CN116099456A - Production system and process of dimethyl terephthalate - Google Patents
Production system and process of dimethyl terephthalate Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及有机合成技术领域,具体涉及一种对苯二甲酸二甲酯的生产系统及工艺。The invention relates to the technical field of organic synthesis, in particular to a production system and process of dimethyl terephthalate.
背景技术Background technique
对苯二甲酸二甲酯,又称1,4-苯二甲酸二甲酯;DMT;对酞酸二甲酯,分子式C10H10O4,密度为1.175g/cm3,熔点为140-143℃,沸点为288℃,其为无色斜方晶系结晶体,溶于热乙醇、甲醇、乙醚、氯仿,不溶于水。Dimethyl terephthalate, also known as 1,4-dimethyl phthalate; DMT; dimethyl terephthalate, molecular formula C 10 H 10 O 4 , density 1.175g/cm 3 , melting point 140- 143°C, boiling point 288°C, it is a colorless orthorhombic crystal, soluble in hot ethanol, methanol, ether, chloroform, insoluble in water.
对苯二甲酸二甲酯(DMT)是一种聚酯的单体,主要用于合成聚酯纤维、树脂、薄膜、聚酯漆及工程塑料等,还用于制造聚酯薄膜和纤维,以及高强度聚酯绝缘漆。对苯二甲酸二甲酯最常见的用途是制造纤维,以用于织物、渔网、地毯、轮胎帘线等方面。聚酯薄膜主要用作电气绝缘材料和制作胶片(如作为电影胶片、X光片、照像软片Chemicalbook及录音磁带、录象磁带、电子计算机磁带等的基材)。聚酯树脂还可用于生产增塑剂对苯二甲酸二辛酯。Dimethyl terephthalate (DMT) is a polyester monomer, mainly used for synthesizing polyester fibers, resins, films, polyester paints and engineering plastics, etc., and also for the manufacture of polyester films and fibers, and High-strength polyester insulating varnish. The most common use of dimethyl terephthalate is to make fibers for use in fabrics, fishing nets, carpets, tire cords, etc. Polyester film is mainly used as electrical insulation material and film production (such as film film, X-ray film, photo film Chemicalbook and audio tape, video tape, electronic computer tape, etc.). Polyester resins are also used to produce the plasticizer dioctyl terephthalate.
对苯二甲酸二甲酯主要由对苯二甲酸与甲醇酯化而得。如专利CN104072374A中公开的方法,以对苯二甲酸和甲醇为原料,以浓硫酸为催化剂,进行酯化反应,得到粗对苯二甲酸二甲酯,后通过蒸馏回收甲醇。向对苯二甲酸二甲酯粗品中加入乙醇,并加入活性炭或陶土吸附粗品中的杂质,还加入苯乙烯阴离子去除粗品中的铁阳离子,将对苯二甲酸二甲酯粗品进入精馏塔分离得到对苯二甲酸二甲酯产品。然而,采用该方法及生产系统制备对苯二甲酸二甲酯,酯化时间特别长(10-16h),甲醇耗用量大,能耗高,危废产生量大,步骤较多、操作复杂。Dimethyl terephthalate is mainly obtained by esterification of terephthalic acid and methanol. For example, in the method disclosed in patent CN104072374A, terephthalic acid and methanol are used as raw materials, and concentrated sulfuric acid is used as a catalyst to carry out esterification reaction to obtain crude dimethyl terephthalate, and methanol is recovered by distillation. Add ethanol to the crude dimethyl terephthalate, add activated carbon or clay to absorb the impurities in the crude product, add styrene anions to remove iron cations in the crude product, and put the crude dimethyl terephthalate into the rectifying tower for separation The dimethyl terephthalate product is obtained. However, using this method and production system to prepare dimethyl terephthalate, the esterification time is very long (10-16h), the consumption of methanol is large, the energy consumption is high, the generation of hazardous waste is large, there are many steps, and the operation is complicated .
如专利CN102219689A中公开的一种对苯二甲酸二甲酯生产方法,向以碱减量废水为原料制备的含40-60wt%水的对苯二甲酸中加入锡、锌、锑化物作为催化剂和含量为90-99.5wt%的甲醇溶液进行酯化反应。酯化液采用闪蒸器完成对甲醇和水蒸汽与对苯二甲酸二甲酯溶液的分离,再用活性炭过滤后,经过精馏制得对苯二甲酸二甲酯产品。然而,该方法使用碱减量废水作为原料制备对苯二甲酸,虽然是废物利用,但需要纺织印染企业排出,对大面积使用有局限性。其次,酯化液精馏前要采用活性炭过滤,该过程会产生大量的危险废物。后续精馏分离时操作复杂,能耗高,闪蒸还要产生废水。上述方式使用的生产系统存在生产能耗高、三废产生量大、操作步骤复杂等缺点。A kind of dimethyl terephthalate production method disclosed in the patent CN102219689A, adding tin, zinc, antimonide as catalyst and The methanol solution with a content of 90-99.5wt% is used for esterification reaction. The esterification liquid uses a flash evaporator to complete the separation of methanol and water vapor from the dimethyl terephthalate solution, and then filters it with activated carbon to obtain the dimethyl terephthalate product through rectification. However, this method uses alkali reduction waste water as a raw material to prepare terephthalic acid. Although it is waste utilization, it needs to be discharged by textile printing and dyeing enterprises, and it has limitations in large-scale use. Secondly, the esterified liquid must be filtered with activated carbon before rectification, and this process will generate a large amount of hazardous waste. Subsequent rectification and separation operations are complex and energy-intensive, and flash distillation also produces waste water. The production system used in the above method has the disadvantages of high production energy consumption, large amount of three wastes, and complicated operation steps.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种对苯二甲酸二甲酯的生产系统及工艺,以提高反应物的转化率和目标产物的收率,并进一步提高对苯二甲酸二甲酯的纯度,降低对苯二甲酸二甲酯的生产能耗,同时降低三废产生量,缩短生产时间,简化制备工艺,提高生产效率,进而实现工业放大和连续化生产。In view of this, the object of the present invention is to provide a kind of production system and technique of dimethyl terephthalate, to improve the conversion rate of reactant and the yield of target product, and further improve the yield of dimethyl terephthalate Purity, reduce the production energy consumption of dimethyl terephthalate, reduce the production of three wastes at the same time, shorten the production time, simplify the preparation process, improve production efficiency, and then realize industrial scale-up and continuous production.
为实现上述目的及其他相关目的,第一个方面,本发明提供一种对苯二甲酸二甲酯的生产系统,包括反应单元和提纯单元,所述反应单元为反应原料进行酯化反应的场所,所述反应单元包括环流反应器,所述环流反应器包括若干级微分侧流反应器,所述提纯单元包括沿产物生产方向依次设置的静态结晶器和降膜结晶器,所述环流反应器沿产物生产方向与静态结晶器连通。In order to achieve the above object and other related objects, in the first aspect, the present invention provides a production system of dimethyl terephthalate, including a reaction unit and a purification unit, and the reaction unit is a place where the reaction raw materials are subjected to an esterification reaction , the reaction unit includes a loop reactor, the loop reactor includes several stages of differential side flow reactors, the purification unit includes a static crystallizer and a falling film crystallizer arranged in sequence along the product production direction, the loop reactor It communicates with the static crystallizer along the product production direction.
可选地,所述环流反应器中若干级微分侧流反应器的连接方式为首尾依次连通或并列连通,所有微分侧流反应器均设置有进料口和出料口,最后一级微分侧流反应器的出料口连通第一级微分侧流反应器的进料口或各级微分侧流反应器的出料口连通各级微分侧流反应器的进料口。Optionally, the connection mode of several stages of differential side flow reactors in the loop reactor is sequentially connected or connected in parallel, and all differential side flow reactors are provided with feed inlets and outlets, and the last stage of differential side flow reactors The discharge port of the flow reactor is connected to the feed port of the first-stage differential side-stream reactor or the discharge port of each stage of differential side-stream reactor is connected to the feed port of each stage of differential side-stream reactor.
