CN116104536A - A trolley for high-speed railway tunnel excavation - Google Patents
A trolley for high-speed railway tunnel excavation Download PDFInfo
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- CN116104536A CN116104536A CN202310168399.3A CN202310168399A CN116104536A CN 116104536 A CN116104536 A CN 116104536A CN 202310168399 A CN202310168399 A CN 202310168399A CN 116104536 A CN116104536 A CN 116104536A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/102—Removable shuttering; Bearing or supporting devices therefor
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Abstract
Description
技术领域technical field
本发明属于隧道施工技术领域,具体涉及一种高铁隧道开挖用的台车。The invention belongs to the technical field of tunnel construction, and in particular relates to a trolley used for excavating high-speed railway tunnels.
背景技术Background technique
在进行高铁隧道施工过程中需要进行衬砌支护,常使用台车进行施工,台车还通过液压推杆和模具间的铰接结构实现模具拆除时对模具的携带,而再次件模具组装时利用台车和液压推杆的逆向顶推各个模具,能有效对模具实现初步定位。但现有的台车结构在面临隧道开挖存在断面尺寸不同的情况,这时现有技术中要么根据尺寸变化使用不同大小的台车,要么采用能改变能改变高度和宽度的可变台车结构。上述两种情况,前者会因需要制造多个台车适应隧道断面的大小变化,成本很高并且耗费大量时间,而后者则因台车结构变化,改变台车宽度和大小的同时难以保证其上连接的模具位置可靠,每次拆除模具后,向前再次组装时不容易依靠台车进行初步定位,需要人工重复对模具定位,安装模具过程因此变得复杂,也导致施工效率降低。Lining support is required during the construction of high-speed rail tunnels, and trolleys are often used for construction. The trolley also uses the hinged structure between the hydraulic push rod and the mold to carry the mold when the mold is removed, and the platform is used when the mold is assembled again. The reverse push of each mold by the car and the hydraulic push rod can effectively realize the preliminary positioning of the mold. However, the existing trolley structure is faced with the situation that the cross-sectional size is different in tunnel excavation. At this time, in the prior art, either trolleys of different sizes are used according to the size change, or variable trolleys that can change the height and width can be used. structure. In the above two cases, the former will need to manufacture multiple trolleys to adapt to the size change of the tunnel section, which is costly and time-consuming, while the latter is difficult to ensure that the width and size of the trolleys are changed due to changes in the trolley structure. The position of the connected mold is reliable. After removing the mold each time, it is not easy to rely on the trolley for preliminary positioning when reassembling forward. It is necessary to manually repeat the positioning of the mold. Therefore, the process of installing the mold becomes complicated and reduces the construction efficiency.
发明内容Contents of the invention
本发明的目的是提供一种高铁隧道开挖用的台车,用于解决现有技术中能改变高度和宽度以适应隧道断面大小变化的台车难以通过自身准确对模具组装件初步定位的技术问题。The purpose of the present invention is to provide a trolley for high-speed railway tunnel excavation, which is used to solve the problem that the trolley that can change the height and width to adapt to the size of the tunnel section in the prior art is difficult to accurately initially position the mold assembly by itself question.
