Disclosure of Invention
The application aims to provide a transformer plug-in machine, which aims to solve the technical problem that the transformer in the prior art adopts a manual plug-in and manual shaping mode to cause low production efficiency.
The transformer plug-in machine comprises a frame, a conveying device, a feeding device, a shaping device, a positioning device, a material taking device and a plug-in device, wherein the conveying device is connected with the frame and used for conveying a circuit board, the feeding device is arranged on the side of the frame and used for providing a transformer, the shaping device is connected with the frame and is arranged between the conveying device and the feeding device and used for shaping pins of the transformer, the positioning device is connected with the frame and is arranged between the conveying device and the shaping device and used for positioning the shaped transformer, the material taking device is connected with the frame and is arranged between the feeding device and the conveying device and can move the transformer output by the feeding device into the shaping device and can move the shaped transformer into the positioning device, and the plug-in device is connected with the frame and used for plugging the shaped transformer into the circuit board.
Optionally, the transformer plug-in machine further comprises a positioning tool arranged at the discharge hole of the feeding device, the positioning tool comprises a positioning fixing frame, a blocking plate and a pressing plate, the blocking plate and the pressing plate are connected with the positioning fixing frame, the positioning fixing frame is connected with the frame, a sliding groove for the transformer to slide is formed in the positioning fixing frame, one end of the sliding groove is communicated with the discharge hole of the feeding device, the blocking plate is arranged at the other end of the sliding groove and used for blocking the transformer, the pressing plate is arranged between the blocking plate and the feeding device and is arranged above the sliding groove, the pressing plate and the blocking plate are arranged at intervals, and a containing position for containing the transformer is formed in the portion, located between the pressing plate and the blocking plate, of the sliding groove.
Optionally, the material taking device comprises a linear module, a first lifting cylinder, a first transformer clamping hand and a second transformer clamping hand, wherein the first transformer clamping hand and the second transformer clamping hand are used for clamping the transformer;
The linear module is connected with the frame, the driving end of the linear module is connected with the first lifting cylinder, and the first transformer clamping hand and the second transformer clamping hand are connected with the piston rod of the first lifting cylinder and are positioned above the shaping device;
The linear module is used for driving the first lifting cylinder to move back and forth between the feeding device and the conveying device, so that the first transformer clamp moves back and forth between the feeding device and the shaping device, and the second transformer clamp moves back and forth between the shaping device and the positioning device.
Optionally, the material taking device further comprises a first connecting frame, two connecting components and two first connecting plates, wherein a piston rod of the first lifting cylinder is connected with the first connecting frame, and the first transformer clamping hand and the second transformer clamping hand are respectively arranged on the two first connecting plates;
The two connecting assemblies comprise a first fastening piece and a first elastic piece, wherein the first connecting frame is in sliding connection with the first connecting plate through the first fastening piece and can enable the first connecting plate to slide up and down relative to the first connecting frame;
The connecting assembly further comprises a first detecting piece for detecting the distance between the first connecting plate and the first connecting frame, and the linear module, the first lifting cylinder and the first transformer clamp are electrically connected with the first detecting piece.
Optionally, the positioning device comprises a positioning bracket and a first positioning plate, the positioning bracket is connected with the frame, the first positioning plate is installed on the positioning bracket, and the first positioning plate is provided with a positioning hole for inserting pins of the transformer.
Optionally, the plug-in device comprises a manipulator and a third transformer clamping hand for clamping the transformer, the manipulator is connected with the rack, and the third transformer clamping hand is connected with the tail end of the manipulator.
Optionally, the tail end of the manipulator is connected with a second connecting frame, and the third transformer clamp is connected with a second connecting plate;
The plug-in device further comprises a second fastening piece and a second elastic piece, wherein the second connecting frame is in sliding connection with the second connecting plate through the second fastening piece and can enable the second connecting plate to slide up and down relative to the second connecting frame;
The plug-in device further comprises a second detection piece for detecting the distance between the second connecting plate and the second connecting frame, and the manipulator and the third transformer clamp are electrically connected with the second detection piece.
Optionally, the conveying device comprises a positioning mechanism and two belt conveying mechanisms, wherein the two belt conveying mechanisms are connected with the frame and are arranged at intervals in parallel, and the positioning mechanism is arranged between the two belt conveying mechanisms and is used for positioning the circuit board conveyed by the belt conveying mechanisms.
Optionally, the positioning mechanism includes second lift cylinder and is used for bearing the weight of the second locating plate of circuit board, the second lift cylinder with the frame is connected, the piston rod of second lift cylinder with the second locating plate is connected, be provided with on the second locating plate be used for with the locating column that the locating hole on the circuit board pegged graft mutually.
Optionally, the conveying device further comprises a screw rod and a sliding block, wherein one of the two belt conveying mechanisms is fixedly connected with the frame, and the other belt conveying mechanism is connected with the sliding block;
The sliding block is in threaded connection with the screw rod, the screw rod is rotatably connected with the frame, and the sliding block is driven to move through rotation of the screw rod so as to adjust the distance between the two belt conveying mechanisms.
