CN116122579A - Hoisting method for bidirectional bending dome bracket - Google Patents
Hoisting method for bidirectional bending dome bracket Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D17/00—Excavations; Bordering of excavations; Making embankments
- E02D17/02—Foundation pits
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
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Abstract
本发明公开了一种双向弯扭穹顶支架吊装方法,涉及建筑施工方法技术领域,该双向弯扭穹顶支架吊装方法包括以下步骤:步骤一:地下室基坑的施工;步骤二:钢结架桁架施工;步骤三:屋盖结构的安装,所述步骤二还包括:待桁架两侧主体钢结构安装完成,形成稳定的框架体系,同时桁架临时支撑安装到位并经检验合格后,利用现场塔吊开始桁架杆件吊装。本发明通过考虑桁架重量、分布位置、塔吊性能及运输条件等因素对桁架进行分段,桁架安装方案采用原位高空拼装,采用构件分段原则,可以防止构件运输变形,且保证现场焊接操作空间,方便制作、安装,尽量避免焊缝交叉、重叠,减少焊接应力集中及现场焊接量。
The invention discloses a method for hoisting a two-way twisted dome bracket, and relates to the technical field of building construction methods. The method for hoisting a two-way twisted dome bracket includes the following steps: step 1: construction of a basement foundation pit; step 2: construction of a steel frame truss Step 3: installation of the roof structure, the step 2 also includes: after the installation of the main steel structure on both sides of the truss is completed, a stable frame system is formed, and at the same time the temporary support of the truss is installed in place and passed the inspection, the tower crane on site is used to start the truss Rod lifting. The present invention divides the truss into sections by considering factors such as the weight of the truss, the distribution position, the performance of the tower crane, and the transportation conditions. , to facilitate production and installation, try to avoid crossing and overlapping weld seams, reduce welding stress concentration and on-site welding volume.
Description
技术领域technical field
本发明涉及建筑施工方法技术领域,具体涉及一种双向弯扭穹顶支架吊装方法。The invention relates to the technical field of building construction methods, in particular to a method for hoisting a two-way curved and twisted dome support.
背景技术Background technique
建筑物穹顶结构的吊装是建筑工程中的重要一环,也是建筑物建造过程中难度和要求都比较高的部分之一,直接关系到工程的进度和建筑物的质量以及建筑施工的成本,穹顶式结构是指悬垂的半球体空间或面积,通常构建在公共场所和大型场馆等建筑物顶部,钢结构穹顶是指穹顶的所有径向梁和环向梁均由钢管焊接而成,钢结构构件具有自重轻、安装快捷、抗震性能好、环境污染少等优点,钢结构穹顶具有内部空间大、强度和稳定性好、造型新颖美观等优点,因此,钢结构穹顶备受建筑,法式建筑风格—建筑体型既有以清新、亮丽、现代为基调而形成轻盈、活泼的建筑形态,打破了混凝土方盒带来的凝重和沉闷,也有追求建筑整体造型雄伟,通体洋溢着新古典主义的法式风格。The hoisting of the dome structure of a building is an important part of the construction project, and it is also one of the most difficult and demanding parts in the building construction process. It is directly related to the progress of the project, the quality of the building and the cost of construction. The type structure refers to the suspended hemispherical space or area, which is usually built on the top of buildings such as public places and large venues. The steel structure dome means that all radial beams and ring beams of the dome are welded by steel pipes. Lightweight, fast installation, good seismic performance, less environmental pollution, etc., the steel structure dome has the advantages of large internal space, good strength and stability, and novel and beautiful shape. It not only forms a light and lively architectural form based on fresh, bright and modern, breaking the solemnity and dullness brought by the concrete box, but also pursues the majestic overall shape of the building, which is full of neoclassical French style.
现有的技术方案中,提出了公开号:CN111335649B,一种建筑物穹顶结构的吊装方法,通过在建筑物内浇筑吊装支撑平台和锚固台,然后在吊装支撑平台上搭建环梁支撑塔并对环梁支撑塔通过钢索、锚固件和锚固台进行锚固,再在环梁支撑塔的顶部搭建起环梁支架,通过吊车分次吊装环梁段,并通过环梁支架承接各环梁段,然后在环梁支架上拼接成为环梁。In the existing technical scheme, a public number: CN111335649B is proposed, a hoisting method of a dome structure of a building, by pouring a hoisting support platform and an anchor platform in the building, and then building a ring beam support tower on the hoisting support platform and The ring beam supporting tower is anchored by steel cables, anchors and anchoring platforms, and then the ring beam bracket is built on the top of the ring beam supporting tower, and the ring beam sections are hoisted by the crane in stages, and each ring beam section is carried by the ring beam bracket. Then it is spliced on the ring beam bracket to form a ring beam.
