CN116110749A - A heat dissipation structure of a circuit breaker - Google Patents
A heat dissipation structure of a circuit breaker Download PDFInfo
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- CN116110749A CN116110749A CN202111324702.1A CN202111324702A CN116110749A CN 116110749 A CN116110749 A CN 116110749A CN 202111324702 A CN202111324702 A CN 202111324702A CN 116110749 A CN116110749 A CN 116110749A
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- heat dissipation
- circuit breaker
- ventilation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/02—Housings; Casings; Bases; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H71/00—Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
- H01H71/08—Terminals; Connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/52—Cooling of switch parts
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Abstract
Description
技术领域technical field
本发明涉及一种断路器,尤其是一种带有抽屉座的断路器。The invention relates to a circuit breaker, in particular to a circuit breaker with a drawer base.
背景技术Background technique
断路器是配电系统的保护元件,80%以上的电力流经断路器到达终端用电器件。当电力流经断路器时,会产生大量的焦耳热,使得断路器温度上升,当温度达到160℃以上,其内部铜材会迅速氧化损耗,其塑料外壳也因高温加速老化,导致绝缘性能下降。The circuit breaker is the protection element of the power distribution system, and more than 80% of the power flows through the circuit breaker to the terminal electrical device. When electricity flows through the circuit breaker, a large amount of Joule heat will be generated, which will cause the temperature of the circuit breaker to rise. When the temperature reaches above 160°C, the internal copper will be oxidized and lost rapidly, and the plastic shell will also age rapidly due to high temperature, resulting in a decline in insulation performance. .
断路器以壳架能够承受的最大电流作为壳架电流,如250A、630A、1600A、2000A、4000A、6300A等壳架电流。断路器应在一定外形尺寸的壳架内满足最大额定电流下,电路正常电流的接通、断开和异常电流的分断。The circuit breaker takes the maximum current that the frame can bear as the frame current, such as 250A, 630A, 1600A, 2000A, 4000A, 6300A and other frame currents. The circuit breaker should meet the maximum rated current in the frame of a certain size, the connection and disconnection of the normal current of the circuit and the breaking of the abnormal current.
为了调试、检修等的方便和安全,断路器本体通过一般通过抽屉座与外部电路连接,抽屉座采用桥型触头或者如专利CN211017487U的电连接组件连接本体的母排和外部短路,虽然专利CN211017487U所示的电连接组件相比传统的桥型触头具有更小的接触电阻、更小的发热量,但是在断路器小型化的不断要求下,更小的内部散热空间使得断路器的冷却还是成为一个问题。For the convenience and safety of debugging, maintenance, etc., the circuit breaker body is generally connected to the external circuit through the drawer seat, and the drawer seat uses a bridge contact or an electrical connection assembly such as patent CN211017487U to connect the busbar of the body and the external short circuit, although the patent CN211017487U Compared with the traditional bridge contact, the electrical connection assembly shown has smaller contact resistance and lower heat generation. However, under the continuous requirement of circuit breaker miniaturization, the smaller internal heat dissipation space makes the cooling of the circuit breaker still become a problem.
根据焦耳定律Q=I2Rt,电路发出的热量与回路电阻、电流的平方成正比,虽然较高额定电流断路器采用了各种方法减小回路电阻,但是电流的影响更加显著,且在一定的壳架尺寸内,不可能无限增加回路的截面来减小回路电阻,因此在大电流使用时,巨大的发热量是难以避免的,严重影响了断路器的正常使用和寿命,尤其在高温环境中不得不降容使用,即让断路器特定壳架下以低一档额定电流运行,以便满足断路器温升的要求。According to Joule's law Q=I 2 Rt, the heat emitted by the circuit is proportional to the loop resistance and the square of the current. Although the higher rated current circuit breaker adopts various methods to reduce the loop resistance, the influence of the current is more significant, and in a certain Within the size of the frame, it is impossible to increase the cross section of the circuit infinitely to reduce the circuit resistance. Therefore, when using a large current, a huge heat generation is unavoidable, which seriously affects the normal use and life of the circuit breaker, especially in high temperature environments. It has to be used with reduced capacity, that is, let the circuit breaker run at a lower rated current under a specific frame, so as to meet the temperature rise requirements of the circuit breaker.