The transformer plug-in machine has at least one of the following technical effects that when the transformer plug-in machine works, a circuit board is placed on a conveying device to be conveyed, meanwhile, a material taking device moves a transformer provided by a material feeding device into a shaping device to be shaped, the shaped transformer is positioned by a material taking device moving positioning device again, meanwhile, the circuit board is conveyed to a certain position on the conveying device, the plug-in device inserts the positioned transformer onto the circuit board, and finally, the circuit board inserted onto the transformer is automatically conveyed to the next working procedure by the conveying device, so that the automatic feeding, automatic shaping and automatic plug-in technology of the transformer is realized. According to the transformer plug-in machine provided by the embodiment of the application, under the cooperative cooperation among the conveying device, the feeding device, the shaping device, the positioning device, the material taking device and the plug-in device, the integrated automatic operation of feeding, shaping and plug-in of the transformer can be realized, and compared with the existing man-supplied plug-in, the shaping and plug-in efficiency of the transformer can be effectively improved, so that the production efficiency of a circuit board is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a transformer plug-in machine according to an embodiment of the present application.
Fig. 2 is a schematic view of a view angle of the transformer card machine shown in fig. 1 after concealing a part of a shielding plate.
Fig. 3 is a schematic view of another view angle of the transformer card machine shown in fig. 1 after concealing a partial shielding plate.
Fig. 4 is a schematic structural diagram of the positioning tool shown in fig. 2.
Fig. 5 is a schematic view of the take-off device shown in fig. 2.
Fig. 6 is a schematic view of the positioning device shown in fig. 3.
Fig. 7 is a schematic view of the structure of the card device shown in fig. 3.
Fig. 8 is a schematic view of the structure of the conveying device shown in fig. 3.
Fig. 9 is a schematic view of the positioning mechanism shown in fig. 8.
Wherein, each reference sign in the figure:
10. the device comprises a rack, a supporting platform, a shielding plate, a second switch door assembly, a second defective product box and supporting legs, wherein the supporting platform is arranged on the rack;
20. a conveying device; 21, a positioning mechanism, 22, a belt conveying mechanism, 23, a screw rod, 24, a sliding block, 25, a belt pulley transmission mechanism, 26, a rotating wheel, 27, a fixed seat, 28, a guide rod, 29, a guide sleeve, 211, a second lifting cylinder, 212, a first positioning plate, 213, a positioning column, 214, a positioning connecting frame and 215, a positioning mounting frame;
30. The device comprises a feeding device, a feeding frame, a vibrating disk, a vibrator, a cover, a first switch door assembly and a second switch door assembly, wherein the feeding device, the feeding frame, the vibrating disk, the vibrator, the cover and the first switch door assembly are arranged in sequence;
40. Shaping device;
50. A positioning device; 51, a positioning bracket, 52, a second positioning plate, 521, a positioning hole;
60. The device comprises a material taking device, a linear module, 62, a first lifting cylinder, 63, a first transformer clamping hand, 64, a second transformer clamping hand, 65, a first connecting frame, 66, a connecting assembly, 67, a first connecting plate, 68, a material taking fixing frame, 661, a first fastening piece, 662, a first elastic piece and 663, and a first detecting piece;
70. a plug-in device; 71, a manipulator, 72, a third transformer clamp, 73, a second connecting frame, 74, a second connecting plate, 75, a second fastening piece, 76, a second elastic piece, 77 and a second detecting piece;
80. Positioning a tool; 81, a positioning fixing frame, 82, a blocking plate, 83, a pressing plate, 84, a first defective material box, 811 and a chute;
91. 92, circuit board;
100. a transformer plug-in machine.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in fig. 1-9, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present application and should not be construed as limiting the application.
In the description of the present application, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1 to 9, in one embodiment of the present application, a transformer plug-in device 100 is provided for inserting pins of a transformer 91 into corresponding fixed terminals on a circuit board 92 to implement plug-in installation of the transformer 91, where the circuit board 92 may be a lamp board, a driving board, a control board, or other types of circuit boards 92, which is not limited herein.
As shown in fig. 2 and 3, the transformer plug-in machine 100 provided in the embodiment of the application includes a rack 10, a conveying device 20, a feeding device 30, a shaping device 40, a positioning device 50, a material taking device 60 and a plug-in device 70, wherein the rack 10 serves as a mounting base for fixing and supporting each device, the conveying device 20 is connected with the rack 10 and is used for conveying a circuit board 92, the conveying device 20 can drive the circuit board 92 to move along a certain direction so as to realize transportation of the circuit board 92, the feeding device 30 is arranged at the side of the rack 10 and is used for providing a transformer 91, the shaping device 40 is connected with the rack 10 and is positioned between the conveying device 20 and the feeding device 30 and is used for shaping pins of the transformer 91, and it can be understood that the shaping device 40 can bend deformed pins of the transformer 91 to a normal shape so as to facilitate the subsequent plug-in device 70 to accurately insert the pins of the transformer 91 into corresponding fixed terminals of the circuit board 92, wherein the shaping device 40 adopts a mature technology on the market, and the shaping device 40 is not in the working principle. The positioning device 50 is connected with the frame 10 and is positioned between the conveying device 20 and the shaping device 40 and used for positioning the shaped transformer 91, the material taking device 60 is connected with the frame 10 and is positioned between the feeding device 30 and the conveying device 20 and can move the shaped transformer 91 output by the feeding device 30 into the shaping device 40 and can move the shaped transformer 91 into the positioning device 50, and the plug-in device 70 is connected with the frame 10 and is used for inserting the transformer 91 at the positioning device 50 on a circuit board 92 conveyed by the conveying device 20.
