CN116099623A - A fine impact sand making machine - Google Patents

A fine impact sand making machine Download PDF

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Publication number
CN116099623A
CN116099623A CN202310046426.XA CN202310046426A CN116099623A CN 116099623 A CN116099623 A CN 116099623A CN 202310046426 A CN202310046426 A CN 202310046426A CN 116099623 A CN116099623 A CN 116099623A
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crushing
shell
impeller
filter screen
lower shell
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Chinese (zh)
Inventor
侯友夫
王忠利
孙益群
田祖织
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Jiangsu Tianwo Heavy Industry Technology Co ltd
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Jiangsu Tianwo Heavy Industry Technology Co ltd
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Priority to CN202310046426.XA priority Critical patent/CN116099623A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0012Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain)
    • B02C19/0018Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain) using a rotor accelerating the materials centrifugally against a circumferential breaking surface
    • B02C19/0031Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain) using a rotor accelerating the materials centrifugally against a circumferential breaking surface by means of an open top rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0012Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain)
    • B02C19/005Devices for disintegrating materials by collision of these materials against a breaking surface or breaking body and/or by friction between the material particles (also for grain) the materials to be pulverised being disintegrated by collision of, or friction between, the material particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • B02C23/12Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

A fine impact sand making machine, wherein a vortex crushing cavity is arranged in an upper shell, and a distributor is arranged in a top feed inlet A of the fine impact sand making machine; the center and the four strokes of the bottom of the distributor are respectively provided with a first discharge hole B and a second discharge hole B; the feed hopper is fixedly connected with the upper end of the upper shell; a plurality of crushing plates are fixedly connected in the vortex crushing cavity in an annular shape; the crushing impeller is assembled at the bottom center of the vortex crushing cavity and consists of an impeller top plate, an impeller bottom plate and a plurality of crushing blades; the filter screen is arranged in the lower shell, the small opening end of the filter screen is sleeved outside the transmission shaft, and the large opening end of the filter screen is fixedly connected with the inner side wall of the lower shell; the vibration exciter is arranged on the filter screen; the upper part of the storage box is provided with a storage feed inlet which is communicated with the upper surface of the lower end of the filter screen through a sand discharge opening arranged on the lower shell; the feed pipeline that the feed inlet of material pump is connected penetrates the inside of bin, and the discharge end of the circulation pipeline that its discharge gate is connected extends to the inside of feeder hopper. The sand making machine has uniform sand particles.

Description

一种精细冲击式制砂机A fine impact sand making machine

技术领域technical field

本发明属于制砂机技术领,具体涉及一种精细冲击式制砂机。The invention belongs to the technical field of sand making machines, and in particular relates to a fine impact sand making machine.

背景技术Background technique

随着经济建设和社会发展的加速,对沙子的需求量也在不断增加,而且河沙乱采滥挖的现象不断出现,各地也相继采取了禁止采挖的措施,因此,人工制砂机应运而生。在矿山设备领域中,冲击式制砂机的应用非常普遍,其工作原理是将山石原料抛进制砂机内部,山石原料进入制砂机内部后被分为中间的抛料和四周的落料,通过制砂机的主轴组带动叶轮高速转动,将中部的抛料高速击打抛出并撞击周边的落料以及制砂机内部的衬板,从而获得粉碎的制砂原料。With the acceleration of economic construction and social development, the demand for sand is also increasing, and the phenomenon of indiscriminate mining of river sand continues to appear, and various places have also adopted measures to prohibit mining. Therefore, artificial sand making machines should be used And born. In the field of mining equipment, the application of impact sand making machines is very common. Its working principle is to throw rock materials into the sand making machine. After entering the sand making machine, the rock materials are divided into middle throwing materials and surrounding blanking materials. ,The main shaft group of the sand making machine drives the impeller to rotate at a high speed, and the thrown material in the middle is hit and thrown at a high speed and hits the surrounding blanking material and the lining plate inside the sand making machine, so as to obtain crushed sand making raw materials.

