CN116117431A - Deep hole root fillet rolling device - Google Patents
Deep hole root fillet rolling device Download PDFInfo
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- CN116117431A CN116117431A CN202211459238.1A CN202211459238A CN116117431A CN 116117431 A CN116117431 A CN 116117431A CN 202211459238 A CN202211459238 A CN 202211459238A CN 116117431 A CN116117431 A CN 116117431A
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Abstract
Description
技术领域technical field
本发明涉及机械加工设备领域,更具体地说,涉及一种深孔根部圆角滚压装置。The invention relates to the field of mechanical processing equipment, in particular to a deep hole root fillet rolling device.
背景技术Background technique
机械加工设备加工工件时,常常要在工件上开圆孔,钻圆孔后,通过数控倒角机对圆孔的边缘进行倒角,去除毛刺或毛边,其中深孔内部的根部容易出现台阶,现有数控倒角机不方便深入深孔进行倒角,现有深孔往往通过数控机床带动镗杆,铣削深孔根部的凹凸不平部分;When the machining equipment is processing the workpiece, it is often necessary to open a round hole on the workpiece. After drilling the round hole, the edge of the round hole is chamfered by a CNC chamfering machine to remove burrs or burrs. The root of the deep hole is prone to steps. The existing CNC chamfering machine is inconvenient to go deep into the deep hole for chamfering. The existing deep hole often drives the boring bar through the CNC machine tool to mill the uneven part of the root of the deep hole;
经专利检索发现,公开号为CN109290602A的中国专利公开了一种数控式滑轨侧孔倒角机,该装置包括基座、固定机构、定位装置、倒角机构和PLC控制器,固定机构与基座固定连接并用于固定滑轨,定位装置与固定机构相邻设置并固定于基座上,倒角机构水平设于定位装置上并用于对滑轨进行倒角;固定机构、定位装置、倒角机构均与PLC控制器电连接并受其控制,倒角机构包括钻头载板、锁合件、钻头电机和钻头,钻头与钻头电机的输出轴可拆卸连接并共同设于钻头载板上,锁合件与钻头载板螺纹连接并用于固定钻头电机和钻头,钻头电机与PLC控制器电连接;钻头载板与定位装置固定连接,其虽然控制水平电机、垂直电机分别驱动,通过定位装置移动,使倒角机构快速定位到待倒角的滑轨的侧孔位置,PLC控制器控制钻头电机带动钻头转动,由钻头载板和锁合件将钻头电机锁定在定位装置上,钻头能够钻入工件,如此实现自动倒角;It is found through patent retrieval that the Chinese patent with publication number CN109290602A discloses a numerically controlled slide rail side hole chamfering machine, which includes a base, a fixing mechanism, a positioning device, a chamfering mechanism and a PLC controller, the fixing mechanism and the base The seat is fixedly connected and used to fix the slide rail. The positioning device is arranged adjacent to the fixing mechanism and fixed on the base. The chamfering mechanism is horizontally arranged on the positioning device and is used for chamfering the slide rail; The mechanism is electrically connected with the PLC controller and controlled by it. The chamfering mechanism includes a drill carrier plate, a locking piece, a drill motor and a drill bit. The assembly is threadedly connected with the drill carrier plate and used to fix the drill motor and the drill bit, the drill motor is electrically connected to the PLC controller; the drill bit carrier plate is fixedly connected with the positioning device, although it controls the horizontal motor and the vertical motor to drive separately, it moves through the positioning device, Quickly locate the chamfering mechanism to the position of the side hole of the slide rail to be chamfered, the PLC controller controls the drill bit motor to drive the drill bit to rotate, the drill bit motor is locked on the positioning device by the drill bit carrier plate and the locking piece, and the drill bit can drill into the workpiece , thus realizing automatic chamfering;
但是并未解决现有倒角机在深孔根部倒角的过程中,通过钻头载板和锁合件将钻头电机及钻头锁定在机床上,由定位装置带动钻头载板移动,并且钻头电机驱动钻头旋转,对工件深孔的根部进行倒角,而钻头上承担较大的载荷,传递给机床的定位装置,不方便机床倒角时卸去载荷,在摩擦作用下,容易造成定位装置内部的潜在损伤,造成倒角机在深孔根部倒角时因内部潜在损伤导致倒角精度下降的问题,为此我们提出一种深孔根部圆角滚压装置。However, it does not solve the problem that the existing chamfering machine locks the drill motor and the drill bit on the machine tool through the drill carrier plate and the locking piece, and the positioning device drives the drill bit carrier plate to move, and the drill bit motor drives The drill bit rotates to chamfer the root of the deep hole of the workpiece, and the drill bit bears a large load and transmits it to the positioning device of the machine tool. It is inconvenient to remove the load when the machine tool is chamfering. Potential damage causes the chamfering machine to reduce the chamfering accuracy due to internal potential damage when chamfering the deep hole root. Therefore, we propose a deep hole root fillet rolling device.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种深孔根部圆角滚压装置,它可以实现通过液压系统承受滚压加工时的载荷,减少机床内部因倒角时所受冲击作用产生的潜在损伤,来提高圆角滚压装置在深孔根部倒角时的倒角精度。In view of the problems existing in the prior art, the object of the present invention is to provide a deep hole root fillet rolling device, which can realize the load during rolling processing through the hydraulic system, and reduce the impact on the inside of the machine tool due to chamfering To improve the chamfering accuracy of the fillet rolling device when chamfering the root of the deep hole.