In the transformer plug-in machine 100 of the embodiment of the application, when in operation, the circuit board 92 is placed on the conveying device 20 for conveying, meanwhile, the material taking device 60 moves the transformer 91 provided by the material loading device 30 into the shaping device 40 for shaping, the shaped transformer 91 is positioned by the material taking device 60 moving the positioning device 50 again, meanwhile, the circuit board 92 is conveyed to a certain position on the conveying device 20, the plug-in device 70 inserts the positioned transformer 91 on the circuit board 92, and finally, the circuit board 92 with the inserted transformer 91 is automatically conveyed to the next process by the conveying device 20, so that the automatic feeding, automatic shaping and automatic plug-in processes of the transformer 91 are realized. According to the transformer plug-in machine 100 provided by the embodiment of the application, under the cooperative cooperation among the conveying device 20, the feeding device 30, the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70, the integrated automatic operation of feeding, shaping and plug-in of the transformer 91 can be realized, and compared with the existing man-supplied plug-in, the shaping and plug-in efficiency of the transformer 91 can be effectively improved, so that the production efficiency of the circuit board 92 is improved.
In this embodiment, as shown in fig. 2, the frame 10 is provided with a supporting platform 11, the feeding device 30 is located at the left side of the supporting platform 11, the conveying devices 20 are installed at the right side of the supporting platform 11 and distributed along the front-rear direction, the material taking devices 60 are installed on the supporting platform 11 and are transversely distributed between the feeding device 30 and the conveying devices 20, and the shaping devices 40 and the positioning devices 50 are located below the material taking devices 60 and are arranged at intervals along the direction from the feeding device 30 to the conveying devices 20, as shown in fig. 3, so that the arrangement is beneficial to the installation and arrangement of the devices and the components.
In this embodiment, as shown in fig. 2 and 3, the feeding device 30 includes a feeding frame 31, and a vibrating plate 32 and a vibrator 33 disposed on the feeding frame 31, where the feeding frame 31 is disposed at a side of the frame 10, and the vibrator 33 and the vibrating plate 32 are sequentially communicated and distributed along a front-back direction, and in operation, an operator pours unordered and disordered transformers 91 into the vibrating plate 32, the transformers 91 are sequentially fed into the vibrator 33 one by one under the vibration of the vibrating plate 32 (the transformers 91 are sequentially fed into the vibrator 33 in a downward pin posture), and then the vibrator 33 sequentially discharges the transformers 91 again to facilitate the material taking of the material taking device 60. The feeding frame 31 is provided with an outer cover 34 covering the vibration plate 32 and the vibrator 33, the outer cover 34 protects the vibration plate 32 and the vibrator 33, and ensures stable and safe feeding of the transformer 91, and a first switch door assembly 35 is arranged at the top of the outer cover 34 to facilitate throwing the transformer 91 into the vibration plate 32.
In the present embodiment, as shown in fig. 2 and 3, the bottom of the frame 10 and the bottom of the loading frame 31 are provided with the legs 15 to support and fix the entire transformer inserter 100.
In this embodiment, as shown in fig. 1 and 2, a shielding plate 12 is disposed on the peripheral side of the frame 10, the shielding plate 12 encloses the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70 in a relatively closed space, so as to protect the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70 and ensure safe and efficient operation of shaping and plug-in of the transformer 91, and in addition, a second switch door assembly 13 is disposed on the frame 10, so as to facilitate maintenance and monitoring of the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70.
In this embodiment, the rack 10 is further provided with a control device, a first detecting sensor for monitoring the position of the transformer 91, and a second detecting sensor for monitoring the position of the circuit board 92, where the first detecting sensor, the second detecting sensor, the conveying device 20, the feeding device 30, the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70 are all electrically connected with the control device, and after the first detecting sensor and the second detecting sensor monitor the position signal of the transformer 91 and the position signal of the circuit board 92, the signals are fed back to the control device, and the control device drives the cooperative cooperation among the conveying device 20, the feeding device 30, the shaping device 40, the positioning device 50, the material taking device 60 and the plug-in device 70 according to the signals, so that precise automatic feeding, automatic shaping and automatic plug-in operation of the transformer 91 are realized, and the plug-in efficiency of the transformer 91 is improved. The control device may be a PLC controller or other devices capable of realizing control such as a computer, which is not limited herein, and the first detection sensor and the second detection sensor may be sensors capable of detecting positions such as an optical fiber sensor or a proximity switch, which is not limited herein, and in other embodiments, the operation speeds and operation timings of the conveying device 20, the feeding device 30, the shaping device 40, the positioning device 50, the material taking device 60 and the inserting device 70 may be set according to actual needs, and precise automatic feeding, automatic shaping and automatic inserting operation of the transformer 91 may be realized.
