CN116099790B - Auto-parts stamping die garbage collection device - Google Patents

Auto-parts stamping die garbage collection device Download PDF

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CN116099790B
CN116099790B CN202310376037.3A CN202310376037A CN116099790B CN 116099790 B CN116099790 B CN 116099790B CN 202310376037 A CN202310376037 A CN 202310376037A CN 116099790 B CN116099790 B CN 116099790B
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fixed
brush roller
sliding
sleeve
rotating shaft
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CN116099790A (en
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王福
蒋伟伟
王建伟
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Shandong Terry Car Machinery Electrical Co ltd
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Shandong Terry Car Machinery Electrical Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/16Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
    • B08B1/165Scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本发明公开了一种汽车配件冲压模具废料收集装置,涉及废料收集技术领域,包括模具加工台,移动架上固定有弧形导料罩,所述弧形导料罩上固定有收集箱,转轴上同轴固定有中间毛刷辊,所述中间毛刷辊上滑动安装有滑动毛刷套筒,滑动毛刷套筒与所述中间毛刷辊之间设置有连接传动组件,滑动套块上固定有侧刮板,本发明通过设置的转轴旋转实现对中间毛刷辊进行驱动,中间毛刷辊通过连接传动组件带动滑动毛刷套筒同时旋转,实现对模具加工台上的金属废料进行旋转清扫,废料沿着弧形导料罩输送并通过排料通孔进入到收集箱内部实现实时收集效果,同时设置的移动架步进式移动,保证了对支撑网板上的废料进行充分且自动清扫收集处理。

Figure 202310376037

The invention discloses a waste material collection device for stamping molds of auto parts, which relates to the technical field of waste material collection and comprises a mold processing table, an arc-shaped material guide cover is fixed on the moving frame, a collection box is fixed on the arc-shaped material guide cover, and a rotating shaft A middle brush roller is fixed coaxially on the upper side, and a sliding brush sleeve is slidably installed on the middle brush roller. A connecting transmission assembly is arranged between the sliding brush sleeve and the middle brush roller. The side scraper is fixed, and the invention drives the middle brush roller through the rotation of the set rotating shaft, and the middle brush roller drives the sliding brush sleeve to rotate at the same time through the connection of the transmission component, so as to realize the rotation of the metal scrap on the mold processing table Cleaning, the waste material is conveyed along the arc-shaped material guide cover and enters the collection box through the discharge through hole to realize real-time collection effect. Clean up collection.

Figure 202310376037

Description

一种汽车配件冲压模具废料收集装置A waste collection device for stamping dies of auto parts

技术领域technical field

本发明涉及废料收集技术领域,具体是一种汽车配件冲压模具废料收集装置。The invention relates to the technical field of waste material collection, in particular to a waste material collection device for stamping dies of auto parts.

背景技术Background technique

模具,工业生产上用以注塑、吹塑、挤出、压铸或锻压成型、冶炼、冲压等方法得到所需产品的各种模子和工具。模具是用来制作成型物品的工具,这种工具由各种零件构成,不同的模具由不同的零件构成,其主要通过所成型材料物理状态的改变来实现物品外形的加工。Mold, various molds and tools used in industrial production for injection molding, blow molding, extrusion, die-casting or forging forming, smelting, stamping and other methods to obtain the required products. A mold is a tool used to make shaped objects. This tool is composed of various parts. Different molds are composed of different parts. It mainly realizes the processing of the shape of the object through the change of the physical state of the formed material.

在对汽车配件的冲压模具进行加工的过程中,会产生较多的碎屑状的金属废料,需要借助收集装置进行清理收集,但是现有的收集装置不能实现对就模具加工台进行自动清理收集,不利于提升金属废料的收集处理效果,为此,针对现有技术的上述技术缺陷,现提供一种汽车配件冲压模具废料收集装置,来解决上述问题。In the process of processing the stamping dies of auto parts, more debris-like metal scraps will be produced, which need to be cleaned and collected by means of a collection device, but the existing collection devices cannot automatically clean and collect the mold processing table , It is not conducive to improving the collection and treatment effect of metal waste. Therefore, in view of the above-mentioned technical defects of the prior art, a waste collection device for stamping dies of auto parts is now provided to solve the above-mentioned problems.