为了解决建筑物内部及顶部通常需要安装生产运输设备,穹顶结构非常复杂,因此,穹顶结构的吊装难度也就变得非常困难的问题,现有技术是采用通过两台吊车分片同时对称吊装各顶架片,使顶架片一端搭接在环梁上,另一端与建筑物墙体/框架体连接,再通过顶架间构件连接各顶架片使之成为一个整体顶架,且与环梁连接构成穹顶结构,然后拆除所有辅助装置,即可完成所述建筑物穹顶结构的吊装的方式进行处理,但是还会出现桁架安装方案的中由于重心点的不同的情况,进而导致桁架结构运输和吊装时,无法形变的问题。In order to solve the problem that production and transportation equipment usually needs to be installed inside and on the top of the building, the dome structure is very complicated, so the difficulty of hoisting the dome structure becomes very difficult. The top shelf piece, so that one end of the top shelf piece is lapped on the ring beam, and the other end is connected with the building wall/frame body, and then the top shelf pieces are connected through the top shelf components to make it a whole top shelf, and it is connected with the ring beam. The beams are connected to form a dome structure, and then all auxiliary devices are removed to complete the hoisting of the building dome structure, but there will also be problems in the truss installation scheme due to the difference in the center of gravity, which will lead to the transportation of the truss structure And when hoisting, it cannot be deformed.
发明内容Contents of the invention
本发明提供一种双向弯扭穹顶支架吊装方法,以解决上述背景技术中提出的问题。The present invention provides a method for hoisting a two-way curved and twisted dome support to solve the problems raised in the above-mentioned background technology.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种双向弯扭穹顶支架吊装方法,该双向弯扭穹顶支架吊装方法包括以下步骤:A method for hoisting a two-way curved and twisted dome support, the method for hoisting a two-way curved and twisted dome support includes the following steps:
步骤一:地下室基坑的施工;Step 1: Construction of basement pit;
步骤二:钢结架桁架施工;Step 2: Steel frame truss construction;
步骤三:屋盖结构的安装。Step 3: Installation of the roof structure.
所述步骤二还包括:Said
(1)待桁架两侧主体钢结构安装完成,形成稳定的框架体系,同时桁架临时支撑安装到位并经检验合格后,利用现场塔吊开始桁架杆件吊装;(1) After the main steel structure on both sides of the truss is installed to form a stable frame system, and the temporary support of the truss is installed in place and passed the inspection, use the on-site tower crane to start hoisting the truss members;
(2)在F1层楼面浇筑混凝土前埋设临时支撑埋件;(2) Lay temporary support embedded parts before pouring concrete on the F1 floor;
(3)桁架按照从下而上的顺序依次吊装下弦杆、立柱、上弦杆、斜撑,同时弦杆整体安装就位后,安装各榀桁架间连系钢梁,确保桁架安装过程中的整体稳定性;(3) The trusses are hoisted in sequence from bottom to top, including the lower chord, upright column, upper chord, and diagonal bracing. At the same time, after the overall installation of the chord is in place, install the connecting steel beams between each truss to ensure the overall integrity of the truss during installation. stability;
(4)构件定位均采用高精度全站仪进行测量定位;(4) Components are positioned using a high-precision total station for measurement and positioning;
(5)采用从西往东依次顺序进行吊装,桁架弦杆安装完成后立即安装与其相邻结构间的楼层钢梁,确保桁架安装时的侧向稳定性;(5) The hoisting is carried out sequentially from west to east. After the truss chords are installed, the floor steel beams between the adjacent structures are installed immediately to ensure the lateral stability of the trusses during installation;
(6)桁架结构全部焊接完成,卸载完成拆除临时支撑后,方可进行桁架上部楼层混凝土浇筑。(6) All welding of the truss structure is completed, and the concrete pouring of the upper floor of the truss can only be carried out after the unloading is completed and the temporary support is removed.
本发明技术方案的进一步改进在于:所述步骤一还包括:The further improvement of the technical solution of the present invention is that: said
S1:根据建筑施工,进行地下室混凝土结构的施工,并利用塔吊进行地下钢柱埋件及钢柱分段的安装,再进行地下室混凝土的施工;S1: According to the building construction, carry out the construction of the basement concrete structure, and use the tower crane to install the underground steel column embedded parts and steel column sections, and then carry out the construction of the basement concrete;
S2:根据自下而上的施工方案,进行首层劲性钢骨梁的安装和首层混凝土的施工,主楼地上钢柱分段的安装;S2: According to the bottom-up construction plan, the installation of the first-floor stiffened steel beams and the construction of the first-floor concrete, and the section-wise installation of the aboveground steel columns of the main building;
S3:利用桁架构件分段加工制作,降低运输件的长度,方便钢结构件便捷运输,桁架现场施工采取临时支撑辅助原位高处拼装。S3: The truss members are processed and manufactured in sections to reduce the length of the transported parts and facilitate the transportation of steel structural parts. The trusses are constructed on-site with temporary supports to assist in-situ high-altitude assembly.
