CN116093354B - Press fitting equipment - Google Patents
Press fitting equipmentInfo
- Publication number
- CN116093354B CN116093354B CN202310055964.5A CN202310055964A CN116093354B CN 116093354 B CN116093354 B CN 116093354B CN 202310055964 A CN202310055964 A CN 202310055964A CN 116093354 B CN116093354 B CN 116093354B
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- China
- Prior art keywords
- station
- heating
- loading
- electrode sheet
- pressing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0468—Compression means for stacks of electrodes and separators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
Abstract
The application relates to the technical field of battery production, in particular to laminating equipment, which is characterized in that a first feeding mechanism, a second feeding mechanism and a third feeding mechanism for feeding a first electrode plate, a diaphragm sheet and a second electrode plate are respectively arranged corresponding to different stations of the same conveying mechanism, and laminating mechanisms for laminating the first electrode plate, the diaphragm sheet and the second electrode plate are also arranged corresponding to the conveying mechanism, so that the first electrode plate, the diaphragm sheet and the second electrode plate can be sequentially fed on different stations of the same laminating equipment and finally laminated to form a battery cap, and therefore, positioning feeding and laminating of the electrode plate and the diaphragm sheet 22 can be concentrated on the same production and processing line for processing by machines, manual positioning feeding is not needed, the degree of automation is high, the manual labor intensity is low, the processing efficiency of the battery cap can be improved, and the integrated effect of the laminating equipment is optimized.
Description
Technical Field
The invention relates to the technical field of battery production, in particular to pressing equipment.
Background
In the processing process of the battery, the positive plate and the negative plate are stacked through the diaphragm, and then heated and pressurized to form a battery cap in a pressing mode, and in order to prevent contact short circuit between the positive plate and the negative plate, the diaphragm is required to be positioned and placed between the positive plate and the negative plate. In the prior art, the electrode slice and the diaphragm are positioned and fed in a manual feeding mode, and are pressed on a pressing mechanism subsequently, so that the degree of automation is low, the processing period is long, the labor intensity is high, the manual error is high, and the processing efficiency of the battery cap is poor.
Disclosure of Invention
The invention mainly aims to provide pressing equipment, and aims to solve the technical problem of low degree of automation in battery cap processing in the prior art.
The lamination equipment comprises a conveying mechanism, a bearing jig, a first feeding mechanism, a second feeding mechanism, a third feeding mechanism and a lamination mechanism, wherein the conveying mechanism is provided with a first feeding station, a second feeding station, a third feeding station and a lamination station, the bearing jig is arranged on the conveying mechanism and is used for bearing electrode plates and diaphragm plates, the conveying mechanism is used for sequentially conveying the bearing jig from the first feeding station to the second feeding station, the third feeding station and the lamination station, the first feeding mechanism is arranged corresponding to the first feeding station, the first feeding mechanism is used for feeding the first electrode plates to the bearing jig, the second feeding mechanism is arranged corresponding to the second feeding station, the second feeding mechanism is used for feeding the diaphragm plates to the bearing jig, so that the first electrode plates and the diaphragm plates are laminated on the bearing jig, the conveying mechanism is used for sequentially conveying the bearing jig from the first feeding station to the second feeding station, the third feeding station and the lamination station, the first feeding mechanism is arranged corresponding to the first electrode plates and the diaphragm plates are laminated on the second feeding mechanism, the second feeding mechanism is arranged corresponding to the second feeding station, and the diaphragm plates are laminated on the second electrode plates and the diaphragm plates are laminated on the bearing jig.
Optionally, the second feeding mechanism comprises a stamping device, the stamping device comprises a stamping die and a coiling mechanism, the stamping die comprises a supporting table, a pressing block, a stamping tool and a vacuum mechanism, the supporting table is provided with a supporting surface, the supporting surface is provided with a first stamping hole and a second stamping hole, the pressing block is movably arranged on one side of the supporting surface and is close to or far away from the supporting surface, the pressing block is used for fixedly pressing the material belt on the supporting surface so that the material belt covers the first stamping hole and the second stamping hole, the stamping tool comprises a first tool and a second tool, the cutting area of the second tool is larger than the cutting area of the first tool, the first tool is movably arranged on the supporting table and is opposite to the first stamping hole so as to extend into or withdraw from the first stamping hole, the second tool is movably arranged on the supporting table and is opposite to the second stamping hole so as to withdraw from the supporting surface, the second tool is arranged on the second stamping hole, the second stamping hole is in a hollow-out area is connected with the vacuum channel, the hollow-through-hole is arranged on the second stamping mechanism, the hollow-out-hole is connected with the hollow-hole through the vacuum-passing mechanism, the hollow-passing mechanism comprises a hollow-cut-out diaphragm assembly, and the hollow-cut-through the hollow-hole is arranged in a hollow-out area, and the hollow-cut-hole is connected with the hollow-through the hollow-hole, and the hollow-through mechanism is arranged in a hollow-through the hollow-hole, when the hollow-hole is arranged in a hollow-hole, and the hollow mechanism is opened, and the hollow mechanism, when the hole device is arranged. The unreeling component is used for unreeling the material belt before being cut, the reeling component is used for reeling the material belt surplus materials after being cut, and the supporting table is positioned on the material conveying path of the material belt so that the material belt passes through the supporting surface.
Optionally, the second feeding mechanism further comprises a lifting mechanism, the lifting mechanism is installed below the stamping die in a lifting mode, and the lifting mechanism is used for lifting the bearing jig or the first electrode plate towards a direction close to the second stamping die hole when the bearing jig is conveyed to the second feeding station.