发明内容Contents of the invention

本发明的目的在于提供一种汽车配件冲压模具废料收集装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide a scrap collection device for stamping dies of auto parts to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种汽车配件冲压模具废料收集装置,包括模具加工台,所述模具加工台上固定安装有支撑网板,所述支撑网板上开设有条形孔,所述条形孔下方设置有储存箱,模具加工台上滑动安装有移动架,所述移动架上固定有弧形导料罩,所述弧形导料罩上固定有收集箱,所述弧形导料罩上开设有与所述收集箱连通的排料通孔,所述移动架上转动安装有处于所述弧形导料罩下方的转轴,所述转轴上同轴固定有中间毛刷辊,所述中间毛刷辊上滑动安装有滑动毛刷套筒,滑动毛刷套筒与所述中间毛刷辊之间设置有连接传动组件,所述移动架上安装有移动组件,移动组件用于驱动所述移动架相对模具加工台步进式移动,所述弧形导料罩上固定有与支撑网板抵接的中间刮块,所述中间刮块两侧均套接有与支撑网板抵接的滑动套块,滑动套块上固定有支架,所述滑动毛刷套筒转动安装在所述支架上,所述滑动套块上固定有侧刮板,所述中间刮块上安装有用于驱动两个所述滑动套块相向或相背运动的驱动组件。A stamping die waste collection device for auto parts, comprising a mold processing table, a support screen is fixedly installed on the mold processing table, a strip hole is opened on the support screen, and a storage box is arranged below the strip hole , a mobile frame is slidably installed on the mold processing table, and an arc-shaped material guide cover is fixed on the said mobile frame, and a collection box is fixed on the arc-shaped material guide cover, and the arc-shaped material guide cover is provided with a The discharge through hole connected to the collection box, the rotating shaft below the arc-shaped material guide cover is rotatably installed on the moving frame, the middle brush roller is coaxially fixed on the rotating shaft, and the middle brush roller slides A sliding brush sleeve is installed, a connecting transmission assembly is arranged between the sliding brush sleeve and the intermediate brush roller, a moving assembly is installed on the moving frame, and the moving assembly is used to drive the moving frame to process relative to the mold The table moves step by step. The arc-shaped material guide cover is fixed with a middle scraper that contacts the support screen, and both sides of the middle scraper are sleeved with sliding sleeves that contact the support screen. A bracket is fixed on the sleeve block, the sliding brush sleeve is rotatably mounted on the bracket, a side scraper is fixed on the sliding sleeve block, and a blade for driving two sliding sleeves is installed on the middle scraper block. Drive components that move blocks toward or against each other.

作为本发明的一种改进方案:所述连接传动组件包括固定在所述中间毛刷辊上的转动条板,转动条板沿着所述中间毛刷辊的轴向延伸并贯穿滑动毛刷套筒。As an improved solution of the present invention: the connecting transmission assembly includes a rotating strip fixed on the middle brush roller, and the rotating strip extends along the axial direction of the middle brush roller and runs through the sliding brush sleeve cylinder.

作为本发明的一种改进方案:所述连接传动组件还包括套设在所述中间毛刷辊上的连接弹簧I,所述连接弹簧I的两端分别与所述中间毛刷辊和滑动毛刷套筒固定。As an improved solution of the present invention: the connection transmission assembly further includes a connection spring I sleeved on the middle brush roller, and the two ends of the connection spring I are connected to the middle brush roller and the sliding hair respectively. The brush sleeve is fixed.

作为本发明的一种改进方案:所述移动组件包括与所述转轴同轴固定的主动齿轮,所述移动架上转动安装有与所述主动齿轮啮合的从动齿轮,所述从动齿轮上同轴固定有不完全齿轮,所述模具加工台上固定有与所述不完全齿轮啮合适配的固定齿条。As an improved solution of the present invention: the moving assembly includes a driving gear fixed coaxially with the rotating shaft, a driven gear meshed with the driving gear is rotatably installed on the moving frame, and the driven gear is An incomplete gear is coaxially fixed, and a fixed rack gear meshing with the incomplete gear is fixed on the mold processing table.

作为本发明的一种改进方案:所述移动组件还包括固定在所述移动架上的驱动电机,所述驱动电机的输出轴与所述转轴之间传动连接有皮带轮机构。As an improved solution of the present invention: the moving assembly further includes a driving motor fixed on the moving frame, and a pulley mechanism is transmission-connected between the output shaft of the driving motor and the rotating shaft.

作为本发明的一种改进方案:所述驱动组件包括转动安装在所述中间刮块上的旋转轴,所述旋转轴上同轴固定有中心齿轮,所述中心齿轮的两侧分别啮合连接有传动齿条I和传动齿条II,所述传动齿条I和传动齿条II上均固定有延伸套块,两个所述延伸套块分别与两个所述滑动套块固定。As an improved solution of the present invention: the drive assembly includes a rotating shaft rotatably mounted on the middle scraper block, a central gear is coaxially fixed on the rotating shaft, and two sides of the central gear are meshingly connected with The transmission rack I and the transmission rack II, the transmission rack I and the transmission rack II are fixed with extension sleeves, and the two extension sleeves are respectively fixed with the two sliding sleeves.

作为本发明的一种改进方案:所述滑动套块与所述中间刮块之间固定连接有连接弹簧II。As an improved solution of the present invention: a connecting spring II is fixedly connected between the sliding sleeve block and the intermediate scraping block.

作为本发明的一种改进方案:所述驱动组件还包括与中间刮块固定的传动箱,传动箱内转动安装有与所述旋转轴同轴固定的锥齿轮I和锥齿轮II,所述传动箱上固定有伺服电机,所述伺服电机的输出轴同轴固定有不完全锥齿轮,所述不完全锥齿轮交替与所述锥齿轮I和锥齿轮II啮合。As an improved solution of the present invention: the drive assembly also includes a transmission box fixed with the middle scraper block, and a bevel gear I and a bevel gear II fixed coaxially with the rotating shaft are installed in the transmission box, and the transmission box A servo motor is fixed on the box, and the output shaft of the servo motor is coaxially fixed with an incomplete bevel gear, and the incomplete bevel gear meshes with the bevel gear I and the bevel gear II alternately.

