CN116101835A - Equipment and systems for threading electrical cables into thin tubes attached to electrically heated pipes - Google Patents
Equipment and systems for threading electrical cables into thin tubes attached to electrically heated pipes Download PDFInfo
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- CN116101835A CN116101835A CN202111336480.5A CN202111336480A CN116101835A CN 116101835 A CN116101835 A CN 116101835A CN 202111336480 A CN202111336480 A CN 202111336480A CN 116101835 A CN116101835 A CN 116101835A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/081—Bases, casings or covers
- H02G3/083—Inlets
- H02G3/085—Inlets including knock-out or tear-out sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
- B65H51/10—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/32—Supporting or driving arrangements for forwarding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
- H02G1/08—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle through tubing or conduit, e.g. rod or draw wire for pushing or pulling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Structural Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明属于一种电缆线穿入细管的领域,特别地涉及一种将电缆线穿入附着在被电加热管道上的细管的设备和系统。The invention belongs to the field of cable threading thin tubes, in particular to a device and system for threading cable lines into thin tubes attached to electrically heated pipelines.
背景技术Background technique
内陆地区的油田远离港口或者是炼油厂,采用管道输送的方法,将油田的原油输送到港口或者炼油厂。由于距离远,原油在流动过程中,温度会降低,原油粘稠度升高,导致原油流动性降低,需要提高原油的温度。通常是采用电加热输油管道。在输油管道的外圆弧面布置发热电缆线,通电加热,同时需要给管道、发热电缆线和附着在管道上的细管保温。发热电缆线穿进细管里,细管紧贴输油管道,最外层是保温层包裹。Oil fields in inland areas are far away from ports or refineries, and pipelines are used to transport crude oil from oil fields to ports or refineries. Due to the long distance, the temperature of the crude oil will decrease during the flow process, and the viscosity of the crude oil will increase, resulting in a decrease in the fluidity of the crude oil, and it is necessary to increase the temperature of the crude oil. Usually electric heating is used to heat the oil pipeline. Heating cables are arranged on the outer arc surface of the oil pipeline and heated by electricity. At the same time, it is necessary to insulate the pipeline, heating cables and thin tubes attached to the pipeline. The heating cable is inserted into the thin tube, and the thin tube is close to the oil pipeline, and the outermost layer is wrapped by an insulating layer.
上述的这种带有厚的保温层的管道铺设方法之一是,在工厂分段加工输油管道;每一段输油管道上附着用于穿入发热电缆线的细管,然后在工厂内通过发泡工艺生成保温层。再将每一段带有细管和保温层的管道运输到现场进行焊接安装成长距离的连续的输油管道。每一段管道两端留出200-300毫米的裸露输油管道,给现场焊接管道和电缆线穿入细管留出操作空间。输油管焊接完成后,输油管道是连续的,但是保温层和穿发热电缆线的细管是间断的。间断的长度通常是上述200-300毫米裸露长度的2倍,即裸露的长度为400-600毫米。One of the above-mentioned pipeline laying methods with a thick insulation layer is to process the oil pipeline in sections in the factory; each section of the oil pipeline is attached with a thin tube for passing through the heating cable, and then it is passed through the foaming process in the factory. Create insulation. Then transport each section of pipeline with thin tube and insulation layer to the site for welding and installation of long-distance continuous oil pipeline. Leave 200-300 mm of exposed oil pipeline at both ends of each section of pipeline, leaving room for the on-site welding of pipelines and the insertion of thin pipes for cables. After the oil pipeline is welded, the oil pipeline is continuous, but the insulation layer and the thin tube passing through the heating cable are discontinuous. The length of the discontinuity is usually twice the above-mentioned exposed length of 200-300 mm, that is, the exposed length is 400-600 mm.
发热电缆线通常是单根线穿入到附着在输油管道上的细管中。在三相交流供电系统中,发热电缆线通常是三根线,而且附着在输油管道上的三根细管是分开布置在输油管道外圆弧表面的。The heating cable is usually a single thread threaded into a thin tube attached to the oil pipeline. In a three-phase AC power supply system, there are usually three heating cables, and the three thin tubes attached to the oil pipeline are arranged separately on the outer arc surface of the oil pipeline.
传统穿发热电缆线进入细管的方法是人工完成。施工方法是:每间隔一段距离,将人员配置在400-600毫米的保温层和细管的间断处。通过口令指挥沿着管线配备的所有人员同时用力推或拉电缆线。或者是先将钢丝绳牵引线通过人工方法穿进细管中,再将钢丝绳与电缆线连接在一起,用类似于卷扬机的穿线机将牵引线拉回,完成电缆线的施工。随着发热电缆线的连续无接头长度的加长,如1千米以上,人工穿电缆线变得困难(人员需要的多,线路长不便于指挥,施工成本高,效率低)。采用卷扬机牵引的方法,当无接头连续的发热电缆线很长,管道的弯曲处多的情况下甚至不可能牵引成功。因为1千米以上的电缆线与细管内壁的摩擦力之大,使得电缆线上的单位面积的受力已经远远超过GB 50168-2018规定的牵引线对电缆线单位面积所受拉力的限制。Traditionally, the method of passing heating cables into thin tubes is done manually. The construction method is: at each interval, the personnel are arranged at the intervals of the 400-600 mm insulation layer and thin tubes. Command all personnel equipped along the pipeline to push or pull the cable simultaneously by command. Or the steel wire rope traction line is penetrated in the capillary by manual method first, then the steel wire rope and the cable are connected together, and the traction line is pulled back with a threading machine similar to a hoist to complete the construction of the cable line. Along with the lengthening of the continuous non-joint length of heating cable, as more than 1 kilometer, it becomes difficult to manually wear the cable (many people need, the long line is not easy to command, the construction cost is high, and the efficiency is low). Adopt the method of hoist traction, when the continuous heating cable line without joint is very long, under the situation that there are many bends of pipeline, it is even impossible to successfully traction. Because the friction force between the cable over 1 km and the inner wall of the thin tube is so large, the force per unit area on the cable has far exceeded the limit of the pulling force per unit area of the cable specified by GB 50168-2018 .
