CN116099592A - A feeding vertical emery roller rice mill - Google Patents
A feeding vertical emery roller rice mill Download PDFInfo
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- CN116099592A CN116099592A CN202211615936.6A CN202211615936A CN116099592A CN 116099592 A CN116099592 A CN 116099592A CN 202211615936 A CN202211615936 A CN 202211615936A CN 116099592 A CN116099592 A CN 116099592A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 178
- 235000009566 rice Nutrition 0.000 title claims abstract description 178
- 229910001651 emery Inorganic materials 0.000 title claims description 19
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 177
- 235000013339 cereals Nutrition 0.000 claims abstract description 82
- 238000003801 milling Methods 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 230000006698 induction Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 24
- 238000007599 discharging Methods 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 238000012958 reprocessing Methods 0.000 abstract description 2
- 241001282160 Percopsis transmontana Species 0.000 abstract 1
- 238000009434 installation Methods 0.000 abstract 1
- 230000002087 whitening effect Effects 0.000 description 24
- 238000010586 diagram Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 230000005484 gravity Effects 0.000 description 5
- 230000005389 magnetism Effects 0.000 description 5
- 230000003631 expected effect Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 235000021329 brown rice Nutrition 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
- B02B7/02—Feeding or discharging devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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- Adjustment And Processing Of Grains (AREA)
Abstract
Description
技术领域technical field
本发明涉及碾米机技术领域,具体为一种进料立式砂辊碾米机。The invention relates to the technical field of rice mills, in particular to a feeding vertical emery roller rice mill.
背景技术Background technique
碾米机是一种常用的农用机械,是用来将玉米、高梁、谷子等杂粮进行脱皮的专业机械,其工作原理是使糙米进入碾米机的碾米室,通过内压力的作用和碾辊的旋转,让米粒与米粒之间,米粒与筛板,米粒与米辊进行充分的磨擦、擦削等,达到去除表面米皮、获得光滑晶亮的外观的效果,现如今碾米工业中使用的碾米机有横式碾米机和立式碾米机两大类,横式碾米机的碾辊主轴为水平设计碾白室在空间呈水平位置。立式碾米机的碾辊主轴为垂直设计碾白室在空间呈垂直位置,二者碾白增碎率、碾白均匀度也不同。Rice milling machine is a commonly used agricultural machinery. It is a professional machine used to peel corn, sorghum, millet and other miscellaneous grains. Its working principle is to make brown rice enter the rice milling chamber of the rice milling machine. The rotation of the roller allows the rice grains to be fully rubbed and scraped between the rice grains, the rice grains and the sieve plate, and the rice grains and the rice roller to achieve the effect of removing the surface rice skin and obtaining a smooth and bright appearance. Nowadays, in the rice milling industry There are two types of rice mills used: horizontal rice mills and vertical rice mills. The main shaft of the rollers of the horizontal rice mills is horizontal and the whitening chamber is horizontal in space. The roller spindle of the vertical rice mill is designed vertically and the whitening room is in a vertical position in space. The whitening and crushing rate and the whitening uniformity of the two are also different.
由于立式碾米机碾白室内米粒流体的自身重力加快了米粒通过碾白室的速度,当采用与横式碾米机相同的碾辊结构参数、运动参数时,重力使米粒在该机中的受碾时间比横式碾米机缩短,米粒受到的碾削作用稍弱,米粒受碾时间缩短则在碾白过程中的翻滚次数也相对减少,碾白均匀度差于横式碾米机,所以在实际生产中采用多道碾白来提高碾白均匀度,一般4或5道碾白为佳,既可保证良好的碾白均匀度又可多机轻碾减少碎米。而在中小型粮食加工作坊中,由于成本原因,缺乏条件购置多台碾米机进行多道碾白工序,通常采用人工搬运的方式从碾米机下方的出料口将每道碾白后收集的米粒重新倒入碾米机上方的进料槽,需要频繁操作,效率较低,并且由于碾米机相对于人的高度较高,每次搬运都需要从底部收集的米搬运到碾米机顶部的进料槽,较耗费人力。Since the gravity of the rice grain fluid in the whitening chamber of the vertical rice mill speeds up the speed of the rice grains passing through the whitening chamber, when the same roller structure parameters and motion parameters as those of the horizontal rice mill are used, the gravity makes the rice grains in the machine The milling time is shorter than that of the horizontal rice mill, and the milling effect on the rice grains is slightly weaker. If the milling time of the rice grains is shortened, the number of rolls during the whitening process is relatively reduced, and the whitening uniformity is worse than that of the horizontal rice mill. , so in actual production, multi-stage whitening is used to improve the uniformity of whitening. Generally, 4 or 5 stages of whitening are better, which can not only ensure good whitening uniformity, but also reduce broken rice by multi-machine light milling. However, in small and medium-sized grain processing workshops, due to cost reasons, there is no condition to purchase multiple rice mills for multiple whitening processes. Usually, the method of manual handling is used to collect each whitening process from the outlet below the rice mill. The rice grains are poured into the feeding trough above the rice milling machine again, which requires frequent operation and low efficiency, and because the height of the rice milling machine is relatively high relative to people, the rice collected from the bottom needs to be transported to the rice milling machine every time it is transported The feeding trough on the top is more labor-intensive.