Optionally, the conveying mechanism comprises a rotary table, the first feeding station, the second feeding station, the third feeding station and the pressing station are distributed around the axis of the rotary table, and the first feeding mechanism, the second feeding mechanism, the third feeding mechanism and the pressing mechanism are arranged on the periphery of the rotary table and distributed along the circumferential direction of the rotary table.
Optionally, the conveying mechanism is further provided with a first heating station, the first heating station is located between the first feeding station and the second feeding station on a conveying path of the conveying mechanism, the pressing equipment further comprises a first heating mechanism, the first heating mechanism is arranged corresponding to the first heating station, and the first heating mechanism is used for heating the first electrode plate on the bearing jig.
Optionally, the conveying mechanism is further provided with a second heating station, the second heating station is located between the third feeding station and the pressing station on the conveying path of the conveying mechanism, the pressing equipment further comprises a second heating mechanism, the second heating mechanism is arranged corresponding to the second heating station, and the second heating mechanism is used for heating the first electrode plate, the diaphragm plate and the second electrode plate on the bearing jig.
Optionally, the conveying mechanism is further provided with a third heating station, the third heating station is located between the second heating station and the pressing station on the conveying path of the conveying mechanism, the pressing device further comprises a third heating mechanism, the third heating mechanism is arranged corresponding to the third heating station, the third heating mechanism is used for heating the first electrode plate, the diaphragm plate and the second electrode plate on the bearing jig, and the heating temperature of the third heating mechanism is higher than that of the second heating mechanism.
The third heating mechanism comprises a fixing frame, an electromagnetic heating coil and a transmission piece, wherein the electromagnetic heating coil is mounted on the fixing frame, the transmission piece is movably mounted on the fixing frame so as to be close to or far away from the electromagnetic heating coil, a through hole is formed in the bearing jig, a supporting boss is arranged on the hole wall of the through hole in a protruding mode and used for supporting the first electrode plate, the diaphragm plate and the second electrode plate which are stacked, the transmission piece is provided with a first position far away from the electromagnetic heating coil and a second position close to the electromagnetic heating coil, the first position is located below the third heating station, the electromagnetic heating coil is located above the third heating station, and when the bearing jig is conveyed to the third heating station, the transmission piece extends into the through hole from the lower portion of the bearing jig, and the first electrode plate, the diaphragm plate and the second electrode plate which are stacked are ejected out of the through hole and then driven to the second position.
Optionally, the conveying mechanism is further provided with a detection station, the detection station is located at the downstream of the pressing station on the conveying path of the conveying mechanism, the pressing equipment further comprises a detection mechanism, the detection mechanism is arranged corresponding to the detection station, and the detection mechanism is used for detecting whether the first electrode plate and the second electrode plate on the bearing jig are in short circuit or not.
Optionally, the conveying mechanism is further provided with a blanking station, the blanking station is located at the downstream of the detection station on the conveying path of the conveying mechanism, the pressing equipment further comprises a blanking mechanism, the blanking mechanism is arranged corresponding to the blanking station, and the blanking mechanism is used for blanking the battery caps on the bearing jig.
In the lamination equipment, the first feeding mechanism, the second feeding mechanism and the third feeding mechanism for feeding the first electrode plate, the diaphragm sheet and the second electrode plate are respectively arranged corresponding to different stations of the same conveying mechanism, and the lamination mechanisms for laminating the first electrode plate, the diaphragm sheet and the second electrode plate are also arranged corresponding to the conveying mechanisms, so that the first electrode plate, the diaphragm sheet and the second electrode plate can be sequentially fed on different stations of the same lamination equipment and finally can be laminated to form the battery cap, and therefore, the positioning feeding and lamination of the electrode plate and the diaphragm sheet can be concentrated on the same production and processing line for processing without manual positioning feeding, the automation degree is high, the manual labor intensity is low, the processing efficiency of the battery cap can be improved, and the integration effect of the lamination equipment is optimized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a pressing apparatus according to an embodiment of the present invention;
FIG. 2 is a top view of an embodiment of a bonding apparatus according to the present invention;
FIG. 3 is a top view of one embodiment of a conveyor mechanism according to the present invention;
FIG. 4 is a schematic diagram of another embodiment of a pressing apparatus according to the present invention;
FIG. 5 is a schematic top view of another embodiment of the pressing apparatus of the present invention;
FIG. 6 is a schematic structural diagram of an embodiment of a second feeding mechanism according to the present invention;
FIG. 7 is a schematic view of an embodiment of a die apparatus according to the present invention;
FIG. 8 is a cross-sectional view of one embodiment of a die apparatus of the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at A;
FIG. 10 is a schematic view of a process of cutting a web to remove a separator sheet according to the present invention;
FIG. 11 is a schematic view of a second tool according to the invention;
FIG. 12 is a cross-sectional view of a second tool according to the invention;
FIG. 13 is a schematic view of an embodiment of a carrier tool, a first electrode plate, a diaphragm plate, and a second electrode plate according to the present invention;
FIG. 14 is a schematic view showing the structure of a third heating mechanism according to an embodiment of the present invention;
FIG. 15 is a schematic diagram of an embodiment of a detecting mechanism according to the present invention.