发明内容Contents of the invention
本发明的目的在于解决现有技术存在的上述问题而提供一种将电缆线穿入附着在被电加热管道上的细管的设备和系统,本发明涉及的穿线设备和系统与常见的用于穿设电力电缆线、光纤和通信线路的设备、施工方法及技术不相同,本发明涉及的设备和系统能够将连续不间断的加热电缆线方便的穿入细管,较人工穿设方式大大提高了效率,又能够避免与细管产生巨大的摩擦力,能够方便的穿入细管。The purpose of the present invention is to solve the above-mentioned problems in the prior art and provide a device and system for threading cables into thin tubes attached to electrically heated pipes. The equipment, construction methods and technologies for threading power cables, optical fibers and communication lines are different. The equipment and system involved in the present invention can conveniently thread continuous and uninterrupted heating cables into thin tubes, which is greatly improved compared with manual threading methods. In order to improve the efficiency, it can avoid the huge friction force with the thin tube, and can easily penetrate into the thin tube.
本发明的上述技术目的主要是通过以下技术方案解决的:将电缆线穿入附着在被电加热管道上的细管的设备,其特征在于所述设备为穿线设备,所述穿线设备至少为一组,每组所述穿线设备包括基座,可拆卸设置在基座上的成对设置的电动机,每一台所述电动机上均设置一线缆夹持输动轮,两所述线缆夹持输动轮相对设置,用于夹持线缆并输送线缆,所述电动机上设置无线开关,所述无线开关用于接收控制信号,用于控制电动机启动或停止。The above-mentioned technical purpose of the present invention is mainly solved by the following technical solutions: the equipment for threading the cable wire into the thin tube attached to the electrically heated pipeline, characterized in that the equipment is a threading device, and the threading device is at least one Each set of threading equipment includes a base, a pair of motors that are detachably arranged on the base, each of the motors is provided with a cable clamping drive wheel, and the two cables clamp The transmission wheels are set opposite to each other, and are used for clamping and conveying the cables, and a wireless switch is arranged on the motor, and the wireless switch is used for receiving a control signal, and is used for controlling the motor to start or stop.
本发明解决问题的思路是:用机器(穿线设备)代替人,利用管线上400-600 毫米的操作空间,每间隔一段,放置一台穿线设备,再利用开关量的无线传输控制器将信号发送给无线开关,用于控制电动机启动或停止,使得被电加热管道沿线的多台穿线设备能够同时启动同时停止。将传统穿线机施工中电缆线的端头的一点受力分散到多个点,从而保证电缆线在施工过程中不受损坏,并且可以同时穿多根电缆线(每跟电缆线配合多台穿线设备,能够同时工作,大为提高工作效率)。由于在细管中能够推动电缆线的长度远小于能够拉动电缆线的长度,所以还需要采用多个穿线设备的交替移动接力的方式完成穿线。The idea of the present invention to solve the problem is: use machines (threading equipment) instead of people, use the 400-600 mm operating space on the pipeline, place a threading equipment at intervals, and then use the wireless transmission controller of the switch to send the signal Provide a wireless switch to control the start or stop of the motor, so that multiple threading equipment along the electric heating pipeline can start and stop at the same time. In the construction of traditional threading machine, the force of one point of the end of the cable is distributed to multiple points, so as to ensure that the cable is not damaged during the construction process, and multiple cables can be threaded at the same time (each cable is matched with multiple threading machines) equipment, can work at the same time, greatly improving work efficiency). Since the length of the cable that can be pushed in the thin tube is much smaller than the length that can be pulled, it is also necessary to use a plurality of threading devices to alternately move the relay to complete the threading.
本发明所述的穿线系统是由多台穿线设备组成,每一细管配合多台穿线设备,在现场快速组合安装而成。在电缆线未到达当前的穿线设备之前,将穿线设备安装在被电加热的管道上。当电缆线被一对线缆夹持输动轮夹持住后,在开关量无线接收器的控制下启动电动机,在细管的出口端对电缆线形成拉力,将电缆线从细管中拉出;在细管的入口段形成推力,将电缆线从细管的入口处推入。当电缆线向前推进一段距离后,由前方的已经安装好处于等待状态的穿线设备接力。当前的穿线设备则可以在电缆线移动的条件下,从管道上拆下,单人携行换位到前方接力。因为在细管中推动电缆线的阻力远大于拉动电缆线的阻力,所以要尽量使穿线设备对电缆线处在拉的状态。推动电缆线的距离短,但又必须有推动电缆线在细管里移动的过程。而推动电缆线在细管中移动的距离取决于电缆线自身的张力和细管内壁的平滑度。The threading system of the present invention is composed of a plurality of threading devices, and each thin tube cooperates with a plurality of threading devices, which are quickly combined and installed on site. Before the cables reach the current threading device, the threading device is installed on the electrically heated pipeline. When the cable is clamped by a pair of cable clamping transmission wheels, the motor is started under the control of the switch wireless receiver, and a pulling force is formed on the cable at the outlet end of the thin tube to pull the cable out of the thin tube ; A thrust is formed at the entrance section of the thin tube, and the cable is pushed in from the entrance of the thin tube. When the cable is pushed forward for a certain distance, it will be relayed by the threading equipment that has been installed in the front and is in a waiting state. The current threading equipment can be removed from the pipeline under the condition that the cable line moves, and a single person can carry it and transfer it to the forward relay. Because the resistance of pushing the cable in the thin tube is much greater than the resistance of pulling the cable, so try to make the threading device in the state of pulling the cable. The distance to push the cable is short, but there must be a process of pushing the cable to move in the thin tube. The distance that the cable moves in the thin tube depends on the tension of the cable itself and the smoothness of the inner wall of the thin tube.