但现有的冲击式制砂机在实际使用过程中还存在以下不足:首先,由于现有的砂石原料都是颗粒大小不一的,现有的冲击式制砂机都是采用一个叶轮将大小不一的砂石混合在一起进行旋转加速抛出,使之与自由下落的砂石进行碰撞,这样虽然能够将较大粒径的砂石粉碎,但是对于颗粒较小的砂石也同样以很高的速度抛出,导致颗粒较小的物料与自由下落的砂石和破碎板发生碰撞而被过度粉碎,使得在叶轮高速旋转过程中产生过大的粉尘烟雾,不仅造成原料过粉碎,而且破坏制砂机的生产环境;其次,传统的制砂机利用抛料装置将中部的砂石侧抛与落石相碰撞而碎裂,其中还是有较多的砂石无碰撞而不会产生碎裂下落,且不会反复碰撞,对于一些较大的或者较硬的原料难以粉碎完全,那么这些原料就会直接落入底部的出料口,直接与成品混合在一起,后期还需对成品进行过滤筛选,导致砂石制砂效果较差。However, the existing impact sand making machines still have the following deficiencies in the actual use process: First, because the existing sand and gravel raw materials are all of different particle sizes, the existing impact sand making machines all use an impeller to Sand and stones of different sizes are mixed together and rotated and accelerated to throw them, so that they collide with free-falling sand and stones. Although the sand and stones with larger particle sizes can be crushed, the same is true for smaller particles. Throwing out at a very high speed causes the materials with smaller particles to collide with the free-falling gravel and the crushing plate to be excessively crushed, so that excessive dust and smoke are generated during the high-speed rotation of the impeller, which not only causes the raw materials to be over-pulverized, but also destroys the The production environment of the sand making machine; secondly, the traditional sand making machine uses the throwing device to collide the side throwing of the sand in the middle with the falling rock and break it. , and will not repeatedly collide. For some larger or harder raw materials that are difficult to crush completely, these raw materials will directly fall into the outlet at the bottom and be mixed with the finished product directly. The finished product needs to be filtered and screened later. , resulting in poor sand making effect.

发明内容Contents of the invention

针对上述现有技术存在的问题,本发明提供一种精细冲击式制砂机,该制砂机结构简单、制造成本低,其制砂颗粒较为均匀,制砂效率高,且其经济效益好,有利于大面积推广应用。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a fine impact sand making machine, which has a simple structure, low manufacturing cost, relatively uniform sand making particles, high sand making efficiency, and good economic benefits. It is conducive to large-scale promotion and application.

为了实现上述目的,本发明提供一种精细冲击式制砂机,包括机架、机壳、分料器、进料斗、破碎板、破碎叶轮、轴承支架、过滤筛、激振器、储存箱、抽料泵和传动装置;In order to achieve the above object, the present invention provides a fine impact sand making machine, including a frame, a casing, a distributor, a feeding hopper, a crushing plate, a crushing impeller, a bearing bracket, a filter screen, a vibrator, and a storage box , pumping pump and transmission device;

所述机壳安装在机架的中部;The casing is installed in the middle of the frame;

所述机壳由位于上部的上壳体和位于下部的下壳体组成,所述上壳体的内部设置有涡动破碎腔,且其顶部开设有与涡动破碎腔相连通的进料口A,其底部中心区域开设有圆形的出料口A,其底部于出料口A的外侧部分还开设有下料口A;所述下壳体的上端开口,且其开口端与上壳体的底部固定连接,并将出料口A和下料口A罩设在下壳体上开口端的内部;下壳体的壳体底板上开设有与其内腔连通的排料口;The casing is composed of an upper casing on the upper part and a lower casing on the lower part. The upper casing is provided with a vortex crushing cavity inside, and a feeding port connected with the vortex crushing cavity is opened on the top A, the central area of its bottom is provided with a circular discharge port A, and its bottom is also provided with a discharge port A on the outer part of the discharge port A; the upper end of the lower shell is open, and its open end is connected to the upper shell The bottom of the body is fixedly connected, and the discharge port A and the discharge port A are covered inside the upper opening end of the lower shell; the shell bottom plate of the lower shell is provided with a discharge port communicating with its inner cavity;

所述分料器安装在进料口A处,分料器的顶部中心设置有进料口B,其底部的中心具有第一出料口B,其底部的四周具有第二出料口B;The distributor is installed at the feed inlet A, the top center of the distributor is provided with a feed inlet B, the center of the bottom of the distributor has a first discharge outlet B, and the periphery of the bottom has a second discharge outlet B;

所述进料斗固定连接在上壳体的上端,且其出料口罩设在进料口A的外侧;The feed hopper is fixedly connected to the upper end of the upper casing, and its discharge mask is arranged on the outside of the feed port A;

所述破碎板为竖向设置的矩形板,其尺寸与涡动破碎腔的尺寸相适配,多块破碎板呈环形的分布在涡动破碎腔中,且其外端沿与上壳体的内侧壁固定连接,其靠近涡动破碎腔中心的一侧中部开设有向内侧凹陷的破碎缺口;The crushing plate is a vertically arranged rectangular plate whose size matches the size of the vortex crushing cavity. Multiple crushing plates are distributed in the vortex crushing cavity in a ring shape, and their outer ends are aligned with the upper casing. The inner wall is fixedly connected, and the middle part of the side close to the center of the vortex crushing cavity is provided with a crushing gap sunken inward;

