adjustment is slow, imaging speed is slow, and detection efficiency is low; it cannot bear a large load; and the measurement cost is high.

综上所述:目前已知技术的主要缺点有以下方面:In summary: the main shortcoming of present known technology has the following aspects:

1.调整测量角度主要是手动调节,自动化程度低、成像速度慢、效率低。1. Adjusting the measurement angle is mainly manual adjustment, with low degree of automation, slow imaging speed and low efficiency.

2.角度调节范围有限制,检测一些样品的复杂曲面时,需要借助其他方法才能获得成像清晰的干涉条纹。2. The angle adjustment range is limited. When detecting complex curved surfaces of some samples, other methods are needed to obtain clear interference fringes.

3.没有一种专门用于检测奔驰件表面微观形貌的方法或装置。3. There is no method or device specially used to detect the microscopic topography of the surface of Mercedes-Benz parts.

公告号为CN210180396U的中国专利文献公开了一种“电动型二维倾斜台”,其中包括倾斜台底座、Y向倾斜驱动机构、关节球倾斜导向结构、消隙结构、X向倾斜驱动机构,该倾斜台用于配合白光干涉仪,实现自动调节被检测件的倾斜角度和精度定位。但该电动倾斜台是用于替代手动型倾斜台。一些用手轮调节检测镜头角度的白光干涉仪,其检测平台本身不可调整角度。因此,上述电动倾斜台并不具有通用性。The Chinese patent document with the notification number CN210180396U discloses an "electric two-dimensional tilting table", which includes a tilting table base, a Y-direction tilting drive mechanism, a joint ball tilting guide structure, a backlash-removing structure, and an X-direction tilting drive mechanism. The tilt table is used to cooperate with the white light interferometer to realize automatic adjustment of the tilt angle and precision positioning of the tested part. But this electric tilt table is used to replace the manual type tilt table. For some white light interferometers that use a hand wheel to adjust the angle of the detection lens, the detection platform itself cannot adjust the angle. Therefore, the above electric tilt table is not universal.

发明内容Contents of the invention

本发明的目的就是为了解决利用白光干涉仪检测奔驰件表面微观形貌时自动化程度和检测效率低的缺陷而提供一种辅助检测标准件表面微观形貌的自动化夹具及其使用方法。The purpose of the present invention is to provide an automatic fixture for assisting in detecting the surface micro-topography of standard parts and its use method in order to solve the defects of low automation and detection efficiency when using white light interferometer to detect the micro-topography of the surface of Mercedes-Benz parts.

本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:

一种辅助检测标准件表面微观形貌的自动化夹具,包括支撑装置、驱动装置和夹紧装置,An automatic fixture for assisting in detecting the surface microscopic topography of standard parts, including a supporting device, a driving device and a clamping device,

所述支撑装置包括夹具底板,所述驱动装置和夹紧装置位于夹具底板上方,The support device includes a clamp base plate, the driving device and the clamping device are located above the clamp base plate,

所述夹紧装置包括夹具面板和钳板,所述钳板位于夹具面板上,所述钳板与夹具面板滑动相连,所述钳板用于夹持被测标准件,The clamping device includes a clamping panel and a nipper, the clamping plate is located on the clamping panel, the clamping plate is slidably connected with the clamping panel, and the clamping plate is used for clamping the standard part to be measured,

所述驱动装置包括单轴数字舵机、双轴数字舵机和转台,所述夹具面板下接双轴数字舵机,所述双轴数字舵机下端与转台相连,所述转台下端与单轴数字舵机相连,所述单轴数字舵机设于夹具底板上方,所述单轴数字舵机用于驱动转台内环实现360度的圆周转动,所述双轴数字舵机用于驱动夹具面板实现180度方向的摆动。The driving device includes a single-axis digital steering gear, a double-axis digital steering gear and a turntable. The digital steering gear is connected, and the single-axis digital steering gear is set above the bottom plate of the fixture. The single-axis digital steering gear is used to drive the inner ring of the turntable to achieve a 360-degree circular rotation, and the two-axis digital steering gear is used to drive the fixture panel. Achieve 180-degree swing.

本申请中标准件是指集平面、斜面、曲面、内孔等10余种特征结合于一体的标准零件,也称为奔驰件,最早是由梅赛德斯奔驰集团提出的用于模具行业检验加工能力的一个行业标准件。Standard parts in this application refer to standard parts that combine more than 10 features such as planes, slopes, curved surfaces, and inner holes, also known as Mercedes-Benz parts, which were first proposed by the Mercedes-Benz Group for mold industry inspection An industry standard piece of machining capability.