为此,提出一种进料立式砂辊碾米机,通过循环装置,使碾白后的米粒自动输送至进料槽进行多道碾白,无需频繁操作,提高了加工效率。For this reason, a feeding vertical emery roller rice mill is proposed. Through the circulation device, the whitened rice grains are automatically transported to the feeding trough for multi-pass whitening, without frequent operation, and the processing efficiency is improved.
发明内容Contents of the invention
本发明的目的在于提供一种进料立式砂辊碾米机,通过循环装置自动将碾白后的米粒由出料口重新输送至进料槽进行多道碾白,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a kind of feeding vertical emery roller rice whitening machine, the rice grains after whitening are automatically retransported from the discharge port to the feeding trough for multi-pass whitening through the circulation device, so as to solve the problems in the above-mentioned background technology. proposed question.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种进料立式砂辊碾米机,包括碾米机、支撑架和电机一,其中:所述碾米机顶部开设有进料槽,侧面下方开设有出料口,所述碾米机底部通过螺纹连接固定安装有支撑架,所述支撑架上安装有通过带传动为碾米机提供动力的电机一。A feeding vertical emery roller rice milling machine, comprising a rice milling machine, a support frame and a motor 1, wherein: the top of the rice milling machine is provided with a feeding trough, and the side is provided with a discharge port, and the rice milling machine Bottom is fixedly installed with support frame by threaded connection, and described support frame is equipped with motor one that provides power for rice milling machine by belt transmission.
循环装置,所述循环装置连接碾米机的出料口和进料槽,且循环装置用于把被碾米机碾白后的米粒由出料口向上输送至进料槽再次进行加工。A circulation device, the circulation device is connected to the discharge port and the feed tank of the rice mill, and the circulation device is used to transport the rice grains whitened by the rice mill to the feed tank from the discharge port for further processing.
优选的,所述循环装置包括送料管、螺旋输送机、出料管、电机二,所述碾米机出料口可拆卸安装在送料管的一端上,所述送料管另一端固定连接在螺旋输送机下方的入料口,所述螺旋输送机顶部固定连接出料管一端,且出料管出料端伸出连接进料槽,所述螺旋输送机底部连接有为螺旋输送机提供动力的电机二。当米粒在碾米机内部加工完毕后,米粒会从出料口中流出,此时从出料口中流出的米粒会流入送料管,因为出料口与螺旋输送机下方的入料口存在高度差,所以在重力的作用下,米粒经斜置的送料管流入螺旋输送机下方的入料口,此时螺旋输送机利用电机二带动其内部的螺旋叶片回转,借螺旋叶片的转动将槽箱内的米粒向上输送,将米粒输送至顶部到达出料管的位置时,米粒经斜置的出料管流出,由于将出料管的出料端设置连接进料槽,此时流出的米粒恰好流入进料槽。在螺旋输送机的作用下,可以使米粒进行循环加工,并且在加工过程中流量稳定,减少传统碾米机由于大量米粒同时堆积在料斗内导致进料槽堵料的现象发生。Preferably, the circulation device includes a feed pipe, a screw conveyor, a discharge pipe, and a second motor. The outlet of the rice mill is detachably installed on one end of the feed pipe, and the other end of the feed pipe is fixedly connected to the screw. The feed inlet below the conveyor, the top of the screw conveyor is fixedly connected to one end of the discharge pipe, and the discharge end of the discharge pipe extends out to connect to the feed trough, and the bottom of the screw conveyor is connected to a power supply for the screw conveyor. motor two. After the rice grains are processed inside the rice mill, the rice grains will flow out from the discharge port. At this time, the rice grains flowing out from the discharge port will flow into the feeding pipe, because there is a height difference between the discharge port and the feed port below the screw conveyor. Therefore, under the action of gravity, the rice grains flow into the material inlet below the screw conveyor through the inclined feeding pipe. At this time, the screw conveyor uses the