所述破碎叶轮装配在涡动破碎腔的底部中心,其由叶轮顶板、叶轮底板和多块破碎叶片组成,所述叶轮顶板和叶轮底板分别水平的设置在顶部和底部,且叶轮顶板的中心开设有与分料器第一出料口B相对应的进料口C,叶轮底板通过第一转动连接件可转动的连接在上壳体中出料口A的内侧,多块破碎叶片呈环形的分布在进料口C的外围,且固定连接在叶轮顶板和叶轮底板之间;The crushing impeller is assembled in the center of the bottom of the vortex crushing cavity, which is composed of an impeller top plate, an impeller bottom plate and a plurality of crushing blades. There is a feed port C corresponding to the first discharge port B of the distributor, and the bottom plate of the impeller is rotatably connected to the inner side of the discharge port A in the upper casing through the first rotating connector, and the multiple crushing blades are annular Distributed on the periphery of the feed inlet C, and fixedly connected between the top plate of the impeller and the bottom plate of the impeller;

所述轴承支架水平的设置在下壳体内部的中心,其两端分别与下壳体相对两端的内侧壁固定连接;The bearing bracket is horizontally arranged in the center of the lower casing, and its two ends are respectively fixedly connected to the inner side walls of the opposite ends of the lower casing;

所述传动轴竖直的设置,且其上部通过第二转动连接件可转动的连接在轴承支架的中心,其上端与叶轮底板的下端中心固定连接,其下端可转动的穿过壳体底板中心,且其下端于下壳体的下方相间隔的设置两个皮带连接部;The transmission shaft is vertically arranged, and its upper part is rotatably connected to the center of the bearing bracket through the second rotating connector, its upper end is fixedly connected to the center of the lower end of the impeller bottom plate, and its lower end rotatably passes through the center of the housing bottom plate , and its lower end is provided with two belt connection parts spaced below the lower shell;

所述过滤筛呈锥台形,过滤筛设置在下壳体内腔的上部,且位于轴承支架的下方,过滤筛小口端套设在传动轴的外部,并与传动轴之间通过轴承连接,其大口端延伸到下壳体四周的内侧壁上,并与下壳体的内侧壁固定连接;The filter sieve is in the shape of a truncated cone, and the filter sieve is arranged on the upper part of the inner cavity of the lower housing, and is located below the bearing bracket. Extending to the inner wall around the lower shell, and fixedly connected with the inner wall of the lower shell;

所述激振器安装在过滤筛上;The vibrator is installed on the filter screen;

两个储存箱分别设置在下壳体中部相对两侧的外部,并固定连接在机架上;两个储存箱在靠近下壳体一侧的上部均开设有储料进料口,且每侧的储料进料口均通过开设在下壳体上的排砂口与过滤筛下端的上表面连通;The two storage boxes are respectively arranged outside the opposite sides of the middle part of the lower shell, and are fixedly connected to the frame; the two storage boxes are provided with a storage material inlet at the upper part close to the side of the lower shell, and each side The storage inlets are all connected to the upper surface of the lower end of the filter screen through the sand outlet opened on the lower shell;

两个抽料泵分别安装在两个储存箱的上端,且其进料口所连接的进料管路穿入储存箱的内部,且进料管路的进料端延伸到靠近储存箱箱底的位置,其出料口所连接的循环管路的出料端延伸到进料斗的内部;The two pumps are respectively installed on the upper ends of the two storage tanks, and the feed pipeline connected to the feed inlet penetrates into the inside of the storage tank, and the feed end of the feed pipeline extends to the bottom of the storage tank. position, the discharge end of the circulation pipeline connected to the discharge port extends to the inside of the feed hopper;

两个传动装置分别设置在下壳体下部相对两侧的外部,并固定连接在机架上,每个传动装置的输出端均固定套装有驱动轮,两个驱动轮通过两根皮带分别与传动轴下端的两个皮带连接部连接。The two transmission devices are respectively arranged outside the opposite sides of the lower part of the lower casing, and are fixedly connected to the frame. The output end of each transmission device is fixedly fitted with a driving wheel, and the two driving wheels are respectively connected to the transmission shaft through two belts. The two belt connectors at the lower end are connected.

进一步,为了提高对原料的破碎效果,所述破碎缺口的断面呈等腰梯形,且梯形的短边竖直的位于外侧部分,其长边竖直的位于开口端。Further, in order to improve the crushing effect on raw materials, the section of the crushing notch is an isosceles trapezoid, and the short side of the trapezoid is vertically located at the outer part, and its long side is vertically located at the opening end.

进一步,为了提高过滤效率,所述激振器的数量为两个,且分别安装在过滤筛底部的相对两侧。Further, in order to improve the filtering efficiency, the number of the vibrator is two, and they are respectively installed on opposite sides of the bottom of the filter screen.