本发明技术方案的进一步改进在于:所述钢柱吊装,利用地脚螺栓安装,底板浇筑,底板混凝土养护达到强度后,开始第一节劲性钢柱吊装,钢柱定位与调节,钢柱安装就位后,地脚锚栓进行二次浇筑。The further improvement of the technical solution of the present invention lies in: the steel column is hoisted, installed with anchor bolts, the base plate is poured, and after the concrete of the base plate reaches the strength, the hoisting of the first stiff steel column is started, the steel column is positioned and adjusted, and the steel column is installed. After being in place, the foundation anchor bolts are poured twice.
本发明技术方案的进一步改进在于:所述吊装前先在桁架杆件两端拴棕绳作溜绳,这样有利于保持杆件空中平衡,以提高安装效率,吊装钢丝绳绑好后,先在地面试吊二次,离地5cm左右,观察其是否水平,是否歪斜,经试吊平衡后方可正式起吊。The further improvement of the technical solution of the present invention lies in: before the hoisting, tie palm ropes at both ends of the truss rods as slip ropes, which is conducive to maintaining the balance of the rods in the air and improving installation efficiency. Hang it twice during the interview, about 5cm from the ground, and observe whether it is horizontal and skewed. After a trial lifting balance, it can be formally lifted.
本发明技术方案的进一步改进在于:所述吊装前,应清理杆件表面污物;对产生浮锈的连接板和摩擦面在吊装前进行除锈,并且将焊接定位板焊接在杆件端部,杆件吊装前要注意杆件的正反方向及水平方向,明确标注,确保安装正确。The further improvement of the technical solution of the present invention is: before the hoisting, the dirt on the surface of the bar should be cleaned; the connecting plate and the friction surface that generate floating rust should be derusted before hoisting, and the welding positioning plate is welded on the end of the bar , Before hoisting the rods, pay attention to the positive and negative directions and horizontal direction of the rods, and clearly mark them to ensure correct installation.
本发明技术方案的进一步改进在于:所述吊装时,通过胎架、倒链、钢性支撑、千斤顶等调节措施,在全站仪的观测下完成构件的初步就位,并用临时连接板将构件固定,然后再进行下一构件的吊装,桁架杆件的轴线控制:吊装前每根杆件标出中线,杆件就位时确保中心线对齐钢柱牛腿上的轴线,并使用自制简易校梁器进行调平校正,杆件校正可借助千斤顶、手拉葫芦等,一旦校正到位,各连接节点处将定位挡板焊接固定,钢柱与桁架上弦杆连接采用常规的栓焊节点,钢柱与桁架上弦杆、腹杆连接采用焊接节点,钢梁与桁架牛腿连接采用高强螺栓连。The further improvement of the technical solution of the present invention lies in that: during the hoisting, the initial positioning of the components is completed under the observation of the total station through adjustment measures such as the tire frame, the reverse chain, the rigid support, and the jack, and the components are fixed by the temporary connecting plate. Fix it before hoisting the next member. The axis control of the truss member: mark the center line of each member before hoisting. The girder is leveled and corrected, and the rods can be corrected by means of jacks, chain hoists, etc. Once the calibration is in place, the positioning baffles will be welded and fixed at each connection node. The steel column and the truss upper chord are connected by conventional bolt welding nodes. Welded joints are used to connect with the truss upper chord and web, and high-strength bolts are used to connect the steel beam and truss corbels.
本发明技术方案的进一步改进在于:所述步骤三还包括:The further improvement of the technical solution of the present invention is that: said
A1:屋盖网壳的拼装及提升支架的安装A1: Assembly of roof reticulated shell and installation of lifting bracket
A2:屋盖网壳嵌补杆件的安装;A2: Installation of roof reticulated shell embedded rods;
A3:混凝土的施工;A3: Construction of concrete;
A4:竣工验收。A4: Completion acceptance.
本发明技术方案的进一步改进在于:所述屋盖构件分段加工制作,屋盖现场安装采取地面拼装后整体提升的施工方案,屋盖采用单层双向网格钢拱壳结构,双向拱壳结构曲线流畅,屋面主次梁为渐变弯扭箱型构件,截面形式为梯形截面,然后根据整体提升工程要求,结合液压同步整体提升技术的特点,为确保钢结构按照设计要求顺利提升成功。The further improvement of the technical solution of the present invention lies in: the roof components are processed and manufactured in sections, the roof is installed on the spot and adopts a construction scheme of overall lifting after ground assembly, the roof adopts a single-layer two-way mesh steel arch shell structure, and the two-way arch shell structure The curve is smooth, the primary and secondary beams of the roof are box-shaped members with gradual bending and torsion, and the cross-section is trapezoidal. Then, according to the requirements of the overall lifting project, combined with the characteristics of the hydraulic synchronous overall lifting technology, in order to ensure that the steel structure can be successfully lifted according to the design requirements.
