CN116117227A - Automatic workpiece cutting equipment - Google Patents

Automatic workpiece cutting equipment Download PDF

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Publication number
CN116117227A
CN116117227A CN202211733561.3A CN202211733561A CN116117227A CN 116117227 A CN116117227 A CN 116117227A CN 202211733561 A CN202211733561 A CN 202211733561A CN 116117227 A CN116117227 A CN 116117227A
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China
Prior art keywords
cutting
protective shell
fixing part
base
automatic workpiece
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CN202211733561.3A
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杨正荣
温芹罗
杨晓永
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Lianyungang Zhenrong Transmission Parts Co ltd
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Lianyungang Zhenrong Transmission Parts Co ltd
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Priority to CN202211733561.3A priority Critical patent/CN116117227A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/02Arrangements for holding, guiding, and/or feeding work during the operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00Machines or devices for shearing or cutting tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00Accessories for shearing machines or shearing devices
    • B23D33/12Equipment for indicating where to cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/08Protective coverings for parts of machine tools; Splash guards
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention discloses automatic workpiece cutting equipment, which belongs to the technical field of workpiece cutting and comprises a base, a first fixing part and a protective shell, wherein a clamping mechanism is arranged at the upper end of the base; the first fixing part is arranged at one end of the base far away from the pushing mechanism, and is connected with the cutting mechanism in a sliding manner; the cutting mechanism can be covered completely by the protective shell, a connecting pipe is installed at the upper end of the protective shell, flying scraps in the protective shell can be adsorbed by the connecting pipe, and a plurality of partition boards are fixedly connected in the placing groove. The invention can automatically adjust the cutting length of the pipeline, is convenient for cutting the pipeline into pipelines with the same length, does not need to manually measure the cutting length, greatly reduces a great amount of time wasted in measuring the cutting length during processing, has simple operation, and can also avoid the condition that flying scraps cause injury to people.

Description

一种自动化工件切割设备A kind of automatic workpiece cutting equipment

技术领域technical field

本发明属于工件切割技术领域,具体涉及一种自动化工件切割设备。The invention belongs to the technical field of workpiece cutting, and in particular relates to an automatic workpiece cutting device.

背景技术Background technique

金属管道在加工的过程中需要进行切割工序,由于工艺需求,金属管在日常使用中往往需要根据使用的长度对其进行切断。Metal pipes need to be cut during processing. Due to technological requirements, metal pipes often need to be cut according to the length of use in daily use.

现有的金属管切割通常都是人工手持切割机进行切割,劳动强度大,工作效率低,且切割长度不能保证,切割时容易会出现偏移,部分金属管道在加工时需要进行定长切割,而一般的切割设备大多不具备定长功能,使用时需要人工进行测量,操作起来较为繁琐。Existing metal pipes are usually cut by manual hand-held cutting machines, which is labor-intensive and low-efficiency, and the cutting length cannot be guaranteed, and deviations are likely to occur during cutting. Some metal pipes need to be cut to length during processing. However, most of the general cutting equipment does not have the function of fixed length, and manual measurement is required when using, which is cumbersome to operate.

部分切割设备具备定长功能,但却不能够方便地进行切割长度的调节,具有一定的局限性,在切割的过程中产生大量的铁屑易进入操作人员的眼睛,对操作人员自身的安全造成威胁,不便于人们的使用。Part of the cutting equipment has the function of fixed length, but it cannot easily adjust the cutting length, which has certain limitations. During the cutting process, a large amount of iron filings will easily enter the eyes of the operator, causing serious damage to the operator's own safety. Threat, inconvenient for people to use.

因此,针对上述技术问题,有必要提供一种自动化工件切割设备。Therefore, in view of the above technical problems, it is necessary to provide an automatic workpiece cutting device.

发明内容Contents of the invention

本发明的目的在于提供一种自动化工件切割设备,以解决上述的问题。The object of the present invention is to provide an automatic workpiece cutting device to solve the above problems.

为了实现上述目的,本发明一实施例提供的技术方案如下:In order to achieve the above object, the technical solution provided by an embodiment of the present invention is as follows:

一种自动化工件切割设备,包括:An automatic workpiece cutting device, comprising:

底座,所述底座的上端安装有夹持机构,所述底座的一侧安装有推送机构,所述底座的上端开设有放置槽;A base, the upper end of the base is equipped with a clamping mechanism, one side of the base is equipped with a push mechanism, and the upper end of the base is provided with a placement slot;

第一固定部,所述第一固定部安装在底座远离推送机构的一端,所述第一固定部上滑动连接有切割机构;a first fixing part, the first fixing part is installed on an end of the base away from the pushing mechanism, and a cutting mechanism is slidably connected to the first fixing part;

防护壳,所述防护壳能够将切割机构完全覆盖,所述防护壳的上端安装有连接管,所述连接管能够吸附防护壳内的飞屑。A protective shell, the protective shell can completely cover the cutting mechanism, a connecting pipe is installed on the upper end of the protective shell, and the connecting pipe can absorb flying debris in the protective shell.

作为本发明的进一步改进,所述放置槽内固定连接有多个隔板,所述放置槽的底壁为倾斜设置,所述放置槽的一端贯穿底座。As a further improvement of the present invention, a plurality of partitions are fixedly connected in the storage tank, the bottom wall of the storage tank is inclined, and one end of the storage tank passes through the base.