作为本发明的一种改进方案:所述中间刮块和滑动套块朝向所述中间毛刷辊的一面均为斜面。As an improved solution of the present invention: the sides of the middle scraping block and the sliding sleeve block facing the middle brush roller are inclined.

作为本发明的一种改进方案:所述模具加工台底部安装有与所述支撑网板竖直对应的存液箱。As an improved solution of the present invention: a liquid storage tank vertically corresponding to the support net plate is installed at the bottom of the mold processing table.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明通过设置的转轴旋转实现对中间毛刷辊进行驱动,中间毛刷辊通过连接传动组件带动滑动毛刷套筒同时旋转,实现对模具加工台上的金属废料进行旋转清扫,废料沿着弧形导料罩输送并通过排料通孔进入到收集箱内部实现实时收集效果,同时设置的移动架步进式移动,保证了对支撑网板上的废料进行充分且自动清扫收集处理。The present invention drives the middle brush roller through the rotation of the provided rotating shaft, and the middle brush roller drives the sliding brush sleeve to rotate at the same time through the connection of the transmission assembly, so as to realize the rotary cleaning of the metal waste on the mold processing table, and the waste along the arc The shaped material guide cover conveys and enters the collection box through the discharge through hole to achieve real-time collection effect. At the same time, the moving frame is set to move step by step to ensure that the waste on the support screen is fully and automatically cleaned and collected.

本发明通过设置的中心齿轮能顺逆时针旋转,使得传动齿条I和传动齿条II能相向、相背运动交替进行,通过延伸套块的传动,实现了两个滑动套块分别带动其上的侧刮板对废料朝着中间刮块汇聚,同时中间刮块和两个滑动套块朝中间毛刷辊方向对废料进行汇聚,使得中间毛刷辊和滑动毛刷套筒能更为充分、顺利地将废料输送到收集箱内部,大大提升了废料的收集效率。In the present invention, the central gear can rotate clockwise and counterclockwise, so that the transmission rack I and the transmission rack II can move toward and opposite each other alternately, and through the transmission of the extension block, the two sliding blocks respectively drive the upper The side scraper gathers the waste toward the middle scraper, and at the same time, the middle scraper and the two sliding sleeves gather the waste toward the middle brush roller, so that the middle brush roller and the sliding brush sleeve can be more fully, The waste is smoothly transported to the inside of the collection box, which greatly improves the collection efficiency of waste.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明图1在某一个视角下的结构示意图;Fig. 2 is a schematic structural diagram of Fig. 1 in a certain viewing angle of the present invention;

图3为本发明图1的局部结构示意图;Fig. 3 is the partial structure schematic diagram of Fig. 1 of the present invention;

图4为本发明图3在某一个视角下的结构示意图;Fig. 4 is a schematic structural diagram of Fig. 3 in a certain viewing angle of the present invention;

图5为本发明中弧形导料罩和收集箱的连接示意图;Fig. 5 is the connection schematic diagram of arc-shaped material guide cover and collecting box among the present invention;

图6为本发明中传动箱的内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the transmission box in the present invention;

图7为本发明图3的局部结构示意图;Fig. 7 is a partial structural schematic diagram of Fig. 3 of the present invention;

图8为本发明图7的局部结构爆炸视图;Fig. 8 is an exploded view of the partial structure of Fig. 7 of the present invention;

图9为本发明中滑动套块、连接弹簧II和侧刮板等部件的连接示意图。Fig. 9 is a schematic diagram of the connection of the sliding sleeve block, the connecting spring II and the side scraper in the present invention.

图中:1-模具加工台、2-储存箱、3-固定齿条、4-弧形导料罩、5-移动架、6-传动箱、7-伺服电机、8-支撑网板、9-驱动电机、10-收集箱、11-不完全齿轮、12-滑动套块、13-滑动毛刷套筒、14-主动齿轮、15-存液箱、16-条形孔、17-从动齿轮、18-中间毛刷辊、19-中间刮块、20-侧刮板、21-延伸套块、22-传动齿条I、23-传动齿条II、24-中心齿轮、25-皮带轮机构、26-坡面、27-支架、28-转轴、29-转动条板、30-连接弹簧I、31-排料通孔、32-锥齿轮I、33-锥齿轮II、34-不完全锥齿轮、35-旋转轴、36-连接弹簧II。In the figure: 1-mold processing table, 2-storage box, 3-fixed rack, 4-arc guide cover, 5-moving frame, 6-transmission box, 7-servo motor, 8-supporting mesh plate, 9 -Drive motor, 10-collection box, 11-incomplete gear, 12-sliding block, 13-sliding brush sleeve, 14-driving gear, 15-storage tank, 16-bar hole, 17-driven Gear, 18-middle brush roller, 19-middle scraper, 20-side scraper, 21-extended sleeve, 22-drive rack I, 23-drive rack II, 24-central gear, 25-pulley mechanism , 26-slope, 27-bracket, 28-rotating shaft, 29-rotating strip, 30-connecting spring I, 31-discharging through hole, 32-bevel gear I, 33-bevel gear II, 34-incomplete cone Gear, 35-rotary shaft, 36-connection spring II.