作为一种优选,所述第一转动连接件和第二转动连接件均为轴承。As a preference, both the first rotating link and the second rotating link are bearings.

作为一种优选,所述传动轴与壳体底板之间设置有轴承。As a preference, a bearing is provided between the transmission shaft and the bottom plate of the housing.

本发明中,使安装在上壳体的进料口A处的分料器底部中心具有第一出料口B,并使分料器的底部四周具有第二出料口B,这样便可以将由进料斗进入的原料分为两部分,一部分由分料器底部中心排出,另一部分由分料器底部四周排出;再使破碎叶轮的叶轮顶板上对应第一出料口B的开设有进料口C,便可以将由分料器底部中心排出的原料接收到破碎叶轮的内部,由于破碎叶轮由传动装置驱动,这样,在破碎叶轮高速旋转过程中,便可以对落入破碎叶轮内部的原料进行加速,然后通过多块破碎叶片之间的流道径向高速抛射出去,进而可以与由分料器底部四周落下的原料发生高速碰撞,并一起向涡动破碎腔的内侧壁四周继续冲击,这样可以使原料通过多次冲击的方式进行多次破碎。在涡动破碎腔的内侧壁周向的连接有多块破碎板,并使破碎板内侧设置在破碎缺口,这样,可以利用原料与破碎板的撞击过程使原料进一步破碎,同时,还可以利用破碎板将高速冲击而来的原料向涡动破碎腔中心进行反弹,使反弹的原料与后续进入的原料再次发生撞击,从而使原料进行更充分的破碎。在下壳体的相对两侧设置有两个储存箱,可以便于对破碎不合格的原料进行收集。使储存箱的储料进料口通过下壳体侧壁上的排砂口与过滤筛下端的上表面连通,可以确保破碎不合格的原料可以顺畅的排入储存箱中。通过抽料泵的设置,可以将储存箱中的原料再抽出并再次排入到进料斗中进行下一次的破碎,这样,经过多次循环破碎后,能使砂石破碎的更精细,极大的提高了破碎效果,确保了产品料径的均匀性。在上壳体的底部设置下料口A,能够使上壳体通过下料口A与下壳体相连通,这样,经多次冲击破碎后的原料便可落到过滤筛上。通过激振器的设置,能利用振动的作用促使原料进行快速过滤。该制砂机结构简单,制造成本低,其制砂效果理想,能确保获得粒径更均匀的砂石,且其经济效益好,有利于大面积推广应用。In the present invention, the center of the bottom of the dispenser installed at the feed port A of the upper casing has a first discharge port B, and the bottom of the dispenser is provided with a second discharge port B around, so that the The raw material entering the hopper is divided into two parts, one part is discharged from the center of the bottom of the distributor, and the other part is discharged from the surroundings of the bottom of the distributor; then the top plate of the impeller of the crushing impeller corresponds to the opening of the first discharge port B. Port C, the raw materials discharged from the center of the bottom of the distributor can be received into the interior of the crushing impeller. Since the crushing impeller is driven by the transmission device, in this way, the raw materials falling into the interior of the crushing impeller can be processed during the high-speed rotation of the crushing impeller. Accelerate, and then throw out radially at high speed through the flow channel between multiple crushing blades, and then collide with the raw materials falling from the bottom of the distributor at high speed, and continue to impact around the inner wall of the vortex crushing chamber together, so that The raw material can be crushed multiple times through multiple impacts. There are multiple crushing plates connected to the inner wall of the vortex crushing cavity in the circumferential direction, and the inner side of the crushing plate is set in the crushing gap. In this way, the raw material can be further crushed by the impact process of the raw material and the crushing plate, and at the same time, the crushing plate can also be used The plate bounces the high-speed impacted raw materials to the center of the vortex crushing cavity, so that the rebounded raw materials collide with the subsequent incoming raw materials again, so that the raw materials are more fully crushed. Two storage boxes are arranged on the opposite sides of the lower casing, which can facilitate the collection of broken and unqualified raw materials. The material storage inlet of the storage box is communicated with the upper surface of the lower end of the filter screen through the sand discharge port on the side wall of the lower casing, so that unqualified crushed raw materials can be smoothly discharged into the storage box. Through the setting of the pump, the raw materials in the storage tank can be pumped out again and discharged into the hopper for the next crushing. In this way, after multiple cycles of crushing, the sand and gravel can be crushed finer and extremely The crushing effect is greatly improved and the uniformity of the product diameter is ensured. The bottom of the upper casing is provided with a discharge opening A, so that the upper casing can communicate with the lower casing through the discharge opening A, so that the raw materials after multiple impacts and crushing can fall on the filter screen. Through the setting of the vibrator, the effect of vibration can be used to promote the rapid filtration of raw materials. The sand making machine has simple structure, low manufacturing cost, ideal sand making effect, can ensure sand and gravel with more uniform particle size, and has good economic benefits, which is conducive to large-scale popularization and application.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明中破碎叶轮的结构示意图。Fig. 2 is a schematic structural view of the crushing impeller in the present invention.