2.技术方案2. Technical solution
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种深孔根部圆角滚压装置,包括:A deep hole root fillet rolling device, comprising:
滚压工具本体,所述滚压工具本体装配在深孔机床的镗杆主轴上;A rolling tool body, the rolling tool body is assembled on the boring bar spindle of the deep hole machine tool;
滚压头活塞,两个所述滚压头活塞分别插接在滚压工具本体一端的两侧,所述滚压头活塞的一端延伸出滚压工具本体内部;Rolling head pistons, the two rolling head pistons are respectively plugged on both sides of one end of the rolling tool body, and one end of the rolling head piston extends out of the rolling tool body;
R圆角滚轮,所述R圆角滚轮转动连接于滚压头活塞延伸出滚压工具本体内部的一端;R rounded roller, the R rounded roller is rotatably connected to one end of the rolling head piston extending out of the rolling tool body;
压缩弹簧,所述压缩弹簧套接于滚压头活塞外侧位于滚压工具本体内部的位置;A compression spring, the compression spring is sleeved on the outside of the rolling head piston and located inside the rolling tool body;
液压油孔,两个所述液压油孔均开设在滚压工具本体内部,用于推动滚压头活塞,所述液压油孔的内部设置有同步机构,所述液压油孔远离滚压头活塞的一端设置有液压系统。Hydraulic oil holes, the two hydraulic oil holes are opened inside the rolling tool body, used to push the rolling head piston, the interior of the hydraulic oil holes is provided with a synchronization mechanism, and the hydraulic oil holes are far away from the rolling head piston One end is provided with a hydraulic system.
进一步的,所述滚压头活塞的外侧还套接有支撑环,所述支撑环的一侧螺纹安装有多个内六角圆柱头螺钉。Further, a support ring is sleeved on the outside of the rolling head piston, and a plurality of hexagon socket head cap screws are threaded on one side of the support ring.
进一步的,所述滚压工具本体远离滚压头活塞的一端焊接有连接轴,所述R圆角滚轮的外侧和滚压头活塞的一端之间贯穿转动安装有滚压销轴。Further, the end of the rolling tool body away from the rolling head piston is welded with a connecting shaft, and a rolling pin is installed for rotation between the outer side of the R fillet roller and one end of the rolling head piston.
进一步的,所述滚压头活塞上开设有与滚压头活塞一端套接的内凸形孔,所述内六角圆柱头螺钉的一端螺纹连接于内凸形孔的内侧,所述滚压头活塞位于滚压工具本体内部的一端套接有两个挡圈,两个所述挡圈之间设置有密封圈。Further, the rolling head piston is provided with an inner convex hole that is sleeved with one end of the rolling head piston, and one end of the hexagon socket head screw is threaded to the inner side of the inner convex hole, and the rolling head One end of the piston located inside the body of the rolling tool is sleeved with two retaining rings, and a sealing ring is arranged between the two retaining rings.