Reference numerals illustrate:
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear are referred to in the embodiments of the present invention), the directional indications are merely used to explain the relative positional relationship, movement conditions, and the like between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout is meant to include three side-by-side schemes, for example, "a and/or B", including a scheme, or B scheme, or a scheme that is satisfied by both a and B. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
During battery processing, the battery cap formed by stacking the electrode and separator sheets 22 typically also requires hot pressing to prevent the battery cap from loosening. In the related art, the lamination process and the lamination process for the electrode sheet and the diaphragm sheet 22 are generally performed on different production and processing lines, resulting in poor processing efficiency for the battery cap.
The invention provides lamination equipment for laminating an electrode plate and a diaphragm 22 to form a battery cap. The electrode sheet comprises a first electrode sheet 21 and a second electrode sheet 23, wherein one of the first electrode sheet 21 and the second electrode sheet 23 is a positive electrode sheet, and the other is a negative electrode sheet. The diaphragm 22 is provided between the first electrode piece 21 and the second electrode piece 23.
In the embodiment of the present invention, as shown in fig. 1 to 3, fig. 1 is a schematic structural diagram of an embodiment of the pressing device of the present invention, fig. 2 is a top view of an embodiment of the pressing device of the present invention, and fig. 3 is a top view of an embodiment of a conveying mechanism 10 of the present invention.
The pressing equipment comprises a conveying mechanism 10, a bearing jig 20, a first feeding mechanism 30, a second feeding mechanism 40, a third feeding mechanism 50 and a pressing mechanism 60, wherein the conveying mechanism 10 is provided with a first feeding station 11, a second feeding station 12, a third feeding station 13 and a pressing station 14. The carrying jig 20 is mounted on the conveying mechanism 10, and the carrying jig 20 is used for carrying the electrode plate and the diaphragm 22. The conveying mechanism 10 is used for sequentially conveying the bearing jig 20 from the first loading station 11 to the second loading station 12, the third loading station 13 and the pressing station 14. The first feeding mechanism 30 is disposed corresponding to the first feeding station 11, and the first feeding mechanism 30 is configured to feed the first electrode slice 21 to the carrier fixture 20. The second feeding mechanism 40 is disposed corresponding to the second feeding station 12, and the second feeding mechanism 40 is configured to feed the diaphragm 22 to the carrier fixture 20, so as to stack the diaphragm 22 on the first electrode slice 21. The third feeding mechanism 50 is disposed corresponding to the third feeding station 13, and the third feeding mechanism 50 is configured to feed the second electrode sheet 23 to the carrier fixture 20, so as to stack the second electrode sheet 23 on the diaphragm 22. The pressing mechanism 60 is disposed corresponding to the pressing station 14, and the pressing mechanism 60 is configured to press the first electrode slice 21, the diaphragm 22, and the second electrode slice 23 stacked on the carrier fixture 20 to form a battery cap.
In this embodiment, the conveying mechanism 10 includes a carrying platform, and the first feeding station 11, the second feeding station 12, the third feeding station 13, and the pressing station 14 are disposed on a carrying surface of the carrying platform. When the conveying mechanism 10 conveys the carrying jig 20, the carrying jig 20 may be picked up from one station and then put to the next station by a mechanical arm, or the carrying jig 20 may be conveyed by the movement of the carrying platform itself, which is not limited herein.
The carrying jig 20 is used for carrying a first electrode plate 21, a diaphragm 22 and a second electrode plate 23 to be pressed together, and a battery cap formed after press molding. It can be appreciated that the first loading station 11, the second loading station 12, the third loading station 13 and the pressing station 14 can correspondingly place a carrying jig 20, so that each station can be guaranteed to have the carrying jig 20 when the conveying mechanism 10 carries each time, and thus the processing mechanisms corresponding to each station can work simultaneously without waiting.
The first feeding mechanism 30 includes a vibratory material preparing device and a material taking module, the material taking module can move back and forth between the vibratory material preparing device and the first feeding station 11, and the material taking module is used for sucking the first electrode sheet 21 from the vibratory material preparing device and then conveying the first electrode sheet 21 to the bearing jig 20 located on the first feeding station 11. The vibration type material preparation device can prevent the first electrode plate 21 from being stacked in the material loading area through vibration, so that the material taking module is prevented from taking and placing the stacked first electrode plate 21 onto the bearing jig 20. In addition, the vibration type material preparation device is further provided with a sensor, the sensor is used for detecting the forward and reverse directions of the first electrode plate 21, and the reverse first electrode plate 21 is blown down to the upstream of the feeding area, so that the pressing surface of the first electrode plate 21 is ensured to be upward, and the feeding accuracy of the first electrode plate 21 is improved.
After the carrying jig 20 is received by the first electrode slice 21 at the first loading station 11, the carrying mechanism 10 carries the carrying jig 20 to the second loading station 12. The second feeding mechanism 40 stacks the diaphragm 22 on the first electrode sheet 21. The diaphragm 22 may be circular or annular. The diaphragm 22 may be pre-processed and then placed in the second feeding mechanism 40, or may be immediately processed by the second feeding mechanism 40, which is not limited herein.
After the carrier jig 20 is received by the diaphragm 22 at the second loading station 12, the conveying mechanism 10 conveys the carrier jig 20 to the third loading station 13. The third feeding mechanism 50 comprises a vibratory material preparing device and a material taking module, the material taking module can move back and forth between the vibratory material preparing device and the third feeding station 13, and the material taking module is used for sucking the second electrode sheet 23 from the vibratory material preparing device and then conveying the second electrode sheet to be stacked on the diaphragm sheet 22. The vibration type material preparation device can prevent the second electrode plate 23 from being stacked in the material loading area through vibration, so that the material taking module is prevented from taking and placing the stacked second electrode plate 23 on the bearing jig 20. In addition, the vibration type material preparation device is further provided with a sensor, the sensor is used for detecting the forward and reverse directions of the second electrode plate 23, and the reverse second electrode plate 23 is blown down to the upstream of the feeding area, so that the pressing surface of the second electrode plate 23 is ensured to face downwards, and the feeding accuracy of the second electrode plate 23 is improved.