具体实施方式Detailed ways

下面结合具体实施方式对本专利的技术方案作进一步详细地说明:Below in conjunction with specific embodiment, the technical scheme of this patent is described in further detail:

实施例1Example 1

请参阅图1-9,一种汽车配件冲压模具废料收集装置,包括模具加工台1,模具加工台1上固定安装有支撑网板8,支撑网板8上开设有条形孔16,条形孔16下方设置有储存箱2,模具加工台1上滑动安装有移动架5,移动架5上固定有弧形导料罩4,弧形导料罩4上固定有收集箱10,弧形导料罩4上开设有与收集箱10连通的排料通孔31,移动架5上转动安装有处于弧形导料罩4下方的转轴28,转轴28上同轴固定有中间毛刷辊18,中间毛刷辊18上滑动安装有滑动毛刷套筒13,滑动毛刷套筒13与中间毛刷辊18之间设置有连接传动组件,移动架5上安装有移动组件,移动组件用于驱动移动架5相对模具加工台1步进式移动,弧形导料罩4上固定有与支撑网板8抵接的中间刮块19,中间刮块19两侧均套接有与支撑网板8抵接的滑动套块12,滑动套块12上固定有支架27,滑动毛刷套筒13转动安装在支架27上,滑动套块12上固定有侧刮板20,中间刮块19上安装有用于驱动两个滑动套块12相向或相背运动的驱动组件。Please refer to Fig. 1-9, a waste collection device for stamping dies of auto parts, including a mold processing table 1, on which a support screen 8 is fixedly installed, and a strip-shaped hole 16 is opened on the support screen 8, and the strip-shaped A storage box 2 is arranged below the hole 16, a mobile frame 5 is slidably installed on the mold processing table 1, an arc-shaped material guide cover 4 is fixed on the mobile frame 5, and a collection box 10 is fixed on the arc-shaped material guide cover 4. The material cover 4 is provided with a discharge through hole 31 communicating with the collection box 10, and the moving frame 5 is rotatably mounted with a rotating shaft 28 below the arc-shaped material guide cover 4, and an intermediate brush roller 18 is coaxially fixed on the rotating shaft 28. The sliding brush sleeve 13 is slidably installed on the middle brush roller 18, and a connecting transmission assembly is arranged between the sliding brush sleeve 13 and the middle brush roller 18. A moving assembly is installed on the moving frame 5, and the moving assembly is used to drive The moving frame 5 moves step by step relative to the mold processing table 1. The arc-shaped material guide cover 4 is fixed with a middle scraper 19 abutting against the support net 8, and both sides of the middle scraper 19 are sleeved with the support net 8. The abutting sliding sleeve 12, the sliding sleeve 12 is fixed with a bracket 27, the sliding brush sleeve 13 is rotatably mounted on the bracket 27, the sliding sleeve 12 is fixed with a side scraper 20, and the middle scraper 19 is installed on the useful It is a driving assembly for driving two sliding blocks 12 to move toward or away from each other.

本装置中的转轴28在旋转时,转轴28能驱动中间毛刷辊18旋转,中间毛刷辊18通过连接传动组件能带动滑动毛刷套筒13进行旋转,使得中间毛刷辊18和滑动毛刷套筒13能共同对支撑网板8上的废料进行旋转清扫,废料被卷入到弧形导料罩4和中间毛刷辊18之间的空间中,废料受到弧形导料罩4导向作用,最终从排料通孔31进入到收集箱10内部实现收集。另外,由于滑动套块12和中间刮块19对废料的推动汇聚效果,最终部分废料能推至条形孔16上方并汇聚到储存箱2中实现收集。When the rotating shaft 28 in this device is rotating, the rotating shaft 28 can drive the middle brush roller 18 to rotate, and the middle brush roller 18 can drive the sliding brush sleeve 13 to rotate by connecting the transmission assembly, so that the middle brush roller 18 and the sliding brush The brush sleeve 13 can jointly rotate and clean the waste on the support screen 8, and the waste is drawn into the space between the arc-shaped guide cover 4 and the middle brush roller 18, and the waste is guided by the arc-shaped guide cover 4 function, and finally enter the collection box 10 from the discharge through hole 31 to realize collection. In addition, due to the pushing and converging effect of the sliding sleeve block 12 and the middle scraping block 19 on the waste materials, finally part of the waste materials can be pushed to the top of the strip hole 16 and gathered into the storage box 2 for collection.