所述的一种高铁隧道开挖用的台车,包括能够伸缩的门架结构、支护装置和安装在门架上的支撑平台,所述门架结构设于所述支撑平台前后两部分,所述支护装置设于所述门架结构之间,所述支护装置包括安装在所述支撑平台上面的上支护结构、安装在所述门架结构侧面的侧支护结构和转动支护结构,所述侧支护结构和所述转动支护结构能随所述木架结构左右方向伸缩而移动,所述转动支护结构通过转动安装板安装在所述门架结构侧面,所述转动安装板的转轴前后方向设置,所述转动支护结构包括连接在所述支撑平台和所述转动安装板之间的液压推杆一和连接侧模板的液压推杆二,所述侧支护结构包括侧向设置的液压推杆三、水平伸缩的液压推杆四和伸缩丝杆,所述上支护结构包括连接上模板的若干液压推杆五,所述伸缩丝杆用于连接固定所述上模板的左右两端,所述液压推杆四一端连接到所述侧模板的上端。The trolley for excavating a high-speed railway tunnel includes a retractable portal frame structure, a support device and a support platform installed on the portal frame. The portal frame structure is arranged at the front and back of the support platform. The support device is arranged between the gantry structures, and the support device includes an upper support structure installed on the support platform, a side support structure installed on the side of the gantry structure, and a rotating support. protection structure, the side support structure and the rotating support structure can move with the expansion and contraction of the wooden frame structure in the left and right direction, the rotation support structure is installed on the side of the door frame structure through a rotating mounting plate, the The rotating shaft of the rotating installation plate is set in the front and back directions, and the rotating support structure includes a hydraulic push rod one connected between the support platform and the rotating mounting plate and a hydraulic push rod two connected to the side formwork, and the side support The structure includes laterally arranged
优选的,一侧的侧模板至少有两个,相邻的侧模板之间通过能转动的连接结构相连,所述侧支护结构和转动支护结构能驱动所述侧模板转动折叠,所述侧模板与所述上模板的连接处为水平拼接配合的台阶结构。Preferably, there are at least two side templates on one side, and adjacent side templates are connected by a rotatable connection structure, and the side support structure and the rotation support structure can drive the side templates to rotate and fold, and the The connection between the side formwork and the upper formwork is a step structure of horizontal splicing and matching.
优选的,所述门架结构包括左右对称设置的门侧组件和行走机构,所述门侧组件包括支撑立柱、安装在所述支撑立柱上端竖直设置的升降液压缸、与所述升降液压缸的活塞杆伸出端固定连接的上固定板、水平设置并固定在所述上固定板上的门架台板,所述行走机构安装在所述支撑立柱下端并在解锁后能以所述支撑立柱中心为轴转动,前后两侧的支撑立柱下部间通过下纵梁连接,前后两侧的活塞杆伸出端之间通过上纵梁连接,所述门架台板与所述支撑平台通过水平伸缩结构相连。Preferably, the gantry structure includes a left-right symmetrical door-side assembly and a traveling mechanism, the door-side assembly includes a supporting column, a lifting hydraulic cylinder installed vertically on the upper end of the supporting column, and the lifting hydraulic cylinder The extended end of the piston rod is fixedly connected to the upper fixed plate, and the gantry platform is horizontally arranged and fixed on the upper fixed plate. The center is the shaft rotation, the lower parts of the support columns on the front and rear sides are connected by the lower longitudinal beams, the piston rod extension ends on the front and rear sides are connected by the upper longitudinal beams, and the gantry platform and the support platform are connected by a horizontal telescopic structure connected.
优选的,所述水平伸缩结构包括设于所述支撑平台的前后两侧的水平伸缩槽,所述门架平台的一部分滑动插接在所述水平伸缩槽内,所述支撑平台的前后两侧底部均连接有对称设置的伸缩液压推杆,所述伸缩液压推杆的一端连接在所述支撑平台底部而另一端连接在伸缩安装板上,所述伸缩安装板竖直设置且上端与所述活塞杆伸缩端固定连接。Preferably, the horizontal telescopic structure includes horizontal telescopic slots arranged on the front and rear sides of the support platform, a part of the portal platform is slidably inserted into the horizontal telescopic slot, and the front and rear sides of the support platform The bottoms are connected with telescopic hydraulic push rods arranged symmetrically. One end of the telescopic hydraulic push rods is connected to the bottom of the support platform and the other end is connected to the telescopic mounting plate. The telescoping end of the piston rod is fixedly connected.