本发明技术方案的进一步改进在于:所述根据屋盖荷载传递路线,尽可能利用原支撑结构作为提升吊点,所述支撑结构包括近端提升支架与远端提升支架,所述提升支架包括柱顶支架,所述柱顶支架的顶部设置有横梁,所述横梁一端的顶部设置有液压油泵,所述液压油泵的底部设置有吊点,所述吊点的底部设置有屋盖,所述柱顶支架的底部设置有钢柱,所述钢柱的侧面固定安装有加固支撑,所述加固支撑另一端的顶部设置有钢梁,所述钢梁的一端设置在钢柱一侧的顶部,所述远端提升支架包括立柱,所述立柱底部的一侧固定连接有侧向支撑,所述立柱的顶部固定安装有提升梁,所述提升梁的底部设置在侧向支撑的顶部,所述提升梁一端的顶部设置有液压提升机,所述液压提升机的底部且延伸至提升梁的底部设置有下吊点,所述提升梁另一端的侧面固定连接有后拉杆,所述后拉杆的底部固定安装有后劲板,所述后劲板的底部设置有梁板架,所述提升梁底部的一端设置有斜撑,布设的提升点应满足屋盖变形和应力在相关规范可控范围内,所述根据屋盖结构特点,提升点设置在同样高度的楼层结构上,楼层钢柱及钢梁为屋盖结构的主传力构件,提升支架设置在钢柱柱顶位置,按屋盖整体均匀布置,共设置十六个提升点。The further improvement of the technical solution of the present invention lies in: according to the roof load transmission route, the original supporting structure is used as the lifting point as much as possible, the supporting structure includes a proximal lifting bracket and a distal lifting bracket, and the lifting bracket includes a column The roof bracket, the top of the column top bracket is provided with a beam, the top of one end of the beam is provided with a hydraulic oil pump, the bottom of the hydraulic oil pump is provided with a lifting point, the bottom of the lifting point is provided with a roof, and the column The bottom of the top bracket is provided with a steel column, the side of the steel column is fixedly installed with a reinforcement support, and the top of the other end of the reinforcement support is provided with a steel beam, and one end of the steel beam is provided on the top of one side of the steel column, so The distal lifting bracket includes a column, one side of the bottom of the column is fixedly connected with a lateral support, the top of the column is fixedly installed with a lifting beam, the bottom of the lifting beam is arranged on the top of the lateral support, and the lifting The top of one end of the beam is provided with a hydraulic hoist, the bottom of the hydraulic hoist extends to the bottom of the lifting beam to provide a hanging point, the side of the other end of the lifting beam is fixedly connected with a rear tie rod, and the bottom of the rear tie rod The backing plate is fixedly installed, the bottom of the backing plate is provided with a beam plate frame, and one end of the bottom of the lifting beam is provided with a diagonal brace, and the lifting points arranged should satisfy that the roof deformation and stress are within the controllable range of the relevant specifications. According to the characteristics of the roof structure, the lifting point is set on the floor structure at the same height, the floor steel column and steel beam are the main force-transmitting components of the roof structure, and the lifting bracket is set at the top of the steel column, which is evenly arranged according to the overall roof structure. , a total of sixteen promotion points are set.
本发明技术方案的进一步改进在于:所述在提升架上安装液压提升设备,安装到位并经检验合格后,开始屋盖的同步整体提升,利用计算机控制液压同步提升,其柔性钢绞线承重、提升油缸集群、计算机控制、液压同步提升的原理,屋盖提升就位后,安装与主体结构间连系钢梁以及嵌补段,所有构件安装完成后,进行屋盖的提升卸载,拆除提升支架。The further improvement of the technical solution of the present invention is: the hydraulic lifting equipment is installed on the lifting frame, and after the installation is in place and passed the inspection, the synchronous overall lifting of the roof is started, and the computer is used to control the hydraulic synchronous lifting. The flexible steel strands are load-bearing, Lifting oil cylinder cluster, computer control, and hydraulic synchronous lifting principle. After the roof is lifted in place, install the steel beams and embedded sections connecting with the main structure. After all components are installed, lift and unload the roof and remove the lifting bracket. .