作为本发明的进一步改进,所述夹持机构包括卡条,所述卡条上开设有弧形槽,一对卡条之间形成限位槽,所述管状工件夹持在限位槽内。As a further improvement of the present invention, the clamping mechanism includes a clamping bar, an arc-shaped groove is opened on the clamping bar, a limiting groove is formed between a pair of clamping bars, and the tubular workpiece is clamped in the limiting groove.

作为本发明的进一步改进,所述推送机构包括第二固定部和第一油缸,所述第二固定部上固定连接有凸条,所述第一油缸的一端与凸条为焊接,所述第一油缸上固定连接有橡胶块。As a further improvement of the present invention, the pushing mechanism includes a second fixing part and a first oil cylinder, the second fixing part is fixedly connected with a raised line, one end of the first oil cylinder is welded to the raised line, and the first oil cylinder is welded to the raised line. A rubber block is fixedly connected with an oil cylinder.

作为本发明的进一步改进,所述切割机构包括滑块、第二油缸、活动部、活动杆和切割轮,所述滑块滑动连接在第一固定部上,所述活动部固定连接在第二油缸远离滑块的一端,所述活动杆滑动连接在活动部内,所述切割轮转动连接在活动杆的下端。As a further improvement of the present invention, the cutting mechanism includes a slider, a second oil cylinder, a movable part, a movable rod and a cutting wheel, the slider is slidably connected to the first fixed part, and the movable part is fixedly connected to the second The oil cylinder is away from one end of the slider, the movable rod is slidably connected in the movable part, and the cutting wheel is rotatably connected to the lower end of the movable rod.

作为本发明的进一步改进,所述第一固定部上开设有多个滑槽,所述滑块滑动连接在滑槽内。As a further improvement of the present invention, the first fixing part is provided with a plurality of sliding slots, and the sliding block is slidably connected in the sliding slots.

作为本发明的进一步改进,所述滑槽的上端插接有固定块,所述固定块上开设有多个第一螺纹,所述第一固定部的上端开设有与第一螺纹相匹配的第二螺纹孔,所述第一螺纹、第二螺纹孔依次螺纹连接有螺栓。As a further improvement of the present invention, a fixed block is inserted into the upper end of the chute, a plurality of first threads are provided on the fixed block, and a first screw thread matching the first thread is provided on the upper end of the first fixed part. Two threaded holes, the first threaded hole and the second threaded hole are sequentially threaded with bolts.

作为本发明的进一步改进,所述防护壳转动连接在第一固定部的上端,所述防护壳和第一固定部之间安装有连接杆。As a further improvement of the present invention, the protective shell is rotatably connected to the upper end of the first fixing part, and a connecting rod is installed between the protective shell and the first fixing part.

作为本发明的进一步改进,所述防护壳上开设有与橡胶块相匹配的通孔。As a further improvement of the present invention, a through hole matching the rubber block is opened on the protective shell.

作为本发明的进一步改进,所述第一固定部靠近切割轮的一侧安装有多个与夹持机构相匹配的重力感应模块。As a further improvement of the present invention, a plurality of gravity sensing modules matched with the clamping mechanism are installed on the side of the first fixing part close to the cutting wheel.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

本发明能够自动调节管道切割的长度,同时能够便于将管道切割成相同长度的管道,不需要人工对切割长度进行测量,大幅度减少加工时测量切割长度浪费的大量时间,操作简单,同时还能够避免飞屑对人造成伤害的情况。The invention can automatically adjust the length of the pipe cutting, and at the same time, it is convenient to cut the pipe into pipes of the same length without manual measurement of the cutting length, which greatly reduces the time wasted in measuring the cutting length during processing. The operation is simple, and at the same time it can Avoid situations where flying debris can cause harm to people.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明一实施例中一种自动化工件切割设备的结构示意图;Fig. 1 is a schematic structural view of an automatic workpiece cutting device in an embodiment of the present invention;

图2为本发明一实施例中一种自动化工件切割设备的半剖图;Fig. 2 is a half-sectional view of an automatic workpiece cutting device in an embodiment of the present invention;

图3为本发明一实施例中一种自动化工件切割设备的第一状态结构示意图;Fig. 3 is a schematic structural diagram of a first state of an automatic workpiece cutting device in an embodiment of the present invention;

图4为本发明一实施例中一种自动化工件切割设备的爆炸图。Fig. 4 is an exploded view of an automatic workpiece cutting device in an embodiment of the present invention.

图中:1.底座、101.放置槽、2.第一固定部、201.滑槽、202.第二螺纹孔、3.第二固定部、301.凸条、4.卡条、401.弧形槽、5.第一油缸、6.橡胶块、7.限位槽、8.滑块、9.第二油缸、10.活动部、11.活动杆、12.切割轮、13.重力感应模块、14.防护壳、1401.通孔、15.连接管、16.隔板、17.固定块、1701.第一螺纹孔、18.螺栓、19.连接杆。In the figure: 1. base, 101. placement slot, 2. first fixed part, 201. chute, 202. second threaded hole, 3. second fixed part, 301. protruding strip, 4. clamping strip, 401. Arc groove, 5. First oil cylinder, 6. Rubber block, 7. Limit groove, 8. Slider, 9. Second oil cylinder, 10. Movable part, 11. Movable rod, 12. Cutting wheel, 13. Gravity Induction module, 14. protective shell, 1401. through hole, 15. connecting pipe, 16. clapboard, 17. fixed block, 1701. first threaded hole, 18. bolt, 19. connecting rod.