进一步的,所述液压系统包括:Further, the hydraulic system includes:
液压油通道,所述液压油通道开设滚压工具本体一端的中间,且贯穿于连接轴,所述液压油孔的一端和液压油通道的一端连通,另一端和内凸形孔的一端连通;A hydraulic oil channel, the hydraulic oil channel is opened in the middle of one end of the rolling tool body, and runs through the connecting shaft, one end of the hydraulic oil hole communicates with one end of the hydraulic oil channel, and the other end communicates with one end of the inner convex hole;
旋转接头,所述旋转接头转动安装在液压油通道远离滚压工具本体的一端;A swivel joint, the swivel joint is rotatably installed at the end of the hydraulic oil channel away from the body of the rolling tool;
送油软管,所述送油软管的出油端固定连接于旋转接头的下端;An oil delivery hose, the oil outlet end of the oil delivery hose is fixedly connected to the lower end of the rotary joint;
外液压油泵,所述外液压油泵的输出端固定连接于送油软管的进油端,所述外液压油泵的进油端连接液压油源。An external hydraulic oil pump, the output end of the external hydraulic oil pump is fixedly connected to the oil inlet end of the oil delivery hose, and the oil inlet end of the external hydraulic oil pump is connected to a hydraulic oil source.
进一步的,所述同步机构包括:Further, the synchronization mechanism includes:
钢丝,所述钢丝插接在液压油孔的内部,所述钢丝的一端延伸进内凸形孔内部且固定连接于滚压头活塞的一端,另一端延伸进液压油通道内部;A steel wire, the steel wire is plugged into the hydraulic oil hole, one end of the steel wire extends into the inner convex hole and is fixedly connected to one end of the rolling head piston, and the other end extends into the hydraulic oil channel;
滑筒,所述滑筒滑动安装在连接轴的内部,所述滑筒的内壁焊接于钢丝延伸进液压油通道内部的一端;a sliding cylinder, the sliding cylinder is slidably installed inside the connecting shaft, and the inner wall of the sliding cylinder is welded to one end of the steel wire extending into the hydraulic oil channel;
同步弹簧,所述同步弹簧的一端焊接于滑筒靠近滚压工具本体的一端,另一端焊接于液压油通道的内壁。A synchronous spring, one end of the synchronous spring is welded to the end of the sliding cylinder close to the body of the rolling tool, and the other end is welded to the inner wall of the hydraulic oil channel.
进一步的,所述连接轴的内部开设有与液压油通道连通的滑槽,所述滑槽的内壁滑动连接于滑筒的外侧,所述滚压头活塞的内部转动安装有两个导向辊,两个所述导向辊的外侧均开设有放线槽,所述放线槽用于引导钢丝。Further, the inside of the connecting shaft is provided with a chute communicating with the hydraulic oil passage, the inner wall of the chute is slidably connected to the outer side of the sliding cylinder, and two guide rollers are installed inside the rolling head piston for rotation, The outer sides of the two guide rollers are all provided with wire-releasing grooves, and the wire-releasing grooves are used for guiding steel wires.
进一步的,所述散热机构包括:Further, the heat dissipation mechanism includes:
细管,多个所述细管沿圆周阵列分布在连接轴的外侧,所述细管的出气端朝向R圆角滚轮;Thin tubes, a plurality of thin tubes are distributed on the outside of the connecting shaft along a circumferential array, and the air outlet ends of the thin tubes face the R fillet roller;
保护环,所述保护环焊接在多个细管的外部;a guard ring welded to the exterior of the plurality of narrow tubes;
风扇,所述风扇的一侧固定连接于旋转接头远离连接轴的一侧,所述细管的进气端朝向风扇。A fan, one side of the fan is fixedly connected to the side of the rotary joint away from the connecting shaft, and the inlet end of the thin tube faces the fan.
进一步的,所述连接轴的外侧螺纹安装有集风罩,所述集风罩的一侧沿圆周阵列分布有多个出气嘴,所述出气嘴的一端固定连接于细管的进气端。Further, a wind collecting hood is installed on the outer thread of the connecting shaft, and a plurality of air outlets are distributed along a circumferential array on one side of the air collecting hood, and one end of the air outlets is fixedly connected to the air inlet end of the thin tube.