由于采用了上述技术方案,本发明相对现有技术来说,取得的技术进步是:Owing to adopting above-mentioned technical scheme, relative to the prior art, the technical progress of the present invention is:
本发明提供一种双向弯扭穹顶支架吊装方法,通过考虑桁架重量、分布位置、塔吊性能及运输条件等因素对桁架进行分段,桁架安装方案采用原位高空拼装,需满足运输要求构件分段原则,同时为防止构件运输变形,需满足运输要求构件分段原则,同时为防止构件运输变形,且现场焊接应保证焊接操作空间,方便制作、安装,尽量避免焊缝交叉、重叠,减少焊接应力集中及现场焊接量。The invention provides a method for hoisting a two-way bending and torsion dome support. The truss is segmented by considering factors such as truss weight, distribution position, tower crane performance, and transportation conditions. At the same time, in order to prevent the deformation of components during transportation, the principle of component segmentation must be met. At the same time, in order to prevent deformation of components during transportation, the on-site welding should ensure the welding operation space, which is convenient for production and installation, and try to avoid crossing and overlapping of welding seams and reduce welding stress. Centralized and on-site welding volume.
本发明提供一种双向弯扭穹顶支架吊装方法,通过按屋盖整体均匀布置,共设置十六个提升点的方式,方便现场安装,确保吊装安全,桁架分段在工厂加工制作时,应在分段上表面或上翼缘部分设置吊装孔或焊接吊耳,吊点到分段端头的距离一般为构件总长的1/4,因弦杆分段上设置牛腿,吊点位置应根据重心位置适当进行调整,使物体在吊运过程中有足够的稳定性,以免发生事故。The invention provides a method for hoisting two-way bending and torsion dome brackets. Sixteen lifting points are arranged evenly according to the roof as a whole, which facilitates on-site installation and ensures safe hoisting. When the truss sections are manufactured in the factory, they should The upper surface of the segment or the upper flange is provided with hoisting holes or welding lugs. The distance from the hoisting point to the end of the segment is generally 1/4 of the total length of the component. Since corbels are set on the chord segment, the position of the hoisting point should be based on The position of the center of gravity should be properly adjusted so that the object has sufficient stability during the lifting process to avoid accidents.
本发明提供一种双向弯扭穹顶支架吊装方法,通过计算机控制液压同步提升技术,采用柔性钢绞线承重、提升油缸集群、计算机控制、液压同步提升新原理,且提升系统具有毫米级的微调功能,能实现空中垂直精确定位,设备自动化程度高,操作方便灵活,安全性好,可靠性高,适应面广,通用性强,设备体积小,自重轻,承载能力大,特别适宜于在狭小空间或室内进行大吨位构件提升。The invention provides a hoisting method for a two-way bending and torsion dome support, which adopts the computer-controlled hydraulic synchronous lifting technology, adopts the new principle of flexible steel strand load-bearing, lifting oil cylinder cluster, computer control, and hydraulic synchronous lifting, and the lifting system has a millimeter-level fine-tuning function , can realize vertical precise positioning in the air, high degree of automation, convenient and flexible operation, good safety, high reliability, wide adaptability, strong versatility, small equipment, light weight, large carrying capacity, especially suitable for small spaces Or carry out large-tonnage component lifting indoors.
本发明提供一种双向弯扭穹顶支架吊装方法,通过吊点的底部设置在屋盖的顶部,轮眼液压油泵进行液压移动,达到液压吊升的功能,并配合加固支撑连接支撑钢梁和钢柱,达到加固支撑的功能,再由远端提升支架,配合下吊点吊拉屋盖的四个角,方便屋盖稳定拉伸,且配合斜撑与侧向支撑的支撑连接,提高提升支架的固定性,后拉杆与后劲板的的加固性,增加装置的安全性能,方便装置便捷加工,有利于装置增加稳定性,增加工作人员安全性能。The invention provides a method for hoisting a two-way bending and torsion dome bracket. The bottom of the hoisting point is set on the top of the roof, and the wheel eye hydraulic oil pump performs hydraulic movement to achieve the function of hydraulic hoisting, and the supporting steel beams and steel columns are connected with reinforced supports. To achieve the function of reinforcing the support, the bracket is lifted from the far end, and the four corners of the roof are hoisted with the lifting point to facilitate the stable stretching of the roof, and the support connection between the diagonal brace and the lateral support is used to improve the fixing of the lifting bracket The reinforcement of the rear tie rod and the back plate increases the safety performance of the device, facilitates the convenient processing of the device, is conducive to increasing the stability of the device, and increases the safety performance of the staff.