具体地,连接传动组件包括固定在中间毛刷辊18上的转动条板29,转动条板29沿着中间毛刷辊18的轴向延伸并贯穿滑动毛刷套筒13。连接传动组件还包括套设在中间毛刷辊18上的连接弹簧I30,连接弹簧I30的两端分别与中间毛刷辊18和滑动毛刷套筒13固定。通过上述结构设置,在中间毛刷辊18旋转时,中间毛刷辊18上的转动条板29旋转,此时转动条板29带动滑动毛刷套筒13旋转,并且转动条板29与滑动毛刷套筒13能相对滑动,即滑动毛刷套筒13能相对中间毛刷辊18滑动,实现对废料清扫范围的调节效果。Specifically, the connecting transmission assembly includes a rotating strip 29 fixed on the middle brush roller 18 , and the rotating strip 29 extends along the axial direction of the middle brush roller 18 and penetrates through the sliding brush sleeve 13 . The connecting transmission assembly also includes a connecting spring I30 sheathed on the middle brush roller 18, and the two ends of the connecting spring I30 are respectively fixed to the middle brush roller 18 and the sliding brush sleeve 13. Through the above-mentioned structural arrangement, when the middle brush roller 18 rotates, the rotating strip 29 on the middle brush roller 18 rotates, and now the rotating strip 29 drives the sliding brush sleeve 13 to rotate, and the rotating strip 29 and the sliding brush The brush sleeve 13 can slide relatively, that is, the sliding brush sleeve 13 can slide relative to the middle brush roller 18, so as to realize the adjustment effect on the waste material cleaning range.

本装置的移动组件包括与转轴28同轴固定的主动齿轮14,移动架5上转动安装有与主动齿轮14啮合的从动齿轮17,从动齿轮17上同轴固定有不完全齿轮11,模具加工台1上固定有与不完全齿轮11啮合适配的固定齿条3。移动组件还包括固定在移动架5上的驱动电机9,驱动电机9的输出轴与转轴28之间传动连接有皮带轮机构25。The mobile assembly of this device comprises the driving gear 14 that is coaxially fixed with the rotating shaft 28, and the driven gear 17 that meshes with the driving gear 14 is rotated on the moving frame 5, and the incomplete gear 11 is coaxially fixed on the driven gear 17. A fixed rack 3 meshing with the incomplete gear 11 is fixed on the processing table 1 . The moving assembly also includes a driving motor 9 fixed on the moving frame 5 , and a pulley mechanism 25 is transmission-connected between the output shaft of the driving motor 9 and the rotating shaft 28 .

在启动驱动电机9后,驱动电机9能通过皮带轮机构25驱动转轴28旋转,进而实现了中间毛刷辊18和滑动毛刷套筒13旋转并对支撑网板8上的废料进行清扫收集,与此同时,转轴28驱动主动齿轮14旋转,主动齿轮14驱动与之啮合的从动齿轮17旋转,从动齿轮17驱动不完全齿轮11转动,不完全齿轮11间歇与固定齿条3啮合,实现了移动架5步进式移动效果,实现对支撑网板8上不同位置区域的废料进行逐段清扫收集。After starting the drive motor 9, the drive motor 9 can drive the rotating shaft 28 to rotate through the belt pulley mechanism 25, thereby realizing the rotation of the middle brush roller 18 and the sliding brush sleeve 13 and cleaning and collecting the waste on the support screen 8, and At the same time, the rotating shaft 28 drives the driving gear 14 to rotate, the driving gear 14 drives the driven gear 17 meshed with it to rotate, the driven gear 17 drives the incomplete gear 11 to rotate, and the incomplete gear 11 meshes with the fixed rack 3 intermittently. The step-by-step movement effect of the moving frame 5 realizes the cleaning and collection of waste materials in different positions on the support screen 8 section by section.

实施例2Example 2

请参阅图1-9,在实施例1的基础上,另外,本装置的驱动组件包括转动安装在中间刮块19上的旋转轴35,旋转轴35上同轴固定有中心齿轮24,中心齿轮24的两侧分别啮合连接有传动齿条I22和传动齿条II23,传动齿条I22和传动齿条II23上均固定有延伸套块21,两个延伸套块21分别与两个滑动套块12固定。滑动套块12与中间刮块19之间固定连接有连接弹簧II36。Please refer to Fig. 1-9, on the basis of embodiment 1, in addition, the driving assembly of this device comprises the rotating shaft 35 that is installed on the intermediate scraping block 19, and the central gear 24 is coaxially fixed on the rotating shaft 35, and the central gear The two sides of 24 are meshed with transmission rack I22 and transmission rack II23 respectively, and the transmission rack I22 and transmission rack II23 are all fixed with extension sets of blocks 21, and the two extension sets of blocks 21 are connected with the two sliding sets of blocks 12 respectively. fixed. A connection spring II36 is fixedly connected between the sliding sleeve block 12 and the middle scraper block 19 .

驱动组件还包括与中间刮块19固定的传动箱6,传动箱6内转动安装有与旋转轴35同轴固定的锥齿轮I32和锥齿轮II33,传动箱6上固定有伺服电机7,伺服电机7的输出轴同轴固定有不完全锥齿轮34,不完全锥齿轮34交替与锥齿轮I32和锥齿轮II33啮合。The drive assembly also includes a fixed transmission case 6 with the intermediate scraper block 19. The bevel gear I32 and the bevel gear II33 coaxially fixed with the rotating shaft 35 are rotated in the transmission case 6, and the servo motor 7 is fixed on the transmission case 6. The servo motor The output shaft of 7 is coaxially fixed with incomplete bevel gear 34, and incomplete bevel gear 34 meshes with bevel gear I32 and bevel gear II33 alternately.