具体实施方式Detailed ways

以下将结合附图所示的各实施方式对本发明进行详细描述。但该等实施方式并不限制本发明,本领域的普通技术人员根据该等实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below in conjunction with various embodiments shown in the drawings. However, these embodiments do not limit the present invention, and structural, method, or functional changes made by those skilled in the art according to these embodiments are included in the protection scope of the present invention.

本发明一实施例公开的一种自动化工件切割设备,包括底座1,底座1为长方形底座,通过底座1将自动化切割设备放置在地上,稳定性较好。An automatic workpiece cutting device disclosed in an embodiment of the present invention includes a base 1, which is a rectangular base, and the automatic cutting device is placed on the ground through the base 1, which has good stability.

优选的,底座1的下端还可以设置多个载重能力较强的万向轮,通过万向轮能够移动自动化工件切割设备,底座1的下端还可以设置多根伸缩杆,伸缩杆能够升高自动化工件切割设备的高度,使用自动化工件切割设备更便于适应不同的使用人员。Preferably, the lower end of the base 1 can also be provided with a plurality of universal wheels with strong load capacity, through which the automatic workpiece cutting equipment can be moved, and the lower end of the base 1 can also be provided with multiple telescopic rods, and the telescopic rods can be raised and automated. The height of the workpiece cutting equipment, the use of automatic workpiece cutting equipment is more convenient to adapt to different users.

参图1~图4所示,底座1的上端安装有夹持机构,夹持机构能够针对管状工件进行夹持,且夹持机构能够使管状工件滑动连接在夹持机构的内部,底座1的一侧安装有推送机构,推送机构位于靠近夹持机构的一端,推送机构能够对管状工件进行推送,通过推送机构能够使管状工件滑动连接在推送机构的内部。As shown in Figures 1 to 4, a clamping mechanism is installed on the upper end of the base 1. The clamping mechanism can clamp the tubular workpiece, and the clamping mechanism can make the tubular workpiece slidably connected inside the clamping mechanism. The base 1 A push mechanism is installed on one side, and the push mechanism is located at one end close to the clamping mechanism. The push mechanism can push the tubular workpiece, and the tubular workpiece can be slidably connected to the inside of the push mechanism through the push mechanism.

具体的,参图1所示,夹持机构包括卡条4,夹持机构由多个卡条4组成,一个管状工件由一对卡条4组成,即管状工件位于一对卡条4之间,卡条4上开设有弧形槽401,弧形槽401的弧度契合管状工件的弧度,通过弧形槽401能够更好地将管状工件夹持,当自动化工件切割设备在切割的过程中,卡条4能够比较稳定地对管状工件进行夹持,使管状工件不易造成滑动,进而导致切割不平整的情况。Specifically, as shown in Fig. 1, the clamping mechanism includes a clamping strip 4, the clamping mechanism is composed of a plurality of clamping strips 4, and a tubular workpiece is composed of a pair of clamping strips 4, that is, the tubular workpiece is located between a pair of clamping strips 4 , the card bar 4 is provided with an arc-shaped groove 401, the arc-shaped groove 401 is in line with the arc-shaped workpiece, and the tubular workpiece can be better clamped by the arc-shaped groove 401. When the automatic workpiece cutting equipment is in the process of cutting, The clamping bar 4 can relatively stably clamp the tubular workpiece, so that the tubular workpiece is not easy to cause slipping, and then leads to uneven cutting.

更进一步的,一对卡条4之间形成限位槽7,管状工件夹持在限位槽7内。Furthermore, a limiting groove 7 is formed between the pair of clip bars 4 , and the tubular workpiece is clamped in the limiting groove 7 .

优选的,卡条4横向滑动连接在底座1的上端,即相邻的卡条4间距通过滑动卡条4能够改变,即限位槽7的大小能够通过滑动卡条4进行改变,当限位槽7的大小发生改变时,限位槽7中放置的管状工件的规格也可以随之进行改变,例如,当管状工件的外径过大时,将限位槽7的大小扩大,使管状工件能够放置在限位槽7内,当管状工件的外径过小时,限位槽7的大小缩小,使卡条4紧紧地夹持住管状工件。Preferably, the clip bar 4 is horizontally slidably connected to the upper end of the base 1, that is, the distance between adjacent clip bars 4 can be changed by sliding the clip bar 4, that is, the size of the limiting groove 7 can be changed by sliding the clip bar 4, when the limit When the size of the groove 7 changes, the specifications of the tubular workpiece placed in the limiting groove 7 can also be changed accordingly. For example, when the outer diameter of the tubular workpiece is too large, the size of the limiting groove 7 is enlarged to make the tubular workpiece Can be placed in the limiting groove 7, when the outer diameter of the tubular workpiece is too small, the size of the limiting groove 7 is reduced, so that the clip bar 4 tightly clamps the tubular workpiece.

卡条4的长度一般为2~5米,一般情况下,卡条4的长度为2米,2米能够对管状工件进行一个较好的夹持。The length of the clip 4 is generally 2 to 5 meters. Generally, the length of the clip 4 is 2 meters, and 2 meters can better clamp the tubular workpiece.