为此温升问题断路器安全可靠运行的核心问题。传统设计通过加大断路器内部导电回路截面积来达到减少焦耳热,降低温升的目的。这种方式占据空间大,耗费铜等贵金属多。此外,大量铜材的使用,占据了断路器内部空间,使得断路器内部难以实施通风散热,导致散热恶化,增加铜材带来的运行温升下降大打折扣。For this reason, temperature rise is the core issue of safe and reliable operation of circuit breakers. The traditional design achieves the purpose of reducing Joule heat and temperature rise by increasing the cross-sectional area of the conductive loop inside the circuit breaker. This method takes up a lot of space and consumes a lot of precious metals such as copper. In addition, the use of a large number of copper materials occupies the internal space of the circuit breaker, making it difficult to implement ventilation and heat dissipation inside the circuit breaker, resulting in deterioration of heat dissipation, and the reduction in operating temperature rise caused by the addition of copper materials is greatly reduced.
发明内容Contents of the invention
本发明所要解决的技术问题是断路器运行过程中,抽屉座的通风散热问题。The technical problem to be solved by the invention is the ventilation and heat dissipation of the drawer seat during the operation of the circuit breaker.
为了实现上述目的,本发明设计了一种断路器的散热结构,包括断路器本体、抽屉座,触头系统,断路器本体具有第一本体母排和第二本体母排,所述第一本体母排和第二本体母排在第二方向呈上下布置构成所述断路器本体的进线排和出线排、并通过触头系统形成电连接,构成一个电流极;抽屉座具有电连接组件,绝缘壳体;断路器本体可以在第一方向进入或者离开抽屉座,使得所述第一本体母排、第二本体母排与各自的电连接组件的第一端接触或者分离;还包括接线排,所述接线排的内接端与所述电连接组件的第二端接触、外接端与外部电路连接;所述抽屉座在第二方向上具有第一散热通道,所述第一散热通道经过电连接组件,形成在电连接组件位置散热空间和散热路径。In order to achieve the above purpose, the present invention designs a heat dissipation structure of a circuit breaker, which includes a circuit breaker body, a drawer seat, and a contact system. The circuit breaker body has a first body busbar and a second body busbar, and the first body The busbar and the busbar of the second body are arranged up and down in the second direction to form the incoming line bar and outgoing line bar of the circuit breaker body, and are electrically connected through the contact system to form a current pole; the drawer seat has an electrical connection component, Insulation casing; the circuit breaker body can enter or leave the drawer seat in the first direction, so that the first body busbar and the second body busbar are in contact with or separated from the first ends of the respective electrical connection components; it also includes a terminal block , the inner connection end of the terminal block is in contact with the second end of the electrical connection assembly, and the outer connection end is connected to the external circuit; the drawer base has a first heat dissipation channel in the second direction, and the first heat dissipation channel passes through The electrical connection component forms a heat dissipation space and a heat dissipation path at the position of the electrical connection component.
更近一步的是,所述电连接组件包括接触导电片,所述接触导电片包括第一连接端、第二连接端,中间段,所述中间段为柔性结构,使得第一连接端或者第二连接端不受任一连接端的影响而偏移,即固定任意连接端,另一连接端仍可以在一定程度内偏移或者偏转。第一连接端、第二连接端分别形成所述电连接组件的第一端和第二端,即电连接组件通过接触导电片的第一连接端形成与断路器本体母排连接的第一端,电连接组件通过接触导电片的第二连接端形成与接线端连接的第二端。所述中间段具有通风槽,所以第一散热通道包括通风槽;同一电流极上、下布置的所述电连接组件的通风槽连通,即一个电流极至少具有两个电连接组件,两个电连接组件在第二方向上下布置,和断路器本体的母排对应连接,上下两个电连接组件的通风槽联通,形成通畅的第一散热通道。A further step is that the electrical connection assembly includes a contact conductive sheet, and the contact conductive sheet includes a first connection end, a second connection end, and a middle section, and the middle section is a flexible structure, so that the first connection end or the second connection end The two connecting ends are not affected by any of the connecting ends to shift, that is, when any connecting end is fixed, the other connecting end can still be shifted or deflected to a certain extent. The first connection end and the second connection end respectively form the first end and the second end of the electrical connection assembly, that is, the electrical connection assembly forms the first end connected to the busbar of the circuit breaker body through the first connection end of the contact conductive sheet , the electrical connection component forms a second end connected to the terminal by contacting the second connection end of the conductive sheet. The middle section has ventilation slots, so the first heat dissipation channel includes ventilation slots; the ventilation slots of the electrical connection components arranged above and below the same current pole communicate, that is, one current pole has at least two electrical connection components, and two electrical connection components The connecting components are arranged up and down in the second direction, correspondingly connected with the busbars of the circuit breaker body, and the ventilation slots of the upper and lower electrical connecting components are connected to form a smooth first heat dissipation channel.