在本发明的一种实施方式中,所述自动化夹具还包括控制装置,所述控制装置包括红外遥控器和舵机控制器,所述舵机控制器设于夹具底板上方,所述单轴数字舵机和双轴数字舵机的引线与舵机控制器相连,所述红外遥控器通过舵机控制器控制单轴数字舵机和双轴数字舵机的转动。In one embodiment of the present invention, the automatic fixture further includes a control device, the control device includes an infrared remote controller and a steering gear controller, the steering gear controller is arranged above the bottom plate of the fixture, and the single-axis digital The leads of the steering gear and the double-axis digital steering gear are connected with the steering gear controller, and the infrared remote controller controls the rotation of the single-axis digital steering gear and the double-axis digital steering gear through the steering gear controller.

在本发明的一种实施方式中,所述夹具面板上对称设有两个钳板,所述夹具面板上设有两个滑槽,两个所述钳板底端与滑槽滑动连接,所述夹紧装置还包括两个手轮和两个丝杠,所述丝杠一端与手轮相连,所述丝杠另一端与钳板相连。In one embodiment of the present invention, two nippers are symmetrically arranged on the clamp panel, and two chute are provided on the clamp panel, and the bottom ends of the two nippers are slidably connected with the chute, so that The clamping device also includes two handwheels and two lead screws, one end of the lead screw is connected with the handwheel, and the other end of the lead screw is connected with the nipper.

在本发明的一种实施方式中,所述丝杠通过丝杠螺母固定于夹具面板上。In one embodiment of the present invention, the lead screw is fixed on the fixture panel by a lead screw nut.

在本发明的一种实施方式中,所述钳板为平口钳。In one embodiment of the present invention, the nipper is a vise.

在本发明的一种实施方式中,所述驱动装置还包括两个舵机板和舵机圆盘,一个所述舵机板一端与夹具面板底端相接,另一端通过舵机圆盘与双轴数字舵机相连,该所述舵机板用于支撑夹紧装置进行180度方向的摆动;In one embodiment of the present invention, the driving device further includes two steering gear plates and a steering gear disc, one end of one steering gear plate is connected to the bottom end of the fixture panel, and the other end is connected to the bottom end of the clamp panel through the steering gear disc. The two-axis digital steering gear is connected, and the steering gear board is used to support the clamping device to swing in the direction of 180 degrees;

另一个所述舵机板一端与转台顶端相接,另一端与双轴数字舵机相连,该所述舵机板用于固定双轴数字舵机。One end of the other steering gear board is connected to the top of the turntable, and the other end is connected to the two-axis digital steering gear, and the said steering gear board is used to fix the two-axis digital steering gear.

在本发明的一种实施方式中,所述支撑装置还包括工作台,所述工作台从上至下依次包括第一放置板、第二放置板和第三放置板,所述第一放置板通过螺钉固定于第二放置板上,所述第二放置板下端通过铜螺柱固定于夹具底板上方,所述第三放置板穿过铜螺柱固定于夹具底板上方。In one embodiment of the present invention, the support device further includes a workbench, and the workbench includes a first placement board, a second placement board and a third placement board in sequence from top to bottom, and the first placement board It is fixed on the second placement plate by screws, the lower end of the second placement plate is fixed above the fixture bottom plate through copper studs, and the third placement plate is fixed above the fixture bottom plate through copper studs.

在本发明的一种实施方式中,所述转台包括转台轴承和圆形不锈钢板,所述转台轴承上下两端各设有一个圆形不锈钢板,所述圆形不锈钢板通过螺栓连接于转台轴承内环的两侧,两个所述圆形不锈钢板分别设于第一放置板和第二放置板中间。In one embodiment of the present invention, the turntable includes a turntable bearing and a circular stainless steel plate, a circular stainless steel plate is provided at the upper and lower ends of the turntable bearing, and the circular stainless steel plate is connected to the turntable bearing by bolts On both sides of the inner ring, the two circular stainless steel plates are respectively arranged between the first placing plate and the second placing plate.

在本发明的一种实施方式中,所述驱动装置还包括联轴器,所述下端圆形不锈钢板通过联轴器与单轴数字舵机相连,所述单轴数字舵机安装与第三放置板下方,所述单轴数字舵机通过联轴器驱动转台轴承进行圆周转动。In one embodiment of the present invention, the driving device further includes a coupling, and the circular stainless steel plate at the lower end is connected to the single-axis digital steering gear through the coupling, and the single-axis digital steering gear is installed with the third Placed under the plate, the single-axis digital steering gear drives the turntable bearing to rotate circularly through the coupling.