参图1~图4所示,推送机构包括第二固定部3和第一油缸5,第一油缸5的伸长的距离一般为10~15米,根据实际情况能够对第一油缸5进行调整,第二固定部3和卡条4之间能够拉开一定的距离,增长自动化工件切割设备的总长度,具体的,可以根据厂房的长度和管状工件的长度进行定制长度,底座1和第二固定部3的间距不超过第一油缸5的推送距离即可,例如,第一油缸5的推送距离为5米,即底座1和第二固定部3的间距不能够超过5米,否则,第一油缸5不能够将管状工件正常推送到切割机构的下端。As shown in Figures 1 to 4, the push mechanism includes a second fixed part 3 and a first oil cylinder 5. The extension distance of the first oil cylinder 5 is generally 10 to 15 meters, and the first oil cylinder 5 can be adjusted according to the actual situation. , a certain distance can be opened between the second fixing part 3 and the clamping strip 4 to increase the total length of the automatic workpiece cutting equipment. Specifically, the length can be customized according to the length of the workshop and the length of the tubular workpiece. The base 1 and the second The distance between the fixed parts 3 does not exceed the push distance of the first oil cylinder 5. For example, the push distance of the first oil cylinder 5 is 5 meters, that is, the distance between the base 1 and the second fixed part 3 cannot exceed 5 meters. An oil cylinder 5 cannot normally push the tubular workpiece to the lower end of the cutting mechanism.

具体的,第二固定部3上固定连接有凸条301,第二固定部3和凸条301为一体成型,第一油缸5的一端与凸条301为焊接,即第一油缸5与第二固定部3为焊接,第一油缸5上固定连接有橡胶块6,橡胶块6为橡胶材质,橡胶块6与管状工件接触,第一油缸5不会直接接触到管状工件,即不会出现金属和金属之间碰撞,进而导致第一油缸5将管状工件划伤的情况。Specifically, the second fixed part 3 is fixedly connected with the convex strip 301, the second fixed part 3 and the convex strip 301 are integrally formed, and one end of the first oil cylinder 5 is welded to the convex strip 301, that is, the first oil cylinder 5 and the second The fixed part 3 is welded. The first oil cylinder 5 is fixedly connected with a rubber block 6. The rubber block 6 is made of rubber. The rubber block 6 is in contact with the tubular workpiece. The first oil cylinder 5 will not directly contact the tubular workpiece, that is, no metal will appear. Collision between metal and metal, and then cause the first oil cylinder 5 to scratch the tubular workpiece.

优选的,第二固定部3的长度一般为0.5米,当第二固定部3和底座1间距过大时,第一油缸5伸长之后可能会造成第二固定部3侧翻的情况,因此,可以在第一油缸5远离凸条301的一端设置可以滑动的支撑杆,支撑杆通过滚轮滑动连接在地面上,不管第一油缸5伸长的距离为多长,都不易导致第二固定部3造成侧翻的情况,很大程度上能够提升第一油缸5伸长后第二固定部3的稳定性。Preferably, the length of the second fixed part 3 is generally 0.5 meters. When the distance between the second fixed part 3 and the base 1 is too large, the extension of the first oil cylinder 5 may cause the second fixed part 3 to roll over. Therefore , a slidable support rod can be provided at the end of the first oil cylinder 5 away from the protruding strip 301, and the support rod is slidably connected to the ground through rollers. No matter how long the first oil cylinder 5 extends, it is not easy to cause the second fixed part 3 causes rollover, which can greatly improve the stability of the second fixing part 3 after the first oil cylinder 5 is extended.

自动化工件切割设备还包括第一固定部2,第一固定部2安装在底座1远离推送机构的一端,第一固定部2上滑动连接有切割机构,第一固定部2为切割机构的配电箱,切割机构的动力源都由第一固定部2提供,第一固定部2的直接连接电源插座。The automatic workpiece cutting equipment also includes a first fixing part 2. The first fixing part 2 is installed on the end of the base 1 away from the pushing mechanism. The first fixing part 2 is slidably connected with the cutting mechanism. The power source of the box and the cutting mechanism is provided by the first fixed part 2, and the first fixed part 2 is directly connected to the power socket.

具体的,参图1~4所示,切割机构包括滑块8、第二油缸9、活动部10、活动杆11和切割轮12,滑块8滑动连接在第一固定部2上,滑块8能够在第一固定部2的上端上下滑动,滑块8上下滑动的过程中,能够带动第二油缸9、活动部10、活动杆11和切割轮12上下滑动,即滑块8能够带动切割机构上下滑动,便于切割不同外径的管状工件,第二油缸9和滑块8为焊接,一定程度上能够增强滑块8和第二油缸9之间连接的稳定性,活动部10固定连接在第二油缸9远离滑块8的一端,活动部10也通过焊接的方式焊接在第二油缸9远离滑块8的一端,第二油缸9能够伸长和缩短,第二油缸9伸长和缩短能够改变切割轮12所在的位置,即能够改变切割的位置,便于更改切割管状工件的长度,活动部10为驱动件,活动杆11滑动连接在活动部10内,活动部10通过电机能够控制活动杆11上下滑动,能够针对切割轮12的位置进行细微的调整,切割轮12转动连接在活动杆11的下端,切割轮12转动时,能够对管状工件进行切割。Specifically, as shown in Figures 1 to 4, the cutting mechanism includes a slider 8, a second oil cylinder 9, a movable part 10, a movable rod 11 and a cutting wheel 12, the slider 8 is slidably connected to the first fixed part 2, and the slider 8 can slide up and down on the upper end of the first fixed part 2, and in the process of sliding up and down, the slider 8 can drive the second oil cylinder 9, the movable part 10, the movable rod 11 and the cutting wheel 12 to slide up and down, that is, the slider 8 can drive the cutting The mechanism slides up and down, which is convenient for cutting tubular workpieces with different outer diameters. The second oil cylinder 9 and the slider 8 are welded, which can enhance the stability of the connection between the slider 8 and the second oil cylinder 9 to a certain extent. The movable part 10 is fixedly connected to the The second oil cylinder 9 is away from the end of the slider 8, and the movable part 10 is also welded on the end of the second oil cylinder 9 away from the slider 8 by welding. The second oil cylinder 9 can be extended and shortened, and the second oil cylinder 9 can be extended and shortened. The position where the cutting wheel 12 is located can be changed, that is, the cutting position can be changed, so as to facilitate changing the length of the cutting tubular workpiece, the movable part 10 is a driving part, and the movable rod 11 is slidably connected in the movable part 10, and the movable part 10 can control the activity by a motor The rod 11 slides up and down to finely adjust the position of the cutting wheel 12. The cutting wheel 12 is rotatably connected to the lower end of the movable rod 11. When the cutting wheel 12 rotates, the tubular workpiece can be cut.