After the carrying jig 20 is received by the second electrode sheet 23 at the third loading station 13, the carrying mechanism 10 carries the carrying jig 20 to the press station 14. The pressing mechanism 60 includes a pressing member that can apply pressure to the stacked first electrode sheet 21, diaphragm sheet 22, and second electrode sheet 23 from one side of the second electrode sheet 23, or can apply pressure bi-directionally from one side of the first electrode sheet 21 and one side of the second electrode sheet 23, and is not limited herein, as long as the pressing mechanism 60 is required to press the stacked first electrode sheet 21, diaphragm sheet 22, and second electrode sheet 23 to form a battery cap.
To ensure the pressing effect, in some embodiments of the present application, the pressing member is made of an electric heating member, and is heated while applying pressure to the first electrode sheet 21, the diaphragm sheet 22, and the second electrode sheet 23.
In the lamination equipment, the first feeding mechanism 30, the second feeding mechanism 40 and the third feeding mechanism 50 for feeding the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 are respectively arranged corresponding to different stations of the same conveying mechanism 10, and the lamination mechanism 60 for laminating the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 is also arranged corresponding to the conveying mechanism 10, so that the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 can be sequentially fed, positioned and placed on different stations of the same lamination equipment and finally laminated to form a battery cap. Therefore, the positioning feeding and pressing of the electrode plate and the diaphragm 22 can be concentrated on the same production and processing line for machining without manual positioning feeding, the degree of automation is high, the manual labor intensity is low, the processing efficiency of the battery cap can be improved, and the integration effect of pressing equipment is optimized.
Exemplary embodiments are shown in fig. 6 to 12, fig. 6 is a schematic structural view of an embodiment of the second feeding mechanism 40 of the present invention, fig. 7 is a schematic structural view of an embodiment of the die device of the present invention, fig. 8 is a cross-sectional view of an embodiment of the die device of the present invention, fig. 9 is a partially enlarged view of a portion a in fig. 8, fig. 10 is a schematic structural view of a process of cutting out the membrane sheet 22 from the material strip 220 of the present invention, fig. 11 is a schematic structural view of the second cutter 44 of the present invention, and fig. 12 is a cross-sectional view of the second cutter 44 of the present invention.
The second feeding mechanism 40 comprises a stamping device, the stamping device comprises a stamping die 401 and a coil stock mechanism, the stamping die 401 comprises a supporting table 41, a pressing block 42, a die cutter and a vacuum mechanism, the supporting table 41 is provided with a supporting surface 411, and the supporting surface 411 is provided with a first die hole 412 and a second die hole 413.
The pressing block 42 is movably mounted on the supporting table 41 and located at one side of the supporting surface 411 to be close to or far from the supporting surface 411, and the pressing block 42 is used for pressing the material belt 220 on the supporting surface 411 so that the material belt 220 covers the first punching hole 412 and the second punching hole 413. The die cutter includes a first cutter 43 and a second cutter 44, the cutting area of the second cutter 44 is larger than that of the first cutter 43, the first cutter 43 is movably mounted on the support table 41 and disposed opposite to the first die hole 412 to extend into or withdraw from the first die hole 412, and the second cutter 44 is movably mounted on the support table 41 and disposed opposite to the second die hole 413 to extend into or withdraw from the second die hole 413.
The first cutter 43 is used for cutting the hollow area 221 from the material belt 220 when extending into the first die hole 412, the second cutter 44 is used for extending into the second die hole 413 when the hollow area 221 falls into the projection of the second die hole 413 so as to cut the diaphragm 22 from the periphery of the hollow area 221 of the material belt 220, the second cutter 44 is provided with a communicating air passing hole 441 and an air passing channel 442, and the air passing hole 441 is arranged at the edge end of the second cutter 44.
The vacuum mechanism is mounted on the support table 41, and the air passage 442 is communicated with a vacuum port of the vacuum mechanism, and the vacuum mechanism is used for adjusting the vacuum degree of the air passage 442. The material winding mechanism comprises an unreeling component 46 and a reeling component 47, wherein the unreeling component 46 is used for unreeling the material belt 220 before being cut, and the reeling component 47 is used for reeling the surplus material of the material belt 220 after being cut. The support table 41 is located on the feeding path of the material belt 220 so that the material belt 220 passes the support surface 411.
In this embodiment, the supporting surface 411 may be the top surface of the supporting table 41, or may be a side surface of the supporting table 41, and in this embodiment, the supporting surface 411 is taken as an example of the top surface of the supporting table 41. The material belt 220 can move along the supporting surface 411, and the first die holes 412 and the second die holes 413 are arranged along the moving direction of the material belt 220, that is, the material belt 220 passes through the first die holes 412 and then passes through the second die holes 413 when moving along the supporting surface 411. The movement direction of the pressing block 42 is perpendicular to the supporting surface 411, for example, the pressing block 42 is installed above the supporting surface 411 and can perform lifting movement in the vertical direction. The pressing block 42 can press the material belt 220 when being abutted against the supporting surface 411, and can release the material belt 220 when the pressing block 42 leaves the supporting surface 411. The stamping die 401 further includes a first driving device mounted on the supporting table 41, where the first driving device is used to drive the pressing block 42 to move, so that the pressing block 42 can automatically press or release the material belt 220.