为了方便夹持电缆线,所述线缆夹持输动轮的轮面设置凹槽环,所述凹槽环沿着轮面圆周方向设置,所述凹槽环的内凹的直径与待输送的电缆线的外径适配。In order to facilitate the clamping of cables, a groove ring is provided on the wheel surface of the cable clamping transmission wheel, and the groove ring is arranged along the circumferential direction of the wheel surface. The outer diameter of the cable wire is adapted.
为了避免电缆线打滑,所述凹槽环的内凹表面上有螺纹状齿或螺纹状齿槽,所述螺纹状齿或螺纹状齿槽与待输送的电缆线的轴线垂直,所述螺纹状齿或螺纹状齿槽用于增加摩擦力,使两相对的所述线缆夹持输动轮能够夹持并输送电缆线。In order to prevent the cable from slipping, the concave surface of the groove ring has thread-shaped teeth or thread-shaped tooth grooves, and the thread-shaped teeth or thread-shaped tooth grooves are perpendicular to the axis of the cable to be conveyed. The teeth or threaded tooth grooves are used to increase the frictional force, so that the two opposite cable clamping and driving wheels can clamp and transport the cables.
两所述电动机通过一铰链形成连接,所述电动机的电源为移动电源,每组所述穿线设备上设置背负组件,所述背负组件用于背负移动所述穿线设备。铰链方式连接,方便两电动机调整角度,使两线缆夹持输动轮之间的间距可调,方便夹持不同直径的电缆线。The two motors are connected by a hinge, and the power source of the motors is a mobile power supply. Each set of threading equipment is provided with a carrying assembly, and the carrying assembly is used to carry and move the threading equipment. Hinge connection makes it easy to adjust the angle of the two motors, so that the distance between the two cable clamping transmission wheels can be adjusted, and it is convenient to clamp cables with different diameters.
每台所述电动机上均设置支撑机构,所述支撑机构用于支撑并可拆卸的固定在所述基座的上表面,所述基座为圆弧形基座,所述基座的下表面扣在被加热管道的外圆弧表面上。A supporting mechanism is set on each motor, and the supporting mechanism is used to support and be detachably fixed on the upper surface of the base, the base is an arc-shaped base, and the lower surface of the base is Buckled on the outer arc surface of the heated pipe.
作为优选,所述基座上装有与倒置“L形”挡块,所述支撑机构为L形钩块所述倒置“L形”挡块与所述L形钩块钩扣配合,使所述电动机可拆卸式固定与所述基座上。As a preference, the base is equipped with an inverted "L-shaped" block, and the support mechanism is an L-shaped hook block. The inverted "L-shaped" block is hooked with the L-shaped hook block, so that the The motor is detachably fixed on the base.
所述基座上配合一捆绑绳(通常为钢丝绳),所述捆绑绳上设置长度调节机构,所述捆绑绳用于将所述基座捆绑在被电加热的管道上,所述调节机构用于调节所述基座的曲率半径,用于调节相对所述线缆夹持输动轮之间的间隙,即,当所述基座的曲率半径小,则相对的两所述电动机上的线缆夹持输动轮之间的间隙大,对电缆线的夹持力小;当所述基座的曲率半径大,则相对的两所述电动机上的线缆夹持输动轮之间的间隙小,对电缆线的夹持力大。A binding rope (usually a steel wire rope) is fitted on the base, and a length adjustment mechanism is arranged on the binding rope. The binding rope is used to bind the base on the electrically heated pipeline. The adjustment mechanism uses For adjusting the radius of curvature of the base, it is used to adjust the gap between the clamping transmission wheels relative to the cables, that is, when the radius of curvature of the base is small, the cables on the two opposite motors The gap between the clamping drive wheels is large, and the clamping force on the cable is small; when the radius of curvature of the base is large, the gap between the cable clamping drive wheels on the two opposite motors is small, Strong clamping force on cables.
将电缆线穿入附着在被电加热管道上的细管的系统,包括上述将电缆线穿入附着在被电加热管道上的细管的设备,还包括可拆卸式设置的滑轮对,所述滑轮对用于设置在细管的入口处,用于使电缆线能够平滑通过细管的入口。The system for threading cables into thin tubes attached to electrically heated pipes includes the above-mentioned equipment for threading cables into thin tubes attached to electrically heated pipes, and also includes a detachable pair of pulleys, said The pair of pulleys is arranged at the entrance of the thin tube, and is used for enabling the cable to smoothly pass through the entrance of the thin tube.