可选地,所述反应单元还包括静态混合器,所述静态混合器用于将反应原料混合均匀,所述静态混合器位于第一级微分侧流反应器的进料口和最后一级微分侧流反应器的出料口之间或各级微分侧流反应器的出料口和进料口之间的连通管路上,所述静态混合器设置有原料进口、原料出口和循环进料口,所述静态混合器的原料出口连通第一级微分侧流反应器或各级微分侧流反应器的进料口,所述静态混合器的循环进料口连通最后一级微分侧流反应器或各级微分侧流反应器的出料口。Optionally, the reaction unit also includes a static mixer, which is used to mix the reaction raw materials evenly, and the static mixer is located at the feed inlet of the first-stage differential side flow reactor and the last-stage differential side flow reactor. On the connecting pipeline between the outlets of the flow reactors or between the outlets and the inlets of the differential side-flow reactors at all levels, the static mixer is provided with a raw material inlet, a raw material outlet and a circulation inlet, so The raw material outlet of the static mixer is connected to the feed ports of the first-stage differential side-stream reactors or differential side-stream reactors at all levels, and the circulation feed port of the static mixer is connected to the last-stage differential side-stream reactors or each stage of differential side-stream reactors. The discharge port of the differential side flow reactor.
可选地,所述反应单元还包括输送泵,所述输送泵用于将催化剂和/或最后一级微分侧流反应器或各级微分侧流反应器中未反应完全的原料输送至所述静态混合器中,所述输送泵位于所述静态混合器的循环进料口和最后一级微分侧流反应器或各级微分侧流反应器的出料口之间的连通管路上。Optionally, the reaction unit also includes a transfer pump, which is used to transfer the catalyst and/or the last stage of differential side flow reactor or the unreacted raw material in each stage of differential side flow reactor to the In the static mixer, the delivery pump is located on the communication pipeline between the circulation inlet of the static mixer and the outlet of the last differential side flow reactor or the differential side flow reactors of each stage.
可选地,所述静态结晶器用于分离得到初步提纯的反应产物,所述静态结晶器设置有投料口、母液出口和物料出口,所述静态结晶器的投料口连通最后一级微分侧流反应器或各级微分侧流反应器的出料口。Optionally, the static crystallizer is used to separate the initially purified reaction product, the static crystallizer is provided with a feeding port, a mother liquor outlet and a material outlet, and the feeding port of the static crystallizer is connected to the last stage differential side flow reaction The outlet of the reactor or the differential side flow reactor at all levels.
可选地,所述降膜结晶器用于对初步提纯的反应产物进行提纯,所述降膜结晶器设置有物料进口和下料口,所述降膜结晶器的物料进口连通所述静态结晶器的物料出口,所述降膜结晶器的物料进口和下料口经管路连通。Optionally, the falling film crystallizer is used to purify the initially purified reaction product, the falling film crystallizer is provided with a material inlet and a feeding port, and the material inlet of the falling film crystallizer is connected to the static crystallizer The material outlet of the falling film crystallizer is communicated with the material inlet and the discharge port through pipelines.
可选地,所述静态结晶器与所述降膜结晶器分别连接有冷热媒系统,所述静态结晶器与所述降膜结晶器通过所述冷热媒系统实现耦合。所述冷热媒系统使所述静态结晶器与所述降膜结晶器实现耦合,能够将所述静态结晶器和所述降膜结晶器的余热进行相互利用,进而对所述静态结晶器和所述降膜结晶器进行热能供应,从而在生产中节约能源。Optionally, the static crystallizer and the falling film crystallizer are respectively connected with a cooling and heating medium system, and the static crystallizer and the falling film crystallizer are coupled through the cooling and heating medium system. The cooling and heating medium system enables the coupling of the static crystallizer and the falling film crystallizer, so that the waste heat of the static crystallizer and the falling film crystallizer can be used mutually, and then the static crystallizer and the falling film crystallizer can be used together. The falling film crystallizer supplies heat energy, thereby saving energy in production.
可选地,所述生产系统还包括蒸馏回收单元,所述蒸馏回收单元包括连通的蒸馏塔和回收罐,用于对从静态结晶器排出的母液进行蒸馏,并回收过量的反应原料,所述蒸馏塔的进口连通所述静态结晶器的母液出口,所述蒸馏塔的出口连通所述回收罐的进口,所述回收罐的出料口连通所述静态混合器的原料进口。Optionally, the production system further includes a distillation recovery unit, the distillation recovery unit includes a connected distillation tower and a recovery tank for distilling the mother liquor discharged from the static crystallizer and recovering excess reaction raw materials, the The inlet of the distillation tower is connected to the mother liquor outlet of the static crystallizer, the outlet of the distillation tower is connected to the inlet of the recovery tank, and the outlet of the recovery tank is connected to the raw material inlet of the static mixer.
可选地,所述生产系统还包括产物处理单元,所述产物处理单元包括母液罐、残液罐和产品罐,所述母液罐用于回收熔融结晶的母液,所述残液罐用于回收熔融结晶的发汗液,所述产品罐用于收集经过提纯后的反应产物,所述母液罐、残液罐和产品罐的进口均连通所述降膜结晶器的下料口,所述母液罐的出口与所述静态结晶器的投料口经管路连通,所述残液罐的出口与所述降膜结晶器的物料进口经管路连通。Optionally, the production system also includes a product processing unit, the product processing unit includes a mother liquor tank, a raffinate tank and a product tank, the mother liquor tank is used to recover the mother liquor of molten crystallization, and the raffinate tank is used to recover Melting crystallized sweating liquid, the product tank is used to collect the purified reaction product, the inlets of the mother liquor tank, raffinate tank and product tank are all connected to the feeding port of the falling film crystallizer, and the mother liquor tank The outlet of the said static crystallizer is communicated with the feeding port of the static crystallizer through a pipeline, and the outlet of the raffinate tank is communicated with the material inlet of the falling film crystallizer through a pipeline.
另一个方面,本发明提供一种对苯二甲酸二甲酯的生产工艺,包括以下步骤:In another aspect, the present invention provides a kind of production technology of dimethyl terephthalate, comprises the following steps:
S1.以对苯二甲酸和甲醇为原料,在催化剂作用下于环流反应器中进行酯化反应,所述环流反应器为首尾依次连通或并列连通的若干级微分侧流反应器,对苯二甲酸和甲醇在各级微分侧流反应器中进行酯化反应,然后未反应完的对苯二甲酸和甲醇随反应液在所述环流反应器中循环直至酯化反应结束,得到粗对苯二甲酸二甲酯酯化液;S1. Using terephthalic acid and methanol as raw materials, the esterification reaction is carried out in a loop reactor under the action of a catalyst. The loop reactor is a series of differential side flow reactors connected in sequence or in parallel. Formic acid and methanol are subjected to esterification reaction in differential side flow reactors at various levels, and then the unreacted terephthalic acid and methanol are circulated in the loop reactor with the reaction solution until the esterification reaction is completed, and crude terephthalic acid is obtained. Dimethyl formate esterification solution;
S2.将步骤S1得到的粗对苯二甲酸二甲酯酯化液置于静态结晶器中进行静态结晶,得到初步提纯的对苯二甲酸二甲酯溶液;S2. Place the crude dimethyl terephthalate esterified solution obtained in step S1 in a static crystallizer for static crystallization to obtain a preliminary purified dimethyl terephthalate solution;
S3.将步骤S2得到的对苯二甲酸二甲酯溶液置于降膜结晶器中进行熔融结晶,得到产品对苯二甲酸二甲酯。S3. Place the dimethyl terephthalate solution obtained in step S2 in a falling film crystallizer for melt crystallization to obtain the product dimethyl terephthalate.
可选地,所述对苯二甲酸与甲醇的摩尔比为1:3-6。Optionally, the molar ratio of terephthalic acid to methanol is 1:3-6.
可选地,所述催化剂包括氯化锡、氧化锡、氯化锌、氧化锌、氯化锑和锑化锌中的至少一种。Optionally, the catalyst includes at least one of tin chloride, tin oxide, zinc chloride, zinc oxide, antimony chloride and zinc antimonide.
可选地,所述酯化反应的温度为250-300℃,酯化反应的压力为2-2.5MPa,酯化反应的时间为3-6h。Optionally, the temperature of the esterification reaction is 250-300° C., the pressure of the esterification reaction is 2-2.5 MPa, and the time of the esterification reaction is 3-6 hours.
可选地,所述静态结晶包括结晶和发汗步骤。Optionally, the static crystallization includes the steps of crystallization and sweating.
可选地,所述结晶步骤包括:以5-10℃/min的速率降温至45-55℃,结晶时间为50-60min。Optionally, the crystallization step includes: cooling down to 45-55°C at a rate of 5-10°C/min, and the crystallization time is 50-60min.