The first cutter 43 and the second cutter 44 are installed above the supporting surface 411 and can move up and down in the axial direction of the first die hole 412 and the second die hole 413. The first cutter 43 and the second cutter 44 are arranged in a column shape, the cutting edge of the first cutter 43 is arranged on the peripheral edge of the end face of the first cutter 43, the cutting edge of the second cutter 44 is arranged on the peripheral edge of the end face of the second cutter 44, and the end face of the second cutter 44 is larger than the end face of the first cutter 43, so that the cutting range of the second cutter 44 is larger than that of the first cutter 43. The stamping die 401 further includes a second driving device mounted on the supporting table 41, and the second driving device is used for driving the first cutter 43 and the second cutter 44 to move, so that the first cutter 43 and the second cutter 44 cut the material belt 220.
The overair passage 442 may extend in the axial direction of the second cutter 44 and through an end of the second cutter 44 remote from the cutting edge thereof. The vacuum of the vacuum mechanism is communicated with the air passing channel 442 through the top end of the second cutter 44, and the vacuum mechanism can generate negative pressure at the air passing hole 441 by adjusting the vacuum degree of the air passing channel 442, so that the diaphragm 22 cut by the second cutter 44 can be adsorbed. The number of the air passing holes 441 may be plural, the plural air passing holes 441 are arranged at intervals along the circumferential direction of the second cutter 44, the number and positions of the air passing channels 442 correspond to the air passing holes 441, and the air outlet of the vacuum mechanism is simultaneously communicated with the plural air passing channels 442, so that the adsorption position of the diaphragm 22 can be increased, so as to improve the adsorption stability of the diaphragm 22.
When the stamping die 401 works, the material belt 220 passes through the first stamping hole 412, and when the material belt 220 covers the first stamping hole 412, the pressing block 42 descends to press the material belt 220, so that the material belt 220 is ensured not to deform when being acted by the stamping tool. After the pressing block 42 presses the material belt 220, the first cutter 43 extends into the first punching hole 412 and breaks the material belt 220, so as to cut off the leftovers from the material belt 220. Thus, the first cutter 43 cuts the hollow area 221 on the material belt 220.
After the material belt 220 is cut out of the hollowed-out area 221, the first cutter 43 exits the first punching hole 412, the pressing block 42 releases the material belt 220, and the material belt 220 continues to move towards the second punching hole 413. When the material belt 220 moves to the position that the hollowed-out area 221 is located in the projection of the second punching hole 413, the pressing block 42 presses the material belt 220 again, at this time, the second cutter 44 stretches into the second punching hole 413, and the annular diaphragm 22 is cut out at the periphery of the hollowed-out area 221 on the material belt 220.
After the second cutter 44 cuts the diaphragm 22, the vacuum mechanism is turned on to increase the vacuum degree of the air passing channel 442, and at this time, the air passing holes 441 generate negative pressure on the diaphragm 22, so that the diaphragm 22 can be adsorbed and fixed on the second cutter 44.
It should be noted that, the second loading station 12 is located below the second die hole 413, after the diaphragm 22 is adsorbed and fixed, the carrier jig 20 carrying the first electrode sheet 21 arrives at the second loading station 12, at this time, the vacuum mechanism is turned off, and the diaphragm 22 can directly fall on the first electrode sheet 21, so that the diaphragm 22 just cut can be directly used for pressing.
The number of the first and second die holes 412 and 413 may be plural, and the plural first and second die holes 412 and 413 are arranged along the moving direction of the material belt 220. The number and positions of the first cutters 43 and the second cutters 44 correspond to the first punch holes 412 and the second punch holes 413, respectively. Thus, the first cutters 43 can move simultaneously to cut out the hollow areas 221 from the material belt 220 at a time, and the second cutters 44 can move simultaneously to cut out the diaphragm 22 from the material belt 220 at a time. It will be appreciated that the plurality of second cutters 44 are each provided with a respective gas passage 441 and gas passage 442, and that the vacuum mechanism may be in simultaneous communication with the gas passages 442 of the plurality of second cutters 44.
The second cutter 44 is provided with the air passing holes 441 and the air passing channels 442, and the vacuum degree of the air passing channels 442 is regulated by the vacuum mechanism, so that after the second cutter 44 cuts the diaphragm 22 from the material belt 220, the vacuum mechanism can enable the air passing holes 441 to adsorb the diaphragm 22 by increasing the vacuum degree of the air passing channels 442, thereby adsorbing and positioning the diaphragm 22 on the second cutter 44, and the adsorbed and positioned diaphragm 22 can be directly transferred to a battery cap production line to be put into a battery cap lamination process (for example, directly laminated on a prepared electrode plate). Thus, in the process of pressing the battery cap, the diaphragm 22 can be cut and used without being processed in advance or being fed and positioned again, so that the production efficiency of the battery cap can be improved.
The material winding mechanism can unwind and wind the material belt 220, so that the material belt 220 can automatically pass through the first punching hole 412 and the second punching hole 413, and the material belt 220 can be effectively stored and tidied before and after being cut.
When the carrier jig 20 arrives at the second loading station 12, the second cutter 44 may be lowered to bring the diaphragm 22 close to the first electrode sheet 21, or the carrier jig 20 may be raised to bring the first electrode sheet 21 close to the diaphragm 22.