将电缆线穿入附着在被电加热管道上的细管的系统,还包括锥形的导引头,所述导引头用于固定在每根电缆线的头部,使电缆线向细管中推入时能够顺利避开相邻但错位的细管管口的台阶。A system for threading cables into thin tubes attached to electrically heated pipes, and also includes a tapered guide head, which is used to fix the head of each cable so that the cables run toward the thin tube When pushed in, it can smoothly avoid the steps of the adjacent but misplaced thin tube nozzles.
将电缆线穿入附着在被电加热管道上的细管的系统,还包括无线开关量,若干对所述设备分别沿着被加热管道的对应位置固定在被加热的管道上,所述多个位置上的电动机能够被无线开关量控制,使多个位置上的线缆夹持输动轮同时拉动或者推动电缆线朝前进或后退方向移动。The system for threading cables into thin tubes attached to the electrically heated pipeline also includes a wireless switch value, and several pairs of the devices are respectively fixed on the heated pipeline along the corresponding positions of the heated pipeline, and the multiple The motors at the positions can be controlled by wireless switches, so that the cable clamping and driving wheels at multiple positions simultaneously pull or push the cables to move forward or backward.
本发明具有的有益效果:模拟人工穿线的方式穿设电缆线,大为提高穿线效率,又避免长距离拉电缆线与管道之间产生的巨大摩擦力的产生,能够方便、高效的穿设电缆线。The present invention has beneficial effects: threading cables by simulating manual threading greatly improves threading efficiency, avoids the generation of huge friction between long-distance cables and pipes, and can thread cables conveniently and efficiently Wire.
附图说明Description of drawings
图1是本发明涉及的一组穿线设备的结构示意图。Fig. 1 is a structural schematic diagram of a set of threading equipment involved in the present invention.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:如图1所示,将电缆线穿入附着在被电加热管道上的细管的设备,所述设备为穿线设备,所述穿线设备至少为一组,每组所述穿线设备包括基座 7,可拆卸设置在基座上的成对设置的电动机(通常为低转速大力矩电动机1),每一台所述电动机上均设置一线缆夹持输动轮2,两所述线缆夹持输动轮相对设置,用于夹持线缆并输送线缆,所述电动机上设置无线开关,所述无线开关用于接收控制信号,用于控制电动机启动或停止。Embodiment: as shown in Figure 1, the equipment for threading the cable wires into the capillaries attached to the electrically heated pipeline, the equipment is threading equipment, and the threading equipment is at least one group, and each group of the threading equipment includes The base 7 is detachably arranged on the base in pairs of motors (usually low-speed high-torque motors 1), each of which is provided with a cable clamping drive wheel 2, and the two wires The cable clamping drive wheels are set opposite to each other for clamping and conveying the cables. The motor is provided with a wireless switch for receiving control signals and controlling the motor to start or stop.
本发明解决问题的思路是:用机器(穿线设备)代替人,利用管线上400-600 毫米的操作空间,每间隔一段,放置一台穿线设备,再利用开关量的无线传输控制器将信号发送给无线开关,用于控制电动机启动或停止,使得被电加热管道沿线的多台穿线设备能够同时启动同时停止。将传统穿线机施工中电缆线的端头的一点受力分散到多个点,从而保证电缆线在施工过程中不受损坏,并且可以同时穿多根电缆线(每跟电缆线配合多台穿线设备,能够同时工作,大为提高工作效率)。由于在细管中能够推动电缆线的长度远小于能够拉动电缆线的长度,所以还需要采用多个穿线设备的交替移动接力的方式完成穿线。The idea of the present invention to solve the problem is: use machines (threading equipment) instead of people, use the 400-600 mm operating space on the pipeline, place a threading equipment at intervals, and then use the wireless transmission controller of the switch to send the signal Provide a wireless switch to control the start or stop of the motor, so that multiple threading equipment along the electric heating pipeline can start and stop at the same time. In the construction of traditional threading machine, the force of one point of the end of the cable is distributed to multiple points, so as to ensure that the cable is not damaged during the construction process, and multiple cables can be threaded at the same time (each cable is matched with multiple threading machines) equipment, can work at the same time, greatly improving work efficiency). Since the length of the cable that can be pushed in the thin tube is much smaller than the length that can be pulled, it is also necessary to use a plurality of threading devices to alternately move the relay to complete the threading.
本发明所述的穿线系统是由多台穿线设备组成,每一细管配合多台穿线设备,在现场快速组合安装而成。在电缆线未到达当前的穿线设备之前,将穿线设备安装在被电加热的管道上。当电缆线被一对线缆夹持输动轮夹持住后,在开关量无线接收器的控制下启动电动机,在细管的出口端对电缆线形成拉力,将电缆线从细管中拉出;在细管的入口段形成推力,将电缆线从细管的入口处推入。当电缆线向前推进一段距离后,由前方的已经安装好处于等待状态的穿线设备接力。当前的穿线设备则可以在电缆线移动的条件下,从管道上拆下,单人携行换位到前方接力。因为在细管中推动电缆线的阻力远大于拉动电缆线的阻力,所以要尽量使穿线设备对电缆线处在拉的状态。推动电缆线的距离短,但又必须有推动电缆线在细管里移动的过程。而推动电缆线在细管中移动的距离取决于电缆线自身的张力和细管内壁的平滑度。The threading system of the present invention is composed of a plurality of threading devices, and each thin tube cooperates with a plurality of threading devices, which are quickly combined and installed on site. Before the cables reach the current threading device, the threading device is installed on the electrically heated pipeline. When the cable is clamped by a pair of cable clamping transmission wheels, the motor is started under the control of the switch wireless receiver, and a pulling force is formed on the cable at the outlet end of the thin tube to pull the cable out of the thin tube ; A thrust is formed at the entrance section of the thin tube, and the cable is pushed in from the entrance of the thin tube. When the cable is pushed forward for a certain distance, it will be relayed by the threading equipment that has been installed in the front and is in a waiting state. The current threading equipment can be removed from the pipeline under the condition that the cable line moves, and a single person can carry it and transfer it to the forward relay. Because the resistance of pushing the cable in the thin tube is much greater than the resistance of pulling the cable, so try to make the threading device in the state of pulling the cable. The distance to push the cable is short, but there must be a process of pushing the cable to move in the thin tube. The distance that the cable moves in the thin tube depends on the tension of the cable itself and the smoothness of the inner wall of the thin tube.