进一步的,所述风扇的上端固定安装有雾化喷头,所述雾化喷头的进液口固定安装有切削油管,所述切削油管远离雾化喷头的一端固定安装有切削油泵,所述切削油泵的一端固定安装有切削油罐。Further, an atomizing nozzle is fixedly installed on the upper end of the fan, and a cutting oil pipe is fixedly installed at the liquid inlet of the atomizing nozzle, and a cutting oil pump is fixedly installed on the end of the cutting oil pipe far away from the atomizing nozzle, and the cutting oil pump A cutting oil tank is fixedly installed at one end.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本发明工作时,将工件装夹在深孔机床上,通过深孔机床的镗杆主轴带动滚压工具本体旋转,并伸入工件的深孔内部,再通过液压系统顶动滚压头活塞伸出滚压工具本体内部,而控制液压油的泵送量,即可调节顶动滚压头活塞伸出的长度,使得滚压头活塞一端的R圆角滚轮贴住深孔根部,随滚压工具本体旋转,进行滚压加工,以增加深孔根部的表面应力,提高产品耐用度,可以借助外部液压动力源对深孔根部R圆角进行滚压,通过液压系统承受滚压加工时的载荷,方便机床倒角时卸去载荷,减少机床内部因倒角时所受冲击作用产生的潜在损伤,来提高圆角滚压装置在深孔根部倒角时的倒角精度。(1) When the present invention works, the workpiece is clamped on the deep-hole machine tool, the boring bar spindle of the deep-hole machine tool drives the rolling tool body to rotate, and extends into the deep hole of the workpiece, and then pushes the rolling tool through the hydraulic system The head piston protrudes from the inside of the rolling tool body, and the pumping volume of the hydraulic oil can be controlled to adjust the protruding length of the piston of the jacking rolling head, so that the R rounded roller at one end of the piston of the rolling head sticks to the root of the deep hole. With the rotation of the rolling tool body, the rolling process is performed to increase the surface stress at the root of the deep hole and improve the durability of the product. The R fillet at the root of the deep hole can be rolled with the help of an external hydraulic power source, and the rolling process can be carried out through the hydraulic system It is convenient to unload the load during the chamfering of the machine tool, reduce the potential damage caused by the impact on the inside of the machine tool during chamfering, and improve the chamfering accuracy of the fillet rolling device when chamfering the root of the deep hole.
(2)本发明的滚压头活塞移动时,两个滚压头活塞均牵引钢丝,拉动滑筒在连接轴的内部滑动,挤压同步弹簧,通过同步弹簧支撑滑筒,使得滑筒施加同样的反作用给钢丝,来平衡钢丝上的牵引作用,两个钢丝同步运动,从而两个滚压头活塞伸长同样的长度,有利于两个滚压头活塞上的R圆角滚轮均匀滚压深孔根部。(2) When the rolling head piston of the present invention moves, the two rolling head pistons all pull the steel wire, and the pulling slider slides inside the connecting shaft, extruding the synchronous spring, and supporting the sliding cylinder through the synchronous spring, so that the sliding cylinder applies the same The reaction of the steel wire is given to the steel wire to balance the traction on the steel wire. The two steel wires move synchronously, so that the pistons of the two rolling heads are extended by the same length, which is beneficial to the R fillet rollers on the pistons of the two rolling heads to roll evenly. Hole root.
(3)本发明工作时,通过风扇鼓动空气,朝细管输送气流,细管的出气端向深孔内部吹气,带走圆角滚压装置与深孔接触处的热量,排放到空气中,便于圆角滚压装置对深孔根部滚压时进行散热,减少因摩擦生热引起老化形变的圆角滚压装置,并用保护环嵌入镗杆主轴,能够保护细管,避免镗杆主轴挤压细管。(3) When the present invention works, the air is agitated by the fan, and the airflow is delivered to the thin tube, and the air outlet end of the thin tube blows air to the inside of the deep hole, taking away the heat at the contact point between the fillet rolling device and the deep hole, and discharging it into the air , which is convenient for the fillet rolling device to dissipate heat when rolling the root of the deep hole, reducing the aging deformation of the fillet rolling device caused by friction and heat, and inserting the protective ring into the main shaft of the boring bar to protect the thin tube and avoid the extrusion of the main shaft of the boring bar Squeeze the thin tube.