As shown in fig. 7 to 9, the second feeding mechanism 40 further includes a lifting mechanism 45, and the lifting mechanism 45 is installed under the stamping die 401 in a lifting manner. The lifting mechanism 45 is used for lifting the carrier jig 20 or the first electrode sheet 21 towards a direction approaching the second punch hole 413 when the carrier jig 20 is conveyed to the second feeding station 12.
After the second cutter 44 cuts and adsorbs the diaphragm 22 from the material belt 220, the lifting mechanism 45 lifts the carrying jig 20 or the first electrode slice 21 located at the second feeding station 12, so that the first electrode slice 21 can be close to the diaphragm 22 as much as possible. After the first electrode sheet 21 approaches the diaphragm sheet 22, the vacuum mechanism reduces the vacuum level of the overair passage 442 to cause the second cutter 44 to loosen the diaphragm sheet 22, so that the diaphragm sheet 22 can fall on the first electrode sheet 21 under the action of gravity. Since the first electrode sheet 21 is adjacent to the second cutter 44, the diaphragm sheet 22 can be more quickly dropped on the first electrode sheet 21, and the shake in the horizontal direction is reduced, thereby ensuring the coaxiality between the diaphragm sheet 22 and the first electrode sheet 21.
Specifically, the lifting mechanism 45 may include a lifting rod 451, the carrier fixture 20 is provided with a through hole 24, a hole wall of the through hole 24 is convexly provided with a supporting boss 25, and the supporting boss 25 is used for supporting the stacked first electrode slice 21, the diaphragm 22 and the second electrode slice 23. The lifting rod 451 can lift up the first electrode sheet 21 through the through hole 24, so that the lifting load of the lifting mechanism 45 is not required to lift up the carrying jig 20.
The conveying path of the conveying mechanism 10 to the carrying jig 20 may be a straight line or a curved line.
Illustratively, as shown in fig. 3, the conveying mechanism 10 includes a turntable, where the first feeding station 11, the second feeding station 12, the third feeding station 13, and the pressing station 14 are distributed around an axis of the turntable, and the first feeding mechanism 30, the second feeding mechanism 40, the third feeding mechanism 50, and the pressing mechanism 60 are disposed on a peripheral side of the turntable and are distributed along a circumferential direction of the turntable. The arrangement of the conveying mechanism 10 in a circular turntable manner can make the structure more compact and reduce the occupied area.
The first feeding station 11, the second feeding station 12, the third feeding station 13 and the pressing station 14 are distributed at the periphery of the turntable. The turntable is rotatable to effect switching of the carrier fixture 20 between the stations. After the turntable rotates for a circle, the bearing jig 20 returns to the first feeding station 11 again, so that other mechanisms are not needed to put the bearing jig 20 back to the first feeding station 11 from the pressing station 14, and the working efficiency of the pressing equipment is improved. The arrangement of the turntable can reduce the total conveying range of the bearing jig 20, so that the structure of the pressing equipment is more compact, and the whole occupied space of the pressing equipment is reduced, and on the other hand, the pressing equipment can be integrated in a box body for transportation.
As shown in fig. 4 and 5, the conveying mechanism 10 is further formed with a first heating station 15, and the first heating station 15 is located between the first feeding station 11 and the second feeding station 12 on the conveying path of the conveying mechanism 10. The pressing apparatus further includes a first heating mechanism 70, where the first heating mechanism 70 is disposed corresponding to the first heating station 15, and the first heating mechanism 70 is used for heating the first electrode slice 21 on the carrier fixture 20.
After the first electrode slice 21 is completely loaded, the bearing jig 20 is conveyed from the first loading station 11 to the first heating station 15, and then conveyed from the first heating station 15 to the second loading station 12. The first heating mechanism 70 includes an electric heating member that heats the first electrode sheet 21 by contacting or approaching the first electrode sheet 21. After the first electrode sheet 21 is heated, when the diaphragm sheet 22 is laminated on the first electrode sheet 21, the diaphragm sheet 22 can be primarily thermally adhered to the first electrode sheet 21 by the heat of the first electrode sheet 21, so that the lamination stability of the first electrode sheet 21 and the diaphragm sheet 22 can be improved, and the subsequent lamination effect can be improved.
In some embodiments of the present application, the lifting mechanism 45 and the first heating mechanism 70 are integrally provided, and the electric heating member is directly provided as the lifting lever 451. The lifting mechanism 45 and the first heating mechanism 70 are integrally arranged, so that the heat loss of the first electrode slice 21 can be reduced, the space is saved, and the structure is more compact and reasonable.
As illustrated in fig. 4 and 5, the conveying mechanism 10 is further formed with a second heating station 16, and on the conveying path of the conveying mechanism 10, the second heating station 16 is located between the third feeding station 13 and the pressing station 14, and the pressing apparatus further includes a second heating mechanism 80, where the second heating mechanism 80 is disposed corresponding to the second heating station 16, and the second heating mechanism 80 is used to heat the first electrode sheet 21, the diaphragm sheet 22, and the second electrode sheet 23 on the carrier fixture 20.
After the second electrode sheet 23 is completely fed, the carrying jig 20 is conveyed from the third feeding station 13 to the second heating station 16, and then conveyed from the second heating station 16 to the pressing station 14. The second heating mechanism 80 includes an electric heating member that heats the first electrode sheet 21 and the second electrode sheet 23 by contacting or approaching at least one of the first electrode sheet 21 and the second electrode sheet 23. After the first electrode sheet 21 and the second electrode sheet 23 are heated, the diaphragm sheet 22 located between the first electrode sheet 21 and the second electrode sheet 23 is also heated, so that the subsequent lamination effect can be improved.