In another embodiment of the present application, as shown in fig. 2 and 4, the provided transformer plug-in machine 100 further includes a positioning tool 80 disposed at a discharge port of the feeding device 30, the positioning tool 80 includes a positioning fixing frame 81, a blocking plate 82 and a pressing plate 83 connected to the positioning fixing frame 81, the positioning fixing frame 81 is connected to the frame 10, the positioning fixing frame 81 is formed with a sliding slot 811 for sliding the transformer 91, one end of the sliding slot 811 is communicated with the discharge port of the feeding device 30, the blocking plate 82 is disposed at the other end of the sliding slot 811 and is used for blocking the transformer 91, the pressing plate 83 is disposed between the blocking plate 82 and the feeding device 30 and above the sliding slot 811, and a receiving position for receiving one transformer 91 is disposed between the pressing plate 83 and the blocking plate 82 at intervals. Specifically, the transformer 91 output by the feeding mechanism enters the chute 811 and is conveyed forward along the chute 811, when the transformer 91 is conveyed into the accommodating position, the taking device 60 takes away the transformer 91, and at the same time, a subsequent transformer 91 adjacent to the transformer 91 is blocked by the pressing plate 83, so that the transformer 91 cannot be taken out of the chute 811, the taking loss of the transformer 91 is reduced, and the manufacturing cost is reduced.
In this embodiment, as shown in fig. 2 and 4, the pressing plate 83 is L-shaped, the lower end of the vertical section of the pressing plate 83 is connected with the positioning fixing frame 81, the horizontal section of the pressing plate 83 is disposed above the sliding groove 811, and the distance between the horizontal section of the pressing plate 83 and the sliding groove 811 is smaller than the height of the transformer 91, so that the latter transformer 91 is driven by the transformer 91 to move upwards in the process of taking away the transformer 91 in the accommodating position by the material taking device 60, and is blocked by the horizontal section after the transformer 91 moves upwards for a certain distance, so as to fall back into the sliding groove 811, and the distance between the horizontal section of the pressing plate 83 and the sliding groove 811 is smaller than the height of the transformer 91, so that the transformer 91 can be ensured not to move upwards out of the sliding groove 811, and can fall into the sliding groove 811 stably and in a preset posture in the process of falling back of the transformer 91, so as to facilitate subsequent material taking.
In this embodiment, as shown in fig. 2 and fig. 4, a magnetic sensor is disposed in the positioning fixing frame 81, and the magnetic sensor is used for sensing whether the transformer 91 exists in the accommodating position, if the transformer 91 exists, the material taking device 60 is triggered to take materials, and if the transformer 91 does not exist, the material taking device 60 is not triggered, so that the material taking device 60 is ensured to take materials accurately, and the operation efficiency is improved.
In another embodiment of the present application, as shown in fig. 2 and 5, the material taking device 60 of the transformer card machine 100 includes a linear module 61, a first lifting cylinder 62, and a first transformer grip 63 and a second transformer grip 64 for gripping a transformer 91, the linear module 61 is connected to the frame 10, wherein the material taking device 60 further includes a material taking fixing frame 68, the material taking fixing frame 68 is mounted on the supporting platform 11, the linear module 61 is mounted on the material taking fixing frame 68, the driving end of the linear module 61 is connected to the first lifting cylinder 62, the first transformer grip 63 and the second transformer grip 64 are both connected to a piston rod of the first lifting cylinder 62 and are both located above the shaping device 40, wherein the linear module 61 is used for driving the first lifting cylinder 62 to move back and forth between the feeding device 30 and the conveying device 20, so that the first transformer grip 63 moves back and forth between the feeding device 30 and the shaping device 40, and the second transformer grip 64 moves back and forth between the shaping device 40 and the positioning device 50.
Specifically, when the material taking device 60 needs to take material, the linear module 61 drives the first lifting cylinder 62 to move towards the material loading device 30; when the first transformer clamping hand 63 and the second transformer clamping hand 64 move to the discharging position of the feeding device 30 and above the shaping device 40 respectively, the first lifting mechanism drives the first transformer clamping hand 63 and the second transformer clamping hand 64 to move downwards; when the first transformer clamp 63 and the second transformer clamp 64 move downwards to a certain position, the first transformer clamp 63 clamps the transformer 91 output by the feeding device 30, the second transformer clamp 64 clamps the shaped transformer 91, then the linear module 61 drives the first lifting cylinder 62, the first transformer clamp 63 and the second transformer clamp 64 to move towards the conveying device 20, when the first transformer clamp 63 clamps and moves to the position above the shaping device 40, and the second transformer clamp 64 moves to the position above the positioning device 50, the first lifting cylinder 62 drives the first transformer clamp 63 and the second transformer clamp 64 again, after the first transformer clamp 63 and the second transformer clamp 64 move downwards to a certain position, the first transformer clamp 63 places the clamped transformer 91 at the shaping device 40, the second transformer clamp 64 places the clamped transformer 91 at the position of the positioning device 50, finally the linear module 61 and the first lifting cylinder 62 reset the first transformer clamp 63, thereby realizing high efficiency of the shaping process of the transformer clamp 91, and the first transformer clamp 64 can be moved to the position of the shaping device 40 once, the first transformer clamp 63 can be conveniently moved to the position by the linear module 61, the first transformer clamp 64 can realize the high efficiency of the shaping device 40, the transformer clamp 91 can be moved to the position by the first transformer clamp 64, the first transformer clamp 64 can be moved to the position by the shaping device 40, the operation is stable and reliable.