优选的,所述侧支护结构包括纵向设置且两端固定在前后两侧门架结构上部的侧安装板,所述侧安装板上固定有固定件一,所述固定件一上铰接有所述液压推杆三的一端,所述液压推杆三的另一端铰接在最上侧的侧模板中部,所述液压推杆四的一端固定在所述上固定板上并且水平横向设置,所述液压推杆四的另一端铰接在最上侧的侧模板上端,所述门架台板上固定安装有水平横向伸出的伸缩丝杆。Preferably, the side support structure includes a side mounting plate arranged longitudinally and fixed at the upper part of the door frame structure on the front and rear sides at both ends, a fixing part 1 is fixed on the side mounting plate, and the fixing part 1 is hinged with the One end of the hydraulic push rod three, the other end of the hydraulic push rod three is hinged in the middle of the uppermost side formwork, one end of the hydraulic push rod four is fixed on the upper fixing plate and arranged horizontally and horizontally, the hydraulic push rod The other end of bar four is hinged on the upper end of the uppermost side formwork, and a telescopic screw rod protruding horizontally and laterally is fixedly installed on the door frame platen.
优选的,所述转动支护结构还包括转动安装板上侧的转轴两端分别连接到对应的活塞杆伸出端,所述转动安装板的内侧铰接到液压推杆一的一端,所述液压推杆一的另一端铰接到支撑平台的底部,所述转动安装板的外侧固定有固定件二,所述固定件二与液压推杆二的一端铰接,,所述液压推杆二的另一端铰接在最上侧侧模板外的其他侧模板的中部,所述液压推杆二可以有多个并由上至下依次设置,对应于最上侧侧模板外的其他侧模板。Preferably, the rotating support structure further includes that the two ends of the rotating shaft on the upper side of the rotating mounting plate are respectively connected to the corresponding piston rod extension ends, the inner side of the rotating mounting plate is hinged to one end of the hydraulic push rod one, and the hydraulic pressure The other end of the push rod 1 is hinged to the bottom of the support platform, and the outer side of the rotating mounting plate is fixed with a
优选的,所述上模板和所述侧面板的连接处均具有台阶结构,靠上侧的台阶结构的台阶面朝内,靠下侧的台阶结构的台阶面朝外,朝内的台阶面上设有螺纹孔,朝外的台阶面上设有通孔,相邻的台阶结构之间通过垂直贯穿相应台阶面的固定螺栓相连,所述相邻台阶面之间设有垂直于所述固定螺栓的密封垫。Preferably, the connection between the upper template and the side panel has a step structure, the steps of the step structure on the upper side face inward, the steps of the step structure on the lower side face outward, and the steps of the step structure facing inward face Threaded holes are provided, and through holes are provided on the outwardly facing step surface. Adjacent step structures are connected by fixing bolts vertically penetrating through the corresponding step surfaces. gasket.
优选的,所述侧模板之间相连的连接结构包括铰接件一和铰接件二,所述铰接件一设于靠下侧的侧模板上并包括安装板件一、L型连接件、滑动方条和枢轴,所述安装部件一通过L型连接件固定连接有滑动方条,所述滑动方条的两端端面固定有伸出的所述枢轴;所述铰接件二设于靠上侧的侧模板并包括安装板件二、导向板、一对侧导向条和一对轴滑槽,所述导向板、所述侧导向条和所述轴滑槽均垂直安装在所述安装板件二上,所述导向板和所述侧导向条间形成开口滑槽,所述滑动方条的两端与所述开口滑槽滑动配合,所述枢轴与所述轴滑槽滑动配合。Preferably, the connection structure connected between the side templates includes hinge one and hinge two, and the hinge one is arranged on the side template on the lower side and includes a mounting plate one, an L-shaped connector, a sliding square The first mounting part is fixedly connected with a sliding square bar through an L-shaped connector, and the two end faces of the sliding square bar are fixed with protruding pivots; the second hinge is arranged on the upper The side formwork on the side includes the second installation plate, a guide plate, a pair of side guide strips and a pair of shaft chute, and the guide plate, the side guide strips and the shaft chute are vertically installed on the installation plate On the second part, an open chute is formed between the guide plate and the side guide bar, the two ends of the sliding square bar are slidably matched with the open chute, and the pivot is slidably matched with the shaft chute.