优选的,所述送料管底面开设有出料孔,所述送料管内壁底部通过合页转动安装有切换门,合页一一端通过螺纹连接安装在内壁底部,另一端安装在切换门侧壁,且切换门与出料孔相互磁吸配合,切换门向内部打开时恰好将送料管封闭,所述切换门远离合页一端开设有小槽,所述送料管内壁顶部安装有弹性柱塞,且弹性柱塞伸出端与小槽相互配合,所述切换门上固定安装有把手一。当米粒循环加工完毕时,手动将切换门推至送料管内部,安装在送料管内壁的弹性柱塞在切换门的挤压下缩回,而当运动到小槽位置时弹性柱塞弹出将切换门固定。当切换门固定在送料管内部后,一方面关闭送料管,停止将米粒继续输送至螺旋输送机继续进行加工,另一方面使加工完毕的米粒从由出料孔中流出,此时可以将容器放置在出料孔下方将加工完毕的米粒收集,收集完毕时,可通过把手将切换门拉回,切换门与出料孔通过磁吸配合固定,即可准备进行下一次循环加工。Preferably, the bottom surface of the feeding pipe is provided with a discharge hole, and the bottom of the inner wall of the feeding pipe is installed with a switching door through a hinge. , and the switching door and the discharge hole magnetically cooperate with each other. When the switching door is opened to the inside, the feeding pipe is just closed. The end of the switching door away from the hinge is provided with a small groove. And the extended end of the elastic plunger cooperates with the small groove, and a handle 1 is fixedly installed on the switching door. When the rice grain cycle processing is completed, manually push the switching door to the inside of the feeding tube, and the elastic plunger installed on the inner wall of the feeding tube retracts under the extrusion of the switching door, and when it moves to the position of the small groove, the elastic plunger pops up and switches The door is fixed. When the switching door is fixed inside the feeding pipe, on the one hand, the feeding pipe is closed to stop conveying the rice grains to the screw conveyor for further processing, and on the other hand, the processed rice grains flow out from the discharge hole. Place it under the discharge hole to collect the processed rice grains. When the collection is complete, you can pull the switching door back through the handle. The switching door and the discharge hole are fixed by magnetic attraction, and you are ready for the next cycle processing.
优选的,所述弹性柱塞底部连接有感应电路,当弹性柱塞伸出端被压回时电性连接电机二。米粒循环加工完毕时,向送料管内部推开切换门,安装在送料管内壁的弹性柱塞在切换门的挤压下缩回,此时送料管已经封闭,米粒停止从碾米机的出料口流入螺旋输送机下方的入料口,当弹性柱塞被挤压即说明此时入料口已无米粒进入,通过电性连接使电机二在一段时间后断电,此设计可以将螺旋输送机内部的米粒全部输送至进料槽后再停止工作。Preferably, an induction circuit is connected to the bottom of the elastic plunger, and is electrically connected to the second motor when the extended end of the elastic plunger is pressed back. When the rice grain cycle processing is completed, push the switching door to the inside of the feeding pipe, and the elastic plunger installed on the inner wall of the feeding pipe retracts under the extrusion of the switching door. At this time, the feeding pipe is closed, and the rice grains stop being discharged from the rice mill. The inlet flows into the material inlet below the screw conveyor. When the elastic plunger is squeezed, it means that no rice grains have entered the material inlet at this time. Through the electrical connection, the
优选的,所述送料管顶部开设有观察孔,所述送料管外壁顶部通过合页二转动安装有与观察孔相互配合的观察门,合页二一端通过螺纹连接安装在外壁顶部,另一端安装在观察门侧壁,所述观察门上通过螺纹连接固定安装有把手二。当米粒被循环加工一段时间后,需要人工观察此时米粒的加工程度是否已经达到预期效果,此时便可以通过把手向外部拉开观察门,伸手进入观察孔中捧出少量米粒进行观察,当米粒已经达到预期效果时,便可关闭观察门后推开切换门从送料管底部收集米粒,当未达到预期效果时可以关闭观察门待其继续循环加工一段时间后再次观察。Preferably, the top of the feeding pipe is provided with an observation hole, and the top of the outer wall of the feeding pipe is rotated through the second hinge to install an observation door that cooperates with the observation hole. It is installed on the side wall of the observation door, and the second handle is fixedly installed on the observation door through screw connection. After the rice grains have been processed in a cycle for a period of time, it is necessary to manually observe whether the processing degree of the rice grains has reached the expected effect. At this time, the observation door can be opened to the outside by the handle, and a small amount of rice grains can be reached into the observation hole for observation. When the rice grains have reached the expected effect, you can close the observation door and push open the switching door to collect the rice grains from the bottom of the feeding pipe. When the expected effect is not achieved, you can close the observation door and wait for it to continue to circulate for a period of time before observing again.