附图说明Description of drawings
图1为本发明的主视的结构示意图;Fig. 1 is the structural representation of the front view of the present invention;
图2为本发明的侧视的结构示意图;Fig. 2 is the structural representation of the side view of the present invention;
图3为本发明的剖视的结构示意图;Fig. 3 is the structural representation of the cross section of the present invention;
图4为本发明的滚压工具本体的侧视结构示意图;Fig. 4 is a side view structural schematic diagram of the rolling tool body of the present invention;
图5为本发明的图2中A处的放大结构示意图;Fig. 5 is a schematic diagram of the enlarged structure at A in Fig. 2 of the present invention;
图6为本发明的图3中B处的放大结构示意图;Fig. 6 is a schematic diagram of an enlarged structure at B in Fig. 3 of the present invention;
图7为本发明的图3中C处的放大结构示意图;FIG. 7 is a schematic diagram of an enlarged structure at C in FIG. 3 of the present invention;
图8为本发明的图3中D处的放大结构示意图。FIG. 8 is a schematic diagram of an enlarged structure at D in FIG. 3 of the present invention.
图中标号说明:Explanation of symbols in the figure:
1、滚压工具本体;2、滚压头活塞;3、R圆角滚轮;4、压缩弹簧;5、液压油孔;6、内六角圆柱头螺钉;7、连接轴;8、滚压销轴;9、内凸形孔;10、挡圈;11、密封圈;12、液压油通道;13、旋转接头;14、送油软管;15、外液压油泵;16、钢丝;17、滑筒;18、同步弹簧;19、滑槽;20、导向辊;21、放线槽;22、细管;23、保护环;24、风扇;25、集风罩;26、出气嘴;27、雾化喷头;28、切削油管;29、切削油泵;30、切削油罐;31、支撑环。1. Rolling tool body; 2. Rolling head piston; 3. R fillet roller; 4. Compression spring; 5. Hydraulic oil hole; 6. Hexagon socket head screw; 7. Connecting shaft; 8. Rolling pin shaft; 9, inner convex hole; 10, retaining ring; 11, sealing ring; 12, hydraulic oil channel; 13, rotary joint; 14, oil delivery hose; 15, external hydraulic oil pump; 16, steel wire; 17, slide barrel; 18, synchronous spring; 19, chute; 20, guide roller; 21, wire release trough; 22, thin tube; 23, protective ring; 24, fan; 25, wind collecting hood; 26, air outlet nozzle; 27, Atomizing nozzle; 28. Cutting oil pipe; 29. Cutting oil pump; 30. Cutting oil tank; 31. Support ring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments are only part of the embodiments of the present invention, not all embodiments, based on The embodiments of the present invention and all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:Example:
请参阅图1-8,一种深孔根部圆角滚压装置,包括:Please refer to Figure 1-8, a deep hole root fillet rolling device, including:
滚压工具本体1,滚压工具本体1装配在深孔机床的镗杆主轴上;Rolling tool body 1, the rolling tool body 1 is assembled on the boring bar spindle of the deep hole machine tool;