更近一步的是,断路器散热结构还包括通风罩,所述通风罩安装在抽屉座的上面,并且具有在第二方向上的第二散热通道,所述第二散热通道在第二方向上位于第一散热通道的上面,并与第一散热通道连通,使得第一散热通道排除的热气通过第二散热通道后到达外部空间。Furthermore, the heat dissipation structure of the circuit breaker also includes a ventilation cover, the ventilation cover is installed on the drawer seat, and has a second heat dissipation channel in the second direction, and the second heat dissipation channel is in the second direction It is located above the first heat dissipation channel and communicates with the first heat dissipation channel, so that the hot air discharged by the first heat dissipation channel passes through the second heat dissipation channel and reaches the external space.
更近一步的是,所述通风罩下部为集风罩,集风罩与抽屉座绝缘壳体密封连接安装在抽屉座上方,形成四周密闭的罩散热道,在通风罩上部留有排气口与大气连通;所述集风罩内部空间与接触导电片上的通风槽位置对应的上方,形成第一散热通道与第二散热通道的连通。A further step is that the lower part of the ventilation hood is an air collecting hood, and the air collecting hood is sealed and connected with the drawer seat insulation shell and installed above the drawer seat to form a closed cooling channel around the cover, and an exhaust port is left on the upper part of the ventilation hood It communicates with the atmosphere; above the inner space of the air collecting hood corresponding to the position of the ventilation groove on the contact conductive sheet, the communication between the first heat dissipation channel and the second heat dissipation channel is formed.
根据本发明的一个实施例,所述电流极在第三方向上布置有至少两个,每个所述电流极均布置有通风罩,相邻通风罩之间设置有相间导流板,隔开相邻通风罩的第二散热通道,使得相邻电流极第一散热通道排出的高温气流不在通风罩内相互影响而降低对流效率。According to an embodiment of the present invention, there are at least two current poles arranged in the third direction, each of the current poles is arranged with a ventilation cover, and an interphase deflector is arranged between adjacent ventilation covers to separate phases. The second heat dissipation passage adjacent to the ventilation hood prevents the high-temperature airflow discharged from the first heat dissipation passage of the adjacent current electrode from interacting in the ventilation hood to reduce the convection efficiency.
更近一步的是,所述电连接组件的接触导电片在第三方向上布置多个通风槽,并形成各自的第一散热通道,也就是说每个电连接组件上具有多个形成第一散热通道的路径,增加散热效果;所述每个电流极的通风罩内具有道间导流板,把每个电流极的第二散热通道分成多个通道,所述多个通道与各自的通风槽连通,即对应于多个第一散热通道的路径,第二散热通过也分成多个互不干扰的通道,使得每个电流极内的多个第一散热通道的高温气体在通风罩内互补干扰。A further step is that a plurality of ventilation slots are arranged in the third direction on the contact conductive sheet of the electrical connection component, and form respective first heat dissipation channels, that is to say, each electrical connection component has a plurality of first heat dissipation channels. The path of the channel increases the heat dissipation effect; there is an inter-channel deflector in the ventilation cover of each current pole, and the second heat dissipation channel of each current pole is divided into multiple channels, and the multiple channels are connected with the respective ventilation slots Communication, that is, the path corresponding to multiple first heat dissipation channels, the second heat dissipation passage is also divided into multiple channels that do not interfere with each other, so that the high-temperature gases of multiple first heat dissipation channels in each current pole complement each other in the ventilation hood .
根据本发明的另一实施例,所述电连接组件还包括第二散热器,所述第二散热器具有导风槽,所述第一散热通道包括导风槽;第二散热器接触安装在电连接组件上,进一步加强电连接组件的散热能力。According to another embodiment of the present invention, the electrical connection assembly further includes a second heat sink, the second heat sink has an air guide groove, and the first heat dissipation channel includes an air guide groove; the second heat sink is mounted in contact with the On the electrical connection component, the heat dissipation capability of the electrical connection component is further enhanced.
