Disclosure of Invention
The invention provides the butt-joint streamline carrier conveying equipment and the conveying method, which effectively solve the problem that the existing conveying line has low production efficiency.
The technical scheme includes that the butt-joint streamline carrier conveying equipment comprises a frame, a material receiving assembly line arranged on the frame along the X direction, a discharging assembly line with the height lower than that of the material receiving assembly line, a lifting assembly line mechanism arranged on one side of the material receiving assembly line along the Y direction, a pushing mechanism used for pushing a tool to the lifting assembly line mechanism from the material receiving assembly line, a first transfer line and a second transfer line which are arranged along the Y direction and have the same structure, the first transfer line is in butt joint with the lifting assembly line, a pair-position streamline is arranged between the first transfer line and the second transfer line along the X direction, a plurality of first distribution lines which are identical in structure and used for conveying the tool from the first transfer line to the pair-position streamline and a second distribution line which is used for conveying the tool from the pair-position streamline to the second transfer line are arranged on the frame, the first transfer line comprises a first belt and a first belt pulley component used for driving the first belt to rotate, the first belt pulley component is enabled to form a first belt avoidance groove, and the second belt pulley component is used for driving the second belt component to drive the second belt component to lift and the first belt component and the second belt component.
The lifting assembly comprises a mounting seat arranged at the lower end of the mounting frame, a cylinder body, a first cylinder hinged with the mounting seat and a connecting plate hinged with the output end of the first cylinder, the second pulley assembly comprises a rotating shaft arranged on the mounting seat along the Y direction, a third wheel arranged on the rotating shaft, a second motor fixedly arranged on the mounting seat and used for driving the rotating shaft to rotate, and a second wheel hinged on the connecting plate, the second belt is wound on the third wheel and the second wheel, the connecting plate and the rotating shaft are respectively positioned at two sides of the mounting frame, the first cylinder is positioned at one side of the mounting frame far away from a para-position streamline, and the first and second material dividing lines are arranged in mirror images.
The material receiving assembly line comprises a material receiving frame body arranged on a frame, a material receiving line arranged on the material receiving frame body, a positioning assembly and a blocking assembly, wherein the positioning assembly and the blocking assembly are arranged below the material receiving frame body along the conveying direction of the material receiving line, the positioning assembly comprises a jacking plate and a second cylinder arranged below the material receiving frame and used for driving the jacking plate to lift, the blocking assembly comprises a hinging seat, a third cylinder arranged below the material receiving frame and used for driving the hinging seat to lift, a rotating shaft arranged on the hinging seat along the Y direction, a rotating block arranged on the rotating shaft in a rotating manner, a roller hinged on one side of the rotating block close to the jacking plate, and an elastic piece arranged on the hinging seat, the roller protrudes out of the upper end face of the jacking plate, and the elastic piece is propped against the lower end face of one end, far away from the jacking plate, of the rotating block.
Further, the pushing mechanism comprises a second mounting frame arranged on the frame, a fourth air cylinder arranged along the Y direction and a pushing plate arranged at the output end of the fourth air cylinder.
The lifting streamline comprises a third mounting frame arranged on the frame, a first lifting plate arranged on the third mounting frame, a fifth air cylinder arranged on the third mounting frame and used for driving the first lifting plate to lift, and a first belt pulley assembly arranged on the first lifting plate along the Y direction and used for conveying products.
The discharging assembly line comprises a discharging frame body arranged on a frame, a discharging line arranged on the discharging frame body, a lifting receiving line arranged on the discharging frame body and used for transferring a tool in a second transfer line to the discharging line, a defective discharging station arranged on one side of the discharging frame body, a defective pushing component used for pushing defective products from the discharging line to the defective discharging station and a discharging component used for pushing qualified products to a next process, wherein the lifting receiving line comprises a sixth air cylinder arranged on the discharging frame body, a second lifting plate arranged at the output end of the sixth air cylinder, and a second belt pulley component arranged on the second lifting plate.