为了方便夹持电缆线,所述线缆夹持输动轮的轮面设置凹槽环21,所述凹槽环沿着轮面圆周方向设置,所述凹槽环的内凹的直径与待输送的电缆线的外径适配。In order to clamp the cables conveniently, the wheel surface of the cable clamping transmission wheel is provided with a groove ring 21, the groove ring is arranged along the circumferential direction of the wheel surface, and the concave diameter of the groove ring is consistent with the Adapt to the outer diameter of the cable.
为了避免电缆线打滑,所述凹槽环的内凹表面上有螺纹状齿或螺纹状齿槽,所述螺纹状齿或螺纹状齿槽与待输送的电缆线的轴线垂直,所述螺纹状齿或螺纹状齿槽用于增加摩擦力,使两相对的所述线缆夹持输动轮能够夹持并输送电缆线。In order to prevent the cable from slipping, the concave surface of the groove ring has thread-shaped teeth or thread-shaped tooth grooves, and the thread-shaped teeth or thread-shaped tooth grooves are perpendicular to the axis of the cable to be conveyed. The teeth or threaded tooth grooves are used to increase the frictional force, so that the two opposite cable clamping and driving wheels can clamp and transport the cables.
两所述电动机通过一铰链3形成连接,所述电动机的电源为移动电源,电动机上通常设置供电插座8,供电插座8用于与移动电源形成连接,每组所述穿线设备上设置背负组件,所述背负组件用于背负移动所述穿线设备。铰链方式连接,方便两电动机调整角度,使两线缆夹持输动轮之间的间距可调,方便夹持不同直径的电缆线。The two motors are connected by a
每台所述电动机上均设置支撑机构4,所述支撑机构用于支撑并可拆卸的固定在所述基座的上表面,所述基座为圆弧形基座,所述基座的下表面扣在被加热管道的外圆弧表面上。All set support mechanism 4 on each described motor, described support mechanism is used for supporting and is detachably fixed on the upper surface of described base, and described base is arc-shaped base, and the bottom of described base The surface buckles on the outer arc surface of the heated pipe.
作为优选,所述基座7上装有与倒置“L形”挡块5,所述支撑机构为L 形钩块所述倒置“L形”挡块与所述L形钩块钩扣配合,使所述电动机可拆卸式固定与所述基座上。倒置“L形”挡块5,可以沿着底座7的弧面成对布置,每一对倒置“L形”挡块5上站立着一对电动机及其线缆夹持输动轮。他们在圆弧表面的是分开布置的,并保证相邻的一对电动机及其线缆夹持输动轮互不干涉,移动的电缆线与相邻的一对电动机及其线缆夹持输动轮和支撑脚也互不干涉。As preferably, the base 7 is equipped with an inverted "L-shaped" block 5, and the support mechanism is that the inverted "L-shaped" block of the L-shaped hook is engaged with the hook of the L-shaped hook, so that The motor is detachably fixed on the base. The inverted "L-shaped" block 5 can be arranged in pairs along the arc surface of the base 7, and a pair of electric motors and their cables clamping transmission wheels stand on each pair of inverted "L-shaped" blocks 5. They are arranged separately on the arc surface, and ensure that the adjacent pair of motors and their cable clamping transmission wheels do not interfere with each other, and the moving cables are connected with the adjacent pair of motors and their cable clamping transmission wheels. And support feet also do not interfere with each other.
所述基座上配合一捆绑绳6(通常为钢丝绳),所述捆绑绳上设置长度调节机构(钢丝绳上通常设置螺杆用于调节钢丝绳的长度),所述捆绑绳用于将所述基座捆绑在被电加热的管道上,所述调节机构用于调节所述基座的曲率半径,用于调节相对所述线缆夹持输动轮之间的间隙,即,当所述基座的曲率半径小,则相对的两所述电动机上的线缆夹持输动轮之间的间隙大,对电缆线的夹持力小;当所述基座的曲率半径大,则相对的两所述电动机上的线缆夹持输动轮之间的间隙小,对电缆线的夹持力大。A binding rope 6 (usually a steel wire rope) is matched on the base, and a length adjustment mechanism is set on the binding rope (screw rods are usually arranged on the steel rope to adjust the length of the steel rope), and the binding rope is used to bind the base Bundled on the electrically heated pipe, the adjustment mechanism is used to adjust the radius of curvature of the base, and is used to adjust the gap between the clamping drive wheels relative to the cable, that is, when the curvature of the base If the radius is small, the gap between the cable clamping drive wheels on the two opposite motors is large, and the clamping force on the cable is small; when the radius of curvature of the base is large, the two relative motors will The gap between the cable clamping and driving wheels on the top is small, and the clamping force on the cable is large.