此外,本发明还提供一种辅助检测标准件表面微观形貌的自动化夹具的使用方法,具体步骤如下:In addition, the present invention also provides a method for using an automatic fixture for assisting in detecting the microscopic topography of the surface of a standard part, and the specific steps are as follows:

S1、测量前,旋转两个手轮,手轮带动丝杠转动,丝杠通过丝杠螺母推动钳板在滑槽上线性移动,改变两个钳板的相对位置,调整夹持的被测标准件的松紧程度;S1. Before measurement, rotate the two handwheels, the handwheels drive the lead screw to rotate, the lead screw pushes the nipper to move linearly on the chute through the lead screw nut, change the relative position of the two nippers, and adjust the clamped measured standard tightness of parts;

S2、当测量被测标准件曲面或斜面的表面形貌时,改变被测标准件的空间位置角度,此时被测标准件的重心会发生偏移,通过移动钳板使被夹持的被测标准件远离夹具面板的中心,从而降低被测标准件重心偏移带来的影响;S2. When measuring the surface topography of the curved surface or inclined surface of the measured standard part, the spatial position angle of the measured standard part is changed. At this time, the center of gravity of the measured standard part will shift. The test standard part is far away from the center of the fixture panel, thereby reducing the influence of the center of gravity shift of the standard part under test;

S3、夹紧被测标准件后,由单轴数字舵机、双轴数字舵机、舵机控制器和红外遥控器控制和驱动其转动,将单轴数字舵机和双轴数字舵机的引线接于舵机控制器上,给舵机控制器写入程序且通电,通过红外遥控器控制单轴数字舵机和双轴数字舵机的转动,从而改变被测标准件的空间位置角度,使其被测曲面或斜面近似于平面。S3. After the standard part to be tested is clamped, its rotation is controlled and driven by the single-axis digital steering gear, the double-axis digital steering gear, the steering gear controller and the infrared remote control, and the single-axis digital steering gear and the double-axis digital steering gear The lead wire is connected to the steering gear controller, write the program to the steering gear controller and power on, and control the rotation of the single-axis digital steering gear and the double-axis digital steering gear through the infrared remote control, thereby changing the spatial position and angle of the standard part to be tested. Make the measured surface or slope approximate to a plane.

与现有技术相比,本发明优点如下:Compared with prior art, the present invention has the following advantages:

1.本发明采用两个大扭矩、精度高的数字舵机作为驱动源,通过舵机控制器和红外遥控器精确且快速地控制舵机轴的旋转角度,从而驱动被测奔驰件进行位置角度调整,使得被测曲面和斜面近似于平面,上述方法有利于白光干涉仪的测量,使被测奔驰件的转动角度更准确、转动范围更大,免去了手动调节,使得成像速度更快,有效地提高了检测效率,解决了成像速度慢的问题;1. The present invention uses two high-torque, high-precision digital steering gears as the driving source, and accurately and quickly controls the rotation angle of the steering gear shaft through the steering gear controller and the infrared remote control, thereby driving the measured Mercedes-Benz parts to adjust the position angle Adjustment makes the measured curved surface and inclined surface approximate to the plane. The above method is beneficial to the measurement of the white light interferometer, making the rotation angle of the measured Mercedes-Benz parts more accurate and the rotation range larger, eliminating the need for manual adjustment, making the imaging speed faster. Effectively improve the detection efficiency and solve the problem of slow imaging speed;

2.在夹具夹持奔驰件转动的过程中,奔驰件的重心会发生偏移,本发明提供的简易平口钳装置,可以调整其钳板的相对位置后对奔驰件进行夹持,从而尽可能降低奔驰件转动过程中重心偏移带来的影响;2. During the rotation of the Mercedes-Benz parts held by the fixture, the center of gravity of the Mercedes-Benz parts will shift. The simple vise device provided by the present invention can clamp the Mercedes-Benz parts after adjusting the relative position of its nippers, so that Reduce the impact of the center of gravity offset during the rotation of Mercedes-Benz parts;

3.手动调节白光干涉仪测量镜头的转动角度时,其转动范围有限制,本发明采用的单轴数字舵机可以实现360度的圆周转动,采用的双轴数字舵机可控角度范围最大为180度,能够有效地检测样品的复杂曲面;3. When manually adjusting the rotation angle of the white light interferometer to measure the lens, the range of rotation is limited. The single-axis digital steering gear used in the present invention can realize a 360-degree circular rotation, and the maximum controllable angle range of the dual-axis digital steering gear is 180 degrees, can effectively detect the complex surface of the sample;