In another embodiment of the present application, as shown in fig. 5, the material taking device 60 of the transformer plug-in machine 100 further includes a first connecting frame 65, two connecting components 66 and two first connecting plates 67, the piston rod of the first lifting cylinder 62 is connected with the first connecting frame 65, the first transformer clamping hand 63 and the second transformer clamping hand 64 are respectively installed on the two first connecting plates 67, the two first connecting plates 67 are respectively connected with the first connecting frame 65 through the two connecting components 66, the two connecting components 66 each include a first fastening member 661 and a first elastic member 662, the first connecting frame 65 and the first connecting plates 67 are in sliding connection through the first fastening member 661 and can enable the first connecting plates 67 to slide up and down relative to the first connecting frame 65, the first elastic members 662 are sleeved outside the first fastening member 661, two ends of the first elastic members 662 are respectively abutted to the first connecting frame 65 and the first connecting plates 67, the connecting components 66 further include a first detecting member 663 for detecting the distance between the first connecting plates 67 and the first connecting frame 65, the first lifting cylinder module 62 and the first elastic member 663.
Specifically, the first lifting cylinder 62 drives the first transformer holder 63 to move down, and in the process of inserting the pins of the transformer 91 into the shaping device 40 for shaping, if the pins of the transformer 91 are deformed greatly, the pins of the transformer 91 cannot be inserted into the shaping device 40, at this time, as the first lifting cylinder 62 continues to move down, the first connecting plate 67 connected with the first transformer holder 63 is pushed to move up relative to the first connecting frame 65, at this time, the distance between the first connecting plate 67 and the second connecting frame 73 changes, when the distance value is greater than a preset value, the first detecting member 663 is triggered, and the first detecting member 663 feeds back signals to the linear module 61, the first lifting cylinder 62 and the first transformer holder 63, so that the linear module 61 and the first lifting cylinder 62 are controlled to drive the first transformer holder 63 to move, so that the pins are moved out of the shaping device 40 for discharging, the transformer 91 with the larger pins can be identified, and the discharging device 60 is utilized for discharging unqualified transformers 91, and thus the subsequent transformer 91 can be directly discharged for high-speed and high-efficient shaping operation. Similarly, the first lifting cylinder 62 drives the second transformer holder 64 to move downwards, and in the process of placing the pins of the transformer 91 in the positioning device 50, if the pins of the shaped transformer 91 do not conform to the preset shape, the pins of the transformer 91 cannot be inserted into the positioning device 50, at this time, as the first lifting cylinder 62 continues to move downwards, the first connecting plate 67 connected with the second transformer holder 64 is pushed to move upwards relative to the first connecting frame 65, at this time, the distance between the first connecting plate 67 and the second connecting frame 73 changes, when the distance value is greater than the preset value, the first detecting member 663 is triggered, and the first detecting member 663 feeds back signals to the linear module 61, the first lifting cylinder 62 and the second transformer holder 64, so that the linear module 61 and the first lifting cylinder 62 are controlled to drive the second transformer holder 64 to move, so that the pins are deformed greatly to move out of the positioning device 50 and perform discharging treatment, and thus the shaped unqualified transformer 91 can be directly discharged, and the following transformer 91 is ensured to be inserted and operated efficiently and quickly. In addition, since the first elastic member 662 is disposed between the first connecting plate 67 and the first connecting frame 65, in the process of inserting the pins of the transformer 91 into the shaping device 40, the first elastic member 662 will provide an upward moving resistance to the first connecting plate 67, which overcomes the resistance of inserting the pins of the transformer 91 into the shaping device 40 or the resistance of inserting the transformer 91 with smaller deformation of the pins into the shaping device 40, so as to ensure that the pins are not deformed or the insertion of the transformer 91 with smaller deformation into the shaping device 40 will not drive the first connecting plate 67 to move upwards, thereby preventing the material taking device 60 from discharging by mistake.
In this embodiment, the first connecting frame 65 is provided with a sliding hole, the first fastening member 661 is fixedly connected to the first connecting plate 67 after passing through the sliding hole and the elastic member, and the inner diameter of the sliding hole is larger than the outer diameter of the first fastening member 661, so that the first fastening member 661 can move up and down in the sliding hole, and thus the first connecting plate 67 can move up and down relative to the first fixing frame, meanwhile, the upper end of the first fastening member 661 abuts against the upper surface of the first connecting frame 65, thereby preventing the first fastening member 661 from falling out of the sliding hole, and ensuring the running stability and reliability of the whole device, and specifically, the first fastening member 661 can be a nut, a bolt or a screw.
In this embodiment, a linear guide rail slider 24 is further disposed vertically between the first connecting frame 65 and the first connecting plate 67, and a guiding function is provided for the up-and-down movement of the first connecting plate 67 through the linear guide rail slider 24, so as to improve the movement stability and reliability of the first connecting plate 67.
In the present embodiment, the first detecting member 663 is a proximity switch or other member capable of detecting a pitch, such as a displacement sensor. The first elastic member 662 is a member having a certain elasticity such as a spring or an elastic sleeve.