优选的,所述螺旋输送机底部侧面开设有放料口,所述螺旋输送机外壁固定安装有与放料口相互连接的上料斗,所述螺旋输送机外壁开设有滑动槽,滑动槽内安装有与放料口相互配合的密封门。上料斗用于将未加工的米粒加入螺旋输送机,因为对于传统从上方进料的碾米机,进料槽相对于人高度较高,将米粒放入进料槽时较为不便,所以在螺旋输送机底部侧面开设一个放料口,可以直接在螺旋输送机底部进行上料,上料后螺旋输送机自动将米粒向上输送至碾米机的进料槽,该设计可以节省人力,由于在输送时螺旋输送机内部对于密封性有一定要求,在放料口两侧开设滑槽,再将密封门安装在滑槽内可自由上下推动开启和关闭,在上料结束后关闭密封门,保证内部的密封性,不影响其正常工作。Preferably, the bottom side of the screw conveyor is provided with a discharge port, the outer wall of the screw conveyor is fixedly installed with an upper hopper connected to the discharge port, the outer wall of the screw conveyor is provided with a sliding groove, and the sliding groove is installed There is a sealed door that cooperates with the discharge port. The upper hopper is used to feed unprocessed rice grains into the screw conveyor, because for traditional rice mills fed from above, the height of the feed trough is relatively high compared to the person, and it is inconvenient to put the rice grains into the feed trough, so the screw conveyor There is a discharge opening on the side of the bottom of the conveyor, which can be directly loaded on the bottom of the screw conveyor. After loading, the screw conveyor automatically transports the rice grains upwards to the feeding trough of the rice mill. When the inside of the screw conveyor has certain requirements for sealing, slide troughs are set on both sides of the discharge port, and then the airtight door is installed in the chute to be opened and closed freely up and down, and the airtight door is closed after feeding to ensure The tightness does not affect its normal operation.
优选的,所述上料斗内壁底部安装有喂料器,所述上料斗下方安装有为喂料器提供动力的电机三。为了有效避免上料斗内部堵料现象的发生,在上料斗内壁底部安装一个喂料器,喂料器由主轴与多个叶片构成,且电机三的输出端连接在其主轴上,喂料器工作时,上料斗下方连接的电机三输出端转动带动主轴及叶片转动,米粒在叶片的作用下被扫入放料口,实现辅助上料的功能,当上料结束后再关闭喂料器和密封门。Preferably, a feeder is installed at the bottom of the inner wall of the upper hopper, and a motor three for powering the feeder is installed below the upper hopper. In order to effectively avoid the occurrence of material blocking inside the upper hopper, a feeder is installed at the bottom of the inner wall of the upper hopper. The feeder is composed of a main shaft and multiple blades, and the output end of the motor three is connected to its main shaft. The feeder works At this time, the three output ends of the motor connected under the upper hopper rotate to drive the main shaft and the blades to rotate, and the rice grains are swept into the discharge port under the action of the blades to realize the function of auxiliary feeding. After the feeding is completed, the feeder and the seal are closed Door.