4.白光干涉仪的浮动平台所能承受的负载不能超过35kg,而舵机相对于电机来说具有体积紧凑、重量轻的优点,在一定程度上保证了浮动平台所能承受的负载,本发明夹具整体重量较轻,但又能有效地夹持奔驰件进行表面形貌的测量,满足白光干涉仪浮动平台所能承受的载重范围;4. The load that the floating platform of the white light interferometer can bear cannot exceed 35kg, and the steering gear has the advantages of compact size and light weight relative to the motor, which ensures the load that the floating platform can bear to a certain extent. The overall weight of the fixture is light, but it can effectively clamp the Mercedes-Benz parts for surface topography measurement, which meets the load range that the floating platform of the white light interferometer can bear;

5.本发明夹具专用于奔驰件表面白光干涉形貌的测量,对奔驰件这一标准件具有通用性;5. The fixture of the present invention is specially used for the measurement of white light interference morphology on the surface of Mercedes-Benz parts, and it is universal for the standard parts of Mercedes-Benz parts;

6.本发明夹具结构紧凑,综合考虑转动幅度,不会与白光干涉仪测量镜头产生碰撞。6. The jig of the present invention has a compact structure and will not collide with the measuring lens of the white light interferometer in comprehensive consideration of the rotation range.

附图说明Description of drawings

图1为本发明实施例提供的自动化测量夹具正视图;Fig. 1 is the front view of the automatic measurement fixture provided by the embodiment of the present invention;

图2为本发明实施例提供的自动化测量夹具左视图;Fig. 2 is the left view of the automatic measuring fixture provided by the embodiment of the present invention;

图3为本发明实施例提供的自动化测量夹具中夹紧装置示意图;3 is a schematic diagram of a clamping device in an automated measuring fixture provided by an embodiment of the present invention;

图4为本发明实施例提供的自动化测量夹具中夹具底板示意图;4 is a schematic diagram of the bottom plate of the fixture in the automated measurement fixture provided by the embodiment of the present invention;

图5为本发明被测标准件(即被测奔驰件)的结构示意图。Fig. 5 is a structural schematic diagram of the tested standard part (ie the tested Mercedes-Benz part) of the present invention.

附图标记说明:1、手轮,2、丝杠,3、钳板,4、夹具面板,5、螺钉,6、联轴器,7、铜螺柱,8、单轴数字舵机,9、舵机板,10、舵机圆盘,11、双轴数字舵机,12、转台轴承,13、丝杠螺母,14、滑槽,15、圆形不锈钢板,16、工作台,17、夹具底板,18、舵机控制器,19、S型凹面,20、斜面,21、内孔,22、变曲率曲面,23、连续平滑曲面,24、平面,25、倒圆锥台。Explanation of reference signs: 1. hand wheel, 2. lead screw, 3. nipper, 4. fixture panel, 5. screw, 6. coupling, 7. copper stud, 8. single-axis digital steering gear, 9 , steering gear plate, 10, steering gear disc, 11, double-axis digital steering gear, 12, turntable bearing, 13, lead screw nut, 14, chute, 15, round stainless steel plate, 16, workbench, 17, Fixture bottom plate, 18, steering gear controller, 19, S-shaped concave surface, 20, inclined surface, 21, inner hole, 22, curved surface with variable curvature, 23, continuous smooth curved surface, 24, plane, 25, inverted cone truncated.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

实施例Example

参考图1至图4,本实施例提供一种辅助检测标准件表面微观形貌的自动化夹具,包括支撑装置、驱动装置和夹紧装置,Referring to Fig. 1 to Fig. 4, the present embodiment provides an automatic fixture for assisting in detecting the surface micro-topography of a standard part, including a supporting device, a driving device and a clamping device,

所述支撑装置包括夹具底板17,所述驱动装置和夹紧装置位于夹具底板17上方,The support device includes a clamp base plate 17, and the driving device and the clamping device are located above the clamp base plate 17,

所述夹紧装置包括夹具面板4和钳板3,所述钳板3位于夹具面板4上,所述钳板3与夹具面板4滑动相连,所述钳板3用于夹持被测标准件,The clamping device includes a clamp panel 4 and a nipper 3, the nipper 3 is located on the clamp panel 4, the nipper 3 is slidably connected with the clamp panel 4, and the nipper 3 is used for clamping the standard part to be measured ,

所述驱动装置包括单轴数字舵机8、双轴数字舵机11和转台,所述夹具面板4下接双轴数字舵机11,所述双轴数字舵机11下端与转台相连,所述转台下端与单轴数字舵机8相连,所述单轴数字舵机8设于夹具底板17上方,所述单轴数字舵机8用于驱动转台内环实现360度的圆周转动,所述双轴数字舵机11用于驱动夹具面板4实现180度方向的摆动。The driving device includes a single-axis digital steering gear 8, a double-axis digital steering gear 11 and a turntable, the clamp panel 4 is connected to the double-axis digital steering gear 11, and the lower end of the double-axis digital steering gear 11 is connected to the turntable. The lower end of the turntable is connected with a single-axis digital steering gear 8, which is arranged above the fixture base plate 17, and the single-axis digital steering gear 8 is used to drive the inner ring of the turntable to realize a 360-degree circular rotation. The axis digital steering gear 11 is used to drive the fixture panel 4 to realize the swing of 180 degrees.