In this embodiment, as shown in fig. 4, the positioning fixing frame 81 is provided with a first defective product box 84, the first defective product box 84 is located between the blocking plate 82 and the shaping device 40, so that when the first detecting member 663 connected with the first transformer holder 63 detects that the deformation of the pins of the transformer 91 is serious, the first detecting member 663 controls the linear module 61 to drive the first transformer holder 63 to move towards the first defective product box 84, when the first transformer holder 63 moves above the first defective product box, the first transformer holder 63 releases the transformer 91, the transformer 91 falls to the first defective product box to collect, and as shown in fig. 3, the supporting platform 11 is provided with a second defective product box 14, the second defective product box 14 is located between the positioning device 50 and the shaping device 40, so that when the first detecting member 663 connected with the second transformer holder 64 detects that the deformation of the pins of the transformer 91 is serious, the first detecting member 663 controls the linear module 61 to drive the second transformer holder 64 towards the second defective product box 64, when the first transformer holder 63 moves towards the second defective product box 64, the second defective product box 64 falls to the second defective product box 64, and the second defective product box 14 falls to the second defective product box 14 to collect.
In another embodiment of the present application, as shown in fig. 3 and 6, the positioning device 50 of the transformer card machine 100 includes a positioning bracket 51 and a first positioning plate 212, wherein the positioning bracket 51 is connected with the rack 10, the positioning bracket 51 is mounted on the supporting platform 11, the first positioning plate 212 is mounted on the positioning bracket 51, and the first positioning plate 212 is provided with a positioning hole 521 for inserting a pin of the transformer 91. Specifically, the positioning bracket 51 serves as an installation base body of the first positioning plate 212, and plays a role in supporting and fixing the first positioning plate 212, the shaped transformer 91 is moved to the first positioning plate 212 by the material taking device 60, and pins of the transformer 91 are inserted into positioning holes 521 on the first positioning plate 212, so that accurate positioning of the transformer 91 can be achieved, the posture consistency of the transformer 91 taken by the subsequent plug-in device 70 is good, efficient operation of subsequent plug-in operation is ensured, and the plug-in efficiency and the plug-in accuracy are improved.
In another embodiment of the present application, as shown in fig. 3 and 7, the card device 70 of the transformer card machine 100 includes a robot arm 71 and a third transformer clamping arm 72 for clamping the transformer 91, the robot arm 71 is connected to the frame 10, and the third transformer clamping arm 72 is connected to an end of the robot arm 71. Specifically, the manipulator 71 can drive the third transformer clamping hand 72 to move at any position in the three-dimensional space, so that the first transformer clamping hand 63 can be easily controlled to take out the transformer 91 from the positioning device 50, and then the transformer 91 is inserted into the circuit board 92 conveyed on the conveying device 20, the whole action can be quickly realized, and the inserting precision of the transformer 91 is very high.
In this embodiment, the card device 70 further includes a card mounting rack, the card mounting rack is mounted on the conveying device 20, and the manipulator 71 is fixed on the card mounting rack, so that the manipulator 71 drives the third transformer clamping hand 72 to move above the conveying device 20, so as to avoid interference.
In another embodiment of the present application, as shown in fig. 7, a second connecting frame 73 is connected to an end of a manipulator 71 of the transformer plug-in machine 100, a second connecting plate 74 is connected to a third transformer clamp 72, the plug-in device 70 further includes a second fastening member 75 and a second elastic member 76, the second connecting frame 73 is slidably connected to the second connecting plate 74 through the second fastening member 75, and enables the second connecting plate 74 to slide up and down relative to the second connecting frame 73, the second elastic member 76 is sleeved outside the second fastening member 75, two ends of the second elastic member 76 are respectively abutted to the second connecting frame 73 and the second connecting plate 74, and the plug-in device 70 further includes a second detecting member 77 for detecting a space between the second connecting plate 74 and the second connecting frame 73, where the manipulator 71 and the third transformer clamp 72 are electrically connected to the second detecting member 77.
Specifically, in the process that the transformer 91 clamped by the third transformer clamping hand 72 is inserted into the corresponding fixed terminal of the circuit board 92, when the pin of the transformer 91 is severely deformed, the third transformer clamping hand 72 is driven by the manipulator 71 to move downwards, so that the second connecting plate 74 is pushed to move upwards relative to the second connecting frame 73, the distance between the second connecting plate 74 and the second connecting frame 73 is changed, when the distance value is larger than a preset value, the second detecting piece 77 is triggered, the second detecting piece 77 feeds back signals to the manipulator 71 and the third transformer clamping hand 72, and the manipulator 71 is controlled to drive the third transformer clamping hand 72 to move out of the conveying device 20 and perform discharging treatment, so that the unqualified transformer 91 can be directly discharged, and the efficient and rapid inserting operation of the subsequent transformer 91 is ensured. In addition, since the second elastic member 76 is disposed between the second connecting plate 74 and the second connecting frame 73, in the process of inserting the pins of the transformer 91 into the circuit board 92, the second elastic member 76 can provide an upward moving resistance to the second connecting plate 74, which can overcome the resistance of inserting the pins of the transformer 91 into the circuit board 92 or the resistance of inserting the transformer 91 with smaller deformation of the pins into the circuit board 92, so as to ensure that the interval between the second connecting plate 74 and the second connecting frame 73 is in a preset range, and the second detecting member 77 is not triggered, thereby ensuring that the qualified transformer 91 is smoothly inserted into the circuit board 92, and avoiding the occurrence of material discharge errors.