参图2结合图4所示,第一固定部2上开设有多个滑槽201,滑块8滑动连接在滑槽201内,滑槽201的上端为开口设置,滑块8能够直接从滑槽201的上端滑出,即切割机构能够完全与第一固定部2脱离,切割机构与第一固定部2脱离后,能够在不影响自动化工件切割设备使用的情况下,对其切割机构进行检修。Referring to Fig. 2 in conjunction with Fig. 4, a plurality of chute 201 is provided on the first fixing part 2, and the slider 8 is slidably connected in the chute 201, and the upper end of the chute 201 is provided with an opening, and the slider 8 can be directly moved from the chute. The upper end of the groove 201 slides out, that is, the cutting mechanism can be completely separated from the first fixing part 2. After the cutting mechanism is separated from the first fixing part 2, the cutting mechanism can be overhauled without affecting the use of the automatic workpiece cutting equipment. .

具体的,参图4所示,滑槽201的上端插接有固定块17,固定块17上开设有多个第一螺纹1701,第一固定部2的上端开设有与第一螺纹1701相匹配的第二螺纹孔202,第一螺纹1701、第二螺纹孔202依次螺纹连接有螺栓18,固定块17固定连接在滑槽201的上端,能够避免滑块8从滑槽201中滑出,需要维修时,再将固定块17从滑槽201中取下,将需要进行检修的切割机构取下对其进行检修。Specifically, as shown in FIG. 4 , the upper end of the chute 201 is inserted with a fixed block 17, and the fixed block 17 is provided with a plurality of first threads 1701, and the upper end of the first fixed part 2 is provided with a thread that matches the first thread 1701. The second threaded hole 202, the first thread 1701, and the second threaded hole 202 are sequentially threaded with bolts 18, and the fixed block 17 is fixedly connected to the upper end of the chute 201, which can prevent the slider 8 from slipping out of the chute 201. During maintenance, the fixed block 17 is taken off from the chute 201, and the cutting mechanism that needs to be overhauled is taken off and overhauled.

参图4所示,底座1的上端开设有放置槽101,当工件被切割轮12切割完毕后,被切割后的工件直接掉落到放置槽101中,便于对切割后的工件进行存储放置。4, the upper end of the base 1 is provided with a placement groove 101. When the workpiece is cut by the cutting wheel 12, the cut workpiece directly falls into the placement groove 101, which is convenient for storing and placing the cut workpiece.

具体的,放置槽101内固定连接有多个隔板16,隔板16将放置槽101隔断处成多个放置槽101,隔板16的下端与放置槽101的底面具有一定的距离,工件掉落到放置槽101中后,能够从隔板16的下端经过,隔板16能够给切割后的工件起到导航的作用,隔板16将放置槽101隔断成多个小空间的放置槽101,切割后的管状工件直接从隔板16的下端滚出底座1,不易造成多个管状工件同时下落,造成切割后的管状工件位置倾斜,导致管状工件堆积在底座1内部的情况,放置槽101的底壁为倾斜设置,切割后的工件顺着倾斜的方向滚动,放置槽101底壁较低的一端的放置槽101的一端贯穿底座1,即管状工件能够从放置槽101中滚出,切割后的工件不堆积在切割组件的下端,便于切割工件长时间使用,切割后的管状工件不会影响自动化工件切割设备的正常使用。Specifically, a plurality of partitions 16 are fixedly connected in the placement groove 101, and the partitions 16 divide the placement groove 101 into a plurality of placement grooves 101. The lower end of the partition 16 has a certain distance from the bottom surface of the placement groove 101, and the workpiece falls After falling into the placing groove 101, it can pass through the lower end of the dividing plate 16. The dividing plate 16 can play a role of navigation for the workpiece after cutting. The dividing plate 16 divides the placing groove 101 into a plurality of placing grooves 101 in small spaces. The cut tubular workpieces roll out of the base 1 directly from the lower end of the partition 16, which is not easy to cause multiple tubular workpieces to fall at the same time, causing the position of the cut tubular workpieces to tilt, resulting in the accumulation of tubular workpieces inside the base 1. The bottom wall is inclined, and the workpiece after cutting rolls along the inclined direction. One end of the placement groove 101 at the lower end of the bottom wall of the placement groove 101 runs through the base 1, that is, the tubular workpiece can roll out from the placement groove 101. The workpiece does not accumulate at the lower end of the cutting assembly, which is convenient for cutting the workpiece for a long time, and the cut tubular workpiece will not affect the normal use of the automatic workpiece cutting equipment.