图中:1、进料斗,2、分料器,3、涡动破碎腔,4、破碎叶轮,5、传动轴,6、循环管路,7、抽料泵,8、储存箱,9、机架,10、传动装置,11、壳体底座,12、激振器,13、排砂口,14、过滤筛,15、破碎板,16、上壳体,17、下壳体,18、轴承支架,19、叶轮顶板,20、叶轮底板,21、破碎叶片,22、破碎缺口,23、进料口C,24、皮带。In the figure: 1. Feed hopper, 2. Distributor, 3. Vortex crushing cavity, 4. Crushing impeller, 5. Transmission shaft, 6. Circulation pipeline, 7. Pumping pump, 8. Storage tank, 9 , frame, 10, transmission device, 11, shell base, 12, vibrator, 13, sand outlet, 14, filter screen, 15, crushing plate, 16, upper shell, 17, lower shell, 18 , Bearing bracket, 19, impeller top plate, 20, impeller bottom plate, 21, broken blade, 22, broken gap, 23, feed port C, 24, belt.

具体实施方式Detailed ways

下面将对本发明作进一步说明。The present invention will be further described below.

如图1和图2所示,一种精细冲击式制砂机,包括机架9、机壳、分料器2、进料斗1、破碎板15、破碎叶轮4、轴承支架18、过滤筛14、激振器12、储存箱8、抽料泵7和传动装置10;As shown in Figures 1 and 2, a fine impact sand making machine includes a frame 9, a casing, a distributor 2, a feed hopper 1, a crushing plate 15, a crushing impeller 4, a bearing bracket 18, a filter screen 14. Vibrator 12, storage tank 8, pumping pump 7 and transmission device 10;

所述机壳安装在机架9的中部;Described casing is installed in the middle part of frame 9;

所述机壳由位于上部的上壳体16和位于下部的下壳体17组成,所述上壳体16的内部设置有涡动破碎腔3,且其顶部开设有与涡动破碎腔3相连通的进料口A,其底部中心区域开设有圆形的出料口A,其底部于出料口A的外侧部分还开设有下料口A;所述下壳体17的上端开口,且其开口端与上壳体16的底部固定连接,并将出料口A和下料口A罩设在下壳体17上开口端的内部;下壳体17的壳体底板11上开设有与其内腔连通的排料口;The casing is composed of an upper casing 16 at the upper part and a lower casing 17 at the lower part. The upper casing 16 is provided with a vortex crushing chamber 3 inside, and a vortex crushing chamber 3 is connected to the top of the upper casing 16. The feed port A through which is connected, the central area of its bottom is provided with a circular discharge port A, and its bottom is also provided with a discharge port A on the outer part of the discharge port A; the upper end of the lower casing 17 is open, and Its opening end is fixedly connected with the bottom of the upper casing 16, and the discharge port A and the discharge port A are covered inside the upper opening end of the lower casing 17; the bottom plate 11 of the lower casing 17 is provided with a cavity Connected discharge port;

所述分料器2安装在进料口A处,分料器2的顶部中心设置有进料口B,其底部的中心具有第一出料口B,其底部的四周具有第二出料口B;The feeder 2 is installed at the feed port A, the top center of the feeder 2 is provided with a feed port B, the center of the bottom of the feeder 2 has a first discharge port B, and the bottom is surrounded by a second discharge port B;

所述进料斗1固定连接在上壳体16的上端,且其出料口罩设在进料口A的外侧;The feed hopper 1 is fixedly connected to the upper end of the upper casing 16, and its discharge mask is arranged on the outside of the feed port A;

所述破碎板15为竖向设置的矩形板,其尺寸与涡动破碎腔3的尺寸相适配,多块破碎板15呈环形的分布在涡动破碎腔3中,且其外端沿与上壳体16的内侧壁固定连接,其靠近涡动破碎腔3中心的一侧中部开设有向内侧凹陷的破碎缺口22;The crushing plate 15 is a vertically arranged rectangular plate whose size matches the size of the vortex crushing chamber 3. A plurality of crushing plates 15 are distributed in the vortex crushing chamber 3 in a ring shape, and their outer ends are aligned with the vortex crushing chamber 3. The inner side wall of the upper casing 16 is fixedly connected, and the middle part of one side close to the center of the vortex crushing chamber 3 is provided with a crushing gap 22 sunken inward;