The conveying method of the butt-joint streamline carrier conveying equipment adopts the butt-joint streamline carrier conveying equipment and comprises the following steps:
S1, placing a tool in a material receiving assembly line, and pushing the tool to a lifting streamline mechanism from the material receiving assembly line by a material pushing mechanism when the tool is conveyed to one side of the material pushing mechanism along the material receiving assembly line;
s2, the lifting streamline mechanism drives the tool to descend to the height, and the tool is sent to a first transfer streamline;
S3, when the tool is conveyed to the position above the first material dividing line along the first transfer line, the first material dividing line conveys the tool from the first transfer line to the alignment line;
s4, machining a tool positioned in the alignment streamline;
s5, conveying the processed tool to a second material dividing line by the alignment streamline, and transferring the tool to a second transfer streamline by the second material dividing line;
s6, conveying the product to a discharging assembly line through a second transfer line.
The invention has the beneficial effects that the tooling can be rapidly divided, and the working efficiency is effectively improved.
Drawings
Fig. 1 is an overall schematic diagram of a docking flow line carrier conveying apparatus according to an embodiment of the present application.
Fig. 2 is a schematic diagram of a transfer line and a distribution line of a docking line carrier transport apparatus according to an embodiment of the present application.
Fig. 3 is a schematic diagram of a first transfer line of a docking line carrier transport apparatus according to an embodiment of the present application.
Fig. 4 is a schematic diagram of a first distribution line of a docking flow line carrier transport apparatus according to an embodiment of the present application.
Fig. 5 is a schematic diagram of a receiving pipeline of a butt-joint streamline carrier conveying apparatus according to an embodiment of the present application.
Fig. 6 is a schematic diagram of a pushing mechanism of a docking streamline carrier conveying apparatus according to an embodiment of the present application.
Fig. 7 is a schematic diagram of a lifting streamline mechanism of a docking streamline carrier conveying apparatus according to an embodiment of the present application.
Fig. 8 is a schematic diagram of a lifting receiving line of a docking line carrier transporting apparatus according to an embodiment of the present application.
The drawing shows that the material receiving assembly comprises a frame 1, a material receiving assembly line 2, a material discharging assembly line 3, a butt joint assembly line 4, a material pushing mechanism 5, a material receiving frame body 6, a lifting assembly line mechanism 7, a first transfer line, a second transfer line 8, a 9, a para-position line 10, a first material distributing line 11, a second material distributing line 71, a first belt 700, a first position avoiding groove 72, a first belt wheel assembly 101, a second belt 102, a second mounting seat 103, a first cylinder 104, a connecting plate 105, a rotating shaft 106, a third wheel 107, a second motor 108, a second wheel, a 21, a material receiving frame body 22, a material receiving line 23, a second cylinder 24, a lifting plate 25, a hinge seat 26, a third cylinder 27, a rotating shaft 28, a rotating block 29, a roller 20, an elastic member 51, a second mounting frame 52, a fourth cylinder 53, a push plate 61, a third mounting frame 62, a first lifting plate 63, a fifth belt wheel assembly 64, a first motor 108, a second wheel assembly 31, a second lifting frame 33, a material receiving frame body 33, a lifting assembly 33, a material receiving frame body 35, a lifting assembly.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings.
As shown in fig. 1, 2, 3 and 4, the embodiment of the application provides a butt-joint streamline carrier conveying device, which structurally comprises a frame 1, a receiving streamline 2 arranged on the frame 1 along the X direction, a discharging streamline 3 with the height lower than that of the receiving streamline 2, a lifting streamline mechanism 6 arranged on one side of the receiving streamline 2 along the Y direction, a pushing mechanism 5 for pushing a tool from the receiving streamline 2 to the lifting streamline mechanism 6, a first transfer streamline 7 and a second transfer streamline 8 which are arranged along the Y direction and have the same structure, wherein the first transfer streamline 7 is in butt joint with the lifting streamline mechanism 6, the second transfer streamline 8 is in butt joint with the discharging streamline 3, a butt-joint streamline 9 is arranged between the first transfer streamline 7 and the second transfer streamline 8 along the X direction, the machine frame 1 is further provided with a plurality of first distribution lines 10 which are identical in structure and used for conveying the tooling from the first transfer line 7 to the alignment line 9 and a second distribution line 11 which is used for conveying the tooling from the alignment line 9 to the second transfer line 8, the first transfer line 7 comprises a first belt 71 and a first belt wheel assembly 72 which is used for driving the first belt 71 to rotate, the first belt wheel assembly 72 enables the first belt 71 to form a plurality of first avoidance grooves 700, and the first distribution lines 10 comprise a second belt 101 which can be driven in the first avoidance grooves 700, a second belt wheel assembly which drives the second belt 101 to drive the second belt wheel assembly to lift, and a second lifting assembly which is used for driving the second belt wheel assembly to lift.