具体的,切割构内置有物联网模块,有与物联网模块相匹配的移动端,移动端具体可以为手机,能够在收集上设置需要切割管状工件的长度,切割机构能够根据手机端的设置做出相应的调整,第二油缸9会根据长度相对应伸长或者缩短,使切割的管状工件的长度等于手机端设置的长度,不需要人为测量工件的长度,即可进行操作。Specifically, the cutting mechanism has a built-in IoT module and a mobile terminal that matches the IoT module. The mobile terminal can be a mobile phone, and the length of the tubular workpiece that needs to be cut can be set on the collection. The cutting mechanism can be made according to the settings on the mobile terminal. Correspondingly adjusted, the second oil cylinder 9 can be correspondingly extended or shortened according to the length, so that the length of the cut tubular workpiece is equal to the length set on the mobile phone end, and the operation can be performed without artificially measuring the length of the workpiece.

参图2所示,第一固定部2靠近切割轮12的一侧安装有多个与夹持机构相匹配的重力感应模块13,重力感应模块13为重力感应模块,当管状工件的一端触碰到重力感应模块13的上时,重力感应模块13承受的重力会发生改变,当重力感应模块13承受的重力发生改变后,物联网模块控制切割轮12进行转动,并控制活动杆11在活动部10中向下滑动,对管状工件进行切割,切割完毕后,切割后的管状工件扩下,重力感应模块13承受的重力复原,切割轮12和活动杆11所在的位置也会复原。As shown in Fig. 2, a plurality of gravity sensing modules 13 matching the clamping mechanism are installed on the side of the first fixed part 2 close to the cutting wheel 12. The gravity sensing modules 13 are gravity sensing modules. When one end of the tubular workpiece touches When on the gravity sensing module 13, the gravity borne by the gravity sensing module 13 will change. When the gravity borne by the gravity sensing module 13 changes, the IoT module controls the cutting wheel 12 to rotate, and controls the movable rod 11 to rotate on the movable part. Slide downward in 10 to cut the tubular workpiece. After the cutting is completed, the cut tubular workpiece is expanded, and the gravity that the gravity sensing module 13 bears is restored, and the positions of the cutting wheel 12 and the movable rod 11 are also restored.

参图1~图4所示,自动化工件切割设备还包括防护壳14,防护壳14能够将切割机构完全覆盖,防护壳14的部分为透明玻璃,透过透明玻璃能够观察到防护壳14内部的情况,如果有异常情况发生,能够直接停止机器运作。As shown in Figures 1 to 4, the automatic workpiece cutting equipment also includes a protective shell 14, which can completely cover the cutting mechanism. The part of the protective shell 14 is transparent glass, and the inside of the protective shell 14 can be observed through the transparent glass. If there is an abnormal situation, the machine can be stopped directly.

具体的,防护壳14转动连接在第一固定部2的上端,防护壳14和第一固定部2之间安装有连接杆19,连接杆19能够支撑防护壳14,参图3所示,当防护壳14发生转动时,连接杆19能够支撑柱防护壳14,使防护壳14固定在某一个位置,其远离类似汽车的后尾箱连接气杆。Specifically, the protective case 14 is rotatably connected to the upper end of the first fixed part 2, and a connecting rod 19 is installed between the protective case 14 and the first fixed part 2, and the connecting rod 19 can support the protective case 14, as shown in Fig. 3 , when When the protective shell 14 rotated, the connecting rod 19 could support the column protective shell 14, so that the protective shell 14 was fixed at a certain position, which was far away from the rear tail box of a similar automobile to connect the air bar.

参图1~图4所示,防护壳14的上端安装有连接管15,连接管15远离防护壳14的一端安装有吸尘装置,连接管15能够吸附防护壳14内的飞屑,自动化工件切割设备在切割的过程中会产生大量的飞屑,连接管15能够将飞屑抽出,能够大幅度减少防护壳14内部的干净程度,尽可能避免飞屑附着在底座1或第一固定部2上,不便于清理的情况,同时连接管15能够抽取防护壳14内的热空气,能够快速使外部的冷空气与内部的空气进行交换,一定程度上能够增强防护壳14内部的散热效果。As shown in Figures 1 to 4, a connecting pipe 15 is installed on the upper end of the protective case 14, and a dust suction device is installed on the end of the connecting pipe 15 away from the protective case 14. The connecting pipe 15 can absorb flying debris in the protective case 14, and the automatic workpiece The cutting equipment will generate a large amount of flying debris during the cutting process. The connecting pipe 15 can extract the flying debris, which can greatly reduce the cleanliness inside the protective shell 14 and avoid the flying debris adhering to the base 1 or the first fixing part 2 as much as possible. In the case that it is not easy to clean, the connecting pipe 15 can extract the hot air in the protective shell 14, quickly exchange the external cold air with the internal air, and enhance the heat dissipation effect inside the protective shell 14 to a certain extent.