In the present embodiment, the second detecting member 77 is a proximity switch or other member capable of detecting a pitch, such as a displacement sensor. The second elastic member 76 is a member having a certain elasticity such as a spring or an elastic sleeve.
In this embodiment, a linear guide rail slider 24 is further vertically disposed between the second connecting frame 73 and the second connecting plate 74, and a guiding function is provided for the up-and-down movement of the second connecting plate 74 by the linear guide rail slider 24, so as to improve the movement stability and reliability of the second connecting plate 74.
In another embodiment of the present application, as shown in fig. 3 and 8, the conveying device 20 of the transformer card machine 100 includes a positioning mechanism 21 and two belt conveying mechanisms 22, wherein the two belt conveying mechanisms 22 are connected with the frame 10 and are arranged in parallel at intervals, and the positioning mechanism 21 is arranged between the two belt conveying mechanisms 22 and is used for positioning the circuit board 92 conveyed by the belt conveying mechanisms 22. Specifically, the two opposite sides of the circuit board 92 are respectively placed on the two belt conveying mechanisms 22, so that the circuit board 92 is conveyed forward under the drive of the belt conveying mechanisms 22, when the circuit board 92 is conveyed to a certain position, the positioning mechanism 21 positions the circuit board 92, then the plug-in device 70 inserts the transformer 91 on the circuit board 92, and thus the inserting operation of the transformer 91 is completed, in the process, after the positioning mechanism 21 positions the circuit board 92, the circuit board 92 is fixed in position, and the plug-in device 70 can accurately insert the transformer 91 into the circuit board 92, so that the accuracy and the inserting efficiency of the inserted transformer 91 are improved.
In another embodiment of the present application, as shown in fig. 8 and 9, the positioning mechanism 21 of the transformer card machine 100 includes a second lifting cylinder 211 and a second positioning plate 52 for carrying the circuit board 92, the second lifting cylinder 211 is connected with the frame 10, a piston rod of the second lifting cylinder 211 is connected with the second positioning plate 52, and a positioning column 213 for plugging with a positioning hole 521 on the circuit board 92 is disposed on the second positioning plate 52. Specifically, when the circuit board 92 is conveyed to the second positioning plate 52, the second lifting cylinder 211 drives the second positioning plate 52 to move upwards, and in the process of moving the second positioning plate 52 upwards, the positioning column 213 of the second positioning plate 52 is inserted into the positioning hole 521 of the circuit board 92, and as the second positioning plate 52 continues to move upwards, the second positioning plate 52 lifts the circuit board 92, so that the circuit board 92 is separated from the belt conveying mechanism 22, and thus the circuit board 92 is not affected by the belt conveying mechanism 22 and continues to move forwards, and the circuit board 92 is in a static state, so that the plug-in device 70 can accurately insert the transformer 91 into the circuit board 92, and the inserting precision and the inserting efficiency of the transformer 91 are improved, and in addition, in the process of lifting the circuit board 92, the circuit board 92 is subject to the limiting action of the positioning column 213, and the circuit board 92 cannot move due to inertia, so that the circuit board 92 can be accurately located at a preset position on the second positioning plate 52, and the inserting precision and the inserting efficiency of the transformer 91 are further improved.
In this embodiment, the positioning mechanism 21 further includes a positioning connection frame 214 and a positioning installation frame 215, the positioning installation frame 215 is installed on the supporting platform 11, the second lifting cylinder 211 is installed on the positioning installation frame 215, the second positioning plate 52 is installed on the positioning connection frame 214, the positioning connection frame 214 is connected with a piston of the second lifting cylinder 211, and the positioning installation frame 215 is in sliding connection with the positioning connection frame 214 through a vertical linear guide rail slide block 24, so that the up-and-down movement of the whole second positioning plate 52 is more stable and reliable, and the positioning precision of the circuit board 92 is improved.
In this embodiment, the number of the positioning columns 213 may be two, three or more, the more the number of the positioning columns 213 is, the more accurate the position of the circuit board 92 on the second positioning plate 52 is, the better the accuracy is, and the higher the inserting precision and efficiency of the subsequent transformer 91 are, and for example, the second positioning plate 52 has two positioning columns 213 along the conveying direction of the belt conveying mechanism 22, and the two positioning columns 213 are respectively inserted into the positioning holes 521 at two pairs of diagonal angles of the circuit board 92, so that the circuit board 92 cannot move or rotate, and the positioning accuracy of the circuit board 92 on the second positioning plate 52 is good, and the efficient inserting of the subsequent transformer 91 can be realized.
In another embodiment of the present application, as shown in fig. 8, the conveying device 20 of the transformer plug-in machine 100 further includes a screw 23 and a slider 24, one of the two belt conveying mechanisms 22 is fixedly connected with the frame 10, the other belt conveying mechanism is connected with the slider 24, the slider 24 is screwed on the screw 23, the screw 23 is rotatably connected with the frame 10, and the slider 24 is driven to move by the rotation of the screw 23, so as to adjust the distance between the two belt conveying mechanisms 22. Specifically, the slider 24 and the belt conveying mechanism 22 connected with the slider 24 are driven to move along the length direction of the slider 23 by the rotation of the screw 23, so that the distance between the two belt conveying mechanisms 22 is adjusted, the distance between the two belt conveying mechanisms 22 is adjustable to meet the use requirements of circuit boards 92 with different sizes, and the universality of the transformer plug-in machine 100 is improved. It should be noted that, the second positioning plate 52 is detachably connected with the piston rod of the second lifting cylinder 211 by bolts, plugging, and the like, so as to facilitate the replacement of the corresponding second positioning plate 52 according to the circuit boards 92 with different sizes for positioning and matching.