更近一步的是,所述电连接组件包括接触导电片,所述接触导电片包括第一连接端、第二连接端,中间段,所述中间段为柔性结构,使得第一连接端或者第二连接端不受任一连接端的影响而偏移,即固定任意连接端,另一连接端仍可以在一定程度内偏移或者偏转。第一连接端、第二连接端分别形成所述电连接组件的第一端和第二端,即电连接组件通过接触导电片的第一连接端形成与断路器本体母排连接的第一端,电连接组件通过接触导电片的第二连接端形成与接线端连接的第二端。所述中间段具有通风槽,所以第一散热通道包括通风槽;同一电流极上、下布置的所述电连接组件的通风槽连通,即一个电流极至少具有两个电连接组件,两个电连接组件在第二方向上下布置,和断路器本体的母排对应连接,上下两个电连接组件的通风槽联通,形成通畅的第一散热通道。所述导风槽与所述通风槽连通,即使得第二散热器的导风槽成为第一散热通道的一部分。A further step is that the electrical connection assembly includes a contact conductive sheet, and the contact conductive sheet includes a first connection end, a second connection end, and a middle section, and the middle section is a flexible structure, so that the first connection end or the second connection end The two connecting ends are not affected by any of the connecting ends to shift, that is, when any connecting end is fixed, the other connecting end can still be shifted or deflected to a certain extent. The first connection end and the second connection end respectively form the first end and the second end of the electrical connection assembly, that is, the electrical connection assembly forms the first end connected to the busbar of the circuit breaker body through the first connection end of the contact conductive sheet , the electrical connection component forms a second end connected to the terminal by contacting the second connection end of the conductive sheet. The middle section has ventilation slots, so the first heat dissipation channel includes ventilation slots; the ventilation slots of the electrical connection components arranged above and below the same current pole communicate, that is, one current pole has at least two electrical connection components, and two electrical connection components The connecting components are arranged up and down in the second direction, correspondingly connected with the busbars of the circuit breaker body, and the ventilation slots of the upper and lower electrical connecting components are connected to form a smooth first heat dissipation channel. The air guiding groove communicates with the ventilation groove, that is, the air guiding groove of the second radiator becomes a part of the first heat dissipation channel.
更近一步的是,所述电连接组件还包括紧固装置,依次夹紧第二散热器、接触导电片与所述本体母排;所述第二散热器包括第二后翅片组,第二前翅片组,第二翅底;所述第二翅底与接触导电片接触;所述第二后翅片组具有多个,导风槽位于相邻的两组第二后翅片组之间;所述第二前翅片组至少部分包围紧固装置。这样,第二散热器可以带走电连接组件的一部分热量。Furthermore, the electrical connection assembly also includes a fastening device, which sequentially clamps the second radiator, the contact conductive sheet and the busbar of the body; the second radiator includes a second rear fin group, and the second radiator Two front fin groups, the second fin bottom; the second fin bottom is in contact with the contact conductive sheet; the second rear fin group has multiple, and the air guide groove is located between two adjacent second rear fin groups Between; said second set of front fins at least partially surrounds the fastening means. In this way, the second heat sink can take away part of the heat of the electrical connection assembly.
更近一步的是,所述接触导电片与第二散热器堆叠装配,共同置于抽屉座绝缘壳体中,与抽屉座绝缘壳体的两侧保持一定的距离,自然形成上下联通的侧壁风道,即在电连接组件的两侧形成风道。所述接触导电片上的通风槽和第二散热器上的翅间导风槽上下联通,自然形成垂直风道;所述接触导电片与本体母排接触连接的中间空穴,自然形成横向风道。这样,侧壁风道、垂直风道和横向风道共同形成优化的第一散热通道,大大提升散热效果。其中中间空穴由加紧本体母排两侧的两个接触导电片之间的空间形成。A further step is that the contact conductive sheet is stacked and assembled with the second heat sink, and placed together in the drawer base insulating shell, keeping a certain distance from both sides of the drawer base insulating shell, naturally forming a side wall that communicates up and down Air ducts, that is, air ducts are formed on both sides of the electrical connection components. The ventilation groove on the contact conductive sheet and the inter-fin air guide groove on the second radiator communicate up and down to form a vertical air channel naturally; the middle cavity where the contact conductive sheet is in contact with the main body busbar naturally forms a horizontal air channel . In this way, the side wall air ducts, vertical air ducts and horizontal air ducts jointly form an optimized first heat dissipation channel, which greatly improves the heat dissipation effect. The middle cavity is formed by tightening the space between the two contact conductive sheets on both sides of the busbar of the body.
根据本发明的另一实施例,还具有第一散热器,包括与所述第一连接端接触的第一翅底和在所述第一翅底上均匀分布的第一翅片,进一步带走电内接组件上的热量。According to another embodiment of the present invention, there is also a first heat sink, including a first fin base in contact with the first connection end and first fins evenly distributed on the first fin base, further taking away Heat on electrical internal components.
通过断路器内部构件通风槽布置以及外部导风结构设计,在断路器内部形成整体散热风道结构方案,满足断路器低温升运行的要求,尤其适用于大容量、长时间满载运行的场合。Through the layout of the ventilation slots of the internal components of the circuit breaker and the design of the external air guide structure, an overall heat dissipation air duct structure scheme is formed inside the circuit breaker to meet the requirements of the circuit breaker for low-temperature rise operation, especially suitable for large-capacity, long-term full-load operation occasions.