具体的,防护壳14上开设有与橡胶块6相匹配的通孔1401,管状工件能够从通孔1401进入到防护壳14的内部,防护壳14不会影响自动化工件切割设备的正常使用。Specifically, the protective shell 14 is provided with a through hole 1401 matching the rubber block 6, and the tubular workpiece can enter the interior of the protective shell 14 through the through hole 1401, and the protective shell 14 will not affect the normal use of the automatic workpiece cutting equipment.

优选的,通孔1401上还可以设置多个弹性丝,增强防护壳14的密封性,当管状工件从通孔1401经过时,弹性丝发生形变,能够让管状工件从通孔1401中经过,当管状工件取出后,弹性丝能够对通孔1401处进行一定程度上的密封,一定程度上能够增强防护壳14的密封性。Preferably, a plurality of elastic wires can also be arranged on the through hole 1401 to enhance the sealing performance of the protective shell 14. When the tubular workpiece passes through the through hole 1401, the elastic wire is deformed, allowing the tubular workpiece to pass through the through hole 1401. After the tubular workpiece is taken out, the elastic wire can seal the through hole 1401 to a certain extent, and can enhance the sealing performance of the protective shell 14 to a certain extent.

使用时,参照图1所示,首先将防护壳14改在底座1的上端,将防护壳14盖在切割机构的上端,防护壳14能够大幅度减少飞屑对人身体造成的影响,防护壳14上端的吸尘机构能够将飞屑吸走,然后调整第二固定部3所在的位置,使自动化工件切割设备能够适应不同长度的管状工件,第二固定部3和底座1的间距不能够超过第一油缸5能够推送的最长距离,设置好后,直接将管状工件卡在一对卡条4之间,第一油缸5对管状工件进行推送,当管状工件的一端触碰到重力感应模块13时,切割机构会对管状工件进行切割,切割之间可以通过移动端对切割的长度进行设置,设置切割的长度为1米,则切割后的管状工件为1米,不会产生误差,同时切割面也会比较平整,切割完毕后,切割机构复原,第一油缸5继续推送,当工件接触到重力感应模块13后,切割机构继续对工件进行切割。When in use, as shown in Figure 1, first change the protective shell 14 to the upper end of the base 1, and cover the protective shell 14 on the upper end of the cutting mechanism. The protective shell 14 can greatly reduce the impact of flying debris on the human body. 14 The dust suction mechanism at the upper end can suck away the flying debris, and then adjust the position of the second fixing part 3 so that the automatic workpiece cutting equipment can adapt to tubular workpieces of different lengths, and the distance between the second fixing part 3 and the base 1 cannot exceed The longest distance that the first oil cylinder 5 can push, after setting, directly clamp the tubular workpiece between a pair of clip bars 4, the first oil cylinder 5 pushes the tubular workpiece, when one end of the tubular workpiece touches the gravity sensing module At 13 o'clock, the cutting mechanism will cut the tubular workpiece, and the cutting length can be set through the moving end during cutting. If the cutting length is set to 1 meter, the cut tubular workpiece will be 1 meter, and there will be no error. The cutting surface will also be relatively smooth. After the cutting is completed, the cutting mechanism recovers, and the first oil cylinder 5 continues to push. When the workpiece touches the gravity sensing module 13, the cutting mechanism continues to cut the workpiece.

由以上技术方案可以看出,本发明具有以下有益效果:As can be seen from the above technical solutions, the present invention has the following beneficial effects:

本发明能够自动调节管道切割的长度,同时能够便于将管道切割成相同长度的管道,不需要人工对切割长度进行测量,大幅度减少加工时测量切割长度浪费的大量时间,操作简单,同时还能够避免飞屑对人造成伤害的情况。The invention can automatically adjust the length of the pipe cutting, and at the same time, it is convenient to cut the pipe into pipes of the same length without manual measurement of the cutting length, which greatly reduces the time wasted in measuring the cutting length during processing. The operation is simple, and at the same time it can Avoid situations where flying debris can cause harm to people.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

此外,应当理解,虽然本说明书按照实施例加以描述,但并非每个实施例仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the specification is described according to the embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (10)