In this embodiment, two ends of the screw rod 23 are penetrated with fixing seats 27, the screw rod 23 can rotate relative to the fixing seats 27, the fixing seats 27 are mounted on the supporting platform 11, a guide sleeve 29 is arranged on the sliding block 24, a guide rod 28 parallel to the screw rod 23 is connected between the two fixing seats 27, the guide sleeve 29 is sleeved outside the guide rod 28, and the guide sleeve 29 can slide along the guide rod 28, so that a guiding effect is provided for the movement of the sliding block 24 relative to the screw rod 23, and the movement of the sliding block 24 is more stable and reliable.
In this embodiment, the number of the screws 23 may be two, three or more than four, the more the number of the screws 23 is, the more stable and reliable the movement of the belt conveying mechanism 22 connected with the screws is driven, for example, the number of the screws 23 is two, the two screws 23 are respectively located at two ends of the belt conveying mechanism 22, the two screws 23 are in transmission connection with each other through a belt pulley transmission mechanism 25, the end part of one screw 23 is provided with a rotating wheel 26, the rotating wheel 26 is operated by an operator to rotate the screws 23 connected with the two screws 23, and the two screws 23 are connected with the rotating wheel 26 through the belt pulley transmission mechanism 25, so that the other screw 23 is driven to rotate simultaneously in the rotating process of the screws 23 connected with the rotating wheel 26, and the sliding block 24 screwed on the two screws 23 is driven, so that the space between the two belt conveying mechanisms 22 is regulated, and the space between the two belt conveying mechanisms 22 is regulated.
The working principle of the transformer inserter 100 according to the embodiment of the present application is described below, the circuit board 92 is conveyed to the positioning mechanism 21 by the belt conveying mechanism 22 to be positioned, the transformer 91 is automatically fed to the positioning tool 80 by the vibration disc 32 and the vibrator 33, then is clamped to the shaping device 40 by the material taking device 60, meanwhile, the shaped transformer 91 on the shaping device 40 is clamped to the positioning device 50 by the material taking device 60, then the third transformer clamping hand 72 is driven by the mechanical hand 71 to grab the transformer 91 from the positioning device 50 to the positioning mechanism 21 for inserting, after the inserting is completed, the circuit board 92 is conveyed to the next process by the belt conveying mechanism 22, and the transformer inserter 100 completes the automatic feeding, automatic shaping and automatic inserting process of the transformer 91. The width between the two belt conveying mechanisms 22 can be adjusted, and the device is applicable to various circuit boards 92, and the material taking mechanism can detect that the deformation of pins of the transformer 91 is too large through the first detecting piece 663 and automatically remove bad materials, in addition, the mechanical arm 71 is high in freedom degree, simple in mechanism, convenient to maintain and switch the circuit boards 92 with different sizes, and the device is high in universality similar to electronic component plug-ins.
Specifically, the vibration plate 32 and the vibrator 33 automatically feed the transformers 91 to the positioning fixture 80 in a preset posture (the transformers 91 are in a downward pin posture), the positioning fixture 80 senses that the materials can be taken out to the material taking device 60, the materials can be taken out to prevent the following transformers 91 from being taken out through the pressing plate 83, after the material taking device 60 receives the materials taking signals and the shaping device 40 finishing signals, the first transformer clamping hand 63 and the second transformer clamping hand 64 are driven by the linear module 61 and the first lifting cylinder 62 to simultaneously clamp the transformers 91 on the positioning fixture 80 and the transformers 91 on the shaping device 40, then the first transformer clamping hand 63 is driven to move the transformers 91 on the positioning fixture 80 into the shaping device 40, and meanwhile, the second transformer clamping hand 64 moves the transformers 91 on the shaping device 40 to the positioning mechanism 21. If the pins of the transformer 91 on the positioning tool 80 are severely deformed and cannot be inserted into the shaping device 40, the first elastic member 662 connected with the first transformer clamping hand 63 is compressed, the first detecting member 663 detects the output signal and judges that the material is deformed, the material taking mechanism can grasp the transformer 91 and place the transformer 91 into the first defective product box, the material taking mechanism can take material signals for the manipulator 71 after the action of the material taking mechanism is completed, and the manipulator 71 drives the third transformer clamping hand 72 to take material to the positioning mechanism 21. The connection structure between the third transformer holder 72 and the piston rod of the first lifting cylinder 62 is the same as the connection structure and the operation principle of the third transformer holder 72 and the end of the manipulator 71, and if the second elastic member 76 is compressed, the second detecting member 77 outputs the card NG signal. The gap width between the two belt conveying mechanisms 22 can be adjusted through the screw rod 23 so as to be suitable for circuit boards 92 with different sizes. The positioning mechanism 21 is precisely positioned with the second positioning plate 52 through the two positioning posts 213, and the corresponding second positioning plate 52 needs to be replaced when the circuit boards 92 with different sizes are replaced.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.