附图说明Description of drawings
图1是本发明所涉及的断路器散热结构的整体结构示意图Fig. 1 is a schematic diagram of the overall structure of the heat dissipation structure of the circuit breaker involved in the present invention
图2是本发明所涉及的断路器散热结构的整体结构侧面剖视图Fig. 2 is a side sectional view of the overall structure of the heat dissipation structure of the circuit breaker involved in the present invention
图3是本发明所涉及的断路器本体内部结构Figure 3 is the internal structure of the circuit breaker body involved in the present invention
图4是本发明所涉及的断路器背部示意图Figure 4 is a schematic diagram of the back of the circuit breaker involved in the present invention
图5是本发明所涉及的断路器电连接组件散热结构的示意图Fig. 5 is a schematic diagram of the heat dissipation structure of the circuit breaker electrical connection assembly involved in the present invention
图6是本发明所涉及的第一散热器的结构示意图Fig. 6 is a schematic structural view of the first radiator involved in the present invention
图7是本发明所涉及的接触导电片的结构示意图Fig. 7 is a schematic structural view of the contact conductive sheet involved in the present invention
图8是本发明所涉及的第二散热器的结构示意图Fig. 8 is a schematic structural view of the second heat sink involved in the present invention
图9是本发明所涉及的断路器散热结构的通风罩的结构示意图Fig. 9 is a structural schematic diagram of the ventilation cover of the circuit breaker heat dissipation structure involved in the present invention
图10是本发明所涉及的断路器散热结构的防护罩的结构示意图Fig. 10 is a structural schematic diagram of the protective cover of the circuit breaker heat dissipation structure involved in the present invention
图11是本发明所涉及的电连接组件的散热路径示意图Figure 11 is a schematic diagram of the heat dissipation path of the electrical connection assembly involved in the present invention
图12是本发明所涉及的断路器散热结构的无通风罩的散热路径示意图Fig. 12 is a schematic diagram of the heat dissipation path of the circuit breaker heat dissipation structure without a ventilation cover according to the present invention
图13是本发明所涉及的断路器散热结构的通风罩的实施例一的散热路径示意图Fig. 13 is a schematic diagram of the heat dissipation path of Embodiment 1 of the ventilation hood of the heat dissipation structure of the circuit breaker according to the present invention
图14是本发明所涉及的断路器散热结构的通风罩的实施例二的散热路径示意图Fig. 14 is a schematic diagram of the heat dissipation path of the second embodiment of the ventilation cover of the circuit breaker heat dissipation structure of the present invention
图15是本发明所涉及的断路器散热结构的通风罩的实施例三的散热路径示意图Fig. 15 is a schematic diagram of the heat dissipation path of
具体实施方式Detailed ways
下面将详细描述本申请的各个方面的特征和示例性实施例,为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本申请进行进一步详细描述。应理解,此处所描述的具体实施例仅意在解释本申请,而不是限定本申请。对于本领域技术人员来说,本申请可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本申请的示例来提供对本申请更好的理解。The characteristics and exemplary embodiments of various aspects of the application will be described in detail below. In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only intended to explain the present application rather than limit the present application. It will be apparent to one skilled in the art that the present application may be practiced without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
标记说明:Mark Description:
断路器本体1,第一本体母排11,第二本体母排12,本体基座13;Circuit breaker body 1,
抽屉座2,集中散热通道200;
绝缘壳体3,insulating
第一散热器31,第一翅片311,第一翅底座312;The
接触导电片32,第一连接端321,中间段322,第二连接端323,通风槽324,柔性槽325;Contact
第二散热器33,第二后翅片组331,导风槽332,第二前翅片组333,第二翅底座334;The
垂直风道301;
横向风道302;
侧壁风道303;Side
通风罩4,
排气口41,集风罩42,道间导流板43,相间导流板44,第一通道401,第二通道402,第三通道403;
接线排5,内接端51,外接端52;
隔离罩6,第一通风孔61,第二通风孔62,第三通风孔63,安装卡扣64;Isolation cover 6,
电连接组件7,紧固装置71,第一端72,第二端73,中间空穴74;
第一方向X,第二方向Y,第三方向ZThe first direction X, the second direction Y, the third direction Z
为了更好的理解本发明的思路,以下结合附图进一步进行阐述。In order to better understand the idea of the present invention, further elaboration will be made below in conjunction with the accompanying drawings.