可选地,所述发汗步骤包括:以5-10℃/min的速率升温至130-135℃,发汗时间为20-30min。Optionally, the sweating step includes: raising the temperature to 130-135° C. at a rate of 5-10° C./min, and the sweating time is 20-30 minutes.
可选地,所述发汗步骤之后,还包括:以0.5-1℃/min的速率升温至150-160℃,得到对苯二甲酸二甲酯溶液。Optionally, after the sweating step, further comprising: raising the temperature to 150-160° C. at a rate of 0.5-1° C./min to obtain a dimethyl terephthalate solution.
可选地,所述熔融结晶包括结晶、发汗和熔融步骤。Optionally, said melt crystallization comprises the steps of crystallization, sweating and melting.
可选地,所述结晶步骤包括:先以3-5℃/min的速率降温至140-145℃,接着以0.3-0.5℃/min的速率降温至120-125℃,结晶时间为90-100min。Optionally, the crystallization step includes: first cooling down to 140-145°C at a rate of 3-5°C/min, then cooling down to 120-125°C at a rate of 0.3-0.5°C/min, and the crystallization time is 90-100min .
可选地,所述发汗步骤包括:先以3-5℃/min的速率升温至130-133℃,接着以0.3-0.5℃/min的速率升温至139-141℃,发汗过程中,采用的冷热媒的温度为145-150℃,发汗时间为40-50min。Optionally, the sweating step includes: first raising the temperature to 130-133°C at a rate of 3-5°C/min, and then raising the temperature to 139-141°C at a rate of 0.3-0.5°C/min. The temperature of the cold and heat medium is 145-150°C, and the sweating time is 40-50min.
可选地,所述熔融步骤的温度为150-155℃,熔融时间为25-35min。Optionally, the temperature of the melting step is 150-155° C., and the melting time is 25-35 minutes.
如上所述,本发明的一种对苯二甲酸二甲酯的生产系统及工艺,具有以下有益效果:As mentioned above, a kind of production system and technique of dimethyl terephthalate of the present invention have the following beneficial effects:
本发明的生产系统通过引入环流反应器,并将环流反应器设置成首尾依次连通或并列连通的若干级微分侧流反应器,所有微分侧流反应器均设置有进料口和出料口。在首尾依次连通的若干级微分侧流反应器中,最后一级微分侧流反应器的出料口连通第一级微分侧流反应器的进料口,使未反应完的对苯二甲酸和甲醇进入下一级微分侧流反应器中继续反应;在并列连通的若干级微分侧流反应器中,各级微分侧流反应器的出料口连通各级微分侧流反应器的进料口,混合后的对苯二甲酸和甲醇分流进入各级微分侧流反应器进行酯化反应,因环流反应器中的若干级微分侧流反应器具备优异的传质、传热能力,可以避免反应剧烈在短时间内放出大量反应热,减少副产物的产生,并使得反应能够连续化,进而使反应进行得更彻底。The production system of the present invention introduces loop reactors, and sets the loop reactors into several stages of differential side flow reactors connected in sequence or in parallel, and all differential side flow reactors are provided with feed ports and discharge ports. In several stages of differential side-flow reactors connected in sequence from end to end, the outlet of the last-stage differential side-stream reactor is connected to the feed port of the first-stage differential side-stream reactor, so that unreacted terephthalic acid and Methanol enters the differential side flow reactor of the next stage to continue the reaction; in several stages of differential side flow reactors connected in parallel, the outlets of the differential side flow reactors of each level are connected to the feed ports of the differential side flow reactors of each level , the mixed terephthalic acid and methanol are divided into different stages of differential side-stream reactors for esterification. Because several stages of differential side-stream reactors in the loop reactor have excellent mass transfer and heat transfer capabilities, the reaction can be avoided. Vigorously release a large amount of reaction heat in a short time, reduce the generation of by-products, and enable the continuous reaction, so that the reaction can be carried out more thoroughly.
本发明的生产工艺采用包括环流反应器的生产系统,并采取高温高压和使用特定的金属化合物作催化剂进行酯化反应,提高了反应物的转化率和目标产物的收率,提高了反应的安全性,缩短了反应时间;又通过两次提纯步骤,减少了新的溶剂杂质,缩短了工艺流程,保证了产品对苯二甲酸二甲酯的纯度,同时该方法具有能耗低、操作简单、产品收率高、纯度高的特点。The production process of the present invention adopts a production system including a loop reactor, and adopts high temperature and high pressure and uses a specific metal compound as a catalyst to carry out the esterification reaction, which improves the conversion rate of the reactant and the yield of the target product, and improves the safety of the reaction Responsibility shortens the reaction time; and through two purification steps, new solvent impurities are reduced, the process flow is shortened, and the purity of the product dimethyl terephthalate is guaranteed. At the same time, the method has the advantages of low energy consumption, simple operation, The product has the characteristics of high yield and high purity.
采用本发明的生产系统和工艺,提高了反应物的转化率和目标产物的收率,在保证产品纯度的同时,降低生产能耗,简化工艺流程,提高生产效率,易于工业产能放大和实现连续化生产。By adopting the production system and process of the present invention, the conversion rate of the reactant and the yield of the target product are improved, while ensuring the purity of the product, the production energy consumption is reduced, the process flow is simplified, the production efficiency is improved, and it is easy to enlarge the industrial production capacity and realize continuous production. chemical production.
附图说明Description of drawings
图1为本发明实施例1-3中对苯二甲酸二甲酯生产系统的结构示意图。Fig. 1 is a structural schematic diagram of a dimethyl terephthalate production system in Example 1-3 of the present invention.
图2为本发明实施例4中对苯二甲酸二甲酯生产系统的结构示意图。Fig. 2 is a schematic structural diagram of a dimethyl terephthalate production system in Example 4 of the present invention.
图3为本发明实施例1-4中对苯二甲酸二甲酯生产系统采用的微分侧流反应器的结构示意图。Fig. 3 is a structural schematic diagram of the differential side flow reactor used in the dimethyl terephthalate production system in Example 1-4 of the present invention.
附图标记说明:静态混合器11,第一级微分侧流反应器1201,第二级微分侧流反应器1202,第三级微分侧流反应器1203,多相流泵13,静态结晶器21,降膜结晶器22,循环泵23,蒸馏塔31,回收罐32,离心泵41,母液罐42,残液罐43,产品罐44,对苯二甲酸进口A1,甲醇进口A2,对苯二甲酸二甲酯出口B,催化剂进口C。Explanation of reference numerals: static mixer 11, first stage differential
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书中所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
在本申请的一实施例中,采用如图1所示的对苯二甲酸二甲酯生产系统,该生产系统包括反应单元、提纯单元、蒸馏回收单元和产物处理单元。In an embodiment of the present application, a dimethyl terephthalate production system as shown in FIG. 1 is adopted, and the production system includes a reaction unit, a purification unit, a distillation recovery unit and a product treatment unit.