附图说明Description of drawings
图1为本发明的流程图;Fig. 1 is a flowchart of the present invention;
图2为本发明的分段运输吊装流程图;Fig. 2 is the subsection transportation hoisting flowchart of the present invention;
图3为本发明的屋盖结构的安装流程图;Fig. 3 is the installation flowchart of roof structure of the present invention;
图4为本发明的梁板架的结构示意图;Fig. 4 is the structural representation of beam plate frame of the present invention;
图5为本发明的近端提升支架的结构示意图;Fig. 5 is a schematic structural view of the proximal lifting bracket of the present invention;
图6为本发明的远端提升支架的结构示意图;6 is a schematic structural view of the distal lifting bracket of the present invention;
图7为本发明的屋盖提升时的状态示意图;Fig. 7 is a schematic diagram of the state when the roof of the present invention is lifted;
图8为本发明的屋盖整体拼装结构示意图;Fig. 8 is a schematic diagram of the overall assembled structure of the roof of the present invention;
图9为本发明的屋盖外部整体轮廓的正视图;Figure 9 is a front view of the overall outline of the roof of the present invention;
图10为本发明的屋盖整体轮廓的斜45°角示意图。Fig. 10 is a schematic diagram of an oblique 45° angle of the overall outline of the roof of the present invention.
图中:1、梁板架;2、近端提升支架;21、横梁;22、液压油泵;23、钢梁;24、钢柱;25、加固支撑;26、柱顶支架;27、上吊点;3、远端提升支架;30、立柱;31、提升梁;32、液压提升机;33、下吊点;34、斜撑;35、侧向支撑;36、后拉杆;37、后劲板;4、屋盖;41、封边梁;42、角落主梁;43、中心主梁;44、拼装侧梁;45、上提吊点。In the figure: 1. beam frame; 2. near-end lifting bracket; 21. beam; 22. hydraulic oil pump; 23. steel beam; 24. steel column; 25. reinforcement support; 26. column top bracket; 27. hanging point ;3, far-end lifting bracket; 30, column; 31, lifting beam; 32, hydraulic hoist; 33, hanging point; 34, diagonal brace; 35, lateral support; 36, rear tie rod; 4. Roof; 41. Edge beam; 42. Corner main beam; 43. Center main beam; 44. Assembled side beam; 45. Lifting point.
实施方式Implementation
下面结合实施例对本发明做进一步详细说明:Below in conjunction with embodiment the present invention is described in further detail:
实施例Example
如图1-6所示,本发明提供了一种双向弯扭穹顶支架吊装方法,该双向弯扭穹顶支架吊装方法包括以下步骤:As shown in Figures 1-6, the present invention provides a method for hoisting a two-way twisted dome bracket. The method for hoisting a two-way twisted dome bracket includes the following steps:
步骤一:地下室基坑的施工;Step 1: Construction of basement pit;
步骤二:钢结架桁架施工;Step 2: Steel frame truss construction;
步骤三:屋盖结构的安装;Step 3: Installation of the roof structure;
步骤一还包括:S1:根据建筑施工,进行地下室混凝土结构的施工,并利用塔吊进行地下钢柱埋件及钢柱分段的安装,再进行地下室混凝土的施工,S2:根据自下而上的施工方案,进行首层劲性钢骨梁的安装和首层混凝土的施工,主楼地上钢柱分段的安装,S3:利用桁架构件分段加工制作,降低运输件的长度,方便钢结构件便捷运输,桁架现场施工采取临时支撑辅助原位高处拼装,钢柱吊装,利用地脚螺栓安装,底板浇筑,底板混凝土养护达到强度后,开始第一节劲性钢柱吊装,钢柱定位与调节,钢柱安装就位后,地脚锚栓进行二次浇筑。
在本实施例中,通过建筑施工,进行地下室混凝土结构的施工,并利用塔吊进行地下钢柱埋件及钢柱分段的安装,再进行地下室混凝土的施工,自下而上的施工方案,进行首层劲性钢骨梁的安装和首层混凝土的施工,主楼地上钢柱分段的安装,利用桁架构件分段加工制作,方便钢结构件便捷运输,桁架现场施工采取临时支撑辅助原位高处拼装,首层楼板浇筑前安装支撑埋件,待首层楼板后浇带建筑完成,且养护达到强度后安装临时支撑。In this example, the construction of the basement concrete structure is carried out through building construction, and the installation of the underground steel column embedded parts and steel column segments is carried out by using the tower crane, and then the construction of the basement concrete is carried out. The bottom-up construction plan is carried out. The installation of the stiff steel beams on the first floor and the construction of the concrete on the first floor, the installation of the steel columns above the ground in the main building, are processed and manufactured in sections using truss members to facilitate the transportation of steel structural parts, and the construction of the trusses on site adopts temporary supports to assist in-situ height Assembled at the first floor slab, install supporting embedded parts before pouring the first floor slab, and install temporary support after the construction of the first floor slab is completed and the curing reaches strength.