如图1至图15,为了实现上述目的,本发明设计了一种断路器的散热结构,包括断路器本体1、抽屉座2,触头系统,断路器本体1具有第一本体母排11和第二本体母排12,第一本体母排11和第二本体母排12在第二方向呈上下布置构成所述断路器本体1的进线排和出线排、并通过触头系统形成电连接,构成一个电流极;接触系统包括动触头13、位于第一本体母排11上静触头14,动触头13上焊接或者固定连接有软连接15,软连接与第二本体母排12固定连接,当动触头13与静触头14接触后,则第一本体母排11与第二本体母排12形成导电通路。As shown in Figures 1 to 15, in order to achieve the above purpose, the present invention designs a heat dissipation structure of a circuit breaker, including a circuit breaker body 1, a
断路器本体1可以安装在抽屉座2上,并且可以在抽屉座2上移动,如图2,当断路器本体1在第一方向X上向右移动时,本体母排11、12可以和各自对应的电连接装置7接触,使得本体1与抽屉座2导电连接;当断路器本体1在第一方向X上向左移动时,本体母排11、12可以和各自对应的电连接装置7脱离接触,使得本体1与抽屉座2导电断开。抽屉座2具有绝缘壳体3,电连接组件7安装在绝缘壳体3上。The circuit breaker body 1 can be installed on the
如图6,第一散热器31包括与接触导电片32第一连接端321接触的第一翅底座312,以及在第一翅底座312上均匀分布的多片翅片311。As shown in FIG. 6 , the
如图7,接触导电片32包括第一连接端321,第二连接端323,中间段322连接第一连接端321和第二连接端323。中间段322具有柔性可弯曲的特性,如可以采用层叠铜箔制成,上面开有通风槽324和柔性槽325,其中通风槽324用于形成该处的散热通道并提高中间段322的柔性程度,柔性槽325的开口比通风324要小,且均匀分布在中间段322上,进一步增加柔性。实质上,通风槽324的设置数量需要在通风散热效率和接触导电片32的载流截面上相互妥协,因此不宜设置太多,为了多个电流极的本体母排11、12同时插入电连接装置7时,应对多个本体母排11、12自身加工制造和安装的偏差,需要进一步增加中间段322的弯曲偏转性能,以减小插入的阻力和操作舒适度,因此在中间段322上开设较小的狭长形柔性槽325。As shown in FIG. 7 , the contact
如图8,第二散热器33包括与接触导电片32第二连接端323接触的第二翅底座334,以及不同翅片分布形式的第二前翅片组333和第二后翅片组331。当第二散热器33安装到电连接组件7上以后,第二前翅片组333以至少部分包围的方式大致分布在紧固装置71的周边,或者说紧固装置71穿过第二前翅片组333的分布区域把第二散热器33、接触导电片32和本体母排安装在一起。第二后翅片组331具有多组,两组第二后翅片组件331之间具有翅间导风槽332,导风槽332可以设置成与接触导电片32的通风槽324连通,以形成第一散热通道。在本发明所展示的实施例中,多个导风槽332与多个通风槽324直接对应对准连通以形成散热通道,当然在不影响通风效率的前提下,对应的导风槽332和通风槽324可以以一定的弯折路径来连通。As shown in FIG. 8 , the
如图9,抽屉座2的绝缘壳体3顶部还安装有通风罩4,其与电连接装置7所形成的第一散热通道连通。通风罩4下部为集风罩,集风罩与抽屉座2绝缘壳体3密封连接安装在抽屉座2上方,形成四周密闭的罩散热道,使得气流只能向上运动,在通风罩4上部留有排气口41与大气连通,其中排气口41主要用于进一步过滤气流。基于一个多极的断路器,其每个电流极均有第一散热通道,因此相邻电流极的集风罩之间设置有相间导流板44,如果在每个电流极中具有多个第一散热通道,则在每个集风罩内进一步设置道间导流板43,形成在通风罩内的第二散热通道。这样,每个第一散热通道与各自的第二散热通道连通,互不干扰。As shown in FIG. 9 , a
如图10,第一散热器31安装到电连接装置7上以后,由于裸露在外部环境中,长期使用积灰会影响散热效率,因此在其外面安装具有防尘通风功能的隔离罩6,根据第一散热器31的不同外形,可以在多个与外部环境接触表面上设置防尘通风孔,如本实施例中的第一通风孔61、第二通风孔62、第三通风孔63,通过安装卡扣64可以方便在断路器上安装、拆卸。As shown in Figure 10, after the
以下进一步描述断路器中各个零件件的安装和布置来近一步理解本发明技术的工作原理。The installation and arrangement of various components in the circuit breaker will be further described below to further understand the working principle of the technology of the present invention.
如图2至图5,为了与外部负载接通,抽屉座2还具有接线排5,接线排5的内接端51与电连接组件7的第二端73导电接触,更具体的是电连接装置7第二端、外接端52穿过绝缘壳体3与外部负载连接;抽屉座2在第二方向Y上具有第一散热通道,该散热通道经过电连接组件7,形成在电连接组件位置散热空间和散热路径,根据空气对流的原理,热空气从下往上运动排出抽屉座。As shown in Fig. 2 to Fig. 5, in order to connect with the external load, the
电连接组件包括接触导电片32,接触导电片32包括第一连接端321、第二连接端323,中间段322,所述中间段322为柔性结构,使得第一连接端321或者第二连接端323不受任一连接端的影响而偏移,即固定任意连接端,另一连接端仍可以在一定程度内偏移或者偏转。第一连接端321、第二连接端323分别形成所述电连接组件的第一端和第二端,即电连接组件通过接触导电片32的第一连接端321形成与断路器本体1母排连接的第一端,电连接组件通过接触导电片32的第二连接端323形成与接线端连接的第二端。中间段322具有通风槽324,抽屉座内部的第一散热通道包括通风槽324;同一电流极上、下布置的所述电连接组件的通风槽324连通,即一个电流极至少具有两个电连接组件7,两个电连接组件7在第二方向上下布置,和断路器本体1的母排11、12对应连接,上下两个电连接组件7的通风槽324联通,形成通畅的第一散热通道。The electrical connection assembly includes a contact
如图2和图9,断路器散热结构还包括通风罩4,所述通风罩4安装在抽屉座2的上面,并且在通风罩4内部在第二方向上的第二散热通道,第二散热通道在第二方向上位于第一散热通道的上面,并与第一散热通道连通,使得第一散热通道排除的热气通过第二散热通道后到达外部空间。As shown in Figure 2 and Figure 9, the heat dissipation structure of the circuit breaker also includes a
通风罩4下部为集风罩,集风罩与抽屉座2绝缘壳体3密封连接安装在抽屉座2上方,形成四周密闭的罩散热道,在通风罩4上部留有排气口41与大气连通,排气口41对气流具有过滤功能,防止金属粒子流出断路器外部;集风罩内部空间与接触导电片32上的通风槽324位置对应的上方,形成第一散热通道与第二散热通道的连通。在本实施例中,第二散热通道大致与第一散热通道大致对准,以充分提供整个散热结构的散热效率。The lower part of the
根据本发明的一个实施例,在目前的断路器结构中,交流断路器一般为三极、四极,直流断路器最少可以是两极,因此断路器在第三方向可以有多个电流极并列布置,每个所述电流极均布置有通风罩4,相邻通风罩4之间设置有相间导流板,隔开相邻通风罩4的第二散热通道,使得相邻电流极第一散热通道排出的高温气流不在通风罩4内相互影响而降低对流效率。According to an embodiment of the present invention, in the current circuit breaker structure, the AC circuit breaker is generally three-pole or four-pole, and the DC circuit breaker can be at least two poles, so the circuit breaker can have multiple current poles arranged in parallel in the third direction Each current electrode is provided with a
基于大电流断路器的发热更大,电连接组件的接触导电片32在第三方向更宽,因此可以布置多个通风槽324,并形成各自的第一散热通道,也就是说每个电连接组件7上具有多个形成第一散热通道的路径,增加散热效果;每个电流极的通风罩4内具有道间导流板,把每个电流极的第二散热通道分成多个通道,多个通道与各自的通风槽324连通,即对应于多个第一散热通道的路径,第二散热通道也分成多个互不干扰的通道,使得每个电流极内的多个第一散热通道的高温气体在通风罩4内互不干扰。Based on the greater heat generation of the high-current circuit breaker, the contact
如图5和图8,所述电连接组件7还包括第二散热器33,第二散热器33具有导风槽332,所述第一散热通道包括导风槽332;第二散热器33接触安装在电连接组件上,进一步加强电连接组件的散热能力。电连接组件还包括紧固装置7,依次夹紧第二散热器33、接触导电片32与本体母排;第二散热器33包括第二后翅片组331,第二前翅片组333,第二翅底334;第二翅底334与接触导电片32接触,形成热量的传导;第二后翅片组331具有多组,导风槽332位于相邻的两组第二后翅片组331之间;第二前翅片组333至少部分包围紧固装置。这样,第二散热器33可以带走电连接组件的一部分热量,导风槽332对准通风槽324,因此数量也对应。As shown in Figures 5 and 8, the
电连接组件包括接触导电片32,接触导电片32包括第一连接端321、第二连接端323,中间段322,所述中间段322为柔性结构,使得第一连接端321或者第二连接端323不受任一连接端的影响而偏移,即固定任意连接端,另一连接端仍可以在一定程度内偏移或者偏转。第一连接端321、第二连接端323分别形成所述电连接组件的第一端和第二端,即电连接组件通过接触导电片32的第一连接端321形成与断路器本体1母排连接的第一端,电连接组件通过接触导电片32的第二连接端323形成与接线端连接的第二端。中间段322具有通风槽324,抽屉座内部的第一散热通道包括通风槽324;同一电流极上、下布置的所述电连接组件的通风槽324连通,即一个电流极至少具有两个电连接组件7,两个电连接组件7在第二方向上下布置,和断路器本体1的母排11、12对应连接,上下两个电连接组件7的通风槽324联通,形成通畅的第一散热通道。导风槽与所述通风槽324连通,即使得第二散热器33的导风槽成为第一散热通道的一部分。The electrical connection assembly includes a contact
如图11所述接触导电片32与第二散热器33堆叠装配,共同置于抽屉座2绝缘壳体3中,与抽屉座2绝缘壳体3的两侧保持一定的距离,自然形成上下联通的侧壁风道303,即在电连接组件的两侧形成风道。所述接触导电片32上的通风槽324和第二散热器33上的翅间导风槽332上下联通,自然形成垂直风道301;所述接触导电片32与本体母排接触连接的中间空穴,自然形成横向风道302。这样,侧壁风道303、垂直风道301和横向风道302共同形成优化的第一散热通道,大大提升散热效果。其中中间空穴由加紧本体母排两侧的两个接触导电片32之间的空间形成。中间空穴使得相邻第一散热通道在接触导电片32处连通,造成了横向流通的效果,可以把接触导电片32表面的热量带走。As shown in Figure 11, the contact
根据本发明的另一实施例,还具有第一散热器31,包括第一连接端321接触的第一翅底312和在第一翅底312上均匀分布的第一翅片311,进一步带走电内接组件上的热量。According to another embodiment of the present invention, there is also a
如图12至15所示,As shown in Figures 12 to 15,
如果没有安装通风罩4,则从多个第一散热通道流出的气流呈漫射,相互干扰,通风效率不高。If the
安装通风罩4以后,通过第一通道401形成第二散热通道产生烟囱效应,提高气流向上流动的效率。进一步发现,如果通风罩4内不设置相间导流板44,则第一散热通道出来的气流会产生横向流动,干扰相邻电流极的气流流通,影响通风效率,增加了相间导流板44以后,通过第二通道402形成每个电流极独立的第二散热通道,可以看出每个第二通道402相互不干扰,相比第一通道401效果更好。After the
如果在每个电流极中设置有多个第一散热通道,为了保证相邻气流的互不干扰,可以在每个第二通道402中进一步设置道间导流板43,形成多个第三通道403使得每个电流极具有多个第二散热通道对应各自的第一散热通道,这样保证了每个电流极中每个第一散热通道的通风效率。If a plurality of first cooling channels are arranged in each current pole, in order to ensure that adjacent airflows do not interfere with each other, an inter-channel deflector 43 can be further provided in each
需要说明的是,在本文中,诸如第一和第二、前和后等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second, front and back, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the statement "comprising..." does not exclude the presence of additional same elements in the process, method, article or device comprising said element.
虽然本申请所公开的实施方式如上,但所述的内容只是为了便于理解本申请而采用的实施方式,并非用以限定本发明。任何本申请所属技术领域内的技术人员,在不脱离本申请所公开的精神和范围的前提下,可以在实施的形式上及细节上作任何的修改与变化,但本申请的保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present application are as above, the described content is only the embodiments adopted for the convenience of understanding the application, and is not intended to limit the present invention. Anyone skilled in the technical field to which this application belongs can make any modifications and changes in the form and details of implementation without departing from the spirit and scope disclosed in this application, but the protection scope of this application remains the same. The scope defined by the appended claims shall prevail.
以上所述,仅为本申请的具体实施方式,所属领域的技术人员可以清楚地了解到,为了描述的方便和简洁,上述描述的其他连接方式的替换等,可以参考前述方法实施例中的对应过程,在此不再赘述。应理解,本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到各种等效的修改或替换,这些修改或替换都应涵盖在本申请的保护范围之内。The above is only the specific implementation of the present application, and those skilled in the art can clearly understand that for the convenience and brevity of the description, for the replacement of other connection methods described above, you can refer to the corresponding The process will not be repeated here. It should be understood that the protection scope of the present application is not limited thereto, and any person familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed in the application, and these modifications or replacements should cover all Within the protection scope of this application.
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| CN202111324702.1A CN116110749A (en) | 2021-11-10 | 2021-11-10 | A heat dissipation structure of a circuit breaker |
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