所述破碎叶轮4装配在涡动破碎腔3的底部中心,其由叶轮顶板19、叶轮底板20和多块破碎叶片21组成,所述叶轮顶板19和叶轮底板20分别水平的设置在顶部和底部,且叶轮顶板19的中心开设有与分料器2第一出料口B相对应的进料口C23,叶轮底板20通过第一转动连接件可转动的连接在上壳体16中出料口A的内侧,多块破碎叶片21呈环形的分布在进料口C23的外围,且固定连接在叶轮顶板19和叶轮底板20之间;The crushing impeller 4 is assembled in the center of the bottom of the vortex crushing chamber 3, and it is composed of an impeller top plate 19, an impeller bottom plate 20 and a plurality of crushing blades 21, and the impeller top plate 19 and the impeller bottom plate 20 are respectively arranged horizontally on the top and bottom , and the center of the impeller top plate 19 is provided with a feed port C23 corresponding to the first discharge port B of the distributor 2, and the impeller bottom plate 20 is rotatably connected to the discharge port in the upper casing 16 through the first rotating connector On the inner side of A, a plurality of crushing blades 21 are annularly distributed on the periphery of the feed port C23, and are fixedly connected between the impeller top plate 19 and the impeller bottom plate 20;

所述轴承支架18水平的设置在下壳体17内部的中心,其两端分别与下壳体17相对两端的内侧壁固定连接;The bearing bracket 18 is horizontally arranged in the center of the lower casing 17, and its two ends are respectively fixedly connected to the inner side walls of the lower casing 17 at opposite ends;

所述传动轴5竖直的设置,且其上部通过第二转动连接件可转动的连接在轴承支架18的中心,其上端与叶轮底板20的下端中心固定连接,其下端可转动的穿过壳体底板11中心,且其下端于下壳体17的下方相间隔的设置两个皮带连接部;The transmission shaft 5 is vertically arranged, and its upper part is rotatably connected to the center of the bearing bracket 18 through a second rotating connector, its upper end is fixedly connected to the center of the lower end of the impeller bottom plate 20, and its lower end rotatably passes through the shell The center of the body bottom plate 11, and its lower end is provided with two belt connection parts at intervals below the lower casing 17;

所述过滤筛14呈锥台形,过滤筛14设置在下壳体17内腔的上部,且位于轴承支架18的下方,过滤筛14小口端套设在传动轴5的外部,并与传动轴5之间通过轴承连接,其大口端延伸到下壳体17四周的内侧壁上,并与下壳体17的内侧壁固定连接;The filter screen 14 is in the shape of a truncated cone, and the filter screen 14 is arranged on the upper part of the inner cavity of the lower housing 17, and is located below the bearing bracket 18. The space is connected by a bearing, and its large mouth end extends to the inner side wall around the lower case 17, and is fixedly connected with the inner side wall of the lower case 17;

所述激振器12安装在过滤筛14上;The vibrator 12 is installed on the filter screen 14;

两个储存箱8分别设置在下壳体17中部相对两侧的外部,并固定连接在机架9上;两个储存箱8在靠近下壳体17一侧的上部均开设有储料进料口,且每侧的储料进料口均通过开设在下壳体17上的排砂口13与过滤筛14下端的上表面连通;Two storage boxes 8 are respectively arranged on the outside of the opposite sides of the middle part of the lower casing 17, and are fixedly connected to the frame 9; the two storage boxes 8 are provided with storage material inlets on the upper side near the lower casing 17. , and the storage feed inlet on each side is communicated with the upper surface of the lower end of the filter screen 14 through the sand outlet 13 provided on the lower casing 17;

两个抽料泵7分别安装在两个储存箱8的上端,且其进料口所连接的进料管路穿入储存箱8的内部,且进料管路的进料端延伸到靠近储存箱8箱底的位置,其出料口所连接的循环管路6的出料端延伸到进料斗1的内部;Two feed pumps 7 are installed on the upper ends of two storage tanks 8 respectively, and the feed pipeline that its feed inlet is connected penetrates the inside of storage tank 8, and the feed end of feed pipeline extends to near the storage tank. The position at the bottom of the box 8, the discharge end of the circulation pipeline 6 connected to the discharge port extends to the inside of the feed hopper 1;

两个传动装置10分别设置在下壳体17下部相对两侧的外部,并固定连接在机架9上,每个传动装置10的输出端均固定套装有驱动轮,两个驱动轮通过两根皮带24分别与传动轴5下端的两个皮带连接部连接。两个传动装置10同步动作共同驱动传动轴5沿同一方向旋转动作。The two transmission devices 10 are respectively arranged outside the opposite sides of the lower part of the lower casing 17, and are fixedly connected to the frame 9. The output end of each transmission device 10 is fixedly fitted with a driving wheel, and the two driving wheels pass through two belts. 24 are respectively connected with two belt connection parts of power transmission shaft 5 lower ends. The two transmission devices 10 operate synchronously and jointly drive the transmission shaft 5 to rotate in the same direction.