通过上述设置,在启动伺服电机7后,伺服电机7能驱动不完全锥齿轮34旋转,不完全锥齿轮34交替与锥齿轮I32和锥齿轮II33啮合连接,此时旋转轴35驱动中心齿轮24顺逆时针交替旋转,中心齿轮24驱动传动齿条I22和传动齿条II23相向或相背运动,此时两个滑动套块12带动侧刮板20相向或相背运动,实现将支撑网板8上的废料朝着中间汇聚,结合滑动套块12和中间刮块19在随着移动架5移动时对支撑网板8进行刮动作用,保证了废料的充分聚集效果,促进了中间毛刷辊18和滑动毛刷套筒13对废料的充分清扫收集。Through the above arrangement, after the servo motor 7 is started, the servo motor 7 can drive the incomplete bevel gear 34 to rotate, and the incomplete bevel gear 34 is alternately meshed with the bevel gear I32 and the bevel gear II33. Alternately rotating counterclockwise, the central gear 24 drives the transmission rack I22 and the transmission rack II23 to move toward or away from each other. At this time, the two sliding sleeves 12 drive the side scrapers 20 to move toward or away from each other, so as to realize the support on the mesh plate 8. The scraps are gathered towards the middle, combined with the sliding sleeve block 12 and the middle scraper 19 to scrape the support screen 8 when moving with the moving frame 5, this ensures the full collection of the waste and promotes the middle brush roller 18 And the sliding brush sleeve 13 fully cleans and collects waste materials.

在滑动套块12相对中间刮块19滑动时,滑动套块12通过支架27能带动滑动毛刷套筒13相对中间毛刷辊18滑动,使得中间毛刷辊18始终与滑动套块12对应,保证了对废料的充分清扫收集。When the sliding sleeve 12 slides relative to the middle scraping block 19, the sliding sleeve 12 can drive the sliding brush sleeve 13 to slide relative to the middle brush roller 18 through the bracket 27, so that the middle brush roller 18 always corresponds to the sliding sleeve 12, Ensuring adequate sweep collection of waste material.

另外,在中间刮块19和滑动套块12朝向中间毛刷辊18的一面均为斜面,上述设置有利于废料在汇聚后沿着该斜面向上移动,使得废料更加靠近中间毛刷辊18和滑动毛刷套筒13,废料收集效率和充分度得到显著提升。In addition, the sides facing the middle brush roller 18 of the middle scraping block 19 and the sliding sleeve block 12 are all inclined surfaces. The above-mentioned setting is conducive to the upward movement of the waste materials along the inclined surface after gathering, so that the waste materials are closer to the middle brush roller 18 and slide. With the brush sleeve 13, the waste material collection efficiency and adequacy are significantly improved.

进一步地,在模具加工台1底部安装有与支撑网板8竖直对应的存液箱15,由于在冲压模具加工过程中会使用到冷却液,冷却液能经过支撑网板8汇聚到存液箱15实现收集。Further, a liquid storage tank 15 vertically corresponding to the supporting net plate 8 is installed at the bottom of the mold processing table 1. Since the cooling liquid is used in the stamping die processing process, the cooling liquid can be collected into the liquid storage tank through the supporting net plate 8. Box 15 enables collection.

综上所述,本发明通过设置的转轴28旋转实现对中间毛刷辊18进行驱动,中间毛刷辊18通过连接传动组件带动滑动毛刷套筒13同时旋转,实现对模具加工台1上的金属废料进行旋转清扫,废料沿着弧形导料罩4输送并通过排料通孔31进入到收集箱10内部实现实时收集效果,同时设置的移动架5步进式移动,保证了对支撑网板8上的废料进行充分且自动清扫收集处理。In summary, the present invention drives the middle brush roller 18 through the rotation of the provided rotating shaft 28, and the middle brush roller 18 drives the sliding brush sleeve 13 to rotate simultaneously through the connection of the transmission assembly, so as to realize the control of the mold processing table 1. The metal scraps are rotated and cleaned, and the scraps are conveyed along the arc-shaped material guide cover 4 and enter the collection box 10 through the discharge through hole 31 to realize real-time collection effect. The waste on the plate 8 is fully and automatically cleaned and collected for disposal.