实施例Example
如图1-6所示,在实施例1的基础上,本发明提供一种技术方案:优选的,步骤二还包括:(1)待桁架两侧主体钢结构安装完成,形成稳定的框架体系,同时桁架临时支撑安装到位并经检验合格后,利用现场塔吊开始桁架杆件吊装,(2)在F1层楼面浇筑混凝土前埋设临时支撑埋件,(3)桁架按照从下而上的顺序依次吊装下弦杆、立柱、上弦杆、斜撑,同时弦杆整体安装就位后,安装各榀桁架间连系钢梁,确保桁架安装过程中的整体稳定性,(4)构件定位均采用高精度全站仪进行测量定位,(5)采用从西往东依次顺序进行吊装,桁架弦杆安装完成后立即安装与其相邻结构间的楼层钢梁,确保桁架安装时的侧向稳定性,(6)桁架结构全部焊接完成,卸载完成拆除临时支撑后,方可进行桁架上部楼层混凝土浇筑;吊装前先在桁架杆件两端拴棕绳作溜绳,这样有利于保持杆件空中平衡,以提高安装效率,吊装钢丝绳绑好后,先在地面试吊二次,离地5cm左右,观察其是否水平,是否歪斜,经试吊平衡后方可正式起吊,吊装前,应清理杆件表面污物;对产生浮锈的连接板和摩擦面在吊装前进行除锈,并且将焊接定位板焊接在杆件端部,杆件吊装前要注意杆件的正反方向及水平方向,明确标注,确保安装正确,吊装时,通过胎架、倒链、钢性支撑、千斤顶等调节措施,在全站仪的观测下完成构件的初步就位,并用临时连接板将构件固定,然后再进行下一构件的吊装,桁架杆件的轴线控制:吊装前每根杆件标出中线,杆件就位时确保中心线对齐钢柱牛腿上的轴线,并使用自制简易校梁器进行调平校正,杆件校正可借助千斤顶、手拉葫芦等,一旦校正到位,各连接节点处将定位挡板焊接固定,钢柱与桁架上弦杆连接采用常规的栓焊节点,钢柱与桁架上弦杆、腹杆连接采用焊接节点,钢梁与桁架牛腿连接采用高强螺栓连。As shown in Figures 1-6, on the basis of
在本实施例中,通过待桁架两侧主体钢结构安装完成,形成稳定的框架体系,同时桁架临时支撑安装到位并经检验合格后,利用现场塔吊开始桁架杆件吊装,桁架安装方案采用原位高空拼装的,中部及南部桁架分段思路为弦杆分两至三段,立柱、斜拉杆采用自然分段方式进行吊装,主楼中部F~G轴交4~7轴,F3~F4层设置4榀大跨度桁架,桁架与两侧钢柱牛腿对接,各榀桁架间通过楼层钢梁连接,裙房南部门厅A~B轴交4~7轴,F2~F3层设置2榀大跨度空腹桁架,桁架与两侧钢柱牛腿对接,桁架间通过钢梁连接,裙房西南侧RA~RC轴交R1~R3轴,F2~F3层设置1榀大跨度悬挑弧形组合桁架,桁架与两侧钢柱牛腿对接,桁架按照从下而上的顺序依次吊装下弦杆、立柱、上弦杆、斜撑,同时弦杆整体安装就位后,焊接安装各榀桁架间连系钢梁,确保桁架安装过程中的整体稳定性。In this embodiment, after the installation of the main steel structures on both sides of the truss is completed, a stable frame system is formed. At the same time, after the temporary support of the truss is installed in place and passed the inspection, the on-site tower crane is used to start the hoisting of the truss rods. The truss installation scheme adopts in-situ Assembled at high altitude, the central and southern trusses are divided into two to three sections, and the columns and diagonal stays are hoisted in natural sections. A large-span truss, the truss is connected to the corbels of the steel columns on both sides, and the trusses are connected by floor steel beams, the A~B axes of the southern podium hall intersect with the 4~7 axes, and 2 large-span vierendeel trusses are set on the F2~F3 floors , the trusses are docked with the steel column corbels on both sides, and the trusses are connected by steel beams. The RA~RC axes on the southwest side of the podium intersect the R1~R3 axes, and a large-span cantilevered arc-shaped composite truss is set on the F2~F3 floors. The trusses and The corbels of the steel columns on both sides are butted, and the trusses are hoisted in sequence from bottom to top, including the lower chord, upright column, upper chord, and diagonal bracing. Overall stability during truss installation.