优选的,所述上料斗内壁下方通过螺纹连接固定安装有料位传感器,所述螺旋输送机外壁固定安装有与密封门顶部相互配合的电磁铁,所述料位传感器同时电性连接在电机三和电磁铁上。料位传感器可以感应到当前上料斗的米量,由于在输送时螺旋输送机内部对于密封性有一定要求,当上料斗内的米粒全部流入螺旋输送机时,需要及时将密封门关闭,以不影响其正常工作,此时便可通过电磁铁与密封门顶壁的相互配合实现当米粒完全流入螺旋输送机时自动关闭密封门,在上料阶段,手动将密封门向上推动,此时电磁铁通电产生磁性,与密封门的顶部相互产生磁吸力将密封门固定在密封口上方,便可启动喂料器开始进行上料,此时料位传感器也开始检测上料斗内部的料位情况,当感应到上料斗内部的米粒基本被喂料机输送至螺旋输送机后,通过电性连接使电磁铁断电,此时电磁铁的磁性消失,密封门在重力的作用下下落与放料口相互配合形成密封,并且还通过电性连接使电机三断电,自动停止喂料器工作。Preferably, a material level sensor is fixedly installed under the inner wall of the upper hopper through threaded connection, an electromagnet that cooperates with the top of the sealed door is fixedly installed on the outer wall of the screw conveyor, and the material level sensor is electrically connected to the motor three and on the electromagnet. The material level sensor can sense the current amount of rice in the upper hopper. Since the inside of the screw conveyor has certain requirements for airtightness during transportation, when all the rice grains in the upper hopper flow into the screw conveyor, it is necessary to close the airtight door in time to avoid Affecting its normal operation, at this time, the mutual cooperation between the electromagnet and the top wall of the airtight door can realize that the airtight door will be automatically closed when the rice grains completely flow into the screw conveyor. The electricity generates magnetism, and generates magnetic attraction with the top of the sealing door to fix the sealing door above the sealing port, and then the feeder can be started to start feeding. At this time, the material level sensor also starts to detect the material level inside the hopper. When After sensing that the rice grains inside the upper hopper are basically transported to the screw conveyor by the feeder, the electromagnet is powered off through the electrical connection. Cooperate to form a seal, and also cut off the power of the three motors through electrical connection, and automatically stop the feeder from working.
优选的,所述上料斗内壁开设有用于判断上料量的刻度槽,刻度槽的作用是用于观察此时上料斗内的放料量。由于循环装置需要对每一次的上料量有精准的把控,若上料量过大,米粒在螺旋输送机和碾米机内进行一个循环后还没有完全上完,此时无法继续上料,在上料斗内形成堆积,也无法使密封门关闭,螺旋输送机内的米粒会流出,影响正常使用;若上料量过小,米粒在螺旋输送机和碾米机内还没有完成一个循环后料就已上完,此时在螺旋输送机和碾米机内部形成一段空余部分,既降低了加工效率,也影响设备的加工效果。为此在上料斗内壁开设刻度槽,每次可加入合适量的米粒后再启动螺旋输送机和碾米机再打开密封门开启喂料器,确保每次循环加工料上完时,最先流入的米粒在经过碾米机加工后即将输送至放料口位置,此时再关闭密封门,既保证了加工效率也保证了加工效果。Preferably, the inner wall of the upper hopper is provided with a scale groove for judging the loading amount, and the function of the scale groove is to observe the discharge amount in the upper hopper at this time. Since the circulation device needs to have precise control over the amount of feeding each time, if the amount of feeding is too large, the rice grains have not been completely fed after a cycle in the screw conveyor and rice mill, and the feeding cannot be continued at this time , forming accumulations in the upper hopper, and the airtight door cannot be closed, and the rice grains in the screw conveyor will flow out, affecting normal use; if the feeding amount is too small, the rice grains have not completed a cycle in the screw conveyor and rice milling machine After the material has been loaded, a section of vacant part is formed inside the screw conveyor and the rice mill at this time, which not only reduces the processing efficiency, but also affects the processing effect of the equipment. For this reason, a scale groove is set on the inner wall of the upper hopper, and an appropriate amount of rice grains can be added each time before starting the screw conveyor and rice milling machine, and then opening the sealed door to start the feeder, so as to ensure that when the processing material is loaded in each cycle, the first inflow The rice grains will be transported to the discharge port after being processed by the rice milling machine. At this time, the airtight door is closed, which not only ensures the processing efficiency but also the processing effect.