为了提高对原料的破碎效果,所述破碎缺口22的断面呈等腰梯形,且梯形的短边竖直的位于外侧部分,其长边竖直的位于开口端。In order to improve the crushing effect on raw materials, the section of the crushing notch 22 is an isosceles trapezoid, and the short side of the trapezoid is vertically located at the outer part, and its long side is vertically located at the opening end.

为了提高过滤效率,所述激振器12的数量为两个,且分别安装在过滤筛14底部的相对两侧。In order to improve the filtering efficiency, the number of the vibrator 12 is two, and they are respectively installed on opposite sides of the bottom of the filter screen 14 .

作为一种优选,所述第一转动连接件和第二转动连接件均为轴承。As a preference, both the first rotating link and the second rotating link are bearings.

作为一种优选,所述传动轴5与壳体底板11之间设置有轴承。As a preference, a bearing is provided between the transmission shaft 5 and the housing bottom plate 11 .

使用方法:将原料由进料斗1放入,进入的原料通过分料器2分为两部分,一部分由分料器2底部的中心落下,并由叶轮顶板19中心的进料口C23进入到多块破碎叶片21的中心,在破碎叶轮4高速旋转过程中,经破碎叶轮4加速后从破碎叶轮4的流道径向的抛射到涡轮破碎腔3中,该过程中,径向抛射出原料和由分料器2四周自由落下的另一部分原料发生高速碰撞,进而两部分原料相互冲击并破碎,然后再一起冲击到四周的多块破碎板15上,被破碎板15反弹后的原料会继续与后续进入的原料再次发生撞击。这样,进入的原料会经多次冲击破碎后再落到过滤筛14上,然后再利用激振器12的振动作用促进过滤筛14对原料进行过滤筛分,经过过滤后,充分破碎的原料由下壳体17上的排料口排出,而破碎不足的原料从下壳体17两侧的排砂口13进入到储存箱8中。再利用抽料泵7将储存箱8中粒径不合格的砂石抽出,再经循环管路6将砂石排入进料斗1中,然后再次进入到涡动破碎腔3中继续进行冲击破碎作业,经过多次循环破碎后,可以确保排料口排出的砂石的粒径更均匀且更精细。How to use: put the raw material into the feed hopper 1, the incoming raw material is divided into two parts through the feeder 2, one part falls from the center of the bottom of the feeder 2, and enters from the feed port C23 in the center of the top plate 19 of the impeller. The centers of multiple crushing blades 21, during the high-speed rotation of the crushing impeller 4, are projected radially from the flow channel of the crushing impeller 4 into the turbine crushing cavity 3 after being accelerated by the crushing impeller 4, during which the raw materials are radially projected It collides with another part of the raw material freely falling from around the distributor 2 at high speed, and then the two parts of the raw material collide with each other and are broken, and then impact together on the surrounding multiple crushing plates 15, and the raw materials rebounded by the crushing plate 15 will continue to Collision occurs again with subsequent incoming raw material. In this way, the incoming raw material will fall on the filter screen 14 after repeated impact and crushing, and then use the vibration of the exciter 12 to promote the filtering screen 14 to filter and screen the raw material. After filtering, the fully broken raw material is The discharge port on the lower shell 17 is discharged, and the insufficiently crushed raw materials enter the storage box 8 from the sand discharge ports 13 on both sides of the lower shell 17 . Use the pump 7 to pump out the unqualified sand and gravel in the storage tank 8, and then discharge the sand and gravel into the hopper 1 through the circulation pipeline 6, and then enter the vortex crushing chamber 3 again to continue the impact Crushing operation, after multiple cycles of crushing, can ensure that the particle size of the sand discharged from the discharge port is more uniform and finer.

Claims (5)