During actual use, when the tool is placed in the material receiving assembly line 2 and then conveyed to one side of the pushing mechanism 5 along the material receiving assembly line 2, the pushing mechanism 5 pushes the tool from the material receiving assembly line 2 to the lifting streamline mechanism 6, and then the lifting streamline mechanism 6 drives the tool to descend to a height, so that the tool is conveyed to the first transfer streamline 7. The first belt pulley assembly 72 drives the first belt 71 to rotate, the tooling is conveyed to the upper end of the first avoidance groove 700, then the second belt pulley assembly is driven by the second lifting assembly to ascend, meanwhile, the second belt pulley assembly is driven by the second belt 101 to rotate, and the tooling at the upper end of the first avoidance groove 700 is conveyed to the alignment streamline 9. The tooling enters the alignment streamline 9 for processing, then the alignment streamline 9 conveys the tooling to the second transfer streamline 8, and the second material dividing line 11 conveys the tooling to the discharging assembly line 3.
In the above-mentioned design, can carry out quick branch material to the frock, effectual improvement work efficiency.
Specifically, as shown in fig. 2,3 and 4, the first pulley assembly 72 comprises a first mounting frame arranged on the frame 1, a plurality of pulleys arranged on the first mounting frame in a rotating mode and a first motor for driving the pulleys to rotate, the second lifting assembly comprises a mounting seat 102 arranged at the lower end of the mounting frame, a first cylinder 103 hinged with the mounting seat 102 and a connecting plate 104 hinged with the output end of the first cylinder 103, the second pulley assembly comprises a rotating shaft 105 arranged on the mounting seat 102 along the Y direction, a third wheel 106 arranged on the rotating shaft 105, a second motor 107 fixedly arranged on the mounting seat 102 and used for driving the rotating shaft 105 to rotate, and a second wheel 108 hinged on the connecting plate 104, the second belt 101 is wound on the third wheel 106 and the second wheel 108, the connecting plate 104 and the rotating shaft 105 are respectively positioned on two sides of the first mounting frame, the first cylinder 103 is positioned on one side of the first mounting frame far away from the alignment streamline 9, and the first dividing line 10 and the second dividing line 11 are arranged in a mirror image mode.
In actual use, the primary motor drives the pulley to rotate, thereby rotating the primary belt 71. The second motor 107 drives the rotating shaft 105 to rotate, so that the third belt 101 is driven to rotate and the second belt 101 is driven to be conveyed, the first air cylinder 103 drives the connecting plate 104 to move upwards, the connecting plate 104 turns upwards around the rotating shaft 105, the second belt 101 of the connecting plate 104 turns upwards around the rotating shaft 105 and then contacts with the lower end face of the tool, and then the tool is conveyed to the alignment streamline 9.
In the above design, the structural design and the specific embodiment of the first pulley assembly 72 and the first material dividing line 10 can facilitate the tool to be conveyed from the first transfer line 7 to the alignment line 9.
Specifically, as shown in fig. 5, the material receiving assembly line 2 comprises a material receiving frame body 21 arranged on the frame 1, a material receiving line 22 arranged on the material receiving frame body 21, a positioning component and a blocking component, wherein the positioning component and the blocking component are arranged below the material receiving frame body 21 along the conveying direction of the material receiving line 22, the positioning component comprises a jacking plate 24 and a second cylinder 23 arranged below the material receiving frame and used for driving the jacking plate 24 to lift, the blocking component comprises a hinging seat 25, a third cylinder 26 arranged below the material receiving frame and used for driving the hinging seat 25 to lift, a rotating shaft 27 arranged on the hinging seat 25 along the Y direction, a rotating block 28 arranged on the rotating shaft 27 in a rotating way, a roller 29 hinged on one side of the rotating block 28 close to the jacking plate 24, and an elastic piece 20 arranged on the hinging seat 25, the roller 29 protrudes out of the upper end face of the jacking plate 24, and the elastic piece 20 abuts against the lower end face of one end of the rotating block 28 far away from the jacking plate 24.