在本实施例中,所述自动化夹具还包括控制装置,所述控制装置包括红外遥控器和舵机控制器18,所述舵机控制器18设于夹具底板17上方,所述单轴数字舵机8和双轴数字舵机11的引线与舵机控制器18相连,所述红外遥控器通过舵机控制器18控制单轴数字舵机8和双轴数字舵机11的转动。In this embodiment, the automatic fixture also includes a control device, the control device includes an infrared remote controller and a steering gear controller 18, and the steering gear controller 18 is arranged above the fixture bottom plate 17, and the single-axis digital steering gear The lead wire of machine 8 and biaxial digital steering gear 11 is connected with steering gear controller 18, and described infrared remote controller controls the rotation of single shaft digital steering gear 8 and biaxial digital steering gear 11 through steering gear controller 18.

在本实施例中,所述夹具面板4上对称设有两个钳板3,所述夹具面板4上设有两个滑槽14,两个所述钳板3底端与滑槽14滑动连接,所述夹紧装置还包括两个手轮1和两个丝杠2,所述丝杠2一端与手轮1相连,所述丝杠2另一端与钳板3相连。In this embodiment, two nippers 3 are arranged symmetrically on the clamp panel 4 , and two chute 14 is provided on the clamp panel 4 , and the bottom ends of the two nippers 3 are slidably connected to the chute 14 , the clamping device also includes two handwheels 1 and two lead screws 2 , one end of the lead screw 2 is connected with the handwheel 1 , and the other end of the lead screw 2 is connected with the nipper 3 .

在本实施例中,所述丝杠2通过丝杠螺母13固定于夹具面板4上。In this embodiment, the lead screw 2 is fixed on the fixture panel 4 through a lead screw nut 13 .

在本实施例中,所述钳板3为平口钳。In this embodiment, the nipper 3 is a flat-nose pliers.

在本实施例中,所述驱动装置还包括两个舵机板9和舵机圆盘10,一个所述舵机板9一端与夹具面板4底端相接,另一端通过舵机圆盘10与双轴数字舵机11相连,该所述舵机板9用于支撑夹紧装置进行180度方向的摆动;In this embodiment, the driving device further includes two steering gear plates 9 and a steering gear disc 10, one end of one steering gear plate 9 is connected to the bottom end of the fixture panel 4, and the other end passes through the steering gear disc 10 Connected with the two-axis digital steering gear 11, the steering gear board 9 is used to support the clamping device to swing in a direction of 180 degrees;

另一个所述舵机板9一端与转台顶端相接,另一端与双轴数字舵机11相连,该所述舵机板9用于固定双轴数字舵机11。One end of another steering gear board 9 is connected to the top of the turntable, and the other end is connected to the two-axis digital steering gear 11 , and the said steering gear board 9 is used to fix the two-axis digital steering gear 11 .

在本实施例中,所述支撑装置还包括工作台16,所述工作台16从上至下依次包括第一放置板、第二放置板和第三放置板,所述第一放置板通过螺钉5固定于第二放置板上,所述第二放置板下端通过铜螺柱7固定于夹具底板17上方,所述第三放置板穿过铜螺柱7固定于夹具底板17上方。In this embodiment, the supporting device further includes a workbench 16, and the workbench 16 includes a first placement board, a second placement board and a third placement board in turn from top to bottom, and the first placement board is screwed 5 is fixed on the second placement plate, the lower end of the second placement plate is fixed above the clamp bottom plate 17 through copper studs 7 , and the third placement plate is fixed above the fixture bottom plate 17 through copper studs 7 .

在本实施例中,所述转台包括转台轴承12和圆形不锈钢板15,所述转台轴承12上下两端各设有一个圆形不锈钢板15,所述圆形不锈钢板15通过螺栓连接于转台轴承12内环的两侧,两个所述圆形不锈钢板15分别设于第一放置板和第二放置板中间。In this embodiment, the turntable includes a turntable bearing 12 and a circular stainless steel plate 15, the upper and lower ends of the turntable bearing 12 are respectively provided with a circular stainless steel plate 15, and the circular stainless steel plate 15 is connected to the turntable by bolts On both sides of the inner ring of the bearing 12, the two circular stainless steel plates 15 are respectively arranged in the middle of the first placing plate and the second placing plate.