1. The fine impact sand making machine comprises a frame (9) and a machine shell, wherein the machine shell is arranged in the middle of the frame (9);
the device is characterized by further comprising a distributor (2), a feed hopper (1), a crushing plate (15), a crushing impeller (4), a bearing bracket (18), a filter screen (14), a vibration exciter (12), a storage box (8), a material pumping pump (7) and a transmission device (10);
the shell consists of an upper shell (16) positioned at the upper part and a lower shell (17) positioned at the lower part, a vortex crushing cavity (3) is arranged in the upper shell (16), a feed inlet A communicated with the vortex crushing cavity (3) is formed in the top of the upper shell, a circular discharge port A is formed in the central area of the bottom of the upper shell, and a discharge port A is formed in the outer part of the discharge port A at the bottom of the upper shell; the upper end of the lower shell (17) is opened, the opening end of the lower shell is fixedly connected with the bottom of the upper shell (16), and the discharge port A are covered in the upper opening end of the lower shell (17); a shell bottom plate (11) of the lower shell (17) is provided with a discharge hole communicated with the inner cavity of the lower shell;
the distributor (2) is arranged at the feed inlet A, the feed inlet B is arranged at the center of the top of the distributor (2), the first discharge port B is arranged at the center of the bottom of the distributor, and the second discharge port B is arranged at the periphery of the bottom of the distributor;
the feeding hopper (1) is fixedly connected to the upper end of the upper shell (16), and the discharging mask of the feeding hopper is arranged at the outer side of the feeding hole A;
the crushing plates (15) are vertically arranged rectangular plates, the sizes of the crushing plates are matched with the sizes of the vortex crushing cavities (3), the crushing plates (15) are annularly distributed in the vortex crushing cavities (3), the outer ends of the crushing plates are fixedly connected with the inner side walls of the upper shell (16) along the edges of the crushing plates, and a crushing notch (22) which is concave inwards is formed in the middle of one side of the crushing plates, which is close to the center of the vortex crushing cavities (3);
the crushing impeller (4) is assembled at the bottom center of the vortex crushing cavity (3), and consists of an impeller top plate (19), an impeller bottom plate (20) and a plurality of crushing blades (21), wherein the impeller top plate (19) and the impeller bottom plate (20) are respectively horizontally arranged at the top and the bottom, a feed inlet C (23) corresponding to a first discharge hole B of the distributor (2) is formed in the center of the impeller top plate (19), the impeller bottom plate (20) is rotatably connected to the inner side of a discharge hole A in an upper shell (16) through a first rotating connecting piece, and the crushing blades (21) are annularly distributed on the periphery of the feed inlet C (23) and are fixedly connected between the impeller top plate (19) and the impeller bottom plate (20);
the bearing bracket (18) is horizontally arranged in the center of the interior of the lower shell (17), and two ends of the bearing bracket are fixedly connected with the inner side walls of two opposite ends of the lower shell (17) respectively;
the transmission shaft (5) is vertically arranged, the upper part of the transmission shaft is rotatably connected to the center of the bearing bracket (18) through a second rotary connecting piece, the upper end of the transmission shaft is fixedly connected with the center of the lower end of the impeller bottom plate (20), the lower end of the transmission shaft rotatably penetrates through the center of the shell bottom plate (11), and two belt connecting parts are arranged at intervals below the lower shell (17);
the filter screen (14) is in a frustum shape, the filter screen (14) is arranged at the upper part of the inner cavity of the lower shell (17) and is positioned below the bearing bracket (18), the small opening end of the filter screen (14) is sleeved outside the transmission shaft (5) and is connected with the transmission shaft (5) through a bearing, and the large opening end of the filter screen extends to the inner side wall around the lower shell (17) and is fixedly connected with the inner side wall of the lower shell (17);
the vibration exciter (12) is arranged on the filter screen (14);
the two storage boxes (8) are respectively arranged outside two opposite sides of the middle part of the lower shell (17) and are fixedly connected to the frame (9); the upper parts of the two storage boxes (8) close to one side of the lower shell (17) are respectively provided with a storage feed inlet, and the storage feed inlets of each side are respectively communicated with the upper surface of the lower end of the filter screen (14) through a sand discharge opening (13) arranged on the lower shell (17);
the two material sucking pumps (7) are respectively arranged at the upper ends of the two storage tanks (8), a feeding pipeline connected with a feeding port of the material sucking pumps penetrates into the storage tanks (8), the feeding end of the feeding pipeline extends to a position close to the bottom of the storage tanks (8), and the discharging end of a circulating pipeline (6) connected with a discharging port of the material sucking pumps extends to the inside of the feeding hopper (1);
the two driving devices (10) are respectively arranged outside two opposite sides of the lower part of the lower shell (17) and are fixedly connected to the frame (9), the output end of each driving device (10) is fixedly sleeved with a driving wheel, and the two driving wheels are respectively connected with two belt connecting parts at the lower end of the transmission shaft (5) through two belts (24).
2. A fine impact sand making machine according to claim 1, characterised in that the crushing gap (22) has a cross section of isosceles trapezoid shape with the shorter side of the trapezoid being vertically located at the outer part and the longer side being vertically located at the open end.
3. A fine impact sand making machine according to claim 1 or 2, wherein the number of said vibration exciters (12) is two and are respectively mounted on opposite sides of the bottom of the filter screen (14).
4. A fine impact sand making machine as claimed in claim 3, wherein said first and second rotary connectors are bearings.
5. A fine impact sand making machine according to claim 4, characterised in that a bearing is provided between the drive shaft (5) and the housing floor (11).
CN202310046426.XA 2023-01-31 2023-01-31 A fine impact sand making machine Pending CN116099623A (en)

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Application publication date: 20230512