将电缆线穿入附着在被电加热管道上的细管的系统,包括上述将电缆线穿入附着在被电加热管道上的细管的设备,还包括可拆卸式设置的滑轮对,所述滑轮对用于设置在细管的入口处,用于使电缆线能够平滑通过细管的入口。The system for threading cables into thin tubes attached to electrically heated pipes includes the above-mentioned equipment for threading cables into thin tubes attached to electrically heated pipes, and also includes a detachable pair of pulleys, said The pair of pulleys is arranged at the entrance of the thin tube, and is used for enabling the cable to smoothly pass through the entrance of the thin tube.
将电缆线穿入附着在被电加热管道上的细管的系统,还包括锥形的导引头,所述导引头用于固定在每根电缆线的头部,使电缆线向细管中推入时能够顺利避开相邻但错位的细管管口的台阶。A system for threading cables into thin tubes attached to electrically heated pipes, and also includes a tapered guide head, which is used to fix the head of each cable so that the cables run toward the thin tube When pushed in, it can smoothly avoid the steps of the adjacent but misplaced thin tube nozzles.
将电缆线穿入附着在被电加热管道上的细管的系统,还包括无线开关量,若干对所述设备分别沿着被加热管道的对应位置固定在被加热的管道上,所述多个位置上的电动机能够被无线开关量控制,使多个位置上的线缆夹持输动轮同时拉动或者推动电缆线朝前进或后退方向移动。The system for threading cables into thin tubes attached to the electrically heated pipeline also includes a wireless switch value, and several pairs of the devices are respectively fixed on the heated pipeline along the corresponding positions of the heated pipeline, and the multiple The motors at the positions can be controlled by wireless switches, so that the cable clamping and driving wheels at multiple positions simultaneously pull or push the cables to move forward or backward.
对上述方案做进一步详细说明,本发明所述的穿线设备是用钢丝绳捆绑在粗的需要电加热的管道上,电缆线是要穿进附着在需要电加热的管道上的细管中。The above scheme is further described in detail. The threading equipment of the present invention is bound on the thick pipeline that needs electric heating with a steel wire rope, and the cable is to be threaded into the thin tube attached to the pipeline that needs electric heating.
在电缆线移动的过程中,穿线设备可以从粗的被加热的管道上拆下;通过控制器发射控制信号,无线开关用于接收控制信号,用于控制电动机启动或停止,使多对电动机和及其线缆夹持输动轮是可以无线遥控的,方便各穿线设备能够根据指令同时工作。每一个细管的入口处均配有滑轮装置;每一根电缆线的端头都装有导引头。During the movement of the cable, the threading equipment can be removed from the thick heated pipe; the control signal is transmitted through the controller, and the wireless switch is used to receive the control signal, which is used to control the start or stop of the motor, so that multiple pairs of motors and And the cable clamping and driving wheel can be wirelessly controlled, so that each threading device can work at the same time according to the command. The entrance of each thin tube is equipped with a pulley device; the end of each cable is equipped with a guide head.
本发明所述的设备和系统,既可以向细管中推入发热电缆线,也可以将电缆线从细管中拉出。The device and system of the present invention can not only push the heating cable into the thin tube, but also pull the cable out of the thin tube.
本发明所述的电缆线穿管系统模仿人工穿线,采用多个穿线设备在管道上逐段接力的方式完成发热电缆线穿管施工。The cable threading system of the present invention imitates manual threading, and uses a plurality of threading devices to relay section by section on the pipeline to complete the heating cable threading construction.
倒置“L形”挡块5,可以沿着底座7的弧面成对布置,每一对L形挡块上站立着一对电动机及其线缆夹持输动轮。倒置“L形”挡块5在圆弧表面的是分开布置的,并保证相邻的一对电动机及其线缆夹持输动轮互不干涉,移动的电缆线与相邻的一对电动机及其线缆夹持输动轮和支撑脚也互不干涉。The inverted "L-shaped" block 5 can be arranged in pairs along the arc surface of the base 7, and a pair of electric motors and their cables clamping transmission wheels stand on each pair of L-shaped blocks. The inverted "L-shaped" stopper 5 is arranged separately on the arc surface, and ensures that the adjacent pair of motors and their cable clamping transmission wheels do not interfere with each other, and the moving cables and the adjacent pair of motors and Its cable clamping drive wheel and support feet also do not interfere with each other.
当当前的穿线设备将电缆线推到下一个接力的穿线设备,并被接力的线缆夹持输动轮2夹持住并一边拉动电缆线,另一边将电缆线端头推入到细管中,当前的穿线设备就可以在电缆线移动的状态下移除,携行到下一个接力点,并将其安装到管道上等待电缆线的到达。When the current threading device pushes the cable to the next relay threading device, it is clamped by the relay cable clamping drive wheel 2 and pulls the cable while pushing the end of the cable into the thin tube on the other hand , the current threading equipment can be removed while the cable is moving, carried to the next relay point, and installed on the pipeline to wait for the arrival of the cable.
根据所穿电缆线的长度和重量,可以配置如附图1中的穿线设备两个或者多个。According to the length and the weight of the cable threaded, two or more threading devices as in accompanying drawing 1 can be configured.
两个接力点的间距就是穿线设备能够将电缆线推入细管的长度。根据电缆线的重量,电缆线与细管内壁在推入的状态下的阻力决定了两个接力点之间的间距。The distance between the two relay points is the length the threading device will be able to push the cable into the thin tube. According to the weight of the cable, the resistance of the cable and the inner wall of the thin tube in the pushed state determines the distance between the two relay points.