本发明的优点在于:本方案中由于侧模板与所述上模板的连接处采用水平拼接的台阶结构,因此通过水平伸缩的液压推杆四和伸缩丝杆,能实现上模板与侧模板之间定位,在伸缩丝杆固定上模板的端部后,通过液压推杆四能将侧模板端部对应的上模板端部准确拼接在一起,保证定位可靠,上模板组合后在断面不变的情况下能整体随门架结构的升降机构升降,当台车左右位置准确时能保证上模板定位准确。而侧支护结构和转动支护结构共同对侧模板进行定位支撑,侧支护结构收缩时保证最上侧侧模板上端高度不变,同时向内侧方向收起侧模板,同时转动支护结构的液压推杆二也收起其他侧模板,并通过液压推杆一的收缩,带动转动支护结构和与其相连的侧模板向内侧上方折叠,减小侧模板收起后的上下方向占用的空间。此时门架结构就能在收起侧模板的情况下进行左右收缩和上下升降,而这种升降和左右移动的变化不影响各上模板间、各侧模板间及上模板到侧模板间的连接定位。因此克服了本申请提出的现有技术的缺陷。The advantage of the present invention is that: in this solution, since the connection between the side formwork and the upper formwork adopts a horizontally spliced step structure, the horizontal expansion of the hydraulic push rod four and the telescopic screw rod can realize the connection between the upper formwork and the side formwork. Positioning, after the end of the upper formwork is fixed by the telescopic screw, the end of the upper formwork corresponding to the end of the side formwork can be accurately spliced together through the hydraulic push rod to ensure reliable positioning. After the upper formwork is combined, the section remains unchanged The bottom can be raised and lowered with the lifting mechanism of the mast structure as a whole, and when the left and right positions of the trolley are accurate, it can ensure the accurate positioning of the upper formwork. The side support structure and the rotating support structure together provide positioning support for the side formwork. When the side support structure shrinks, the height of the upper end of the uppermost side formwork remains unchanged. The push rod two also packs up other side formworks, and through the contraction of the hydraulic push rod one, it drives the rotating support structure and the side formworks connected to it to fold upwards inwardly, reducing the space occupied by the up and down directions of the side formworks after being packed up. At this time, the gantry structure can shrink left and right and move up and down when the side formwork is put away, and the change of this lifting and left and right movement does not affect the distance between the upper formwork, each side formwork, and the upper formwork to the side formwork. Connection positioning. The disadvantages of the prior art presented by the present application are thus overcome.
此外由于能够在收起侧模板之后进一步通过台车左右收缩减小占用的空间,因此本申请公开的台车甚至可以在当前一端模板组装完毕后通过丝杆等支护结构在脱离台车的情况下完成支护后由台车将另一模板安装板携带并通过收缩台车各部分的方式令携带的模板组与被支护的模板组之间不接触,从而通过支护后的模板组在前方进行下个模板组的支护施工,而对通过的模板组进行浇筑,这样就能实现前后两段的浇筑施工和支护施工能同时进行,提高了施工效率。In addition, since the trolley can be further shrunk left and right to reduce the occupied space after the side formwork is put away, the trolley disclosed in the present application can even be separated from the trolley through a support structure such as a screw rod after the front formwork is assembled. After the support is completed, the trolley will carry another formwork installation plate and shrink the parts of the trolley so that there is no contact between the carried formwork group and the supported formwork group, so that the supported formwork group will The support construction of the next formwork group is carried out in front, and the passing formwork group is poured, so that the pouring construction and support construction of the front and rear sections can be carried out at the same time, and the construction efficiency is improved.