优选的,所述密封门顶部安装有配重块,且底部为楔形,当感应到上料斗内部的米粒基本被喂料机输送至螺旋输送机后,通过电性连接使电磁铁断电,此时电磁铁的磁性消失,密封门在重力的作用下下落,由于喂料器叶片放置位置,料位传感器无法安装在底部,否则,此时上料斗底部仍残留一些未输送进螺旋输送机的米粒,增加配重块的作用是增加密封门的重力势能,可以更有效地保证密封门下落到放料口底部,密封门与螺旋输送机侧面之间有可能由于米粒的存在而出现缝隙,影响螺旋输送机的密封性,影响输送效果,此时将密封门的底部设计为楔形,可以有效地防止密封门下落后米粒卡在密封门与放料口之间,大大降低了缝隙出现的概率,以保证螺旋输送机的密封性。Preferably, a counterweight is installed on the top of the airtight door, and the bottom is wedge-shaped. When it is sensed that the rice grains inside the upper hopper are basically transported to the screw conveyor by the feeder, the electromagnet is powered off through an electrical connection. At this time, the magnetism of the electromagnet disappears, and the airtight door falls under the action of gravity. Due to the position of the feeder blade, the material level sensor cannot be installed at the bottom. Otherwise, there will still be some rice grains that have not been conveyed into the screw conveyor at the bottom of the upper hopper at this time. , the function of increasing the counterweight is to increase the gravitational potential energy of the airtight door, which can more effectively ensure that the airtight door falls to the bottom of the discharge port. There may be gaps between the airtight door and the side of the screw conveyor due to the existence of rice grains, which will affect the screw. The airtightness of the conveyor affects the conveying effect. At this time, the bottom of the airtight door is designed as a wedge, which can effectively prevent the rice grains from being stuck between the airtight door and the discharge port after the airtight door falls, greatly reducing the probability of gaps to ensure The tightness of the screw conveyor.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1、相对于传统的立式砂辊碾米机,在需要进行多道碾白工序时,通常采用人工搬运的方式,从碾米机下方的出料口将每道碾白后的米粒重新倒入碾米机上方的进料槽,效率较低且耗费人力,本发明通过循环装置,自动将碾白后的米粒由出料口重新输送至进料槽进行再次加工,提高了加工效率。1. Compared with the traditional vertical emery roller rice whitening machine, when multiple whitening processes are required, manual handling is usually used, and the rice grains after each whitening process are re-poured from the outlet below the rice whitening machine. The feeding trough above the rice mill is inefficient and labor-intensive. The invention automatically re-transports the whitened rice grains from the outlet to the feeding trough for reprocessing through the circulation device, which improves the processing efficiency.
2、在进行上料时,传统的立式砂辊碾米机通常都采用上进料下出料的方式,由于碾米机的放料口相对于人的高度较高,而每次放入的米粒重量也较大,且均为人工操作,比较耗费人力,本发明通过在循环装置上开设的入料口,可以实现下进料下出料,节省了人力。2. When loading materials, the traditional vertical emery roller rice mill usually adopts the method of feeding from the top and discharging from the bottom. Since the discharge port of the rice mill is relatively high compared to the height of the person, each time it is put in The weight of the rice grains is also relatively large, and all are manual operations, which are more labor-intensive. The present invention can realize the lower feeding and lower discharging through the feeding port provided on the circulation device, which saves manpower.
3、在对碾米机进行上料时,传统的立式砂辊碾米机通常有可能发生入料口的堵料现象,本发明通过循环装置,在加工过程中米粒输送的流量稳定,在循环装置内流出的米粒逐渐流入碾米机的进料槽,相比于传统的一次性在进料斗倒入大量米粒,本发明更不易发生堵料现象。3. When feeding the rice milling machine, the traditional vertical emery roller rice milling machine usually may cause material blocking at the feed port. The present invention uses a circulation device to stabilize the flow of rice grains during the processing process. The rice grains flowing out of the circulation device gradually flow into the feeding trough of the rice mill. Compared with the traditional one-time pouring of a large amount of rice grains into the feeding hopper, the invention is less prone to material blocking.