由于被附着在被电加热的管道上的带有保温层的细管是间断的,每一段细管的两端分别为拉出电缆线的出口端和推入电缆线的入口端。因为电缆线是盘绕在线鼓上运输的,电缆线自身的张力形成了小的曲率半径,而被电加热的管道是概略直线的,所以,在细管的入口端需要装上使电缆线居中的滑轮,防止电缆线端头抵在保温层上或者卡在入口处,并避免细管的薄壁对电缆线外层的切削。Since the capillary with insulation layer attached to the electrically heated pipeline is discontinuous, the two ends of each section of capillary are respectively the outlet port for pulling out the cable and the inlet port for pushing in the cable. Because the cable is transported coiled on the wire drum, the tension of the cable itself forms a small radius of curvature, and the pipe heated by electric heating is roughly straight, so the entrance of the thin tube needs to be installed to center the cable. The pulley prevents the end of the cable from abutting against the insulation layer or being stuck at the entrance, and prevents the thin wall of the thin tube from cutting the outer layer of the cable.
由于附着在被电加热的管道上的细管是分段拼接的,接口处因错位会产生台阶,且台阶掩藏在保温层里面,当电缆线的端部抵触在台阶上时,容易导致电缆线不能被推动。所以,需要在电缆线的头端连接锥形导引头,使电缆线头在推动时能够顺利的越过细管的接口,避免受到台阶的阻挡。Since the thin tube attached to the electric heating pipe is spliced in sections, steps will be generated due to dislocation at the interface, and the steps are hidden in the insulation layer. When the ends of the cables collide with the steps, it is easy to cause the cable cannot be pushed. Therefore, it is necessary to connect a tapered guide head to the head end of the cable, so that the cable head can smoothly pass over the interface of the thin tube when being pushed, and avoid being blocked by steps.
如图1所述,一对穿线设备是横卧放置,当然在实际应用中也可以是立式放置。根据被加热的管道的直径和多根发热电缆线之间的间距确定电动机卧式放置或立式放置。As shown in Figure 1, a pair of threading equipment is placed horizontally, of course, it can also be placed vertically in practical applications. The horizontal or vertical placement of the motor is determined according to the diameter of the pipe to be heated and the spacing between multiple heating cables.
对上述技术方案举例说明:To illustrate the above technical solutions:
某地一个长距离石油输送管道(简称管道)项目,长度大于1000千米,输油管道直径600毫米,附着在石油管道上的是方形的铝管尺寸35毫米x30 毫米。保温层厚度90毫米,三根方形铝管在管道的圆周弧线方向的间隔距离为 150毫米,每根铝管中穿入一根发热电缆线。电缆线每千米重640公斤。试验表明在细管是直线的条件下,200米长的电缆线在方形铝管中的静摩擦力为509 牛。若要求连续电缆线(无中间接头)的长度不小于1200米。一根长1200米的电缆线在直线的铝管中的静摩擦力为3054牛。采用人工穿线,每50米站一个人,需要24人,每人单手臂伸直(细管安装在管道的顶部,人站立在输油管道边)后左右方向需要用力160牛。根据以前的施工经验测算,每两小时才能穿一根电缆线。采用先人工穿入钢丝绳牵引线,然后用牵引线连接电缆线,用类似卷扬机的穿线机牵引的钢丝绳的方案则失效,无法使用,因为电缆线端头的受力远远超过GB 50168-2018规定的牵引线对电缆线单位面积所受拉力的限制。若是采用人工穿线,穿线施工的人力成本很高,而且因为电缆线太长,难以做到通视,难以统一号令。采用本发明涉及的设备及系统,用六套穿线设备进行交替接力穿线,其中的五套穿线设备,始终在输油管道上每间隔54米处布置一套穿线设备实施穿线运行,总有一套穿线设备处在从石油管道上拆下、人工携带行走和安装到石油管道上的过程中。采用无线传输开关控制量控制电动机,能够做到六套穿线设备同时启动正传和反转以及停车。电缆线在方形铝管中的推动的距离被限制在54米。电动机采用锂电池组供电,电缆线的移动速度 13米/分。8人两小时能完成三根1200米的穿线工程,是人工穿线效率的9倍。A long-distance oil pipeline (pipeline for short) project in a certain place is more than 1,000 kilometers in length, and the diameter of the oil pipeline is 600 mm. The square aluminum tube with a size of 35 mm x 30 mm is attached to the oil pipeline. The thickness of the insulation layer is 90 mm, and the distance between three square aluminum tubes in the direction of the circumferential arc of the pipeline is 150 mm, and a heating cable is inserted into each aluminum tube. Cables weigh 640 kg per kilometer. The test shows that under the condition that the thin tube is a straight line, the static friction force of a 200-meter-long cable in a square aluminum tube is 509 N. If it is required that the length of the continuous cable (without intermediate connector) is not less than 1200 meters. The static friction force of a 1200-meter-long cable in a straight aluminum tube is 3054 N. Using manual threading, one person stands every 50 meters, and 24 people are needed. Each person needs to use 160 N in the left and right directions after straightening their single arm (the thin tube is installed on the top of the pipeline, and the person stands on the side of the oil pipeline). According to previous construction experience, only one cable can be threaded every two hours. The scheme of manually threading the wire rope traction line first, and then connecting the cable with the traction line, and pulling the wire rope with a threading machine similar to a hoist is invalid and cannot be used, because the force of the cable end far exceeds the provisions of GB 50168-2018 The pull line is limited by the pulling force per unit area of the cable. If manual threading is used, the labor cost of threading construction is very high, and because the cables are too long, it is difficult to achieve common vision and unify orders. Using the equipment and system involved in the present invention, six sets of threading equipment are used for alternate relay threading, among which five sets of threading equipment are always arranged at intervals of 54 meters on the oil pipeline for threading operation, and there is always a set of threading equipment In the process of dismantling from the oil pipeline, carrying it manually and installing it on the oil pipeline. The electric motor is controlled by the wireless transmission switch control value, and six sets of threading equipment can start forward and reverse and stop at the same time. The pushing distance of the cables in the square aluminum tubes is limited to 54 meters. The motor is powered by a lithium battery pack, and the moving speed of the cable is 13 m/min. Eight people can complete three threading projects with a length of 1200 meters in two hours, which is 9 times the efficiency of manual threading.