如图1所示,反应单元包括静态混合器11,环流反应器和输送泵,其中,环流反应器包括若干级首尾依次连通的如图3所示的微分侧流反应器,优选为三级首尾依次连通的微分侧流反应器,分别为第一级微分侧流反应器1201,第二级微分侧流反应器1202,第三级微分侧流反应器1203,输送泵具体为多相流泵13。静态混合器11,第一级微分侧流反应器1201,第二级微分侧流反应器1202,第三级微分侧流反应器1203和多相流泵13通过管路依次连通形成环路。As shown in Figure 1, the reaction unit includes a static mixer 11, a loop reactor and a delivery pump, wherein the loop reactor includes several stages of differential side flow reactors connected successively from end to end as shown in Figure 3, preferably three stages of end to end The differential side flow reactors connected in sequence are respectively the first stage differential
具体地,静态混合器11是用于混合反应原料对苯二甲酸和甲醇以及催化剂的容器,静态混合器11设置有对苯二甲酸进口A1、甲醇进口A2、原料出口和循环进料口,通过对苯二甲酸进口A1和甲醇进口A2能够将对苯二甲酸和甲醇加入到静态混合器11中。静态混合器11的原料出口连通第一级微分侧流反应器1201的进料口,使混合均匀的对苯二甲酸和甲醇以及催化剂通过管路进入第一级微分侧流反应器1201中。Specifically, the static mixer 11 is a container for mixing reaction raw materials terephthalic acid and methanol and a catalyst, and the static mixer 11 is provided with a terephthalic acid inlet A1, a methanol inlet A2, a raw material outlet and a circulation feed port, through A terephthalic acid inlet A1 and a methanol inlet A2 enable feeding terephthalic acid and methanol into the static mixer 11 . The raw material outlet of the static mixer 11 is connected to the feed port of the first-stage differential side-
具体地,第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203是对苯二甲酸和甲醇进行酯化反应的场所,各级微分侧流反应器均设置有进料口和出料口,第三级微分侧流反应器1203的出料口连通第一级微分侧流反应器1201的进料口。Specifically, the first stage differential
在第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203中,原料对苯二甲酸和甲醇在催化剂(如氯化锡、氯化锌)的催化作用下进行酯化反应,对苯二甲酸和甲醇首先在第一级微分侧流反应器1201中进行酯化反应,然后未反应完的对苯二甲酸和甲醇随反应液进入下一级微分侧流反应器中继续进行酯化反应,并在所述反应单元的环路中循环直至酯化反应结束,得到粗对苯二甲酸二甲酯的酯化液。In the first stage differential
具体而言,本实施例的对苯二甲酸二甲酯生产系统通过引入首尾依次连通的第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203,因微分侧流反应器具备优异的传质、传热能力,能够降低反应热,减少副产物,使反应连续化,进而使反应更彻底,同时,未反应完的对苯二甲酸和甲醇进入下一级微分侧流反应器中继续反应,以此提高反应物的转化率和目标产物的收率。Specifically, the dimethyl terephthalate production system of this embodiment introduces the first-stage differential side-
具体地,多相流泵13位于静态混合器11的循环进料口和最后一级微分侧流反应器1203的出料口之间的连通管路上。Specifically, the
输送泵用于将催化剂和/或最后一级微分侧流反应器中未反应完全的原料输送至静态混合器中,进一步,多相流泵13用于将催化剂和第三级微分侧流反应器1203的出料口排出的物料泵送至静态混合器11再次混合后,送入第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203中继续进行酯化反应。The delivery pump is used to transport the catalyst and/or the unreacted raw material in the final differential side stream reactor to the static mixer, further, the
具体而言,通过设置多相流泵13,能够将催化剂送入静态混合器11中与原料对苯二甲酸二甲酯和甲醇混合,还能将第三级微分侧流反应器1203中未反应完全的对苯二甲酸二甲酯和甲醇输送至静态混合器11中混合均匀继续进行反应,进一步提高反应物的转化率和酯化反应的效率。Specifically, by setting the
如图1所示,提纯单元包括沿产物生产方向依次设置的静态结晶器21和降膜结晶器22。As shown in Figure 1, the purification unit includes a
具体地,静态结晶器21上部设置有投料口,投料口连通第三级微分侧流反应器1203的出料口,底部设置有母液出口和物料出口,母液出口连通降膜结晶器22。Specifically, the upper part of the
具体而言,通过设置与第三级微分侧流反应器1203连通的静态结晶器21,能够分离粗对苯二甲酸二甲酯的酯化液、未反应的甲醇以及水等组分,进而得到初步提纯的对苯二甲酸二甲酯溶液。Specifically, by setting the
具体地,降膜结晶器22是对经静态结晶器21初步分离提纯后的对苯二甲酸二甲酯溶液再次进行分离提纯的场所,以除去对苯二甲酸二甲酯溶液中所含的水和未被完全除去的甲醇。降膜结晶器22设置有物料进口和下料口,物料进口和下料口通过管路连通,物料进口和下料口之间的连通管路上设置有循环泵23。Specifically, the falling film crystallizer 22 is a place where the dimethyl terephthalate solution that has been initially separated and purified by the
具体而言,通过连通降膜结晶器22的物料进口和下料口,并设置位于降膜结晶器22的物料进口和下料口之间的连通管路上的循环泵23,能够使对苯二甲酸二甲酯溶液在降膜结晶器22中循环流动,进而使对苯二甲酸二甲酯完全结晶,得到进一步纯化,以提高目标产物对苯二甲酸二甲酯的纯度。Specifically, by connecting the material inlet and the feeding port of the falling film crystallizer 22, and setting the circulating
其中,静态结晶器21和降膜结晶器22分别连接有冷热媒系统,优选为热泵系统(图中未示出)。Wherein, the
具体而言,热泵系统用于对静态结晶器21和降膜结晶器22进行热能供应,热泵系统使静态结晶器21和降膜结晶器22实现耦合,能够将静态结晶器21和降膜结晶器22的余热进行相互利用,即在连续生产过程中,热泵系统能够将静态结晶过程中结晶步骤进行降温时静态结晶器21所散发的热量进行收集并输送到降膜结晶器22中用于熔融结晶过程中发汗步骤和熔融步骤的升温阶段,相反地,热泵系统还能将熔融结晶过程中结晶步骤进行降温时静态结晶器22所散发的热量进行收集并输送到静态结晶器21中用于静态结晶过程中发汗步骤和发汗步骤之后的升温阶段,进而在生产中节约能源。Specifically, the heat pump system is used to supply heat energy to the
如图1所示,蒸馏回收单元包括连通的蒸馏塔31和回收罐32。As shown in FIG. 1 , the distillation recovery unit includes a
请继续参阅图1,蒸馏塔31的进口连通静态结晶器21的母液出口,蒸馏塔31的出口连通回收罐32的进口,回收罐32的出料口连通静态混合器11的原料进口。Please continue to refer to FIG. 1 , the inlet of the
具体而言,通过蒸馏回收单元,能够对从静态结晶器21排出的母液进行蒸馏,并回收未反应完的过量甲醇,使甲醇回到反应单元作反应原料再次使用,以提高甲醇的利用率,进而降低生产损耗。Specifically, through the distillation recovery unit, the mother liquor discharged from the
如图1所示,产物处理单元包括母液罐42、残液罐43和产品罐44。As shown in FIG. 1 , the product processing unit includes a
请继续参阅图1,母液罐42、残液罐43和产品罐44均连通降膜结晶器22的下料口,母液罐42、残液罐43和产品罐44与降膜结晶器22的下料口之间的连通管路上设置有离心泵41,母液罐42与静态结晶器21的投料口经管路连通(图中未示出),残液罐43与降膜结晶器22的物料进口经管路连通(图中未示出)。Please continue to refer to Fig. 1, the
具体而言,母液罐42用于回收熔融结晶的母液,残液罐43用于回收熔融结晶的发汗液,产品罐44用于收集经过提纯后的反应产物,通过设置母液罐42并与静态结晶器21连通和残液罐43并与降膜结晶器22连通,能够回收熔融结晶的母液并再次进行静态结晶,以及回收熔融结晶的发汗液并再次进行熔融结晶,并设置位于母液罐42、残液罐43和产品罐44与降膜结晶器22的下料口之间的连通管路上的离心泵41,能够使经降膜结晶器22进行分离提纯后的反应产物高效地输送至产品罐44,以提高生产效率。Specifically, the
以上所有连通管路上均设置有开关阀(图中未示出)。On-off valves (not shown in the figure) are all arranged on the above-mentioned communicating pipelines.
在本申请的另一实施例中,采用如图2所示的对苯二甲酸二甲酯生产系统,该生产系统包括反应单元、提纯单元、蒸馏回收单元和产物处理单元。In another embodiment of the present application, a dimethyl terephthalate production system as shown in FIG. 2 is adopted, and the production system includes a reaction unit, a purification unit, a distillation recovery unit and a product treatment unit.