1.一种自动化工件切割设备,其特征在于,包括:1. A kind of automatic workpiece cutting equipment, is characterized in that, comprises: 底座,所述底座的上端安装有夹持机构,所述底座的一侧安装有推送机构,所述底座的上端开设有放置槽;A base, the upper end of the base is equipped with a clamping mechanism, one side of the base is equipped with a push mechanism, and the upper end of the base is provided with a placement slot; 第一固定部,所述第一固定部安装在底座远离推送机构的一端,所述第一固定部上滑动连接有切割机构;a first fixing part, the first fixing part is installed on an end of the base away from the pushing mechanism, and a cutting mechanism is slidably connected to the first fixing part; 防护壳,所述防护壳能够将切割机构完全覆盖,所述防护壳的上端安装有连接管,所述连接管能够吸附防护壳内的飞屑。A protective shell, the protective shell can completely cover the cutting mechanism, a connecting pipe is installed on the upper end of the protective shell, and the connecting pipe can absorb flying debris in the protective shell. 2.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述放置槽内固定连接有多个隔板,所述放置槽的底壁为倾斜设置,所述放置槽的一端贯穿底座。2. A kind of automatic workpiece cutting equipment according to claim 1, characterized in that, a plurality of partitions are fixedly connected in the placement groove, the bottom wall of the placement groove is inclined, and one end of the placement groove through the base. 3.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述夹持机构包括卡条,所述卡条上开设有弧形槽,一对卡条之间形成限位槽,所述管状工件夹持在限位槽内。3. A kind of automatic workpiece cutting equipment according to claim 1, characterized in that, the clamping mechanism comprises a clip bar, an arc-shaped groove is opened on the clip bar, and a limiting groove is formed between a pair of clip bars , the tubular workpiece is clamped in the limiting groove. 4.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述推送机构包括第二固定部和第一油缸,所述第二固定部上固定连接有凸条,所述第一油缸的一端与凸条为焊接,所述第一油缸上固定连接有橡胶块。4. An automatic workpiece cutting device according to claim 1, wherein the pushing mechanism comprises a second fixing part and a first oil cylinder, and a convex line is fixedly connected to the second fixing part, and the first One end of an oil cylinder is welded to the protruding line, and a rubber block is fixedly connected to the first oil cylinder. 5.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述切割机构包括滑块、第二油缸、活动部、活动杆和切割轮,所述滑块滑动连接在第一固定部上,所述活动部固定连接在第二油缸远离滑块的一端,所述活动杆滑动连接在活动部内,所述切割轮转动连接在活动杆的下端。5. A kind of automatic workpiece cutting equipment according to claim 1, characterized in that, the cutting mechanism comprises a slider, a second oil cylinder, a movable part, a movable rod and a cutting wheel, and the slider is slidably connected to the first On the fixed part, the movable part is fixedly connected to the end of the second oil cylinder away from the slider, the movable rod is slidably connected in the movable part, and the cutting wheel is rotatably connected to the lower end of the movable rod. 6.根据权利要求5所述的一种自动化工件切割设备,其特征在于,所述第一固定部上开设有多个滑槽,所述滑块滑动连接在滑槽内。6 . The automatic workpiece cutting device according to claim 5 , wherein a plurality of sliding slots are opened on the first fixing part, and the sliding block is slidably connected in the sliding slots. 7 . 7.根据权利要求6所述的一种自动化工件切割设备,其特征在于,所述滑槽的上端插接有固定块,所述固定块上开设有多个第一螺纹,所述第一固定部的上端开设有与第一螺纹相匹配的第二螺纹孔,所述第一螺纹、第二螺纹孔依次螺纹连接有螺栓。7. A kind of automatic workpiece cutting equipment according to claim 6, characterized in that, a fixed block is inserted into the upper end of the chute, and a plurality of first threads are provided on the fixed block, and the first fixed The upper end of the part is provided with a second threaded hole matching the first thread, and the first thread and the second threaded hole are sequentially threaded with bolts. 8.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述防护壳转动连接在第一固定部的上端,所述防护壳和第一固定部之间安装有连接杆。8 . The automatic workpiece cutting device according to claim 1 , wherein the protective shell is rotatably connected to the upper end of the first fixing part, and a connecting rod is installed between the protective shell and the first fixing part. 9.根据权利要求1或8所述的一种自动化工件切割设备,其特征在于,所述防护壳上开设有与橡胶块相匹配的通孔。9. The automatic workpiece cutting device according to claim 1 or 8, wherein a through hole matching the rubber block is opened on the protective shell. 10.根据权利要求1所述的一种自动化工件切割设备,其特征在于,所述第一固定部靠近切割轮的一侧安装有多个与夹持机构相匹配的重力感应模块。10 . The automatic workpiece cutting device according to claim 1 , wherein a plurality of gravity sensing modules matched with the clamping mechanism are installed on the side of the first fixing part close to the cutting wheel. 11 .
CN202211733561.3A 2022-12-30 2022-12-30 Automatic workpiece cutting equipment Pending CN116117227A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07299642A (en) * 1994-05-11 1995-11-14 Mitsubishi Heavy Ind Ltd Pipe carrying device for traveling type steel pipe cutter
CN109531229A (en) * 2018-11-13 2019-03-29 陆浩亮 A kind of steel pipe cutting device for processing
CN212825631U (en) * 2020-07-27 2021-03-30 程明 Cutting equipment for water supply and drainage engineering pipeline
CN113210727A (en) * 2021-06-02 2021-08-06 郑州工业应用技术学院 Automatic hydraulic drive type section cutting equipment
CN215241207U (en) * 2021-08-03 2021-12-21 武汉优润食品包装有限公司 High-speed traction cutting pipe arranging equipment for polymer modified optimized suction pipe
CN113894435A (en) * 2021-09-13 2022-01-07 泰州耀辉机械有限公司 Linkage type cutting machine and cutting method for production and processing of automobile parts

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07299642A (en) * 1994-05-11 1995-11-14 Mitsubishi Heavy Ind Ltd Pipe carrying device for traveling type steel pipe cutter
CN109531229A (en) * 2018-11-13 2019-03-29 陆浩亮 A kind of steel pipe cutting device for processing
CN212825631U (en) * 2020-07-27 2021-03-30 程明 Cutting equipment for water supply and drainage engineering pipeline
CN113210727A (en) * 2021-06-02 2021-08-06 郑州工业应用技术学院 Automatic hydraulic drive type section cutting equipment
CN215241207U (en) * 2021-08-03 2021-12-21 武汉优润食品包装有限公司 High-speed traction cutting pipe arranging equipment for polymer modified optimized suction pipe
CN113894435A (en) * 2021-09-13 2022-01-07 泰州耀辉机械有限公司 Linkage type cutting machine and cutting method for production and processing of automobile parts

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Application publication date: 20230516