如图1所示,示出了能够同时穿3根电缆线的穿线设备,能够同时穿三根电缆线9,穿线设备的工作宽度(管道轴线方向)是260毫米。每一对线缆夹持输动轮的最大拉力或者推力是510牛,当电缆线的阻力超过540牛时,电缆线开始在线缆夹持输动轮上打滑,但不会对电缆线的外表面产生损坏。一旦发现打滑的情况,可能是电缆线在某个位置被卡住了,需要停止穿线检查,排除卡点。As shown in Fig. 1, have shown the threading equipment that can
在被加热管道的90度转弯处,还需要有固定在转弯处的成对的滑轮。这种成对的滑轮,必须在电缆线到达之前已经完成安装,还要求一旦完成穿线,这些成对的滑轮,可以方便的与电缆线分离并从管道上拆下来。At the 90-degree turn of the heated pipe, it is also necessary to have a pair of pulleys fixed at the turn. This pair of pulleys must be installed before the cables arrive, and it is also required that once the threading is completed, these paired pulleys can be easily separated from the cables and removed from the pipeline.
在实际施工中,由于弯管地点多,需要将一套穿线设备固定在90度弯管处,不参与多个穿线设备的相互交替接力穿线。同样要求,这些固定在弯管处的穿线设备,既具备对电缆线的拉力和推力,还要求当穿线施工完成后,夹持电缆线的线缆夹持输动轮能够与电缆线分离,并能够将穿线设备从管道上拆下来。有三对线缆夹持输动轮组成的能够同时穿三根电缆线的穿线设备,用24v锂电池供电,锂电池和控制器以及开关量的无线开关有一个专用的背具,方便单人能够将电池、控制器、无线开关、三对电动机及其线缆夹持输动轮和一个带有三根钢丝绳的底座携行。In actual construction, because there are many places for bending pipes, it is necessary to fix a set of threading equipment at the 90-degree bend, and not participate in the alternate relay threading of multiple threading devices. It is also required that these threading devices fixed at the elbow not only have the pulling force and pushing force on the cable, but also require that the cable clamping drive wheel that clamps the cable can be separated from the cable after the threading construction is completed, and can Remove the threading device from the pipe. There are three pairs of cable clamping transmission pulleys, which can thread three cables at the same time. It is powered by a 24v lithium battery. The lithium battery, the controller and the wireless switch of the switch have a special back, which is convenient for a single person to put the battery , a controller, a wireless switch, three pairs of electric motors and their cable clamping transmission wheels, and a base with three wire ropes for carrying.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明。在上述实施例中,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. In the above-described embodiments, various modifications and changes are possible to the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111336480.5A CN116101835A (en) | 2021-11-09 | 2021-11-09 | Equipment and systems for threading electrical cables into thin tubes attached to electrically heated pipes |
| GB2316864.4A GB2620888A (en) | 2021-11-09 | 2022-11-07 | Device and system for threading cable into slim tube attached to electrically heated pipeline |
| PCT/CN2022/130300 WO2023083135A1 (en) | 2021-11-09 | 2022-11-07 | Device and system for threading cable into slim tube attached to electrically heated pipeline |
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| CN202111336480.5A CN116101835A (en) | 2021-11-09 | 2021-11-09 | Equipment and systems for threading electrical cables into thin tubes attached to electrically heated pipes |
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| CN116101835A true CN116101835A (en) | 2023-05-12 |
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| CN202111336480.5A Pending CN116101835A (en) | 2021-11-09 | 2021-11-09 | Equipment and systems for threading electrical cables into thin tubes attached to electrically heated pipes |
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| Country | Link |
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| CN (1) | CN116101835A (en) |
| GB (1) | GB2620888A (en) |
| WO (1) | WO2023083135A1 (en) |
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- 2021-11-09 CN CN202111336480.5A patent/CN116101835A/en active Pending
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- 2022-11-07 WO PCT/CN2022/130300 patent/WO2023083135A1/en not_active Ceased
- 2022-11-07 GB GB2316864.4A patent/GB2620888A/en active Pending
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| CN1296655A (en) * | 1998-02-04 | 2001-05-23 | 法国电讯公司 | Method for installing and/or removing cable in cable passage conduits and implementing device |
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Also Published As
| Publication number | Publication date |
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| GB2620888A (en) | 2024-01-24 |
| WO2023083135A1 (en) | 2023-05-19 |
| GB202316864D0 (en) | 2023-12-20 |
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