如图2所示,反应单元包括静态混合器11,环流反应器和输送泵,其中,环流反应器包括若干级并列连通的如图3所示的微分侧流反应器,优选为三级并列连通的微分侧流反应器,分别为第一级微分侧流反应器1201,第二级微分侧流反应器1202,第三级微分侧流反应器1203,输送泵具体为多相流泵13。第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203并列连通后与静态混合器11和多相流泵13通过管路连通形成环路。As shown in Figure 2, the reaction unit includes a static mixer 11, a loop reactor and a delivery pump, wherein the loop reactor includes several stages of differential side flow reactors connected in parallel as shown in Figure 3, preferably three stages in parallel. The differential side flow reactors are respectively the first stage differential
具体地,静态混合器11是用于混合反应原料对苯二甲酸和甲醇以及催化剂的容器,静态混合器11设置有对苯二甲酸进口A1、甲醇进口A2、原料出口和循环进料口,通过对苯二甲酸进口A1和甲醇进口A2能够将对苯二甲酸和甲醇加入到静态混合器11中。静态混合器11的原料出口连通各级微分侧流反应器的进料口连通,使混合均匀的对苯二甲酸和甲醇以及催化剂通过管路分流分别进入第一级微分侧流反应器1201、第二级微分侧流反应器1202和第三级微分侧流反应器1203中。Specifically, the static mixer 11 is a container for mixing reaction raw materials terephthalic acid and methanol and a catalyst, and the static mixer 11 is provided with a terephthalic acid inlet A1, a methanol inlet A2, a raw material outlet and a circulation feed port, through A terephthalic acid inlet A1 and a methanol inlet A2 enable feeding terephthalic acid and methanol into the static mixer 11 . The raw material outlet of the static mixer 11 is connected to the feed ports of the differential side-flow reactors at all levels, so that the homogeneously mixed terephthalic acid, methanol and catalysts are divided into the first-stage differential side-
具体地,第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203是对苯二甲酸和甲醇进行酯化反应的场所,各级微分侧流反应器均设置有进料口和出料口,各级微分侧流反应器的进料口均连通,各级微分侧流反应器的出料口均连通。Specifically, the first stage differential
在第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203中,原料对苯二甲酸和甲醇在催化剂(如氯化锡、氯化锌)的催化作用下进行酯化反应,对苯二甲酸和甲醇各级微分侧流反应器中进行酯化反应,然后未反应完的对苯二甲酸和甲醇随反应液循环至静态混合器11中混合后再次进入各级微分侧流反应器中继续进行酯化反应,直至酯化反应结束,得到粗对苯二甲酸二甲酯的酯化液。In the first stage differential
具体而言,本实施例的对苯二甲酸二甲酯生产系统通过引入并列连通的第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203,因微分侧流反应器具备优异的传质、传热能力,能够降低反应热,减少副产物,使反应连续化,进而使反应更彻底,同时,对苯二甲酸和甲醇通过分流分别进入各级微分侧流反应器进行酯化反应,能够提高生产效率,降低能耗。Specifically, the dimethyl terephthalate production system of this embodiment introduces the first-stage differential side-
具体地,多相流泵13位于静态混合器11的循环进料口和各级微分侧流反应器的出料口之间的连通管路上。Specifically, the
输送泵用于将催化剂和/或最后一级微分侧流反应器中未反应完全的原料输送至静态混合器中,进一步,多相流泵13用于将催化剂与第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203的出料口排出的物料泵送至静态混合器11再次混合后,送入第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203中继续进行酯化反应。The transfer pump is used to transfer the catalyst and/or the unreacted raw materials in the last stage differential side flow reactor to the static mixer, further, the
具体而言,通过设置多相流泵13,能够将催化剂送入静态混合器11中与原料对苯二甲酸二甲酯和甲醇混合,还能将各级微分侧流反应器中未反应完全的对苯二甲酸二甲酯和甲醇输送至静态混合器11中混合均匀继续进行反应,进一步提高反应物的转化率和酯化反应的效率。Specifically, by setting the
如图2所示,提纯单元包括沿产物生产方向依次设置的静态结晶器21和降膜结晶器22。As shown in Figure 2, the purification unit includes a
具体地,静态结晶器21上部设置有投料口,投料口连通各级微分侧流反应器的出料口,底部设置有母液出口和物料出口,母液出口连通降膜结晶器22。Specifically, the upper part of the
具体而言,通过设置与各级微分侧流反应器连通的静态结晶器21,能够分离粗对苯二甲酸二甲酯的酯化液、未反应的甲醇以及水等组分,进而得到初步提纯的对苯二甲酸二甲酯溶液。Specifically, by installing a
如图2所示,提纯单元、蒸馏回收单元和产物处理单元的设置和作用与上述实施例相同。As shown in Figure 2, the settings and functions of the purification unit, distillation recovery unit and product treatment unit are the same as those of the above-mentioned embodiments.
本发明一示例性实施例提供了一种采用如上所述的生产系统生产对苯二甲酸二甲酯的生产工艺,包括以下步骤:An exemplary embodiment of the present invention provides a kind of production technology that adopts the above-mentioned production system to produce dimethyl terephthalate, comprising the following steps:
S1.以对苯二甲酸和甲醇为原料,在催化剂作用下于环流反应器中进行酯化反应,所述环流反应器为首尾依次连通或并列连通的若干级微分侧流反应器,对苯二甲酸和甲醇在各级微分侧流反应器中进行酯化反应,然后未反应完的对苯二甲酸和甲醇随反应液在所述环流反应器中循环直至酯化反应结束,得到粗对苯二甲酸二甲酯酯化液;S1. Using terephthalic acid and methanol as raw materials, the esterification reaction is carried out in a loop reactor under the action of a catalyst. The loop reactor is a series of differential side flow reactors connected in sequence or in parallel. Formic acid and methanol are subjected to esterification reaction in differential side flow reactors at various levels, and then the unreacted terephthalic acid and methanol are circulated in the loop reactor with the reaction solution until the esterification reaction is completed, and crude terephthalic acid is obtained. Dimethyl formate esterification solution;
S2.将步骤S1得到的粗对苯二甲酸二甲酯酯化液置于静态结晶器中进行静态结晶,得到初步提纯的对苯二甲酸二甲酯溶液;S2. Place the crude dimethyl terephthalate esterified solution obtained in step S1 in a static crystallizer for static crystallization to obtain a preliminary purified dimethyl terephthalate solution;
S3.将步骤S2得到的对苯二甲酸二甲酯溶液置于降膜结晶器中进行熔融结晶,得到产品对苯二甲酸二甲酯。S3. Place the dimethyl terephthalate solution obtained in step S2 in a falling film crystallizer for melt crystallization to obtain the product dimethyl terephthalate.
在本申请的再一实施例中,所述对苯二甲酸与甲醇的摩尔比为1:3-6。In yet another embodiment of the present application, the molar ratio of terephthalic acid to methanol is 1:3-6.
可选地,所述催化剂包括氯化锡、氧化锡、氯化锌、氧化锌、氯化锑和锑化锌中的至少一种。Optionally, the catalyst includes at least one of tin chloride, tin oxide, zinc chloride, zinc oxide, antimony chloride and zinc antimonide.
可选地,所述酯化反应的温度为250-300℃,酯化反应的压力为2-2.5MPa,酯化反应的时间为3-6h。Optionally, the temperature of the esterification reaction is 250-300° C., the pressure of the esterification reaction is 2-2.5 MPa, and the time of the esterification reaction is 3-6 hours.
可选地,所述静态结晶包括结晶和发汗步骤。Optionally, the static crystallization includes the steps of crystallization and sweating.
可选地,所述结晶步骤包括:以5-10℃/min的速率降温至45-55℃,结晶时间为50-60min。Optionally, the crystallization step includes: cooling down to 45-55°C at a rate of 5-10°C/min, and the crystallization time is 50-60min.
可选地,所述发汗步骤包括:以5-10℃/min的速率升温至130-135℃,发汗时间为20-30min。Optionally, the sweating step includes: raising the temperature to 130-135° C. at a rate of 5-10° C./min, and the sweating time is 20-30 minutes.
可选地,所述发汗步骤之后,还包括:以0.5-1℃/min的速率升温至150-160℃,得到对苯二甲酸二甲酯溶液。Optionally, after the sweating step, further comprising: raising the temperature to 150-160° C. at a rate of 0.5-1° C./min to obtain a dimethyl terephthalate solution.
可选地,所述熔融结晶包括结晶、发汗和熔融步骤。Optionally, said melt crystallization comprises the steps of crystallization, sweating and melting.
可选地,所述结晶步骤包括:先以3-5℃/min的速率降温至140-145℃,接着以0.3-0.5℃/min的速率降温至120-125℃,结晶时间为90-100min。Optionally, the crystallization step includes: first cooling down to 140-145°C at a rate of 3-5°C/min, then cooling down to 120-125°C at a rate of 0.3-0.5°C/min, and the crystallization time is 90-100min .