实施例Example
如图1-6所示,在实施例1的基础上,本发明提供一种技术方案:优选的,步骤三还包括:A1:屋盖网壳的拼装及提升支架的安装;A2:屋盖网壳嵌补杆件的安装;A3:混凝土的施工;A4:竣工验收;屋盖采用单层双向网格钢拱壳结构,双向拱壳结构曲线流畅,屋面主次梁为渐变弯扭箱型构件,截面形式为梯形截面,然后根据整体提升工程要求,结合液压同步整体提升技术的特点,为确保钢结构按照设计要求顺利提升成功,根据屋盖荷载传递路线,尽可能利用原支撑结构作为提升吊点,支撑结构包括近端提升支架2与远端提升支架3,提升支架2包括柱顶支架26,柱顶支架26的顶部设置有横梁21,横梁21一端的顶部设置有液压油泵22,液压油泵22的底部设置有上吊点27,上吊点27的底部设置有屋盖4,柱顶支架26的底部设置有钢柱24,钢柱24的侧面固定安装有加固支撑25,加固支撑25另一端的顶部设置有钢梁23,钢梁23的一端设置在钢柱24一侧的顶部,远端提升支架3包括立柱30,立柱30底部的一侧固定连接有侧向支撑35,立柱30的顶部固定安装有提升梁31,提升梁31的底部设置在侧向支撑35的顶部,提升梁31一端的顶部设置有液压提升机32,液压提升机32的底部且延伸至提升梁31的底部设置有下吊点33,提升梁31另一端的侧面固定连接有后拉杆36,后拉杆36的底部固定安装有后劲板37,后劲板37的底部设置有梁板架1,提升梁31底部的一端设置有斜撑34,布设的提升点应满足屋盖变形和应力在相关规范可控范围内,根据屋盖结构特点,提升点设置在同样高度的楼层结构上,楼层钢柱及钢梁为屋盖结构的主传力构件,提升支架设置在钢柱柱顶位置,按屋盖整体均匀布置,共设置十六个提升点,提升安装收时,利用计算机控制液压同步提升,其柔性钢绞线承重、提升油缸集群、计算机控制、液压同步提升新原理,结合现代化施工工艺,将成千上万吨的构件在地面拼装后,整体提升到预定位置安装就位,实现大吨位、大跨度、大面积的超大型构件超高空整体同步提升,计算机控制液压同步提升系统由钢绞线及提升油缸集群、液压泵站、传感检测及计算机控制和远程监视系统等几个部分组成。As shown in Figures 1-6, on the basis of Example 1, the present invention provides a technical solution: preferably,
在本实施例中,通过屋盖构件分段加工制作,屋盖现场安装采取地面拼装后整体提升的施工方案,考虑屋盖构件重量、分布位置、塔吊性能及运输条件等因素对屋盖构件进行分段,屋盖安装方案采用地面整体拼装后采用同步液压提升机提升到位,再根据屋盖结构特点,提升点设置在同样高度的楼层结构上,按屋盖整体均匀布置,共设置十六个提升点,其屋盖采用单层双向网格钢拱壳结构,双向拱壳结构曲线流畅,屋面主次梁为渐变弯扭箱型构件,截面形式为梯形截面,四边上设置的提升支架形式按悬挑距离分为中部近端和角部远端两种类型,利用原支撑结构作为提升吊点,利用上吊点27设置在屋盖的顶部,配合液压油泵22进行液压移动,驱使上吊点27上升,并配合加固支撑25连接支撑钢梁23和钢柱24,再由远端提升支架3,配合下吊点33吊拉屋盖的四个角,方便屋盖稳定拉伸,且配合斜撑34与侧向支撑35的支撑连接,提高提升支架的固定性,并利用后拉杆36与后劲板37的的加固性,增加装置的安全性能,方便装置便捷加工,布设的提升点应满足屋盖变形和应力在相关规范可控范围内,然后由利用计算机控制液压同步提升,其计算机控制液压同步提升系统由钢绞线及提升油缸集群、液压泵站、传感检测及计算机控制和远程监视系统等几个部分组成,进行提升安装。In this embodiment, the roof components are processed and manufactured in sections, and the roof is installed on-site using a construction scheme of overall lifting after ground assembly. Considering factors such as the weight of the roof components, the distribution position, the performance of the tower crane, and transportation conditions, the roof components are carried out. Segmentation, the roof installation scheme adopts the overall assembly of the ground and then uses a synchronous hydraulic hoist to lift it into place, and then according to the characteristics of the roof structure, the lifting points are set on the floor structure of the same height, and are evenly arranged according to the overall roof, and a total of 16 are set. For the lifting point, the roof adopts a single-layer two-way grid steel arch shell structure, and the two-way arch shell structure has a smooth curve. The cantilever distance is divided into two types: the proximal end of the middle part and the far end of the corner part. The original support structure is used as the lifting point, and the
上文一般性的对本发明做了详尽的描述,但在本发明基础上,可以对之做一些修改或改进,这对于技术领域的一般技术人员是显而易见的。因此,在不脱离本发明思想精神的修改或改进,均在本发明的保护范围之内。The above has generally described the present invention in detail, but some modifications or improvements can be made on the basis of the present invention, which are obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
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