附图说明Description of drawings
图1为本发明一种高铁隧道开挖用的台车在完成模板安装时的结构示意图。Fig. 1 is a structural schematic view of a trolley used for excavating a high-speed railway tunnel according to the present invention when the formwork is installed.
图2为本发明在拆除靠下侧侧模板时的结构示意图。Fig. 2 is a structural schematic view of the present invention when the lower side formwork is removed.
图3为本发明在拆除各侧模板时的结构示意图。Fig. 3 is a structural schematic diagram of the present invention when each side formwork is removed.
图4为本发明在拆除各模板后降低支撑平台高度时的结构示意图。Fig. 4 is a schematic diagram of the structure of the present invention when the height of the support platform is lowered after the templates are removed.
图5为本发明中一段模板组在浇筑前不依靠台车支护时的结构示意图。Fig. 5 is a structural schematic diagram of a section of formwork group in the present invention when it is not supported by a trolley before pouring.
图6为本发明中相邻侧模板间连接结构的结构示意图。Fig. 6 is a structural schematic diagram of the connection structure between adjacent side templates in the present invention.
图7为图5所示结构中相邻侧模板连接后的局部结构示意图。FIG. 7 is a schematic diagram of a partial structure after adjacent side templates are connected in the structure shown in FIG. 5 .
图8为图7所示结构中A区域的放大图。FIG. 8 is an enlarged view of area A in the structure shown in FIG. 7 .
附图中的标记为:1、上模板,2、侧模板,21、连接结构,211、安装板件一,212、L型连接件,213、滑动方条,214、枢轴,215、导向板,216、轴滑槽,217、U形结构,218、侧导向条,219、安装板件二,22、固定螺栓,23、支护丝杆,24、密封垫,3、支撑平台,4、门架结构,401、行走机构,402、下纵梁,403、支撑立柱,404、升降液压缸,405、活塞杆伸出端,406、上固定板,407、门架台板,408、上纵梁,409、伸缩液压推杆,5、支护装置,501、液压推杆五,502、伸缩丝杆,503、液压推杆四,504、液压推杆三,505、侧安装板,506、固定件一,507、液压推杆二,508、固定件二,509、转动安装板,510、液压推杆一。The marks in the accompanying drawings are: 1, upper formwork, 2, side formwork, 21, connection structure, 211, mounting plate one, 212, L-shaped connector, 213, sliding square bar, 214, pivot, 215, guide Plate, 216, shaft chute, 217, U-shaped structure, 218, side guide bar, 219, mounting plate two, 22, fixing bolt, 23, supporting screw rod, 24, gasket, 3, supporting platform, 4 , gantry structure, 401, running mechanism, 402, lower longitudinal beam, 403, supporting column, 404, lifting hydraulic cylinder, 405, piston rod extension end, 406, upper fixing plate, 407, gantry platen, 408, upper Longitudinal beam, 409, telescopic hydraulic push rod, 5, support device, 501, hydraulic push rod five, 502, telescopic screw rod, 503, hydraulic push rod four, 504, hydraulic push rod three, 505, side mounting plate, 506 , fixed part one, 507, hydraulic push rod two, 508, fixed part two, 509, rotating mounting plate, 510, hydraulic push rod one.