可选地,所述发汗步骤包括:先以3-5℃/min的速率升温至130-133℃,接着以0.3-0.5℃/min的速率升温至139-141℃,发汗过程中,采用的冷热媒的温度为145-150℃,发汗时间为40-50min。Optionally, the sweating step includes: first raising the temperature to 130-133°C at a rate of 3-5°C/min, and then raising the temperature to 139-141°C at a rate of 0.3-0.5°C/min. The temperature of the cold and heat medium is 145-150°C, and the sweating time is 40-50min.
可选地,所述熔融步骤的温度为150-155℃,熔融时间为25-35min。Optionally, the temperature of the melting step is 150-155° C., and the melting time is 25-35 minutes.
下面通过具体的例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行具体的说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。The present invention will be described in detail below through specific exemplary embodiments. It should also be understood that the following examples are only used to specifically illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art according to the above contents of the present invention all belong to this invention. protection scope of the invention. The specific process parameters and the like in the following examples are only examples of the appropriate range, that is, those skilled in the art can make a selection within the appropriate range through the description herein, and are not limited to the specific values exemplified below.
实施例1Example 1
采用如图1所示的生产系统生产对苯二甲酸二甲酯,具体步骤如下:Adopt production system as shown in Figure 1 to produce dimethyl terephthalate, concrete steps are as follows:
分别通过对苯二甲酸进口A1和甲醇进口A2向静态混合器11中加入16.6g对苯二甲酸和12.5ml浓度为98wt%的甲醇溶液(以水作溶剂),通过催化剂进口C由多相流泵13将6.8g氯化锌送入静态混合器11中与对苯二甲酸和甲醇溶液混合。Add 16.6g terephthalic acid and 12.5ml concentration of 98wt% methanol solution (using water as solvent) in the static mixer 11 through the terephthalic acid inlet A1 and the methanol inlet A2 respectively, through the catalyst inlet C by
将第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203的温度调节至250℃,压力调节至2.5MPa,打开静态混合器11和第一级微分侧流反应器1201之间的连通管路上的开关阀,对苯二甲酸和甲醇及氯化锌的混合溶液被送入第一级微分侧流反应器1201中,对苯二甲酸和甲醇在氯化锌的催化作用下进行酯化反应,反应2h,得到含对苯二甲酸二甲酯、对苯二甲酸、甲醇和水等组分的反应液。Adjust the temperature of the first-stage differential side-
随后,依次打开第一级微分侧流反应器1201至第二级微分侧流反应器1202之间的连通管路及第二级微分侧流反应器1202至第三级微分侧流反应器1203之间的连通管路上的开关阀,反应液被送入第二级微分侧流反应器1202和第三级微分侧流反应器1203中,并在反应单元的环路中循环流动,使未反应完全的对苯二甲酸和甲醇继续在氯化锌的催化作用下反应4h,得到含对苯二甲酸二甲酯、甲醇、水等组分的粗对苯二甲酸二甲酯酯化液,各组分含量包括:对苯二甲酸二甲酯为82wt%、水约为9wt%、甲醇约为8wt%、其他约为1wt%。Subsequently, the connecting pipeline between the first-stage differential side-
接着,打开第三级微分侧流反应器1203与静态结晶器21的投料口之间的开关阀,粗对苯二甲酸二甲酯酯化液被送入静态结晶器21中,进行静态结晶,静态结晶包括结晶和发汗步骤,具体为:Then, open the switching valve between the third-stage differential
结晶步骤:以5℃/min的速率降温至45℃,控制结晶时间为60min;Crystallization step: cool down to 45°C at a rate of 5°C/min, and control the crystallization time to 60min;
发汗步骤:以5℃/min的速率升温至130℃,控制发汗时间为30min;Sweating step: heat up to 130°C at a rate of 5°C/min, and control the sweating time to 30 minutes;
发汗步骤结束之后,以0.5℃/min的速率升温至155℃,得到对苯二甲酸二甲酯溶液,各组分含量包括:对苯二甲酸二甲酯97wt%、水2wt%、甲醇1wt%。静态结晶完成后,大部分甲醇从酯化液中被分离出来。After the sweating step is completed, the temperature is raised to 155° C. at a rate of 0.5° C./min to obtain a dimethyl terephthalate solution. The content of each component includes: 97 wt % of dimethyl terephthalate, 2 wt % of water, and 1 wt % of methanol . After the static crystallization is completed, most of the methanol is separated from the esterification solution.
打开静态结晶器21的母液出口和蒸馏塔31之间的连通管路上的开关阀,含有水和甲醇的结晶母液被送入蒸馏塔31中,进行蒸馏,得到甲醇,甲醇被回收罐32收集后送回静态混合器11中作酯化反应原料,将蒸馏残液送回到静态结晶器21中,同时将蒸馏冷凝水排出。Open the switch valve on the connecting pipeline between the mother liquor outlet of the
然后,打开静态结晶器21和降膜结晶器22之间的连通管路上的开关阀,将得到的对苯二甲酸二甲酯溶液通入降膜结晶器22中进行熔融结晶,熔融结晶包括结晶、发汗和熔融步骤,具体为:Then, open the on-off valve on the connecting pipeline between the
设备预热:将纯度为97wt%的待处理对苯二甲酸二甲酯溶液通入降膜结晶器22中,启动降膜结晶器22和热泵系统,调节冷热媒温度为120℃,启动循环泵23,使通入的对苯二甲酸二甲酯溶液在降膜结晶器22中循环流动;Equipment preheating: pass the dimethyl terephthalate solution with a purity of 97wt% into the falling film crystallizer 22, start the falling film crystallizer 22 and the heat pump system, adjust the temperature of the cold and heat medium to 120°C, and start the
结晶步骤:先以3℃/min的速率将溶液降温至145℃,接着以0.3℃/min的速率降温至125℃,控制结晶时间为100min,关闭循环泵23,打开降膜结晶器22的下料口与母液罐42之间的连通管路上的开关阀,将母液通过离心泵41排出至母液罐42;Crystallization step: first lower the temperature of the solution to 145°C at a rate of 3°C/min, then cool down to 125°C at a rate of 0.3°C/min, control the crystallization time to 100min, turn off the
发汗步骤:先以3℃/min的速率将溶液升温至133℃,再以0.3℃/min的速率升温至139℃,调节冷热媒温度控制为145℃,控制发汗时间为50min,发汗完成后,打开降膜结晶器22的下料口与残液罐43之间的连通管路上的开关阀,将发汗液通过离心泵41排出至残液罐43;Sweating step: first raise the temperature of the solution to 133°C at a rate of 3°C/min, then raise the temperature to 139°C at a rate of 0.3°C/min, adjust the temperature of the cooling and heating medium to 145°C, and control the sweating time to 50 minutes. After sweating is completed , open the switch valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the raffinate tank 43, and the sweating liquid is discharged to the raffinate tank 43 through the centrifugal pump 41;
熔融步骤:调节冷热媒温度至150℃以熔融结晶产品,控制熔融时间为35min,熔融完成后,打开降膜结晶器22的下料口与产品罐44之间的连通管路上的开关阀,得到的结晶产品通过离心泵41送入产品罐44,由对苯二甲酸二甲酯出口B即得到产品对苯二甲酸二甲酯19.3g。Melting step: adjust the temperature of the cooling and heating medium to 150°C to melt the crystallized product, and control the melting time to 35 minutes. After the melting is completed, open the on-off valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the
取样测得对苯二甲酸二甲酯纯度为99.96%。The purity of dimethyl terephthalate was determined to be 99.96% by sampling.