滚压头活塞2,两个滚压头活塞2分别插接在滚压工具本体1一端的两侧,滚压头活塞2的一端延伸出滚压工具本体1内部;
R圆角滚轮3,R圆角滚轮3转动连接于滚压头活塞2延伸出滚压工具本体1内部的一端,R圆角滚轮3为合金钢材质,硬化处理,挤压工件能够保持较好的刚性;R rounded
压缩弹簧4,压缩弹簧4套接于滚压头活塞2外侧位于滚压工具本体1内部的位置;Compression spring 4, the compression spring 4 is sleeved on the outside of the rolling
液压油孔5,两个液压油孔5均开设在滚压工具本体1内部,用于推动滚压头活塞2,液压油孔5的内部设置有同步机构,液压油孔5远离滚压头活塞2的一端设置有液压系统。
本发明工作时,将工件装夹在深孔机床上,工件上的深孔水平正对滚压工具本体1,通过深孔机床的镗杆主轴带动滚压工具本体1旋转,并伸入工件的深孔内部,再通过液压系统向液压油孔5中泵送液压油,液压油流入滚压工具本体1内部,顶动滚压头活塞2伸出滚压工具本体1内部,滚压头活塞2挤压压缩弹簧4,而控制液压油的泵送量,即可调节顶动滚压头活塞2伸出的长度,使得滚压头活塞2一端的R圆角滚轮3贴住深孔根部,随滚压工具本体1旋转,进行滚压加工,以增加深孔根部的表面应力,提高产品耐用度,可以借助外部液压动力源对深孔根部R圆角进行滚压,通过液压系统承受滚压加工时的载荷,方便机床倒角时卸去载荷,减少机床内部因倒角时所受冲击作用产生的潜在损伤,来提高圆角滚压装置在深孔根部倒角时的倒角精度,反之,液压系统反向抽取液压油孔5中的液压油,降低滚压头活塞2的液压泵能,在压缩弹簧4的作用下,推动滚压头活塞2回到滚压工具本体1内部,以使R圆角滚轮3脱离深孔根部,方便镗杆主轴离开深孔。When the present invention works, the workpiece is clamped on the deep hole machine tool, the deep hole on the workpiece is horizontally facing the rolling tool body 1, and the rolling tool body 1 is driven to rotate by the boring bar spindle of the deep hole machine tool, and extends into the workpiece Inside the deep hole, hydraulic oil is pumped into the
参阅图3和图6,滚压头活塞2的外侧还套接有支撑环31,支撑环31的一侧螺纹安装有多个内六角圆柱头螺钉6,通过内六角圆柱头螺钉6将支撑环31固定在滚压工具本体1上,使得支撑环31从侧面支撑滚压头活塞2,能够扶住滚压头活塞2。Referring to Fig. 3 and Fig. 6, the outer side of the rolling
参阅图1和图6,滚压工具本体1远离滚压头活塞2的一端焊接有连接轴7,连接轴7的一端贯穿连接于深孔机床的镗杆主轴,方便液压系统错开深孔机床的镗杆主轴,R圆角滚轮3的外侧和滚压头活塞2的一端之间贯穿转动安装有滚压销轴8,滚压销轴8的两端分别通过轴承转动连接于滚压头活塞2的一端,滚压销轴8的外侧通过轴承贯穿转动连接于R圆角滚轮3的外侧,在安装滚压工具本体1时,将连接轴7的一端贯穿连接于深孔机床的镗杆主轴,并锁紧,方便深孔机床的镗杆主轴带动连接轴7和滚压工具本体1转动,同时,通过滚压销轴8支撑R圆角滚轮3,使得R圆角滚轮3围绕滚压销轴8转动,方便缓解R圆角滚轮3和深孔根部的摩擦作用。Referring to Figure 1 and Figure 6, the end of the rolling tool body 1 away from the rolling
参阅图1和图6,滚压头活塞2上开设有与滚压头活塞2一端套接的内凸形孔9,内六角圆柱头螺钉6的一端螺纹连接于内凸形孔9的内侧,滚压头活塞2位于滚压工具本体1内部的一端嵌入套接有两个挡圈10,挡圈10的结构为“C”形,方便在外力作用下开合,两个挡圈10之间设置有密封圈11,在滚压头活塞2移动时,通过两个挡圈10从两侧支撑密封圈11,密封圈11能够封堵滚压头活塞2和内凸形孔9之间的空隙,来阻挡液压系统向内凸形孔9泵送的液压油,使得液压油能推动滚压头活塞2位于内凸形孔9内部的一端。Referring to Figure 1 and Figure 6, the rolling
参阅图1、图3和图8,液压系统包括:Referring to Figure 1, Figure 3 and Figure 8, the hydraulic system includes:
液压油通道12,液压油通道12开设滚压工具本体1一端的中间,且贯穿于连接轴7,液压油孔5的一端和液压油通道12的一端连通,另一端和内凸形孔9的一端连通;
旋转接头13,旋转接头13转动安装在液压油通道12远离滚压工具本体1的一端;A swivel joint 13, the swivel joint 13 is rotatably installed on the end of the
送油软管14,送油软管14的出油端固定连接于旋转接头13的下端,送油软管14上装配有电子流量计,此技术方案为现有技术,图中未画出;The