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific embodiments of the present invention will be further described in detail by describing the embodiments below with reference to the accompanying drawings, so as to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
如图1-8所示,本发明提供了一种高铁隧道开挖用的台车,包括能够伸缩的门架结构4、支护装置5和安装在门架上的支撑平台3,所述门架结构4设于所述支撑平台3前后两部分,所述支护装置5设于所述门架结构4之间,所述支护装置5包括安装在所述支撑平台3上面的上支护结构、安装在所述门架结构4侧面的侧支护结构和转动支护结构,所述侧支护结构和所述转动支护结构能随所述木架结构左右方向伸缩而移动,所述转动支护结构通过转动安装板509安装在所述门架结构4侧面,所述转动安装板509的转轴前后方向设置,所述转动支护结构包括连接在所述支撑平台3和所述转动安装板509之间的液压推杆一510和连接侧模板2的液压推杆二507,所述侧支护结构包括侧向设置的液压推杆三504、水平伸缩的液压推杆四503和伸缩丝杆502,所述上支护结构包括连接上模板1的若干液压推杆五501,所述伸缩丝杆502用于连接固定所述上模板1的左右两端,所述液压推杆四503一端连接到所述侧模板2的上端。As shown in Figures 1-8, the present invention provides a trolley for high-speed rail tunnel excavation, including a retractable portal frame structure 4, a
一侧的侧模板2至少有两个,相邻的侧模板2之间通过能转动的连接结构21相连,所述侧支护结构和转动支护结构能驱动所述侧模板2转动折叠,所述侧模板2与所述上模板1的连接处为水平拼接配合的台阶结构。上述方案在伸缩丝杆502固定上模板1的端部后,通过液压推杆四503能将侧模板2端部对应的上模板1端部准确拼接在一起,保证定位可靠。而侧支护结构和转动支护结构共同对侧模板2进行定位支撑,侧支护结构收缩时保证最上侧侧模板2上端高度不变,转动支护结构和侧支护结构同时向内侧方向收起侧模板2,通过能转动的连接结构21相连的侧模板2之间的位置在上述支护结构伸展时仍能保持相应的位置,从而实现对侧模板2的初步定位。There are at least two
所述门架结构4包括左右对称设置的门侧组件和行走机构401,所述门侧组件包括支撑立柱403、安装在所述支撑立柱403上端竖直设置的升降液压缸404、与所述升降液压缸404的活塞杆伸出端405固定连接的上固定板406、水平设置并固定在所述上固定板406上的门架台板407,所述行走机构401安装在所述支撑立柱403下端并在解锁后能以所述支撑立柱403中心为轴转动,前后两侧的支撑立柱403下部间通过下纵梁402连接,前后两侧的活塞杆伸出端405之间通过上纵梁408连接,所述门架台板407与所述支撑平台3通过水平伸缩结构相连。The gantry structure 4 includes a left-right symmetrical door side assembly and a
所述水平伸缩结构包括设于所述支撑平台3的前后两侧的水平伸缩槽,所述门架平台的一部分滑动插接在所述水平伸缩槽内,所述水平伸缩槽的上下两侧均与所述门架平台之间通过滚珠或滚轮相连,所述支撑平台3的前后两侧底部均连接有对称设置的伸缩液压推杆409,所述伸缩液压推杆409的一端连接在所述支撑平台3底部而另一端连接在伸缩安装板上,所述伸缩安装板竖直设置且上端与所述活塞杆伸缩端固定连接。门架台板407的前后两端设有对应伸入前后部的水平伸缩槽的伸出部,伸出部之间的部分在侧边固定设有立板,侧支护结构中的所述丝杆即垂直固定在所述立板外侧。这样门架台板407能相对支撑平台3水平移动实现水平伸缩,而伸缩液压推杆409与伸缩安装板和支撑平台3形成三角形斜撑,通过伸缩液压推杆409的驱动能让门侧组件相对支撑平台3左右移动,移动前将行走机构401的方向调整为行走轮能沿横向移动,而后通过伸缩液压推杆409即可实现门架结构4的左右伸缩。The horizontal telescopic structure includes horizontal telescopic grooves arranged on the front and rear sides of the