In actual use, the third cylinder 26 drives the hinge seat 25 to rise, the tool is conveyed to one side of the blocking component in the material receiving line 22 and then abuts against the roller 29, the roller 29 drives the rotating block 28 to rotate to the other side along the rotating shaft 27 after being pushed by the tool, the elastic piece 20 is compressed until the tool is located right above the positioning component after the tool is not moved, and at the moment, the elastic piece 20 stops deforming. And then the second cylinder 23 drives the lifting plate 24 to lift so that the tooling is separated from the material receiving line 22.
In the above design, the structural design and specific embodiment of the material receiving line 22 can make the tooling stop slowly when blocked, so that the tooling is more stable.
Specifically, as shown in fig. 6, the pushing mechanism 5 includes a second mounting frame 51 provided on the frame 1, a fourth cylinder 52 provided along the Y direction, and a pushing plate 53 provided at an output end of the fourth cylinder 52.
In actual use, the fourth air cylinder 52 drives the push plate 53 to move so as to push the tool.
In the above-mentioned design, the structural design of pushing away material assembly line can make the ejector pad be convenient for remove.
Specifically, as shown in fig. 7, the lifting streamline comprises a third mounting frame 61 arranged on the frame 1, a first lifting plate 62 arranged on the third mounting frame 61, a fifth air cylinder 63 arranged on the third mounting frame 61 and used for driving the first lifting plate 62 to lift, and a first belt 71 wheel assembly arranged on the first lifting plate 62 along the Y direction and used for conveying products.
In actual use, the fifth air cylinder 63 drives the first lifting plate 62 to rise to the receiving height, and then the tooling flows into the first belt 71 wheel assembly. And then the fifth cylinder 63 drives the first lifting plate 62 to descend to correspond to the first transfer line 7 in height, and the tooling is conveyed into the first transfer line 7.
In the above design, structural design and concrete implementation of the lifting streamline can timely receive the tool and convey the tool to the first transfer streamline 7.
Specifically, as shown in fig. 1 and 8, the discharging assembly line 3 includes a discharging frame 31 disposed on the frame 1, a discharging line 32 disposed on the discharging frame 31, a lifting receiving line 3322 disposed on the discharging frame 31 for transferring the tooling in the second transfer line 8 to the discharging line 32, a defective discharging station 34 disposed on one side of the discharging frame 31, a defective pushing component 35 for pushing defective products from the discharging line 32 to the defective discharging station 34, and a discharging component 36 for pushing the qualified products to the next process, wherein the lifting receiving line 3322 includes a sixth cylinder 331 disposed on the discharging frame 31, a second lifting plate 332 disposed at an output end of the sixth cylinder 331, and a second belt 101 wheel component disposed on the second lifting plate 332.
In actual use, after the sixth air cylinder 331 drives the second lifting plate 332 to rise to a height convenient for receiving materials, and after receiving the tooling, the sixth air cylinder 331 drives the second lifting plate 332 to rise to a height convenient for discharging, and then the tooling is sent to the discharging line 32. When the product on the tooling is not qualified, the defective pushing component 35 pushes the tooling into the discharging line 32, and when the product on the tooling is qualified, the discharging component 36 pushes the product into the discharging component 36.
In the design, the unqualified products and the qualified products are conveniently classified and collected.
The conveying method of the butt-joint streamline carrier conveying equipment adopts the butt-joint streamline carrier conveying equipment and comprises the following steps:
s1, placing the tool in a material receiving assembly line 2, and pushing the tool from the material receiving assembly line 2 to a lifting streamline mechanism 6 by the material pushing mechanism 5 when the tool is conveyed to one side of the material pushing mechanism 5 along the material receiving assembly line 2.
S2, the lifting streamline mechanism 6 drives the tool to descend to the height, and the tool is sent to the first streamline 7.
S3, when the tool is conveyed to the position above the first material dividing line 10 along the first transfer line 7, the first material dividing line 10 conveys the tool from the first transfer line 7 to the alignment line 9.
S4, machining the tooling in the alignment streamline 9.
S5, conveying the processed tool to a second material dividing line 11 through a para-position streamline 9, and transferring the tool to a second transfer streamline 8 through the second material dividing line 11.
And S6, conveying the product to the discharging assembly line 3 through a second transfer line 8.
It should be understood that the foregoing description is only illustrative of the present invention and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.