在本实施例中,所述驱动装置还包括联轴器6,所述下端圆形不锈钢板15通过联轴器6与单轴数字舵机8相连,所述单轴数字舵机8安装与第三放置板下方,所述单轴数字舵机8通过联轴器6驱动转台轴承12进行圆周转动。In this embodiment, the driving device further includes a coupling 6, and the circular stainless steel plate 15 at the lower end is connected with the single-axis digital steering gear 8 through the coupling 6, and the single-axis digital steering gear 8 is installed with the first Three placed under the board, the single-axis digital steering gear 8 drives the turntable bearing 12 through the coupling 6 to perform circular rotation.

此外,本发明还提供一种辅助检测标准件表面微观形貌的自动化夹具的使用方法,具体步骤如下:In addition, the present invention also provides a method for using an automatic fixture for assisting in detecting the microscopic topography of the surface of a standard part, and the specific steps are as follows:

S1、测量前,旋转两个手轮1,手轮1带动丝杠2转动,丝杠2通过丝杠螺母13推动钳板3在滑槽14上线性移动,改变两个钳板3的相对位置,调整夹持的被测标准件的松紧程度;S1. Before measuring, rotate the two hand wheels 1, the hand wheel 1 drives the screw 2 to rotate, the screw 2 pushes the nipper 3 to move linearly on the chute 14 through the screw nut 13, and changes the relative position of the two nippers 3 , to adjust the tightness of the clamped standard part to be tested;

S2、当测量被测标准件曲面或斜面的表面形貌时,改变被测标准件的空间位置角度,此时被测标准件的重心会发生偏移,通过移动钳板3使被夹持的被测标准件远离夹具面板4的中心,从而降低被测标准件重心偏移带来的影响;S2. When measuring the surface topography of the curved surface or inclined surface of the measured standard part, the spatial position angle of the measured standard part is changed. At this time, the center of gravity of the measured standard part will shift, and the clamped part can be clamped by moving the nipper 3 The measured standard part is far away from the center of the fixture panel 4, thereby reducing the influence of the center of gravity shift of the measured standard part;

S3、夹紧被测标准件后,由单轴数字舵机8、双轴数字舵机11、舵机控制器18和红外遥控器控制和驱动其转动,将单轴数字舵机8和双轴数字舵机11的引线接于舵机控制器18上,给舵机控制器18写入程序且通电,通过红外遥控器控制单轴数字舵机8和双轴数字舵机11的转动,从而改变被测标准件的空间位置角度,使其被测曲面或斜面近似于平面。S3, after clamping the standard part to be tested, it is controlled and driven by the single-axis digital steering gear 8, the double-axis digital steering gear 11, the steering gear controller 18 and the infrared remote controller, and the single-axis digital steering gear 8 and the double-axis digital steering gear The leads of the digital steering gear 11 are connected to the steering gear controller 18, write the program to the steering gear controller 18 and power on, and control the rotation of the single-axis digital steering gear 8 and the double-axis digital steering gear 11 through the infrared remote controller, thereby changing The spatial position angle of the standard part to be measured makes the measured curved surface or inclined surface approximate to a plane.

上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.

Claims (10)