实施例2Example 2
采用如图1所示的生产系统生产对苯二甲酸二甲酯,具体步骤如下:Adopt production system as shown in Figure 1 to produce dimethyl terephthalate, concrete steps are as follows:
分别通过对苯二甲酸进口A1和甲醇进口A2向静态混合器11中加入16.6g对苯二甲酸和12.5ml浓度为98wt%的甲醇溶液(以水作溶剂),通过催化剂进口C由多相流泵13将6.8g氯化锌送入静态混合器11中与对苯二甲酸和甲醇溶液混合。Add 16.6g terephthalic acid and 12.5ml concentration of 98wt% methanol solution (using water as solvent) in the static mixer 11 through the terephthalic acid inlet A1 and the methanol inlet A2 respectively, through the catalyst inlet C by
将第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203的温度调节至280℃,压力调节至2.3MPa,打开静态混合器11和第一级微分侧流反应器1201之间的连通管路上的开关阀,对苯二甲酸和甲醇及氯化锌的混合溶液被送入第一级微分侧流反应器1201中,对苯二甲酸和甲醇在氯化锌的催化作用下进行酯化反应,反应1.5h,得到含对苯二甲酸二甲酯、对苯二甲酸、甲醇和水等组分的反应液。Adjust the temperature of the first-stage differential side-
随后,依次打开第一级微分侧流反应器1201至第二级微分侧流反应器1202之间的连通管路及第二级微分侧流反应器1202至第三级微分侧流反应器1203之间的连通管路上的开关阀,反应液被送入第二级微分侧流反应器1202和第三级微分侧流反应器1203中,并在反应单元的环路中循环流动,使未反应完全的对苯二甲酸和甲醇继续在氯化锌的催化作用下反应3h,得到含对苯二甲酸二甲酯、甲醇、水等组分的粗对苯二甲酸二甲酯酯化液,各组分含量包括:对苯二甲酸二甲酯为82wt%、水约为9wt%、甲醇约为8wt%、其他约为1wt%。Subsequently, the connecting pipeline between the first-stage differential side-
接着,打开第三级微分侧流反应器1203与静态结晶器21的投料口之间的开关阀,粗对苯二甲酸二甲酯酯化液被送入静态结晶器21中,进行静态结晶,静态结晶包括结晶和发汗步骤,具体为:Then, open the switching valve between the third-stage differential
结晶步骤:以8℃/min的速率降温至50℃,控制结晶时间为55min;Crystallization step: cool down to 50°C at a rate of 8°C/min, and control the crystallization time to 55min;
发汗步骤:以8℃/min的速率升温至133℃,控制发汗时间为25min;Sweating step: heat up to 133°C at a rate of 8°C/min, and control sweating time to 25 minutes;
发汗步骤结束之后,以0.8℃/min的速率升温至155℃,得到对苯二甲酸二甲酯溶液,各组分含量包括:对苯二甲酸二甲酯97.5wt%、水1.8wt%、甲醇0.7wt%。静态结晶完成后,大部分甲醇从酯化液中被分离出来。After the sweating step is completed, the temperature is raised to 155° C. at a rate of 0.8° C./min to obtain a dimethyl terephthalate solution. The content of each component includes: 97.5 wt % of dimethyl terephthalate, 1.8 wt % of water, methanol 0.7 wt%. After the static crystallization is completed, most of the methanol is separated from the esterification solution.
打开静态结晶器21的母液出口和蒸馏塔31之间的连通管路上的开关阀,含有水和甲醇的结晶母液被送入蒸馏塔31中,进行蒸馏,得到甲醇,甲醇被回收罐32收集后送回静态混合器11中作酯化反应原料,将蒸馏残液送回到静态结晶器21中,同时将蒸馏冷凝水排出。Open the switch valve on the connecting pipeline between the mother liquor outlet of the
然后,打开静态结晶器21和降膜结晶器22之间的连通管路上的开关阀,将得到的对苯二甲酸二甲酯溶液通入降膜结晶器22中进行熔融结晶,熔融结晶包括结晶、发汗和熔融步骤,具体为:Then, open the on-off valve on the connecting pipeline between the
设备预热:将纯度为97.5wt%的待处理对苯二甲酸二甲酯溶液通入降膜结晶器22中,启动降膜结晶器22和热泵系统,调节冷热媒温度为123℃,启动循环泵23,使通入的对苯二甲酸二甲酯溶液在降膜结晶器22中循环流动;Equipment preheating: pass the dimethyl terephthalate solution to be treated with a purity of 97.5wt% into the falling film crystallizer 22, start the falling film crystallizer 22 and the heat pump system, adjust the temperature of the cold and heat medium to 123°C, and start
结晶步骤:先以4℃/min的速率将溶液降温至140℃,接着以0.4℃/min的速率降温至120℃,控制结晶时间为90min,关闭循环泵23,打开降膜结晶器22的下料口与母液罐42之间的连通管路上的开关阀,将母液通过离心泵41排出至母液罐42;Crystallization step: first cool down the solution to 140°C at a rate of 4°C/min, then cool down to 120°C at a rate of 0.4°C/min, control the crystallization time to 90min, turn off the circulating
发汗步骤:先以4℃/min的速率将溶液升温至132℃,再以0.4℃/min的速率升温至140℃,调节冷热媒温度控制为148℃,控制发汗时间为45min,发汗完成后,打开降膜结晶器22的下料口与残液罐43之间的连通管路上的开关阀,将发汗液通过离心泵41排出至残液罐43;Sweating step: first raise the temperature of the solution to 132°C at a rate of 4°C/min, then raise the temperature to 140°C at a rate of 0.4°C/min, adjust the temperature of the cooling and heating medium to 148°C, and control the sweating time to 45 minutes. , open the switch valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the raffinate tank 43, and the sweating liquid is discharged to the raffinate tank 43 through the centrifugal pump 41;
熔融步骤:调节冷热媒温度至153℃以熔融结晶产品,控制熔融时间为30min,熔融完成后,打开降膜结晶器22的下料口与产品罐44之间的连通管路上的开关阀,得到的结晶产品通过离心泵41送入产品罐44,由对苯二甲酸二甲酯出口B即得到产品对苯二甲酸二甲酯19.5g。Melting step: adjust the temperature of the cooling and heating medium to 153° C. to melt the crystallized product, and control the melting time to 30 minutes. After the melting is completed, open the switch valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the
取样测得对苯二甲酸二甲酯纯度为99.98%。The purity of dimethyl terephthalate was determined to be 99.98% by sampling.
实施例3Example 3
采用如图1所示的生产系统生产对苯二甲酸二甲酯,具体步骤如下:Adopt production system as shown in Figure 1 to produce dimethyl terephthalate, concrete steps are as follows:
分别通过对苯二甲酸进口A1和甲醇进口A2向静态混合器11中加入16.6g对苯二甲酸和12.5ml浓度为98wt%的甲醇溶液(以水作溶剂),通过催化剂进口C由多相流泵13将6.8g氯化锌送入静态混合器11中与对苯二甲酸和甲醇溶液混合。Add 16.6g terephthalic acid and 12.5ml concentration of 98wt% methanol solution (using water as solvent) in the static mixer 11 through the terephthalic acid inlet A1 and the methanol inlet A2 respectively, through the catalyst inlet C by
将第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203的温度调节至300℃,压力调节至2.5MPa,打开静态混合器11和第一级微分侧流反应器1201之间的连通管路上的开关阀,对苯二甲酸和甲醇及氯化锌的混合溶液被送入第一级微分侧流反应器1201中,对苯二甲酸和甲醇在氯化锌的催化作用下进行酯化反应,反应1h,得到含对苯二甲酸二甲酯、对苯二甲酸、甲醇和水等组分的反应液。Adjust the temperature of the first differential
随后,依次打开第一级微分侧流反应器1201至第二级微分侧流反应器1202之间的连通管路及第二级微分侧流反应器1202至第三级微分侧流反应器1203之间的连通管路上的开关阀,反应液被送入第二级微分侧流反应器1202和第三级微分侧流反应器1203中,并在反应单元的环路中循环流动,使未反应完全的对苯二甲酸和甲醇继续在氯化锌的催化作用下反应2h,得到含对苯二甲酸二甲酯、甲醇、水等组分的粗对苯二甲酸二甲酯酯化液,各组分含量包括:对苯二甲酸二甲酯为82wt%、水约为9wt%、甲醇约为8wt%、其他约为1wt%。Subsequently, the connecting pipeline between the first-stage differential side-
接着,打开第三级微分侧流反应器1203与静态结晶器21的投料口之间的开关阀,粗对苯二甲酸二甲酯酯化液被送入静态结晶器21中,进行静态结晶,静态结晶包括结晶和发汗步骤,具体为:Then, open the switching valve between the third-stage differential
结晶步骤:以10℃/min的速率降温至45℃,控制结晶的时间为50min;Crystallization step: cool down to 45°C at a rate of 10°C/min, and control the crystallization time for 50 minutes;
发汗步骤:以10℃/min的速率升温至135℃,控制发汗的时间为20min;Sweating step: heat up to 135°C at a rate of 10°C/min, and control sweating for 20 minutes;
发汗步骤结束之后,以1℃/min的速率升温至160℃,得到对苯二甲酸二甲酯溶液,各组分含量包括:对苯二甲酸二甲酯96.5wt%、水2.2wt%、甲醇1.3wt%。静态结晶完成后,大部分甲醇从酯化液中被分离出来。After the sweating step is completed, the temperature is raised to 160° C. at a rate of 1° C./min to obtain a dimethyl terephthalate solution. The content of each component includes: 96.5 wt % of dimethyl terephthalate, 2.2 wt % of water, methanol 1.3 wt%. After the static crystallization is completed, most of the methanol is separated from the esterification solution.