附图说明Description of drawings
图1为本发明实施例一的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
图2为本发明实施例一的整体结构正视图;2 is a front view of the overall structure of Embodiment 1 of the present invention;
图3为本发明图2中B部分的送料管顶部观察门关闭结构示意图;Fig. 3 is a schematic diagram of the closing structure of the observation door at the top of the feed pipe in part B in Fig. 2 of the present invention;
图4为本发明图2中B部分的送料管顶部观察门开启结构示意图;Fig. 4 is a schematic diagram of the opening structure of the observation door at the top of the feeding pipe in part B in Fig. 2 of the present invention;
图5为本发明图2中B部分的送料管底部切换门关闭结构示意图;Fig. 5 is a schematic diagram of the closing structure of the switching door at the bottom of the feeding pipe in part B in Fig. 2 of the present invention;
图6为本发明图2中B部分的送料管底部切换门开启结构示意图;Fig. 6 is a schematic diagram of the opening structure of the switching door at the bottom of the feeding pipe in part B in Fig. 2 of the present invention;
图7为本发明图2中B部分的送料管整体观察门和切换门均关闭结构示意图;Fig. 7 is a schematic diagram of the structure in which both the overall observation door and the switching door of the feeding pipe in part B in Fig. 2 of the present invention are closed;
图8为本发明图2中B部分的送料管整体观察门和切换门均开启结构示意图;Fig. 8 is a schematic diagram of the structure in which both the overall observation door and the switching door of the feeding pipe in part B in Fig. 2 of the present invention are opened;
图9为本发明图1中A部分的上料斗内部密封门关闭结构示意图;Fig. 9 is a schematic diagram of the closing structure of the inner sealing door of the upper hopper in part A of Fig. 1 of the present invention;
图10为本发明图1中A部分的上料斗内部密封门开启结构示意图;Fig. 10 is a schematic diagram of the opening structure of the inner sealing door of the upper hopper in part A of Fig. 1 of the present invention;
图11为本发明图2中C部分的内部剖视结构示意图。FIG. 11 is a schematic diagram of the internal sectional structure of part C in FIG. 2 of the present invention.
图中:1、碾米机;2、支撑架;3、电机一;4、送料管;5、螺旋输送机;6、出料管;7、电机二;8、合页一;9、切换门;10、弹性柱塞;11、把手一;12、合页二;13、观察门;14、把手二;15、上料斗;16、密封门;17、喂料器;18、电机三;19、料位传感器;20、电磁铁。In the figure: 1. Rice milling machine; 2. Support frame; 3. Motor one; 4. Feeding pipe; 5. Screw conveyor; 6. Discharge pipe; 7. Motor two; 8. Hinge one; 9. Switch Door; 10. Elastic plunger; 11. Handle one; 12. Hinge two; 13. Observation door; 14. Handle two; 15. Hopper; 16. Sealed door; 17. Feeder; 18. Motor three; 19. Material level sensor; 20. Electromagnet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一,请参阅图1至图8,该实施例为采用循环装置的工作状态,具体如下:Embodiment one, please refer to Fig. 1 to Fig. 8, this embodiment adopts the working state of circulation device, specifically as follows:
一种进料立式砂辊碾米机,包括碾米机1、支撑架2和电机一3,其中:碾米机1侧面下方开设有出料口,顶部开设有进料槽,碾米机1底部固定安装有支撑架2,支撑架2上安装有为碾米机1提供动力的电机一3,循环装置连接碾米机1的出料口和进料槽,且循环装置用于把被碾米机1碾白后的米粒由出料口输送至进料槽再次进行加工。A feeding vertical emery roller rice milling machine, comprising a rice milling machine 1, a
循环装置包括送料管4、螺旋输送机5、出料管6、电机二7,碾米机1出料口可拆卸安装在送料管4的一端上,送料管4另一端固定连接在螺旋输送机5下方的入料口,螺旋输送机5顶部固定连接出料管6一端,且出料管6出料端伸出连接进料槽,螺旋输送机5底部连接有为螺旋输送机5提供动力的电机二7。The circulation device includes a
送料管4底面开设有出料孔,送料管4内壁底部通过合页一8转动安装有切换门9,且切换门9与出料孔相互磁吸配合,切换门9远离合页一8端开设有小槽,送料管4内壁顶部安装有弹性柱塞10,且弹性柱塞10与小槽相互配合,切换门9上固定安装有把手一11,弹性柱塞10底部连接有感应电路,当弹性柱塞10被压回时电性连接电机二7,送料管4顶部开设有观察孔,送料管4外壁顶部通过合页二12转动安装有与观察孔相互配合的观察门13,观察门13上固定安装有把手二14。The bottom surface of the
螺旋输送机5底部侧面开设有放料口,螺旋输送机5外壁固定安装有与放料口相互连接的上料斗15,螺旋输送机5外壁滑动安装有与放料口相互配合的密封门16,上料斗15内壁底部安装有喂料器17,且喂料器17由安装在上料斗15下方电机三18驱动,上料斗15内壁下方固定安装有料位传感器19,螺旋输送机5外壁固定安装有与密封门16顶部相互配合的电磁铁20,料位传感器19同时电性连接在电机三18和电磁铁20上,上料斗15内壁开设有用于判断上料量的刻度槽,密封门16顶部安装有配重块,且底部为楔形。The bottom side of the
准备开始工作时,首先确保密封门16关闭,切换门9通过磁吸配合在出料孔上,此时向上料斗15内放入足够的米粒,将米粒刮平,再通过观察刻度槽,调整合适的米粒高度,准备工作完成后,首先启动螺旋输送机5,再启动碾米机1,人工手动将密封门16向上推动,此时电磁铁20通电产生磁性,与密封门16的顶部相互产生磁吸力将密封门16固定在密封口上方,然后启动喂料器17开始进行上料,米粒在喂料器17叶片的作用下被扫入放料口,此时料位传感器19开始检测上料斗15内部的料位情况,当感应到上料斗15内部的米粒全部被喂料机输送至螺旋输送机5后,通过电性连接使电磁铁20断电,此时电磁铁20的磁性消失,密封门16在重力的作用下下落与放料口相互配合形成密封,并且通过电性连接使电机三18断电,自动停止喂料器17工作,此时循环装置开始工作,碾米机1开始正式加工,在螺旋输送机5的作用下大米被输送到顶部,米粒在碾米机1内部加工完毕后经斜置的送料管4流入螺旋输送机5下方的入料口,会经螺旋输送机5输送至顶部出料管6的位置,流出后进入碾米机1的进料槽形成一个循环。When you are ready to start working, first ensure that the
当米粒被循环加工一段时间后,需要人工观察此时米粒的加工程度是否已经达到预期效果,此时便可以通过把手向外部拉开观察门13,伸手进入观察孔中捧出少量米粒进行观察;当未达到预期效果时可以关闭观察门13待其继续循环加工一段时间后再次观察,当米粒已经达到预期效果时,便可关闭观察门13,向送料管4内部推开切换门9,安装在送料管4内壁的弹性柱塞10在切换门9的挤压下缩回,而当运动到小槽位置时弹性柱塞10弹出将切换门9固定,弹性柱塞10被挤压即说明此时入料口已无米粒进入,通过电性连接使电机二7在一段时间后断电,将螺旋输送机5内部的米粒全部输送至进料槽后再停止工作。切换门9固定在送料管4内部后,一方面关闭送料管4,停止将米粒继续输送至螺旋输送机5继续进行加工,另一方面使加工完毕的米粒从由出料孔中流出,此时可以将容器放置在出料孔下方将加工完毕的米粒收集。After the rice grains are processed by circulation for a period of time, it is necessary to manually observe whether the processing degree of the rice grains has reached the desired effect. At this time, the
实施例二,请参阅图6和图8,与实施例一不同的是,该实施例为进行单次碾白的工作状态。
准备开始工作时,切换门9通过弹性柱塞10与小槽的相互配合固定在送料管4内壁,将米粒放入固定在螺旋输送机5上的上料斗15进行输送后加工,首先启动螺旋输送机5,再启动喂料器17,将需要加工的大米倒入上料斗15,米粒在喂料器17叶片的作用下被扫入放料口,可根据大米的数量连续不断地倒入上料斗15,以保证上料斗15内始终有大米,直到将所有需要加工的大米都扫入放料口,在螺旋输送机5的作用下大米被输送到顶部,流出出料管6后流入碾米机1的进料槽开始加工,加工完毕后从出料口流出,然后经送料管4在出料孔下方对米粒进行收集。When ready to start working, the switching door 9 is fixed on the inner wall of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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