所述侧支护结构包括纵向设置且两端固定在前后两侧门架结构4上部的侧安装板505,所述侧安装板505上固定有固定件一506,所述固定件一506上铰接有所述液压推杆三504的一端,所述液压推杆三504的另一端铰接在最上侧的侧模板2中部,所述液压推杆四503的一端固定在所述上固定板406上并且水平横向设置,所述液压推杆四503的另一端铰接在最上侧的侧模板2上端,所述门架台板407上固定安装有水平横向伸出的伸缩丝杆502。这样侧支护结构的两个液压推杆的伸缩不改变最上侧的侧模板2的上端高度,方便与伸缩丝杆502固定的上模板1的左右两端向拼接。The side support structure includes a
所述转动支护结构还包括转动安装板509上侧的转轴两端分别连接到对应的活塞杆伸出端405,所述转动安装板509的内侧铰接到液压推杆一510的一端,所述液压推杆一510的另一端铰接到支撑平台3的底部,所述转动安装板509的外侧固定有固定件二508,所述固定件二508与液压推杆二507的一端铰接,所述液压推杆二507的另一端铰接在最上侧侧模板2外的其他侧模板2的中部,所述液压推杆二507可以有多个并由上至下依次设置,对应于最上侧侧模板2外的其他侧模板2。通过转动支护结构能收起侧模板2,并通过转动安装板509的转动内收,将铰接相连侧模板2进一步向内转动收起,减少在上下方向上占有的空间,方便本台车的升降变化。The rotating support structure also includes that the two ends of the rotating shaft on the upper side of the rotating mounting
所述上支护结构包括至少两个液压推杆五501,所述液压推杆五501用于支撑上模板1,当上模板1不止一个时,所述液压推杆五501至少有三个,所述液压推杆五501的上端铰接到对应的上模板1而另一端铰接到所述支撑平台3上。The upper support structure includes at least two hydraulic push rods five 501, which are used to support the upper template 1, and when there are more than one upper template 1, there are at least three hydraulic push rods five 501, so The upper end of the
所述上模板1和所述侧面板的连接处均具有台阶结构,靠上侧的台阶结构的台阶面朝内,靠下侧的台阶结构的台阶面朝外,朝内的台阶面上设有螺纹孔,朝外的台阶面上设有通孔,相邻的台阶结构之间通过垂直贯穿相应台阶面的固定螺栓22相连,所述相邻台阶面之间设有垂直于所述固定螺栓22的密封垫24,防止连接处渗漏。这种结构组装后连接可靠并且防渗漏性好,适合移动拼接。The connection between the upper formwork 1 and the side panels has a step structure, the steps of the step structure on the upper side face inward, the steps of the step structure on the lower side face outward, and the step surface facing inward is provided with Threaded holes, through holes are provided on the outwardly facing step surface, and the adjacent step structures are connected by fixing
所述侧模板2之间相连的连接结构21包括铰接件一和铰接件二,所述铰接件一设于靠下侧的侧模板2上并包括安装板件一211、L型连接件、滑动方条213和枢轴214,所述安装部件一通过L型连接件固定连接有滑动方条213,所述滑动方条213的两端端面固定有伸出的所述枢轴214;所述铰接件二设于靠上侧的侧模板2并包括安装板件二219、导向板215、一对侧导向条218和一对轴滑槽216,所述导向板215、所述侧导向条218和所述轴滑槽216均垂直安装在所述安装板件二219上,所述导向板215和所述侧导向条218间形成开口滑槽,所述滑动方条213的两端与所述开口滑槽滑动配合,所述枢轴214与所述轴滑槽216滑动配合,一对侧导向条218之间留有供所述L型连接件通过的空隙,所述轴滑槽216的上端高于所述开口滑槽的上端并形成封闭的U形结构,开口滑槽的长度不小于所述台阶结构靠内侧的竖直面的深度。所述枢轴214到达U形结构后在U形结构的槽内转动,同时所述滑动方条213从开口滑槽的上端开口脱离。The