打开静态结晶器21的母液出口和蒸馏塔31之间的连通管路上的开关阀,含有水和甲醇的结晶母液被送入蒸馏塔31中,进行蒸馏,得到甲醇,甲醇被回收罐32收集后送回静态混合器11中作酯化反应原料,将蒸馏残液送回到静态结晶器21中,同时将蒸馏冷凝水排出。Open the switch valve on the connecting pipeline between the mother liquor outlet of the
然后,打开静态结晶器21和降膜结晶器22之间的连通管路上的开关阀,将得到的对苯二甲酸二甲酯溶液通入降膜结晶器22中进行熔融结晶,熔融结晶包括结晶、发汗和熔融步骤,具体为:Then, open the on-off valve on the connecting pipeline between the
设备预热:将纯度为96.5wt%的待处理对苯二甲酸二甲酯溶液通入降膜结晶器22中,启动降膜结晶器22和热泵系统,调节冷热媒温度为120℃,启动循环泵23,使通入的对苯二甲酸二甲酯溶液在降膜结晶器22中循环流动;Equipment preheating: pass the dimethyl terephthalate solution to be treated with a purity of 96.5wt% into the falling film crystallizer 22, start the falling film crystallizer 22 and the heat pump system, adjust the temperature of the cold and heat medium to 120°C, and start
结晶工序:先以5℃/min的速率将溶液降温至145℃,接着以0.5℃/min的速率降温至125℃,控制结晶时间为90min,关闭循环泵23,打开降膜结晶器22的下料口与母液罐42之间的连通管路上的开关阀,将母液通过离心泵41排出至母液罐42;Crystallization process: first lower the temperature of the solution to 145°C at a rate of 5°C/min, then cool down to 125°C at a rate of 0.5°C/min, control the crystallization time to 90min, turn off the
发汗工序:先以5℃/min的速率将溶液升温至133℃,再以0.5℃/min的速率升温至141℃,调节冷热媒温度控制为150℃,控制发汗时间为40min,发汗完成后,打开降膜结晶器22的下料口与残液罐43之间的连通管路上的开关阀,将发汗液通过离心泵41排出至残液罐43;Sweating process: first raise the temperature of the solution to 133°C at a rate of 5°C/min, then raise the temperature to 141°C at a rate of 0.5°C/min, adjust the temperature of the cooling and heating medium to 150°C, and control the sweating time to 40 minutes. After sweating is completed , open the switch valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the raffinate tank 43, and the sweating liquid is discharged to the raffinate tank 43 through the centrifugal pump 41;
熔融工序:调节冷热媒温度至155℃以熔融结晶产品,控制熔融时间为25min,熔融完成后,打开降膜结晶器22的下料口与产品罐44之间的连通管路上的开关阀,得到的结晶产品通过离心泵41送入产品罐44,由对苯二甲酸二甲酯出口B即得到产品对苯二甲酸二甲酯19.4g。Melting process: adjust the temperature of the cooling and heating medium to 155°C to melt the crystallized product, and control the melting time to 25 minutes. After the melting is completed, open the on-off valve on the connecting pipeline between the feeding port of the falling film crystallizer 22 and the
取样测得对苯二甲酸二甲酯纯度为99.95%。The purity of dimethyl terephthalate was determined to be 99.95% by sampling.
实施例4Example 4
采用如图1所示的生产系统生产对苯二甲酸二甲酯,具体步骤如下:Adopt production system as shown in Figure 1 to produce dimethyl terephthalate, concrete steps are as follows:
分别通过对苯二甲酸进口A1和甲醇进口A2向静态混合器11中加入16.6g对苯二甲酸和12.5ml浓度为98wt%的甲醇溶液(以水作溶剂),通过催化剂进口C由多相流泵13将6.8g氯化锌送入静态混合器11中与对苯二甲酸和甲醇溶液混合。Add 16.6g terephthalic acid and 12.5ml concentration of 98wt% methanol solution (using water as solvent) in the static mixer 11 through the terephthalic acid inlet A1 and the methanol inlet A2 respectively, through the catalyst inlet C by
将第一级微分侧流反应器1201,第二级微分侧流反应器1202和第三级微分侧流反应器1203的温度调节至250℃,压力调节至2.5MPa,打开静态混合器11和各级微分侧流反应器之间的连通管路上的开关阀,对苯二甲酸和甲醇及氯化锌的混合溶液被分别送入第一级微分侧流反应器1201、第二级微分侧流反应器1202和第三级微分侧流反应器1203中,对苯二甲酸和甲醇在氯化锌的催化作用下进行酯化反应,反应1h,得到含对苯二甲酸二甲酯、对苯二甲酸、甲醇和水等组分的反应液。Adjust the temperature of the first-stage differential side-
随后,打开各级微分侧流反应器的出料口与多相流泵13之间的连通管路上的开关阀,反应液在反应单元的环路中循环流动,使未反应完全的对苯二甲酸和甲醇继续在氯化锌的催化作用下反应2h,得到含对苯二甲酸二甲酯、甲醇、水等组分的粗对苯二甲酸二甲酯酯化液,各组分含量包括:对苯二甲酸二甲酯为84wt%、水约为8wt%、甲醇约为7wt%、其他约为1wt%。Subsequently, the on-off valve on the connecting pipeline between the outlets of the differential side flow reactors at each level and the
接着,打开各级微分侧流反应器的出料口与静态结晶器21的投料口之间的开关阀,粗对苯二甲酸二甲酯酯化液被送入静态结晶器21和降膜结晶器22中,进行静态结晶和降膜结晶,静态结晶过程和降膜结晶过程的步骤均与实施例1相同。Then, open the on-off valve between the discharge ports of the differential side flow reactors at all levels and the feed port of the
静态结晶过程和降膜结晶过程结束后,得到产品对苯二甲酸二甲酯19.4g。After the static crystallization process and the falling film crystallization process were completed, 19.4 g of the product dimethyl terephthalate was obtained.
取样测得对苯二甲酸二甲酯纯度为99.97%。The purity of dimethyl terephthalate was determined to be 99.97% by sampling.
以上实施例中,采用气相色谱-质谱联用仪检测对苯二甲酸二甲酯的纯度。In the above examples, gas chromatography-mass spectrometry was used to detect the purity of dimethyl terephthalate.
在以上实施例中的静态结晶过程和降膜结晶过程中,热泵系统将静态结晶过程中结晶步骤进行降温时静态结晶器21所散发的热量进行收集并输送到降膜结晶器22中用于熔融结晶过程中发汗步骤和熔融步骤的升温阶段,相应地,热泵系统还将熔融结晶过程中结晶步骤进行降温时静态结晶器22所散发的热量进行收集并输送到静态结晶器21中用于静态结晶过程中发汗步骤和发汗步骤之后的升温阶段。按照上述实施例的方式生产并纯化对苯二甲酸二甲酯,进行工业产能放大,每吨产品的提纯能耗比精馏工艺下每吨产品的提纯能耗节约20-25%。In the static crystallization process and the falling film crystallization process in the above embodiments, the heat pump system collects the heat emitted by the
上述实施例仅示例性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,但凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
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| EP1380566A1 (en) * | 2002-07-12 | 2004-01-14 | H&G Hegmanns Ingenieurgesellschaft mbH | Process of preparing dimethylterephthalat |
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| CN107629030A (en) * | 2017-09-26 | 2018-01-26 | 天津科技大学 | The method that film-falling crystallization prepares electron level ethylene carbonate |
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| GB1305290A (en) * | 1969-07-04 | 1973-01-31 | ||
| US4015943A (en) * | 1972-12-15 | 1977-04-05 | Chemische Werke Huls Aktiengesellschaft | Apparatus for the esterification of terephthalic acid in the gas phase |
| EP1380566A1 (en) * | 2002-07-12 | 2004-01-14 | H&G Hegmanns Ingenieurgesellschaft mbH | Process of preparing dimethylterephthalat |
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