本发明通过设置的中心齿轮24能顺逆时针旋转,使得传动齿条I22和传动齿条II23能相向、相背运动交替进行,通过延伸套块21的传动,实现了两个滑动套块12分别带动其上的侧刮板20对废料朝着中间刮块19汇聚,同时中间刮块19和两个滑动套块12朝中间毛刷辊18方向对废料进行汇聚,使得中间毛刷辊18和滑动毛刷套筒13能更为充分、顺利地将废料输送到收集箱10内部,大大提升了废料的收集效率。In the present invention, the central gear 24 can rotate clockwise and counterclockwise, so that the transmission rack I22 and the transmission rack II23 can move opposite and opposite to each other alternately, and through the transmission of the extension sleeve 21, the two sliding sleeves 12 are respectively Drive the side scraper 20 on it to gather the waste toward the middle scraper 19, and at the same time, the middle scraper 19 and the two sliding sleeves 12 gather the waste toward the middle brush roller 18, so that the middle brush roller 18 and the sliding The brush sleeve 13 can more fully and smoothly transport waste materials to the inside of the collection box 10, which greatly improves the collection efficiency of waste materials.

需要特别说明的是,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式,以上实施例仅表达了本技术方案的优选实施方式,其描述较为具体和详细,但并不能因此而理解为对本技术方案专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形、改进及替代,这些都属于本技术方案的保护范围。本技术方案专利的保护范围应以所附权利要求为准。It should be noted that although this description is described in terms of implementations, not every implementation includes only an independent technical solution. This description of the description is only for clarity, and those skilled in the art should regard the description as a Overall, the technical solutions in each embodiment can also be properly combined to form other implementations that can be understood by those skilled in the art. The above embodiments only express the preferred implementation of the technical solution, and its description is more specific and detailed, but not Therefore, it should not be interpreted as a limitation on the patent scope of the technical solution. It should be noted that those skilled in the art can make several modifications, improvements and substitutions without departing from the concept of the present invention, and these all belong to the protection scope of the technical solution. The scope of protection of the patent for this technical solution shall be determined by the appended claims.

Claims (7)