Illustratively, as shown in fig. 4 and 5, the conveyor 10 is further formed with a third heating station 17, the third heating station 17 being located between the second heating station 16 and the laminating station 14 on the conveying path of the conveyor 10. The laminating apparatus further includes a third heating mechanism 90, where the third heating mechanism 90 is disposed corresponding to the third heating station 17. The third heating mechanism 90 is used for heating the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 on the carrier fixture 20, and the heating temperature of the third heating mechanism 90 is higher than that of the second heating mechanism 80.
After the second heating mechanism 80 finishes heating the stacked first electrode sheet 21, diaphragm sheet 22, and second electrode sheet 23, the carrier jig 20 is first transported from the second heating station 16 to the third heating station 17, and then transported from the third heating station 17 to the press-fit station 14. The third heating mechanism 90 may heat the first electrode sheet 21 and the second electrode sheet 23 by contacting or approaching at least one of the first electrode sheet 21 and the second electrode sheet 23. Because the third heating mechanism 90 heats the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 at a higher temperature, the diaphragm 22 can be thermally fused, and the thermally fused diaphragm 22 can be simultaneously bonded to the first electrode plate 21 and the second electrode plate 23, so that the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 are more easily pressed and fixed.
Specifically, as shown in fig. 13 and 14, fig. 13 is a schematic structural view of an embodiment of the carrier tool 20, the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 according to the present invention, and fig. 14 is a schematic structural view of an embodiment of the third heating mechanism 90 according to the present invention.
The third heating mechanism 90 includes a fixing frame 91, an electromagnetic heating coil 92, and a transmission member 93, the electromagnetic heating coil 92 is mounted to the fixing frame 91, and the transmission member 93 is movably mounted to the fixing frame 91 so as to be close to or apart from the electromagnetic heating coil 92. The bearing jig 20 is provided with a through hole 24, and the hole wall of the through hole 24 is convexly provided with a supporting boss 25, and the supporting boss 25 is used for supporting the laminated first electrode slice 21, the diaphragm 22 and the second electrode slice 23.
The conveyor 93 has a first position away from the electromagnetic heating coil 92, the first position being below the third heating station 17, and a second position close to the electromagnetic heating coil 92, the electromagnetic heating coil 92 being above the third heating station 17. When the carrier jig 20 is conveyed to the third heating station 17, the conveying member 93 extends into the through hole 24 from below the carrier jig 20, and ejects the stacked first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23 out of the through hole 24 and drives the stacked first electrode sheet to the second position.
The electromagnetic heating coil 92 heats the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 by the principle of electromagnetic induction, and this heating manner can heat the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 to a higher temperature more quickly to improve the heating efficiency. On the other hand, in actual processing production, high-frequency current may be applied to the electromagnetic heating coil 92 to heat the surfaces of the first electrode sheet 21 and the second electrode sheet 23, thereby rapidly melting the surfaces of the diaphragm sheet 22 to rapidly adhere the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23, and the energy conversion rate is high.
The electromagnetic heating coil 92 encloses a heating region and the second location is within the heating region of the electromagnetic heating coil 92. When the carrying jig 20 is conveyed to the third heating station 17, the conveying member 93 passes through the through hole 24 to lift the stacked first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23 to the heating area of the electromagnetic heating coil 92, and at this time, the electromagnetic heating coil 92 is energized to rapidly heat the first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23. After the heating is finished, the conveying member 93 is lowered back to the first position to return the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 to the carrier jig 20.
The first electrode plate 21, the diaphragm 22 and the second electrode plate 23 are conveyed to the heating area of the electromagnetic heating coil 92 through the conveying member 93, so that the heating of the bearing jig 20 can be avoided, the heat loss of the third heating mechanism 90 is reduced, and the efficiency is improved.
In practice, the third heating mechanism 90 may further include a positioning member 94, where the positioning member 94 is fixed above the second position and adjacent to the electromagnetic heating coil 92. When the transmission member 93 lifts the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23, the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 are lifted to the lowest position, and after the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 reach the second position, the positioning member 94 abuts against the second electrode sheet 23 at the highest position, so that the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 can be clamped at the second position by matching with the transmission member 93, and the stability when the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 are positioned in the heating area of the electromagnetic heating coil 92 is improved.
The third heating mechanism 90 further comprises a cooling assembly, the cooling assembly is arranged on the fixing frame 91, the cooling assembly comprises a gas driving device and a gas nozzle, and the cooling assembly is used for blowing and cooling the battery cap after the third heating mechanism 90 is heated, so that the diaphragm 22 is prevented from being melted at a high temperature to cause local short circuit.
In some embodiments of the present application, the transmission member 93 and the third heating mechanism 90 are integrally provided, and the transmission member 93 is directly provided as an electric heating member. The transmission member 93 and the third heating mechanism 90 are integrally arranged, so that heat loss of the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 can be reduced, space is saved, and the structure is more compact and reasonable.
As shown in fig. 4 and 5, the conveying mechanism 10 is further formed with a detecting station 18, the detecting station 18 is located downstream of the laminating station 14 on the conveying path of the conveying mechanism 10, the laminating apparatus further includes a detecting mechanism 100, and the detecting mechanism 100 is configured to detect whether the first electrode piece 21 and the second electrode piece 23 on the carrier 20 are shorted or not by setting the detecting mechanism 100 corresponding to the detecting station 18.