外液压油泵15,外液压油泵15的输出端固定连接于送油软管14的进油端,外液压油泵15的进油端连接液压油源,外液压油泵15电性连接于外部控制器。Outer
本发明工作时,通过外液压油泵15抽取外液压油源,沿送油软管14泵入旋转接头13,旋转接头13相对连接轴7转动,同时将液压油送入液压油通道12中,为滚压头活塞2提供动力。When the present invention works, the external hydraulic oil source is extracted by the external
参阅图3和图7,同步机构包括:Referring to Figure 3 and Figure 7, the synchronization mechanism includes:
钢丝16,钢丝16插接在液压油孔5的内部,钢丝16的一端延伸进内凸形孔9内部且固定连接于滚压头活塞2的一端,另一端延伸进液压油通道12内部;
滑筒17,滑筒17滑动安装在连接轴7的内部,滑筒17的内壁焊接于钢丝16延伸进液压油通道12内部的一端;Sliding
同步弹簧18,同步弹簧18的一端焊接于滑筒17靠近滚压工具本体1的一端,另一端焊接于液压油通道12的内壁。A
本发明的滚压头活塞2移动时,两个滚压头活塞2均牵引钢丝16,拉动滑筒17在连接轴7的内部滑动,挤压同步弹簧18,通过同步弹簧18支撑滑筒17,使得滑筒17施加同样的反作用给钢丝16,来平衡钢丝16上的牵引作用,两个钢丝16同步运动,从而两个滚压头活塞2伸长同样的长度,有利于两个滚压头活塞2上的R圆角滚轮3均匀滚压深孔根部。When the rolling
参阅图3和图6,连接轴7的内部开设有与液压油通道12连通的滑槽19,滑槽19的内壁滑动连接于滑筒17的外侧,滚压头活塞2的内部转动安装有两个导向辊20,两个导向辊20的外侧均开设有放线槽21,放线槽21用于引导钢丝16,在同步机构工作时,通过两个放线槽21分别卡嵌两个钢丝16,将两个钢丝16用两个导向辊20分别支撑,以便相互分离,独立运动,还有利于钢丝16在液压油孔5和液压油通道12中悬空,降低摩擦。Referring to Fig. 3 and Fig. 6, there is a
参阅图1和图5,散热机构包括:Referring to Figure 1 and Figure 5, the cooling mechanism includes:
细管22,多个细管22沿圆周阵列分布在连接轴7的外侧,细管22的出气端朝向R圆角滚轮3;
保护环23,保护环23焊接在多个细管22的外部,材质为合金钢,硬化处理,能够支撑细管22;The
风扇24,风扇24的一侧固定连接于旋转接头13远离连接轴7的一侧,细管22的进气端朝向风扇24。A
本发明工作时,通过风扇24鼓动空气,朝细管22输送气流,细管22的出气端向深孔内部吹气,带走圆角滚压装置与深孔接触处的热量,排放到空气中,便于圆角滚压装置对深孔根部滚压时进行散热,减少因摩擦生热引起老化形变的圆角滚压装置,并用保护环23嵌入镗杆主轴,能够保护细管22,避免镗杆主轴挤压细管22。When the present invention works, the air is agitated by the
参阅图1、图2和图5,连接轴7的外侧螺纹安装有集风罩25,集风罩25的一侧沿圆周阵列分布有多个出气嘴26,出气嘴26的一端通过接头固定连接于细管22的进气端,出气嘴26的另一端焊接于集风罩25的一侧,通过集风罩25收集风扇24鼓动的空气,沿出气嘴26输送给细管22,能够增大细管22的受风面积,便于更多的气流聚集到细管22内部。Referring to Fig. 1, Fig. 2 and Fig. 5, the outer thread of the connecting
参阅图3和图5,风扇24的上端固定安装有雾化喷头27,雾化喷头27的进液口固定安装有切削油管28,切削油管28远离雾化喷头27的一端固定安装有切削油泵29,切削油泵29的一端固定安装有切削油罐30,本发明工作时,在散热机构工作时,通过切削油泵29抽取切削油罐30中的切削油,沿切削油管28间歇性泵送给雾化喷头27,雾化喷头27按照指定的频次向集风罩25中喷洒雾状切削油,通过气流将雾状切削油送入深孔内部,到达滚压点,进行润滑,便于降低圆角滚压装置和深孔分布间的摩擦作用,而且切削油用量小,分布均匀。Referring to Fig. 3 and Fig. 5, an atomizing
工作原理:本发明工作时,将工件装夹在深孔机床上,工件上的深孔水平正对滚压工具本体1,通过深孔机床的镗杆主轴带动滚压工具本体1旋转,并伸入工件的深孔内部,再通过液压系统向液压油孔5中泵送液压油,液压油流入滚压工具本体1内部,顶动滚压头活塞2伸出滚压工具本体1内部,滚压头活塞2挤压压缩弹簧4,而控制液压油的泵送量,即可调节顶动滚压头活塞2伸出的长度,使得滚压头活塞2一端的R圆角滚轮3贴住深孔根部,随滚压工具本体1旋转,进行滚压加工,以增加深孔根部的表面应力,提高产品耐用度,可以借助外部液压动力源对深孔根部R圆角进行滚压,通过液压系统承受滚压加工时的载荷,方便机床倒角时卸去载荷,减少机床内部因倒角时所受冲击作用产生的潜在损伤,来提高圆角滚压装置在深孔根部倒角时的倒角精度。Working principle: when the present invention works, the workpiece is clamped on the deep hole machine tool, the deep hole on the workpiece is horizontally facing the rolling tool body 1, and the rolling tool body 1 is driven to rotate by the boring bar spindle of the deep hole machine tool, and stretched into the deep hole of the workpiece, and then pump hydraulic oil into the