1.一种汽车配件冲压模具废料收集装置,包括模具加工台(1),所述模具加工台(1)上固定安装有支撑网板(8),所述支撑网板(8)上开设有条形孔(16),所述条形孔(16)下方设置有储存箱(2),其特征在于,所述模具加工台(1)上滑动安装有移动架(5),所述移动架(5)上固定有弧形导料罩(4),所述弧形导料罩(4)上固定有收集箱(10),所述弧形导料罩(4)上开设有与所述收集箱(10)连通的排料通孔(31),所述移动架(5)上转动安装有处于所述弧形导料罩(4)下方的转轴(28),所述转轴(28)上同轴固定有中间毛刷辊(18),所述中间毛刷辊(18)上滑动安装有滑动毛刷套筒(13),滑动毛刷套筒(13)与所述中间毛刷辊(18)之间设置有连接传动组件,所述移动架(5)上安装有移动组件,移动组件用于驱动所述移动架(5)相对模具加工台(1)步进式移动,所述弧形导料罩(4)上固定有与支撑网板(8)抵接的中间刮块(19),所述中间刮块(19)两侧均套接有与支撑网板(8)抵接的滑动套块(12),滑动套块(12)上固定有支架(27),所述滑动毛刷套筒(13)转动安装在所述支架(27)上,所述滑动套块(12)上固定有侧刮板(20),所述中间刮块(19)上安装有用于驱动两个所述滑动套块(12)相向或相背运动的驱动组件,所述移动组件包括与所述转轴(28)同轴固定的主动齿轮(14),所述移动架(5)上转动安装有与所述主动齿轮(14)啮合的从动齿轮(17),所述从动齿轮(17)上同轴固定有不完全齿轮(11),所述模具加工台(1)上固定有与所述不完全齿轮(11)啮合适配的固定齿条(3),所述驱动组件包括转动安装在所述中间刮块(19)上的旋转轴(35),所述旋转轴(35)上同轴固定有中心齿轮(24),所述中心齿轮(24)的两侧分别啮合连接有传动齿条I(22)和传动齿条II(23),所述传动齿条I(22)和传动齿条II(23)上均固定有延伸套块(21),两个所述延伸套块(21)分别与两个所述滑动套块(12)固定,驱动组件还包括与中间刮块(19)固定的传动箱(6),传动箱(6)内转动安装有与所述旋转轴(35)同轴固定的锥齿轮I(32)和锥齿轮II(33),所述传动箱(6)上固定有伺服电机(7),所述伺服电机(7)的输出轴同轴固定有不完全锥齿轮(34),所述不完全锥齿轮(34)交替与所述锥齿轮I(32)和锥齿轮II(33)啮合。1. A waste collection device for auto parts stamping dies, comprising a mold processing table (1), on which a support screen (8) is fixedly installed, and on which a support screen (8) is provided with A strip hole (16), a storage box (2) is arranged under the strip hole (16), and it is characterized in that a moving frame (5) is slidably installed on the mold processing table (1), and the moving frame (5) is fixed with an arc-shaped material guide cover (4), on which the arc-shaped material guide cover (4) is fixed with a collection box (10), and on the described arc-shaped material guide cover (4) is provided with The discharge through hole (31) connected to the collection box (10), the rotating shaft (28) under the arc-shaped material guide cover (4) is rotatably installed on the moving frame (5), and the rotating shaft (28) A middle brush roller (18) is fixed on the upper coaxial, and a sliding brush sleeve (13) is slidably installed on the middle brush roller (18), and the sliding brush sleeve (13) and the middle brush roller (18) is provided with a connecting transmission assembly, the moving frame (5) is equipped with a moving assembly, and the moving assembly is used to drive the moving frame (5) to move step by step relative to the mold processing table (1). The arc-shaped material guide cover (4) is fixed with a middle scraper (19) that is in contact with the support net (8), and both sides of the middle scraper (19) are sleeved with a support net (8). The sliding sleeve (12) connected, the bracket (27) is fixed on the sliding sleeve (12), the sliding brush sleeve (13) is rotatably installed on the bracket (27), the sliding sleeve ( 12) is fixed with a side scraper (20), and the middle scraper (19) is equipped with a driving assembly for driving the two sliding sleeves (12) to move toward or against each other, and the moving assembly includes The rotating shaft (28) is coaxially fixed to the driving gear (14), and the driven gear (17) meshing with the driving gear (14) is installed on the moving frame (5). The driven gear ( 17) An incomplete gear (11) is fixed coaxially on the upper part, and a fixed rack (3) that is meshed with the incomplete gear (11) is fixed on the mold processing table (1), and the drive assembly includes Rotate the rotating shaft (35) installed on the middle scraper block (19), the central gear (24) is coaxially fixed on the rotating shaft (35), and the two sides of the central gear (24) are meshed and connected respectively There are transmission rack I (22) and transmission rack II (23), the transmission rack I (22) and transmission rack II (23) are fixed with extension sets (21), the two extensions The sleeves (21) are respectively fixed with the two sliding sleeves (12), and the driving assembly also includes a transmission box (6) fixed with the middle scraper (19). The transmission box (6) is rotatably installed with the The bevel gear I (32) and bevel gear II (33) fixed coaxially to the rotating shaft (35), the servo motor (7) is fixed on the transmission box (6), and the output shaft of the servo motor (7) is the same as The shaft is fixed with an incomplete bevel gear (34), and the incomplete bevel gear (34) meshes alternately with the bevel gear I (32) and the bevel gear II (33). 2.根据权利要求1所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述连接传动组件包括固定在所述中间毛刷辊(18)上的转动条板(29),转动条板(29)沿着所述中间毛刷辊(18)的轴向延伸并贯穿滑动毛刷套筒(13)。2. A waste collection device for stamping dies of auto parts according to claim 1, characterized in that, the connecting transmission assembly includes a rotating strip (29) fixed on the middle brush roller (18), rotating The slats (29) extend along the axial direction of the middle brush roller (18) and pass through the sliding brush sleeve (13). 3.根据权利要求2所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述连接传动组件还包括套设在所述中间毛刷辊(18)上的连接弹簧I(30),所述连接弹簧I(30)的两端分别与所述中间毛刷辊(18)和滑动毛刷套筒(13)固定。3. A stamping die scrap collection device for auto parts according to claim 2, characterized in that, the connection transmission assembly further includes a connection spring I (30) sleeved on the middle brush roller (18) , the two ends of the connection spring I (30) are respectively fixed with the middle brush roller (18) and the sliding brush sleeve (13). 4.根据权利要求1所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述移动组件还包括固定在所述移动架(5)上的驱动电机(9),所述驱动电机(9)的输出轴与所述转轴(28)之间传动连接有皮带轮机构(25)。4. A stamping die scrap collection device for auto parts according to claim 1, characterized in that, the moving assembly further includes a driving motor (9) fixed on the moving frame (5), and the driving motor A belt pulley mechanism (25) is transmission-connected between the output shaft of (9) and the rotating shaft (28). 5.根据权利要求1所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述滑动套块(12)与所述中间刮块(19)之间固定连接有连接弹簧II(36)。5. A waste collection device for stamping dies of auto parts according to claim 1, characterized in that a connecting spring II (36) is fixedly connected between the sliding sleeve (12) and the middle scraper (19) ). 6.根据权利要求1所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述中间刮块(19)和滑动套块(12)朝向所述中间毛刷辊(18)的一面均为斜面。6. A stamping die scrap collection device for auto parts according to claim 1, characterized in that, the middle scraping block (19) and the sliding sleeve block (12) face the side of the middle brush roller (18) All are sloped. 7.根据权利要求1所述的一种汽车配件冲压模具废料收集装置,其特征在于,所述模具加工台(1)底部安装有与所述支撑网板(8)竖直对应的存液箱(15)。7. A stamping die scrap collection device for auto parts according to claim 1, characterized in that a liquid storage tank vertically corresponding to the support grid (8) is installed at the bottom of the die processing table (1) (15).
CN202310376037.3A 2023-04-11 2023-04-11 Auto-parts stamping die garbage collection device Active CN116099790B (en)

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Denomination of invention: A waste collection device for automotive parts stamping molds

Granted publication date: 20230606

Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd.

Pledgor: SHANDONG TERRY CAR MACHINERY ELECTRICAL Co.,Ltd.

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Granted publication date: 20230606

Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd.

Pledgor: SHANDONG TERRY CAR MACHINERY ELECTRICAL Co.,Ltd.

Registration number: Y2024980002141