所述滑动方条213靠所述导向板215一侧的上侧棱边为圆角部分,所述圆角部分在所述枢轴214朝内转动时不与所述导向板215的上端干涉,能自由转动,而所述滑动方条213靠所述导向板215一侧的下侧棱边为直角部分,所述直角部分在所述枢轴214朝外转动时能抵接到所述导向板215的上端,从而对滑动方条213进行限位,并在模板安装时实现侧模板2之间先转动再沿开口滑槽移动拼接的效果。这样既保证了模板之间能通过防渗漏性好的台阶结构拼接连接,避免常规铰接连接结构21中容易因铰接处缝隙过大或转轴磨损导致的渗漏问题,又保持拆卸后的侧模板2彼此铰接相连便于携带,并能在模板安装时恢复连接位置和关系。The upper edge of the sliding
本发明在使用过程中,首先调整高度和宽度以适应隧道断面,调整宽度时,行走机构401转动到能横向运动的状态,然后通过伸缩液压推杆409驱动两侧的门侧组件对称左右移动,实现宽度调整。调整好宽度后再通过升降液压缸404对支撑平台3的高度进行调整。完成调整后在各个液压推杆上连接对应模板,通过液压推杆将模板推动压到隧道的壁上。施工人员在支撑平台3和门架台板407上进行操作,将上模板1定位并相连。本实施例中上模板1包括中间上模板1和两侧的侧部上模板1,上模板1之间通过相配合的台阶结构拼接而成,拼接处通过穿过下侧台阶结构和密封垫24的固定螺栓22紧密固定,而侧部上模板1的左端或右端则与侧支护结构中的伸缩丝杆502的伸出端固定连接。这样整个上模板1与台车上部形成完整稳定的支护结构。只有在要保持对上模板1支护的同时左右收缩门侧组件时,才拆除伸缩丝杆502仅仅通过支撑平台3上的液压推杆五501支撑上模板1。During the use of the present invention, the height and width are first adjusted to adapt to the section of the tunnel. When the width is adjusted, the traveling
在伸缩丝杆502连接上模板1端部的同时,侧支护结构和转动支护结构也对侧模板2进行有效支撑,当需要拆除模板时,由下至上依次通过转动支护结构逐个拆除对应侧的侧模板2,液压推杆二507收缩带动下侧的侧模板2内收,由于侧模板2之间也通过相配合的台阶结构拼接而成,因此内收时首先沿开口滑槽向内滑动,当枢轴214进入U形结构后在让下侧的侧模板2转动内收。内收后的下侧的侧模板2接近转动安装板509,而最上层的侧模板2接近侧安装板505且上端高度不变。最后液压推杆一510收缩,将转动安装板509和与之相连的侧模板2向内转动收起,从而在转动后侧模板2与地面之间留出较大空间,方便之后门架结构4下降收缩。While the
在携带模具的情况下,本台车结构依旧能实现门侧组件及相连模板的左右移动,也能实现支撑平台3及相连上模板1的升降移动,并且相关移动过程不影响侧模板2彼此间的连接关系,上模板1也能同时与支撑平台3保持整体支护结构不变,而上模板1与侧模板2上端之间只存在水平位置变化,因此在恢复支护时能保持水平移动实现准确拼接的效果,因此本方案能在实现台车升降收缩适应不同断面大小隧道的同时,通过台车结构实现模板拆模再模板安装后的初步定位拼接效果,提高了模板安装的效率。此外上述升降和左右移动产生的收缩效果既然不影响模具位置的恢复,因此能够利用这种升降收缩将对应的模板收拢携带通过模板安装后的隧道浇筑段,浇筑段的侧模板2之间通过支护丝杆23支撑,侧模板2与相邻的上模板1之间也通过支护丝杆23支撑。在对前一段隧道浇筑段进行浇筑的同时对下一段进行模板安装安装和支护施工,从而提高了整体的施工效率。In the case of carrying the mold, the structure of the trolley can still realize the left and right movement of the door side components and the connected formwork, and can also realize the lifting movement of the
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的发明构思和技术方案进行的各种非实质性的改进,或未经改进将本发明构思和技术方案直接应用于其它场合的,均在本发明保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are made by adopting the inventive concepts and technical solutions of the present invention, or without improvement Directly applying the concept and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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