本发明的滚压头活塞2移动时,两个滚压头活塞2均牵引钢丝16,拉动滑筒17在连接轴7的内部滑动,挤压同步弹簧18,通过同步弹簧18支撑滑筒17,使得滑筒17施加同样的反作用给钢丝16,来平衡钢丝16上的牵引作用,两个钢丝16同步运动,从而两个滚压头活塞2伸长同样的长度,有利于两个滚压头活塞2上的R圆角滚轮3均匀滚压深孔根部。When the rolling
本发明工作时,通过风扇24鼓动空气,朝细管22输送气流,细管22的出气端向深孔内部吹气,带走圆角滚压装置与深孔接触处的热量,排放到空气中,便于圆角滚压装置对深孔根部滚压时进行散热,减少因摩擦生热引起老化形变的圆角滚压装置,并用保护环23嵌入镗杆主轴,能够保护细管22,避免镗杆主轴挤压细管22。When the present invention works, the air is agitated by the
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其改进构思加以等同替换或改变,都应涵盖在本发明的保护范围内。The above description is only a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention and its improved concept to make equivalent replacements or changes shall fall within the scope of protection of the present invention.
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| CN2860722Y (en) * | 2006-01-16 | 2007-01-24 | 洛阳河柴发动机有限责任公司 | Cylinder Liner Sinking Cutting Groove Rolling Device |
| CN103147836A (en) * | 2013-02-28 | 2013-06-12 | 广西柳工机械股份有限公司 | Automatic heat dissipating device |
| CN109015103A (en) * | 2018-08-21 | 2018-12-18 | 东莞理工学院 | A kind of cutting fluid high-pressure atomizing device |
| CN114043227A (en) * | 2021-12-13 | 2022-02-15 | 天津大学 | A mechanical rolling device and method for strengthening the root of friction stir welding seam |
| CN216178076U (en) * | 2021-07-08 | 2022-04-05 | 西安航空制动科技有限公司 | Rolling tool for blind hole inner fillet |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2860722Y (en) * | 2006-01-16 | 2007-01-24 | 洛阳河柴发动机有限责任公司 | Cylinder Liner Sinking Cutting Groove Rolling Device |
| CN103147836A (en) * | 2013-02-28 | 2013-06-12 | 广西柳工机械股份有限公司 | Automatic heat dissipating device |
| CN109015103A (en) * | 2018-08-21 | 2018-12-18 | 东莞理工学院 | A kind of cutting fluid high-pressure atomizing device |
| CN216178076U (en) * | 2021-07-08 | 2022-04-05 | 西安航空制动科技有限公司 | Rolling tool for blind hole inner fillet |
| CN114043227A (en) * | 2021-12-13 | 2022-02-15 | 天津大学 | A mechanical rolling device and method for strengthening the root of friction stir welding seam |
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