1. An automatic clamp for assisting in detecting microscopic morphology of the surface of a standard component is characterized by comprising a supporting device, a driving device and a clamping device,
the supporting device comprises a clamp base plate (17), the driving device and the clamping device are positioned above the clamp base plate (17),
the clamping device comprises a clamp panel (4) and a clamp plate (3), wherein the clamp plate (3) is positioned on the clamp panel (4), the clamp plate (3) is connected with the clamp panel (4) in a sliding way, the clamp plate (3) is used for clamping a tested standard piece,
the driving device comprises a single-shaft digital steering engine (8), a double-shaft digital steering engine (11) and a rotary table, the lower end of the clamp panel (4) is connected with the double-shaft digital steering engine (11), the lower end of the double-shaft digital steering engine (11) is connected with the rotary table, the lower end of the rotary table is connected with the single-shaft digital steering engine (8), the single-shaft digital steering engine (8) is arranged above a clamp bottom plate (17), the single-shaft digital steering engine (8) is used for driving the rotary table inner ring to realize 360-degree circumferential rotation, and the double-shaft digital steering engine (11) is used for driving the clamp panel (4) to realize 180-degree direction swing.
2. The automatic clamp for assisting in detecting the microscopic morphology of the surface of the standard component according to claim 1, further comprising a control device, wherein the control device comprises an infrared remote controller and a steering engine controller (18), the steering engine controller (18) is arranged above a clamp bottom plate (17), leads of the single-axis digital steering engine (8) and the double-axis digital steering engine (11) are connected with the steering engine controller (18), and the infrared remote controller controls rotation of the single-axis digital steering engine (8) and the double-axis digital steering engine (11) through the steering engine controller (18).
3. An automated clamp for assisting in detecting microscopic features on a standard component surface according to claim 1, characterized in that two clamp plates (3) are symmetrically arranged on the clamp panel (4), two sliding grooves (14) are arranged on the clamp panel (4), the bottom ends of the two clamp plates (3) are slidably connected with the sliding grooves (14), the clamping device further comprises two hand wheels (1) and two screw rods (2), one end of each screw rod (2) is connected with the hand wheel (1), and the other end of each screw rod (2) is connected with the corresponding clamp plate (3).
4. An automated fixture for aiding in the detection of surface microtopography of a standard according to claim 3, characterised in that the screw (2) is fixed to the fixture panel (4) by a screw nut (13).
5. An automated fixture for aiding in the detection of surface microtopography of a standard according to claim 1, characterised in that the nipper (3) is a flat-nose nipper.
6. An automated fixture for assisting in detecting microscopic features on the surface of a standard part according to claim 1, wherein the driving device further comprises two steering engine plates (9) and a steering engine disc (10), one end of the steering engine plate (9) is connected with the bottom end of the fixture panel (4), the other end of the steering engine plate is connected with a double-shaft digital steering engine (11) through the steering engine disc (10), and the steering engine plate (9) is used for supporting the clamping device to swing in the 180-degree direction;
one end of the other steering gear plate (9) is connected with the top end of the rotary table, the other end of the steering gear plate is connected with the double-shaft digital steering gear (11), and the steering gear plate (9) is used for fixing the double-shaft digital steering gear (11).
7. An automated fixture for aiding in the detection of surface microtopography of a standard according to claim 6, wherein the support means further comprises a table (16), the table (16) comprising, in order from top to bottom, a first placing plate, a second placing plate and a third placing plate, the first placing plate being fixed to the second placing plate by means of screws (5), the lower end of the second placing plate being fixed to the fixture base plate (17) by means of copper studs (7), the third placing plate being fixed to the fixture base plate (17) by means of copper studs (7).
8. The automatic clamp for assisting in detecting the microscopic morphology of the surface of the standard component according to claim 7, wherein the turntable comprises a turntable bearing (12) and round stainless steel plates (15), the round stainless steel plates (15) are respectively arranged at the upper end and the lower end of the turntable bearing (12), the round stainless steel plates (15) are connected to two sides of an inner ring of the turntable bearing (12) through bolts, and the two round stainless steel plates (15) are respectively arranged between the first placing plate and the second placing plate.
9. The automatic clamp for assisting in detecting the microscopic morphology of the surface of the standard component according to claim 8, wherein the driving device further comprises a coupler (6), the lower-end circular stainless steel plate (15) is connected with the single-shaft digital steering engine (8) through the coupler (6), the single-shaft digital steering engine (8) is installed below the third placing plate, and the single-shaft digital steering engine (8) drives the turntable bearing (12) to conduct circumferential rotation through the coupler (6).
10. The application method of the automatic clamp for assisting in detecting the microscopic morphology of the surface of the standard component is characterized by comprising the following specific steps:
s1, before measurement, rotating two hand wheels (1), wherein the hand wheels (1) drive a screw rod (2) to rotate, the screw rod (2) pushes a clamp plate (3) to linearly move on a chute (14) through a screw rod nut (13), the relative positions of the two clamp plates (3) are changed, and the tightness degree of a clamped measured standard piece is adjusted;
s2, when the surface morphology of the curved surface or the inclined surface of the measured standard piece is measured, changing the space position angle of the measured standard piece, wherein the gravity center of the measured standard piece can deviate at the moment, and the clamped measured standard piece is far away from the center of the clamp panel (4) by moving the clamp plate (3), so that the influence caused by the gravity center deviation of the measured standard piece is reduced;
s3, after the tested standard piece is clamped, the single-shaft digital steering engine (8), the double-shaft digital steering engine (11), the steering engine controller (18) and the infrared remote controller are used for controlling and driving the single-shaft digital steering engine (8) and the double-shaft digital steering engine (11) to rotate, a lead wire of the single-shaft digital steering engine (8) and the double-shaft digital steering engine (11) is connected to the steering engine controller (18), a program is written into the steering engine controller (18) and is electrified, and the rotation of the single-shaft digital steering engine (8) and the double-shaft digital steering engine (11) is controlled through the infrared remote controller, so that the spatial position angle of the tested standard piece is changed, and the tested curved surface or inclined surface of the tested standard piece is approximate to a plane.
CN202310055039.2A 2023-02-03 2023-02-03 Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof Pending CN116124029A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310055039.2A CN116124029A (en) 2023-02-03 2023-02-03 Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310055039.2A CN116124029A (en) 2023-02-03 2023-02-03 Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof

Publications (1)

Publication Number Publication Date
CN116124029A true CN116124029A (en) 2023-05-16

Family

ID=86309714

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310055039.2A Pending CN116124029A (en) 2023-02-03 2023-02-03 Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof

Country Status (1)

Country Link
CN (1) CN116124029A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117400173A (en) * 2023-10-23 2024-01-16 航天科工微电子系统研究院有限公司 A method for coordinating and docking the four-way and the turntable

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586740A (en) * 2013-10-31 2014-02-19 东华大学 Minuteness and precision machining tool working shape online detection device and method
CN205066710U (en) * 2015-05-28 2016-03-02 西北工业大学 Self -balancing 3D laser scanner
CN108007384A (en) * 2017-12-08 2018-05-08 合肥工业大学 A kind of gear-profile microscopic appearance measuring device
CN208171200U (en) * 2018-06-01 2018-11-30 防灾科技学院 Three-dimensional laser scanner
CN210180396U (en) * 2019-07-17 2020-03-24 深圳市中图仪器股份有限公司 Electric two-dimensional tilting table
CN113340232A (en) * 2021-05-27 2021-09-03 中国人民解放军国防科技大学 White light interference splicing measurement device and method for surface profile of micro optical part
CN217413788U (en) * 2021-11-17 2022-09-13 西安德天航宇防务科技有限公司 Electric steering engine assembly jig

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586740A (en) * 2013-10-31 2014-02-19 东华大学 Minuteness and precision machining tool working shape online detection device and method
CN205066710U (en) * 2015-05-28 2016-03-02 西北工业大学 Self -balancing 3D laser scanner
CN108007384A (en) * 2017-12-08 2018-05-08 合肥工业大学 A kind of gear-profile microscopic appearance measuring device
CN208171200U (en) * 2018-06-01 2018-11-30 防灾科技学院 Three-dimensional laser scanner
CN210180396U (en) * 2019-07-17 2020-03-24 深圳市中图仪器股份有限公司 Electric two-dimensional tilting table
CN113340232A (en) * 2021-05-27 2021-09-03 中国人民解放军国防科技大学 White light interference splicing measurement device and method for surface profile of micro optical part
CN217413788U (en) * 2021-11-17 2022-09-13 西安德天航宇防务科技有限公司 Electric steering engine assembly jig

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117400173A (en) * 2023-10-23 2024-01-16 航天科工微电子系统研究院有限公司 A method for coordinating and docking the four-way and the turntable

Similar Documents

Publication Publication Date Title
CN114719752B (en) Method for Measuring Geometric Parameters of Precision Parts Based on Universal Tool Microscope and Measuring Probe
CN110044263B (en) Detection device and working method thereof
WO2020077908A1 (en) Adjustment device for visual inspection system
CN110412054B (en) Glass panel detection equipment and detection image splicing method
CN108801174A (en) A kind of detection device and its detection method for measuring not rounded internal bore profile
CN110842767A (en) Automatic adjusting workbench for grinding
CN115855959A (en) Visual inspection universal platform and method
CN116124029A (en) Automatic clamp for auxiliary detection of microscopic morphology of surface of standard component and use method thereof
CN111964611A (en) Axle type part straightness accuracy error measuring device based on machine vision
CN213764948U (en) An adjustable inclination vise
CN219266126U (en) Visual inspection universal platform
CN117308851A (en) Bridge steel construction fillet weld detection device
CN211602962U (en) Rotatable light source for surface defect detection
CN210071554U (en) Flexibility experiment device for plastic corrugated pipe
CN216116663U (en) FOV detection device
CN209280548U (en) An optical detection system
CN209206748U (en) A kind of overturning clamp for machining
CN216816466U (en) Appearance detection device for automobile steering assembly
CN210128816U (en) Bench for testing or inspection of telecentric lenses with large field of view
CN210070788U (en) Axle tube inspection fixture
CN111678483A (en) A Servo Motor Driven Inner Diameter Measuring Device
CN222393534U (en) A quality inspection device for automobile parts processing
CN222013055U (en) Positioning device capable of rotating
CN222712097U (en) A testing rack for parts
CN224209769U (en) Auxiliary centering device for optical measuring instruments

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination