CN116106659A - A distribution transformer energy efficiency high-precision testing system and its application - Google Patents

A distribution transformer energy efficiency high-precision testing system and its application Download PDF

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CN116106659A
CN116106659A CN202211545478.3A CN202211545478A CN116106659A CN 116106659 A CN116106659 A CN 116106659A CN 202211545478 A CN202211545478 A CN 202211545478A CN 116106659 A CN116106659 A CN 116106659A
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current
module
load
voltage
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CN116106659B (en
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戴建卓
邓洁清
张思聪
陶加贵
何泽家
张军
韩飞
汪伦
宋思齐
陈昱彤
赵恒�
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State Grid Jiangsu Electric Power Co Ltd
Electric Power Research Institute of State Grid Jiangsu Electric Power Co Ltd
Innovation Center of State Grid Jiangsu Electric Power Co Ltd
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State Grid Jiangsu Electric Power Co Ltd
Electric Power Research Institute of State Grid Jiangsu Electric Power Co Ltd
Double Innovation Center of State Grid Jiangsu Electric Power Co Ltd
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    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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    • G01R21/06Arrangements for measuring electric power or power factor by measuring current and voltage

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Abstract

The invention discloses a high-precision testing system for energy efficiency of a distribution transformer and application thereof, comprising a test control module, a testing unit, a switching line unit, a high-precision multichannel measuring module and an output unit; a plurality of test modules of the test unit are connected with the switching line unit, and the switching line unit is connected with the output unit through the high-precision multichannel measurement module; the test control module is connected with the test module and the switching line unit; the test control module controls the test unit and the switching module to work; the testing module tests different energy efficiency testing modes of the testing transformer; the switching line unit switches the test module, and switches the control circuit and the circuit in different energy efficiency test modes; the high-precision multichannel measuring module collects voltage and current of each port in real time, and converts different test result values according to different test modes. According to the scheme, test of different energy efficiency test projects is realized, a plurality of different test modules are highly integrated, the equipment volume is reduced to the greatest extent, and the field test portability is improved.

Description

一种配电变压器能效高精度测试系统及应用A distribution transformer energy efficiency high-precision testing system and its application

技术领域technical field

本发明涉及测试设备,具体涉及一种配电变压器能效高精度测试系统及应用。The invention relates to testing equipment, in particular to a distribution transformer energy efficiency high-precision testing system and its application.

背景技术Background technique

变压器是电力系统中最重要的设备之一,是保证供电可靠性的基础。而作为电网核心装备的配电变压器,其损耗约占输配电电力损耗的40%-50%。随着整个经济的高速发展,对变压器的需求量还将不断增加,然而随着电力变压器装机量的增加,其自身所消耗的能量也越来越大。The transformer is one of the most important equipment in the power system, and it is the basis for ensuring the reliability of power supply. As the core equipment of the power grid, the loss of the distribution transformer accounts for about 40%-50% of the power loss of transmission and distribution. With the rapid development of the entire economy, the demand for transformers will continue to increase. However, with the increase in the installed capacity of power transformers, the energy consumed by them is also increasing.

随着《电力变压器能效限定值及能效等级》(GB-20052-2020)正式实施,高效节能变压器成为市场热点,大幅采购增长趋势明显,为确保每台投运的配电变压器满足能效等级要求,对变压器开展能效试验检测尤为重要,现场批量化开展变压器能效检测已是大势所趋,然而传统模式下,变压器测试仪功能单一,试验过程中需频繁变更试验仪器及试验接线,试验过程人工记录试验数据,普遍存在工作强度大、作业效率低、安全风险高、检测结果不准确等不足。With the official implementation of "Power Transformer Energy Efficiency Limits and Energy Efficiency Grades" (GB-20052-2020), high-efficiency and energy-saving transformers have become a hot spot in the market, and the trend of large-scale procurement growth is obvious. In order to ensure that each distribution transformer put into operation meets the requirements of energy efficiency grades, It is particularly important to carry out energy efficiency test and detection of transformers. It is the general trend to carry out transformer energy efficiency testing in batches on site. However, in the traditional mode, the transformer tester has a single function, and the test equipment and test wiring need to be changed frequently during the test process. The test data is manually recorded during the test process. There are generally deficiencies such as high work intensity, low operation efficiency, high safety risks, and inaccurate test results.

面对高效节能变压器大幅采购的增长趋势和现场试验的迫切需求,亟需研制一款高精度配电变压器能效测试仪,实现高效节能型配电变压器能效检测试验“安全、规范、高效、受控”,可直接满足高效配变能效检定就地、批量化开展的需求,同时促进仓库减员增效、降低现场试验人员技术门槛,为打造现代、绿色、智慧供应链提供坚强支撑。Facing the increasing trend of large-scale procurement of high-efficiency and energy-saving transformers and the urgent need for field tests, it is urgent to develop a high-precision distribution transformer energy efficiency tester to realize the "safe, standardized, efficient, and controlled" energy efficiency test of high-efficiency and energy-saving distribution transformers. ", which can directly meet the needs of high-efficiency distribution transformer energy efficiency verification on-site and in batches, and at the same time promote the reduction of warehouse staff and increase efficiency, lower the technical threshold of on-site test personnel, and provide strong support for building a modern, green, and smart supply chain.

发明内容Contents of the invention

发明目的:本发明的目的在于提供一种配电变压器能效高精度测试系统及应用,该方案能够实现不同的能效试验项目的测试,且高度集成多个不同的测试模块最大程度缩小设备体积,提高现场试验便携性。Purpose of the invention: The purpose of the present invention is to provide a distribution transformer energy efficiency high-precision testing system and its application. This solution can realize the testing of different energy efficiency test items, and highly integrate multiple different test modules to minimize the size of the equipment and improve Field trial portability.

技术方案:本发明的一种配电变压器能效高精度测试系统,包括试验控制模块、测试单元、切换线单元、高精度多通道测量模块、输出单元;其中,所述测试单元包括若干测试模块,若干测试模块均与切换线单元电连接,切换线单元通过高精度多通道测量模块与输出单元电连接;所述试验控制模块分别与测试单元的若干测试模块以及切换线单元连接;所述试验控制模块控制测试单元的若干测试模块和切换模块按照测试流程进行工作;所述测试单元中不同的测试模块分别对测试变压器的不同能效试验模式进行测试;所述切换线单元对测试单元的若干测试模块进行切换,从而切换不同能效试验模式时的控制电路及线路;所述高精度多通道测量模块实时采集各端口的电压电流,并根据不同试验模式,换算不同的试验结果数值。Technical solution: A distribution transformer energy efficiency high-precision test system of the present invention includes a test control module, a test unit, a switching line unit, a high-precision multi-channel measurement module, and an output unit; wherein, the test unit includes several test modules, Several test modules are electrically connected to the switch line unit, and the switch line unit is electrically connected to the output unit through a high-precision multi-channel measurement module; the test control module is respectively connected to a number of test modules of the test unit and the switch line unit; the test control Several test modules and switch modules of the module control test unit work according to the test process; different test modules in the test unit test the different energy efficiency test modes of the test transformer respectively; the switch line unit tests the test modules of the test unit Switching is performed to switch control circuits and circuits in different energy efficiency test modes; the high-precision multi-channel measurement module collects the voltage and current of each port in real time, and converts different test result values according to different test modes.

所述测试单元包括大功率变频电源、大电流直流源、功率分析模块、直阻测量模块;所述试验控制模块分别与大功率变频电源、大电流直流源、功率分析模块、直阻测量模块及切换线单元电连接,形成控制回路;大电流直流源、功率分析模块、直阻测试模块均与切换线单元电连接,在试验控制模块的控制下,完成切换线。The test unit includes a high-power variable-frequency power supply, a high-current DC source, a power analysis module, and a direct resistance measurement module; The switching line unit is electrically connected to form a control loop; the high-current DC source, power analysis module, and direct resistance test module are all electrically connected to the switching line unit, and the switching line is completed under the control of the test control module.

所述输出单元包括直阻测量输出模块、空载试验测量输出模块及负载试验测量输出模块,三者分别与高精度多通道测量模块连接,根据能效试验模式切换至不同的测量输出模块。The output unit includes a DC resistance measurement output module, a no-load test measurement output module, and a load test measurement output module. The three are respectively connected to the high-precision multi-channel measurement module, and are switched to different measurement output modules according to the energy efficiency test mode.

所述切换线单元包括试验测量模块切换开关、低压短路装置、线路切换开关、配变绕组接线插座、容性补偿开关及智能补偿电容;其中,所述试验测量模块切换开关与若干测试模块连接,根据不同试验项目完成试验所需测试模块的切换;所述线路切换开关采用耐高压真空断路器,与配变绕组接线插座连接,完成不同测量部位线路切换;所述容性补偿开关与智能补偿电容连接,完成智能补偿电容的投切;所述低压短路装置用于实现短路阻抗及负载损耗测量过程的低压侧绕组短路;所述智能补偿电容在空负载测试过程中补偿负载感性电流。The switching line unit includes a test and measurement module switch, a low-voltage short-circuit device, a line switch, a distribution transformer winding connection socket, a capacitive compensation switch, and an intelligent compensation capacitor; wherein the test and measurement module switch is connected to several test modules, Complete the switching of the test modules required for the test according to different test items; the line switching switch adopts a high-voltage vacuum circuit breaker, which is connected to the wiring socket of the distribution transformer winding to complete the line switching of different measurement parts; the capacitive compensation switch and the intelligent compensation capacitor connected to complete the switching of the intelligent compensation capacitor; the low-voltage short-circuit device is used to realize the short-circuit of the low-voltage side winding during the short-circuit impedance and load loss measurement process; the intelligent compensation capacitor compensates the load inductive current during the no-load test process.

本发明还包括一种配电变压器能效高精度测试系统的应用,采用配电变压器能效高精度测试系统进行绕组电阻测量、空载损耗和空载电流测量、在90%和110%额定电压下的空载损耗和空载电流测量、短路阻抗和负载损耗测量。The present invention also includes the application of a distribution transformer energy efficiency high-precision testing system, using the distribution transformer energy efficiency high-precision testing system to measure the winding resistance, no-load loss and no-load current measurement, and the 90% and 110% rated voltage No-load loss and no-load current measurement, short circuit impedance and load loss measurement.

所述绕组电阻测量的测试方法,包括以下步骤:The testing method of described winding resistance measurement, comprises the following steps:

S101:通过大电流直流源发生稳定电流对绕组线圈充磁至稳定;S101: Generating a stable current through a large current DC source to magnetize the winding coil until stable;

S102:根据被测变压器容量、额定电流大小,选择测试电流档位;S102: Select the test current gear according to the measured transformer capacity and rated current;

S103:分别在各绕组的线段上测试,其他非被试线端全部处于开路,三相变压器绕组为Y联接无中性点引出时,测试其线电阻;S103: Test on the line segments of each winding respectively, and all other non-tested line ends are open-circuited, and when the three-phase transformer winding is Y-connected and has no neutral point lead out, test its line resistance;

S104:绕组电阻测试时,记录绕组温度,每次测试完毕后,对测试回路进行放电操作;S104: During the winding resistance test, record the winding temperature, and discharge the test circuit after each test;

S105:对测试绕组进行统一换算,满足以下条件:S105: Carry out unified conversion for the test winding, and satisfy the following conditions:

式中,R1表示温度t1时的电阻值;R2表示温度t2时的电阻值;T表示常数。In the formula, R 1 represents the resistance value at temperature t 1 ; R 2 represents the resistance value at temperature t 2 ; T represents a constant.

所述空载损耗和空载电流测量,具体测试方法包括以下步骤:Described no-load loss and no-load current measurement, concrete test method comprises the following steps:

S201:启动接通电源,配变低压侧加压至额定电压;S201: Start and connect the power supply, pressurize the low-voltage side of the distribution transformer to the rated voltage;

S202:测试三相输出电流、试品端口电压及试品端损耗功率;S202: Test the three-phase output current, the voltage of the test product port and the power loss at the test product end;

S203:空载电流取三相电流的平均值,并换算为额定电流的百分数,计算公式如下:S203: The no-load current takes the average value of the three-phase current and converts it into a percentage of the rated current. The calculation formula is as follows:

式中,I0a、I0b、I0c表示a、b、c三相空载电流实测值;Ir表示励磁绕组额定电流;In the formula, I 0a , I 0b , I 0c represent the measured values of a, b, and c three-phase no-load current; I r represents the rated current of the excitation winding;

S204:计算空载损耗,计算公式如下:S204: Calculate the no-load loss, the calculation formula is as follows:

Pm=Pm-Pwv-Ps P m =P m -P wv -P s

式中,Pm表示变压器实测损耗;Pwv表示仪表损耗;Ps表示测量线缆损耗;In the formula, P m represents the measured loss of the transformer; P wv represents the loss of the instrument; P s represents the loss of the measurement cable;

S205:计算空载损耗的校正值,计算公式如下:S205: Calculate the correction value of no-load loss, the calculation formula is as follows:

P0=Pm(1+d)P 0 =P m (1+d)

d=(U-U)/d=(U-U)/

式中,d表示负数;Pm表示实测损耗;U表示平均值电压表读数;U表示方均根值电压表读数。In the formula, d represents a negative number; P m represents the measured loss; U represents the average voltmeter reading; U represents the root mean square value voltmeter reading.

所述在90%和110%额定电压下的空载损耗和空载电流测量,具体测试方法包括以下步骤:The no-load loss and no-load current measurement at 90% and 110% of the rated voltage, the specific test method includes the following steps:

S301:通过切换线单元完成切换线;S301: Complete the line switching by the line switching unit;

S302:将变频电源升压至配变低压侧90%额定电压,再将90%额定电压升压至110%;S302: Boost the variable frequency power supply to 90% of the rated voltage on the low-voltage side of the distribution transformer, and then boost the 90% rated voltage to 110%;

S303:通过功率分析模块,分别对电压电流进行采样记录;S303: Sampling and recording the voltage and current respectively through the power analysis module;

S304:记录各相电压、电流、功率,最终测得对应空载损耗和空载电流。S304: Record the voltage, current, and power of each phase, and finally measure the corresponding no-load loss and no-load current.

所述短路阻抗和负载损耗测量,具体测试方法包括以下步骤:Described short-circuit impedance and load loss measurement, concrete test method comprises the following steps:

S401:在低压侧良好短路的情况下,启动接通电源,高压侧升流至不小于50%额定电流;S401: In the case of a good short-circuit on the low-voltage side, start the power supply, and increase the current on the high-voltage side to not less than 50% of the rated current;

S402:测试三相输出电流、试品端口电压及试品端损耗功率;S402: Test three-phase output current, test product port voltage and test product terminal loss power;

S403:将环境温度下损耗和短路阻抗换算到参考温度,损耗按照下式折算:S403: Convert the loss and short-circuit impedance at the ambient temperature to the reference temperature, and the loss is converted according to the following formula:

式中,Pk表示参考温度下的负载损耗;Pkt表示t℃时的负载损耗;∑I2R表示试验温度下一对绕组的电阻损耗;t表示电阻温度换算系数;In the formula, P k represents the load loss at the reference temperature; P kt represents the load loss at t°C; ∑I 2 R represents the resistance loss of a pair of windings at the test temperature; t represents the resistance temperature conversion coefficient;

S404、计算短路阻抗值及短路阻抗折算值:S404. Calculating the short-circuit impedance value and the converted value of the short-circuit impedance:

式中,Zkt表示绕组温度为t℃短路阻抗;Ukt表示绕组t℃时,通过试验电流Ik的阻抗电压;Ik表示试验施加电流;Ur表示施加电压侧的额定电压;Ir表示施加电压侧的额定电流;Zk表示参考温度时的短路阻抗;Pkt表示t℃时的负载损耗;Pk表示参考温度下的负载损耗;Sr表示额定容量。In the formula, Z kt represents the short-circuit impedance of the winding at t°C; U kt represents the impedance voltage of the winding through the test current I k when the winding temperature is t°C; I k represents the applied current of the test; U r represents the rated voltage of the applied voltage side; I r Indicates the rated current on the applied voltage side; Z k indicates the short-circuit impedance at the reference temperature; P kt indicates the load loss at t°C; P k indicates the load loss at the reference temperature; S r indicates the rated capacity.

有益效果:本发明的技术方案与现有技术相比,其有益效果在于:(1)本装置高度集成直流电阻、功率分析等测试模块,最大程度缩小设备体积,提高现场试验便携性,可智能、高效完成配电变压器现场能效检测试验;(2)针对不同的检测项目研制智能切换矩阵模块,配合专用测试线缆,完成各项能效试验功能与控制电路、输出接线之间的切换、绝缘隔离等。Beneficial effects: Compared with the prior art, the technical solution of the present invention has the beneficial effects of: (1) The device is highly integrated with test modules such as DC resistance and power analysis, which minimizes the size of the equipment, improves the portability of field tests, and can be intelligently , Efficiently complete the on-site energy efficiency detection test of distribution transformers; (2) Develop intelligent switching matrix modules for different detection items, and cooperate with special test cables to complete the switching and insulation isolation between various energy efficiency test functions and control circuits and output wiring wait.

附图说明Description of drawings

图1为本发明实施例的系统框图;Fig. 1 is a system block diagram of an embodiment of the present invention;

图2为本发明实施例的直阻测试接线示意图;Fig. 2 is the schematic diagram of the DC resistance test wiring of the embodiment of the present invention;

图3为本发明实施例的直阻测试流程图;Fig. 3 is the direct resistance test flowchart of the embodiment of the present invention;

图4为本发明实施例的空载损耗及空载电流测试流程图;Fig. 4 is the no-load loss and no-load current test flowchart of the embodiment of the present invention;

图5为本发明实施例的90%和110%额定电压下的空载损耗和空载电流测试流程图;Fig. 5 is the flow chart of no-load loss and no-load current test under 90% and 110% rated voltage of the embodiment of the present invention;

图6为本发明实施例的短路阻抗和负载损耗测试流程图;Fig. 6 is the flow chart of short-circuit impedance and load loss test of the embodiment of the present invention;

图7为本发明实施例的切换线开关系统原理图;FIG. 7 is a schematic diagram of a switching line switch system according to an embodiment of the present invention;

图8为本发明实施例的切换线单元原理图;FIG. 8 is a schematic diagram of a switching line unit according to an embodiment of the present invention;

图9为本发明实施例的智能控制系统原理图。Fig. 9 is a schematic diagram of an intelligent control system according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合具体实施方式和说明书附图对本发明的技术方案进行详细介绍。The technical solutions of the present invention will be described in detail below in combination with specific implementation methods and accompanying drawings.

实施例1Example 1

如图1所示,本发明的测试系统包括电源输入、总开关、急停保护、试验控制模块、测试单元、切换线单元、高精度多通道测量模块、输出单元。测试单元包括若干测试模块,具体为大功率变频电源、大电流直流源、功率分析模块、直阻测量模块;试验控制模块分别与大功率变频电源、大电流直流源、功率分析模块、直阻测量模块及切换线单元电连接,形成控制回路。大功率变频电源、大电流直流源、功率分析模块、直阻测量模块均与切换线单元电连接,在试验控制模块的控制下,完成切换线。切换线单元通过高精度多通道测量模块与输出单元电连接。输出单元包括直阻测量输出模块、空载试验测量输出模块及负载试验测量输出模块,三者分别与高精度多通道测量模块连接,根据能效试验模式切换至不同的测量输出模块。试验控制模块控制测试单元的若干测试模块和切换模块按照测试流程进行工作,试验控制模块包括自检模块,自动测试模块,自动记录模块,输出模块;测试单元中不同的测试模块分别对测试变压器的不同能效试验模式进行测试。切换线单元对测试单元的各个测试模块进行切换,从而切换不同能效试验模式时的控制电路及线路。高精度多通道测量模块实时采集各端口的电压电流,并根据不同试验模式,换算不同的试验结果数值。As shown in Figure 1, the test system of the present invention includes a power input, a main switch, an emergency stop protection, a test control module, a test unit, a switching line unit, a high-precision multi-channel measurement module, and an output unit. The test unit includes several test modules, specifically high-power frequency conversion power supply, high-current DC source, power analysis module, and direct resistance measurement module; the test control module is connected with high-power frequency conversion power supply, high-current DC source, power analysis module, and direct resistance measurement module. The module and the switching line unit are electrically connected to form a control loop. The high-power frequency conversion power supply, high-current DC source, power analysis module, and direct resistance measurement module are all electrically connected to the switching line unit, and the switching line is completed under the control of the test control module. The switching line unit is electrically connected with the output unit through a high-precision multi-channel measurement module. The output unit includes a DC resistance measurement output module, a no-load test measurement output module and a load test measurement output module. The three are respectively connected to the high-precision multi-channel measurement module, and are switched to different measurement output modules according to the energy efficiency test mode. The test control module controls several test modules and switching modules of the test unit to work according to the test process. The test control module includes a self-check module, an automatic test module, an automatic record module, and an output module; Different energy efficiency test modes are tested. The switch line unit switches each test module of the test unit, thereby switching control circuits and circuits in different energy efficiency test modes. The high-precision multi-channel measurement module collects the voltage and current of each port in real time, and converts different test result values according to different test modes.

表1配电变压器能效高精度测试仪关键性能指标Table 1 Key performance indicators of distribution transformer energy efficiency high precision tester

本装置由大功率变频电源、大电流直流电源、切换线模块、高精度多通道测量模块、试验控制模块组成,满足绕组电阻测量、空载损耗和空载电流测量、在90%和110%额定电压下的空载损耗和空载电流测量、短路阻抗和负载损耗测量,共4类试验能力。其中大功率变频电源可提供空载损耗和空载电流测量、在90%和110%额定电压下的空载损耗和空载电流测量、短路阻抗和负载损耗测量的测试电源;大电流直流电源可提供绕组电阻测量的测试电源;切换线单元将试验各步骤中试验电源分配至对应端口;多通道测量模块实时采集各端口的电压电流,并根据不同试验模式,换算不同的试验结果数值。各试验测量模式如下:This device is composed of high-power frequency conversion power supply, high-current DC power supply, switching line module, high-precision multi-channel measurement module, and test control module. No-load loss and no-load current measurement under voltage, short-circuit impedance and load loss measurement, a total of 4 types of test capabilities. Among them, the high-power frequency conversion power supply can provide test power for no-load loss and no-load current measurement, no-load loss and no-load current measurement at 90% and 110% of rated voltage, short-circuit impedance and load loss measurement; high-current DC power supply can Provide test power for winding resistance measurement; switch line unit distributes test power to corresponding ports in each step of the test; multi-channel measurement module collects voltage and current of each port in real time, and converts different test results according to different test modes. The measurement modes of each test are as follows:

(1)直阻测量模块的绕组电阻测量的测试方法包括以下步骤:(1) The test method of the winding resistance measurement of the direct resistance measurement module comprises the following steps:

S101:绕组电阻测量通过大电流直流源发生稳定电流对绕组线圈充磁至稳定;S101: Winding resistance measurement A stable current is generated through a large current DC source to magnetize the winding coil until it is stable;

S102:根据被测变压器容量、额定电流大小,选择测试仪的测试电流档位;S102: Select the test current gear of the tester according to the measured transformer capacity and rated current;

S103:测量电流不得大于被试绕组额定电流的10%,通常可用3%-10%被试绕组额定电流作为测量直流电阻使用的电流值。如图2所示,接线原理图,分别在各绕组的线段上测量,其他非被试线端全部处于开路,三相变压器绕组为Y联接无中性点引出时,应测量其线电阻,例如AB、BC、CA;绕组为D联接时,首末端均引出的应测量其相电阻,封闭三角形的试品应测量其线电阻;S103: The measured current shall not be greater than 10% of the rated current of the tested winding, and usually 3%-10% of the rated current of the tested winding can be used as the current value for measuring DC resistance. As shown in Figure 2, the wiring schematic diagram is measured on the line segments of each winding, and all other non-tested line ends are open. When the three-phase transformer winding is Y-connected and has no neutral point lead, its line resistance should be measured, for example AB, BC, CA; when the winding is connected by D, the phase resistance should be measured for the windings that are led out from both the head and the end, and the line resistance should be measured for the closed triangle test product;

S104:绕组电阻测量时,必须准确记录绕组温度,每次测量完毕后,仪器自动对测量回路进行放电操作;S104: When measuring the winding resistance, the winding temperature must be accurately recorded. After each measurement, the instrument will automatically discharge the measurement circuit;

S105:仪器自动对测试绕组进行统一换算,其中,测试绕组的温度t1和电阻R1,不同温度下测试的直流电阻可按以下电阻换算公式换算到同一温度t2S105: The instrument automatically converts the test winding in a unified manner, wherein, the temperature t 1 of the test winding and the resistance R 1 , the DC resistance tested at different temperatures can be converted to the same temperature t 2 according to the following resistance conversion formula;

式中,R1表示温度t1时的电阻值;R2表示温度t2时的电阻值;T表示常数,其中,铜导线为235,铝导线为225。In the formula, R 1 represents the resistance value at temperature t 1 ; R 2 represents the resistance value at temperature t 2 ; T represents a constant, among which, the copper wire is 235, and the aluminum wire is 225.

能效测试仪进行绕组电阻测量时,首先通过切换线单元,完成切换线;接着通过大直流电源输出试验电流;而后通过直阻测量模块,对电压电流进行采样记录;等到仪器充磁完成后,记录稳定电压电流数值,最终将其换算成电阻值。When the energy efficiency tester measures the winding resistance, it first completes the switching line through the switching line unit; then outputs the test current through the large DC power supply; then uses the direct resistance measurement module to sample and record the voltage and current; wait until the instrument is magnetized. Stabilize the voltage and current values, and finally convert them into resistance values.

(2)空载损耗和空载电流测量,空载损耗和空载电流测量通过大功率变频电源、多通道测量模块进行。具体测试方法包括以下步骤:(2) No-load loss and no-load current measurement, the no-load loss and no-load current measurement is carried out through a high-power frequency conversion power supply and a multi-channel measurement module. The specific test method includes the following steps:

S201:启动接通电源,配变低压侧加压至额定电压;S201: Start and connect the power supply, pressurize the low-voltage side of the distribution transformer to the rated voltage;

S202:测量三相输出电流、试品端口电压及试品端损耗功率;S202: Measure the three-phase output current, the voltage at the test product port and the power loss at the test product end;

S203:空载电流取三相电流的平均值,并换算为额定电流的百分数,即:S203: The no-load current takes the average value of the three-phase current and converts it into a percentage of the rated current, namely:

式中,I0a、I0b、I0c表示a、b、c三相空载电流实测值;Ir表示励磁绕组额定电流;In the formula, I 0a , I 0b , I 0c represent the measured values of a, b, and c three-phase no-load current; I r represents the rated current of the excitation winding;

S204:计算空载损耗,计算公式如下:S204: Calculate the no-load loss, the calculation formula is as follows:

Pm=Pm-Pwv-Ps P m =P m -P wv -P s

式中,Pm表示变压器实测损耗;Pwv表示仪表损耗;Ps表示测量线缆损耗;In the formula, P m represents the measured loss of the transformer; P wv represents the loss of the instrument; P s represents the loss of the measurement cable;

S205:计算空载损耗的校正值,计算公式如下:S205: Calculate the correction value of no-load loss, the calculation formula is as follows:

P0=Pm(1+d)P 0 =P m (1+d)

d=(U-U)/(d通常为负数)d=(U-U)/(d is usually negative)

式中,d表示负数;Pm表示实测损耗;U表示平均值电压表读数;U表示方均根值电压表读数。In the formula, d represents a negative number; P m represents the measured loss; U represents the average voltmeter reading; U represents the root mean square value voltmeter reading.

进行空载损耗和空载电流测试时,首先通过切换线模块进行切换线;接着将变频电源升压至额定电压;而后通过功率分析模块,对电压电流进行采样记录;并且记录各相电压、电流、功率;最终得到额定空载损耗和空载电流。When testing no-load loss and no-load current, first switch the line through the switch line module; then boost the variable frequency power supply to the rated voltage; then use the power analysis module to sample and record the voltage and current; and record the voltage and current of each phase , power; finally get the rated no-load loss and no-load current.

(3)在90%和110%额定电压下的空载损耗和空载电流测量,具体测试方法包括以下步骤:(3) Measurement of no-load loss and no-load current at 90% and 110% of rated voltage, the specific test method includes the following steps:

S301:通过切换线模块完成切换线;S301: Switching the line through the switching line module;

S302:将变频电源升压至90%及110%额定电压,这是一个连续的升压过程;S302: Boost the variable frequency power supply to 90% and 110% of the rated voltage, which is a continuous boosting process;

S303:通过功率分析模块,对电压电流进行采样记录;S303: Sampling and recording the voltage and current through the power analysis module;

S304:记录各相电压、电流、功率;最终测得对应空载损耗和空载电流。S304: Record the voltage, current, and power of each phase; finally measure the corresponding no-load loss and no-load current.

(4)短路阻抗和负载损耗测量通过大功率变频电源、多通道测量模块进行,具体测试方法包括以下步骤:(4) The measurement of short-circuit impedance and load loss is carried out through a high-power variable frequency power supply and a multi-channel measurement module. The specific test method includes the following steps:

S401:在低压侧良好短路的情况下,启动接通电源,高压侧升流至不小于50%额定电流;S401: In the case of a good short-circuit on the low-voltage side, start the power supply, and increase the current on the high-voltage side to not less than 50% of the rated current;

S402:测量三相输出电流、试品端口电压及试品端损耗功率;S402: Measure the three-phase output current, the voltage of the test product port and the power loss at the test product end;

S403:将环境温度下损耗和短路阻抗换算到参考温度,负载损耗折算为:S403: Convert the loss and short-circuit impedance at the ambient temperature to the reference temperature, and convert the load loss to:

式中,Pk表示参考温度下的负载损耗;Pkt表示t℃时的负载损耗;∑I2R表示试验温度下一对绕组的电阻损耗;t表示电阻温度换算系数;In the formula, P k represents the load loss at the reference temperature; P kt represents the load loss at t°C; ∑I 2 R represents the resistance loss of a pair of windings at the test temperature; t represents the resistance temperature conversion coefficient;

S404、计算短路阻抗值及短路阻抗折算值:S404. Calculating the short-circuit impedance value and the converted value of the short-circuit impedance:

式中,Zkt表示绕组温度为t℃短路阻抗;Ukt表示绕组t℃时,通过试验电流Ik的阻抗电压;Ik表示试验施加电流;Ur表示施加电压侧的额定电压;Ir表示施加电压侧的额定电流;Zk表示参考温度时的短路阻抗;Pkt表示t℃时的负载损耗;Pk表示参考温度下的负载损耗;Sr表示额定容量。In the formula, Z kt represents the short-circuit impedance of the winding at t°C; U kt represents the impedance voltage of the winding through the test current I k when the winding temperature is t°C; I k represents the applied current of the test; U r represents the rated voltage of the applied voltage side; I r Indicates the rated current on the applied voltage side; Z k indicates the short-circuit impedance at the reference temperature; P kt indicates the load loss at t°C; P k indicates the load loss at the reference temperature; S r indicates the rated capacity.

进行短路阻抗和负载损耗测试时,首先通过切换线模块完成切换线;接着将变频电源升流至不小于高压侧50%的额定电流;通过功率分析模块,对电压电流进行采样记录;并且记录各相电压、电流、功率;最终得到额定短路阻抗和负载损耗。When performing short-circuit impedance and load loss tests, first complete the switching line through the switching line module; then step up the variable frequency power supply to the rated current not less than 50% of the high voltage side; use the power analysis module to sample and record the voltage and current; and record each Phase voltage, current, power; finally get the rated short-circuit impedance and load loss.

切换线单元提供全试验项目的测试模块与试品间试验线路的切换工作。如图8所示,切换线单元包括试验测量模块切换开关、低压短路装置、线路切换开关及配变绕组接线插座、容性补偿开关与智能补偿电容。其中,试验测量模块切换开关与若干测试模块连接,根据不同试验项目完成试验所需测试模块的切换。低压短路装置提供短路阻抗及负载损耗测量过程的低压侧绕组短路功能;容性补偿开关与智能补偿电容连接,完成智能补偿电容的投切。智能补偿电容在空负载测试过程中补偿负载感性电流,提高等效试验电源容量。The switching line unit provides the switching work of the test line between the test module and the test object of the whole test project. As shown in Figure 8, the switching line unit includes a test measurement module switching switch, a low-voltage short-circuit device, a line switching switch, a distribution transformer winding wiring socket, a capacitive compensation switch and an intelligent compensation capacitor. Among them, the switching switch of the test measurement module is connected with several test modules, and the switching of the test modules required for the test is completed according to different test items. The low-voltage short-circuit device provides the short-circuit function of the low-voltage side winding during the measurement of short-circuit impedance and load loss; the capacitive compensation switch is connected to the intelligent compensation capacitor to complete the switching of the intelligent compensation capacitor. The intelligent compensation capacitor compensates the load inductive current during the no-load test and improves the equivalent test power supply capacity.

切换线单元还包括线路切换开关,切换线单元与配变绕组接线插座连接,完成不同测量部位线路切换线路。切换开关是智能切换线装置的核心部件。目前,在测量领域的多路转换开关多采用电子式开关,设计成集成电路板,具有速度快、响应好、易控制等优点,但开关通道的耐压水平低、通流能力小。配电变压器等电力设备试验过程中,主回路需经过大电流、高电压,因此不能采用集成电路的电子式转换开关,本方案的线路切换开关采用耐高压真空断路器配合串并联接线和智能控制系统实现试验接线方式的灵活转换,其原理如图7所示。The switching line unit also includes a line switching switch, and the switching line unit is connected with the wiring socket of the distribution transformer winding to complete the switching lines of different measurement parts. The switch is the core component of the intelligent switch line device. At present, the multiplexer switches in the measurement field mostly use electronic switches and are designed as integrated circuit boards, which have the advantages of fast speed, good response, and easy control, but the switch channel has low withstand voltage level and small flow capacity. In the test process of power equipment such as distribution transformers, the main circuit needs to pass through large current and high voltage, so the electronic transfer switch of integrated circuit cannot be used. The line transfer switch of this scheme adopts high-voltage vacuum circuit breaker with series-parallel connection and intelligent control The system realizes the flexible conversion of the test wiring mode, and its principle is shown in Figure 7.

实施例2Example 2

在实施例1的基础上,本方案还包括智能控制系统,智能控制系统是控制和调节整个试验回路的中央处理系统,其结构原理如图9所示。状态检测模块负责监控试验回路状态、仪器设备状态等试验状态信息;参数录入模块负责记录试品的参数信息、试验项目信息及各类参数配置信息,负责接收总控系统对试验过程的控制信息,并负责进行人机交互和远程通信,从而及时、便捷地实现试验人员对试验过程的控制和远程操控;报警处理模块负责对检测到的报警信息进行预处理;试验总控系统负责综合状态信息、参数配置、远程控制信息和报警信息制定试验控制策略;开关控制模块负责根据试验控制策略制定对应的开关控制策略;控制输出模拟负责将制定完成的开关控制策略转换为控制信号并发送至每个自动转换开关执行。On the basis of Embodiment 1, this solution also includes an intelligent control system. The intelligent control system is a central processing system that controls and regulates the entire test loop. Its structural principle is shown in FIG. 9 . The status detection module is responsible for monitoring the test status information such as the status of the test loop, the status of the instrument and equipment; the parameter input module is responsible for recording the parameter information of the test product, the test item information and various parameter configuration information, and is responsible for receiving the control information of the master control system on the test process. It is also responsible for human-computer interaction and remote communication, so as to realize the control and remote control of the test process by the test personnel in a timely and convenient manner; the alarm processing module is responsible for preprocessing the detected alarm information; the test master control system is responsible for comprehensive status information, Parameter configuration, remote control information and alarm information formulate the test control strategy; the switch control module is responsible for formulating the corresponding switch control strategy according to the test control strategy; the control output simulation is responsible for converting the completed switch control strategy into a control signal and sending it to each automatic The transfer switch is performed.

Claims (9)

1. A distribution transformer energy efficiency high accuracy test system which characterized in that: the device comprises a test control module, a test unit, a switching line unit, a high-precision multichannel measurement module and an output unit; the test unit comprises a plurality of test modules, the test modules are electrically connected with the switching line unit, and the switching line unit is electrically connected with the output unit through the high-precision multichannel measurement module; the test control module is respectively connected with a plurality of test modules of the test unit and the switching line unit;
the test control module controls a plurality of test modules and switching modules of the test unit to work according to a test flow;
different test modules in the test unit respectively test different energy efficiency test modes of the test transformer;
the switching line unit switches a plurality of test modules of the test unit, so as to switch control circuits and circuits in different energy efficiency test modes;
the high-precision multichannel measuring module collects the voltage and the current of each port in real time, and converts different test result values according to different test modes.
2. The energy efficiency high precision test system for a distribution transformer of claim 1, wherein: the testing unit comprises a high-power variable-frequency power supply, a high-current direct-current source, a power analysis module and a direct resistance measurement module;
the test control module is respectively and electrically connected with the high-power variable-frequency power supply, the high-current direct-current source, the power analysis module, the direct resistance measurement module and the switching line unit to form a control loop.
3. The energy efficiency high precision test system for a distribution transformer of claim 1, wherein: the output unit comprises a direct resistance measurement output module, an idle test measurement output module and a load test measurement output module, wherein the direct resistance measurement output module, the idle test measurement output module and the load test measurement output module are respectively connected with the high-precision multichannel measurement module, and the direct resistance measurement output module, the idle test measurement output module and the load test measurement output module are switched to different measurement output modules according to an energy efficiency test mode.
4. The energy efficiency high precision test system for a distribution transformer of claim 1, wherein: the switching line unit comprises a test measurement module switching switch, a low-voltage short circuit device, a line switching switch, a distribution transformer winding wiring socket, a capacitive compensation switch and an intelligent compensation capacitor; the test measurement module change-over switch is connected with the plurality of test modules, and the test modules required by the test are switched according to different test items; the circuit switching switch adopts a high-voltage-resistant vacuum circuit breaker, is connected with a wiring socket of the distribution transformer winding to finish circuit switching of different measuring positions, and the capacitive compensation switch is connected with the intelligent compensation capacitor to finish switching of the intelligent compensation capacitor;
the low-voltage short-circuit device is used for realizing short-circuit of a low-voltage side winding in the short-circuit impedance and load loss measurement process;
the intelligent compensation capacitor compensates load inductive current in the empty load test process.
5. Use of a high-precision power efficiency test system for a distribution transformer according to claim 1, characterized in that winding resistance measurements, no-load losses and no-load currents at 90% and 110% rated voltages, short-circuit impedance and load losses are measured using the high-precision power efficiency test system for a distribution transformer.
6. The use of a high precision power distribution transformer energy efficiency test system according to claim 5, wherein the winding resistance measurement test method comprises the steps of:
s101: magnetizing the winding coil to be stable by generating stable current through a high-current direct current source;
s102: selecting a test current gear according to the capacity and rated current of the tested transformer;
s103: testing on the line segments of each winding respectively, wherein all other non-tested line ends are in open circuit, and testing the line resistance of the three-phase transformer winding when the three-phase transformer winding is Y-connected and no neutral point is led out;
s104: when the winding resistance is tested, the temperature of the winding is recorded, and after each test is finished, the discharge operation is carried out on the test loop;
s105: the test windings are subjected to unified conversion, and the following conditions are satisfied:
Figure FDA0003977125580000021
wherein R is 1 Indicating the temperature t 1 Resistance value at the time; r is R 2 Indicating the temperature t 2 Resistance value at the time; t represents a constant.
7. The use of a high precision power distribution transformer energy efficiency test system according to claim 5, wherein the no-load loss and no-load current measurements, the specific test method comprising the steps of:
s201: starting to switch on a power supply, and pressurizing the low-voltage side of the distribution transformer to rated voltage;
s202: testing three-phase output current, test port voltage and test port loss power;
s203: the no-load current is an average value of three-phase current and converted into percentage of rated current, and the calculation formula is as follows:
Figure FDA0003977125580000022
wherein I is 0a 、I 0b 、I 0c A, b and c three-phase idle current actual measurement values are shown; i r Indicating the rated current of the exciting winding;
s204: the no-load loss is calculated as follows:
P m =P m -P wv -P s
wherein P is m Representing the actual measured loss of the transformer; p (P) wv Indicating instrument loss; p (P) s Indicating a measured cable loss;
s205: the correction value of the no-load loss is calculated as follows:
P 0 =P m (1+d)
d=(U-U)/
wherein d represents a negative number; p (P) m Representing measured loss; u represents the average voltmeter reading; u represents the square root voltmeter reading.
8. The use of a high precision power distribution transformer energy efficiency test system according to claim 5, wherein said no-load loss and no-load current measurements at 90% and 110% rated voltage, the specific test method comprising the steps of:
s301: completing a switching line through a switching line unit;
s302: boosting the variable frequency power supply to 90% rated voltage at the low-voltage side of the distribution transformer, and boosting the 90% rated voltage to 110%;
s303: the voltage and the current are sampled and recorded respectively through a power analysis module;
s304: recording the voltage, current and power of each phase, and finally measuring the corresponding no-load loss and no-load current.
9. The use of a high precision power distribution transformer energy efficiency test system according to claim 5, wherein the short circuit impedance and load loss measurements, the specific test method comprising the steps of:
s401: under the condition of good short circuit of the low-voltage side, starting to switch on a power supply, and enabling the high-voltage side to flow up to not less than 50% of rated current;
s402: testing three-phase output current, test port voltage and test port loss power;
s403: converting the loss and short circuit impedance at ambient temperature to a reference temperature, the loss being converted according to the following equation:
Figure FDA0003977125580000031
wherein P is k Representing load loss at a reference temperature; p (P) kt Representing load loss at t ℃; Σi 2 R represents the resistance loss of a pair of windings at the test temperature; t representing a temperature conversion coefficient of the resistor;
s404, calculating a short-circuit impedance value and a short-circuit impedance calculation value:
Figure FDA0003977125580000032
Figure FDA0003977125580000033
wherein Z is kt Representing the short-circuit impedance of the winding at t ℃; u (U) kt Indicating the current I through the winding at t DEG C k Impedance voltage of (a); i k Indicating the applied current of the test; u (U) r A rated voltage on the applied voltage side; i r A rated current on the side of the applied voltage; z is Z k Representing the short circuit impedance at the reference temperature; p (P) kt Representing load loss at t ℃; p (P) k Representing load loss at a reference temperature; s is S r Indicating rated capacity.
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