After the first electrode plate 21, the diaphragm 22 and the second electrode plate 23 are pressed by the pressing mechanism 60 at the pressing station 14 to form a battery cap, the carrying jig 20 is conveyed to the detecting station 18 to detect the battery cap. Therefore, defective products of short circuit can be screened out before blanking, detection is not needed after blanking, and automatic processing efficiency of battery caps can be further improved.
Specifically, as shown in fig. 15, fig. 15 is a schematic structural diagram of an embodiment of a detection mechanism 100 in the present invention. The bearing jig 20 is provided with a through hole 24, and the hole wall of the through hole 24 is convexly provided with a supporting boss 25, and the supporting boss 25 is used for supporting the laminated first electrode slice 21, the diaphragm 22 and the second electrode slice 23. The detection mechanism 100 includes a first detection electrode 101 and a second detection electrode 102, where the first detection electrode 101 is located below the detection station 18, and the second detection electrode 102 is located above the detection station 18, and the first detection electrode 101 and the second detection electrode 102 may be close to each other or far from each other. When the carrying jig 20 is conveyed to the detecting station 18, the first detecting electrode 101 and the second detecting electrode 102 are close to each other to respectively abut against the first electrode piece 21 and the second electrode piece 23.
After the carrying jig 20 is conveyed to the detection station 18, the first detection electrode 101 stretches into the through hole 24 and is abutted against the first electrode plate 21, the second detection electrode 102 is abutted against the second electrode plate 23, voltage can be applied to the first detection electrode 101 and the second detection electrode 102 at the moment, if the first detection electrode 101 and the second detection electrode 102 generate current through the battery cap, the short circuit of the battery cap is indicated, otherwise, the detection of the battery cap is indicated to be qualified.
As shown in fig. 4 and 5, the conveying mechanism 10 is formed with a blanking station 19, and on the conveying path of the conveying mechanism 10, the blanking station 19 is located downstream of the detecting station 18, the pressing apparatus further includes a blanking mechanism 200, where the blanking mechanism 200 is disposed corresponding to the blanking station 19, and the blanking mechanism 200 is used for blanking the battery cap on the bearing fixture 20.
The blanking mechanism 200 comprises a receiving part and a material taking module, the material taking module can move back and forth between the receiving part and the blanking station 19, the material taking module sucks a battery cap from the bearing jig 20 on the blanking station 19 and then conveys the battery cap to the receiving part, so that automatic blanking of the battery cap is realized, and the blanking mechanism 200 can place qualified products and defective products according to the detection result of the detection mechanism 100 in a classified manner.
Specifically, the pressing device further comprises an installation box, the conveying mechanism 10, the first feeding mechanism 30, the second feeding mechanism 40, the third feeding mechanism 50 and the pressing mechanism 60 are all installed in the installation box, and casters are arranged at the bottom of the installation box. The mounting box can play a role in accommodating the main mechanism of the pressing equipment, and the transportation and the transfer of the mounting box are realized through the truckles, so that the whole pressing equipment can be conveniently transferred. The display screen is installed to the lateral wall of installing the case for the temperature of the electric heat spare of first heating mechanism 70, second heating mechanism 80 and pressing mechanism is shown in real time, the real-time heating condition of control of being convenient for.
The foregoing description of the embodiments of the present invention is merely an optional embodiment of the present invention, and is not intended to limit the scope of the invention, and all equivalent structural modifications made by the present invention in the light of the present invention, the description of which and the accompanying drawings, or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (9)
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| CN202310055964.5A CN116093354B (en) | 2023-01-18 | 2023-01-18 | Press fitting equipment |
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| CN202310055964.5A CN116093354B (en) | 2023-01-18 | 2023-01-18 | Press fitting equipment |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112993415A (en) * | 2021-05-08 | 2021-06-18 | 蜂巢能源科技有限公司 | Lamination device and lamination equipment with same |
| CN115939434A (en) * | 2023-01-18 | 2023-04-07 | 安徽国研新能电芯技术有限公司 | Hot-pressing compound equipment |
| CN116141427A (en) * | 2023-01-18 | 2023-05-23 | 安徽国研新能电芯技术有限公司 | Stamping device and processing equipment |
| CN220731585U (en) * | 2023-01-18 | 2024-04-05 | 安徽国研新能电芯技术有限公司 | Press fitting equipment |
| CN220994727U (en) * | 2023-01-18 | 2024-05-24 | 安徽国研新能电芯技术有限公司 | Stamping die and processing equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN210110970U (en) * | 2019-06-24 | 2020-02-21 | 惠州亿纬锂能股份有限公司 | A lithium-ion battery high-speed stacking device and lithium-ion battery |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112993415A (en) * | 2021-05-08 | 2021-06-18 | 蜂巢能源科技有限公司 | Lamination device and lamination equipment with same |
| CN115939434A (en) * | 2023-01-18 | 2023-04-07 | 安徽国研新能电芯技术有限公司 | Hot-pressing compound equipment |
| CN116141427A (en) * | 2023-01-18 | 2023-05-23 | 安徽国研新能电芯技术有限公司 | Stamping device and processing equipment |
| CN220731585U (en) * | 2023-01-18 | 2024-04-05 | 安徽国研新能电芯技术有限公司 | Press fitting equipment |
| CN220994727U (en) * | 2023-01-18 | 2024-05-24 | 安徽国研新能电芯技术有限公司 | Stamping die and processing equipment |
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