CN116093354A - Press fitting equipment - Google Patents

Press fitting equipment Download PDF

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CN116093354A
CN116093354A CN202310055964.5A CN202310055964A CN116093354A CN 116093354 A CN116093354 A CN 116093354A CN 202310055964 A CN202310055964 A CN 202310055964A CN 116093354 A CN116093354 A CN 116093354A
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station
electrode sheet
heating
feeding
pressing
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CN116093354B (en
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张丰学
桂凯
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Anhui Guoyan New Energy Core Technology Co ltd
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Anhui Guoyan New Energy Core Technology Co ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00—Primary cells; Manufacture thereof
    • H01M6/005—Devices for making primary cells
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0468—Compression means for stacks of electrodes and separators
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10—Primary casings; Jackets or wrappings
    • H01M50/147—Lids or covers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Secondary Cells (AREA)

Abstract

本发明涉及电池生产技术领域,特别涉及一种压合设备,本申请将分别用以上料第一电极片、隔膜片和第二电极片的第一上料机构、第二上料机构和第三上料机构对应同一输送机构的不同工位安装,并将用以压合第一电极片、隔膜片和第二电极片的压合机构也对应输送机构安装,使得第一电极片、隔膜片和第二电极片可在同一压合设备的不同工位上被依次上料,并最终能被压合形成电池盖帽;由此,电极片和隔膜片22的定位上料和压合可以集中在同一生产加工线上用机械进行加工,无需人工定位上料,自动化程度高,人工劳动强度低,可提高对电池盖帽的加工效率,并优化压合设备的集成化效果。

Figure 202310055964

The present invention relates to the technical field of battery production, in particular to a pressing device. This application will use the first feeding mechanism, the second feeding mechanism and the third feeding mechanism for feeding the first electrode sheet, the separator sheet and the second electrode sheet respectively. The feeding mechanism is installed corresponding to different stations of the same conveying mechanism, and the pressing mechanism for pressing the first electrode sheet, the diaphragm sheet and the second electrode sheet is also installed corresponding to the conveying mechanism, so that the first electrode sheet, the diaphragm sheet and the second electrode sheet The second electrode sheet can be sequentially loaded on different stations of the same pressing equipment, and finally can be pressed to form a battery cap; thus, the positioning, feeding and pressing of the electrode sheet and the diaphragm sheet 22 can be concentrated on the same The production and processing line is processed by machinery, without manual positioning and feeding, with a high degree of automation and low labor intensity, which can improve the processing efficiency of battery caps and optimize the integration effect of pressing equipment.

Figure 202310055964

Description

压合设备Pressing equipment

技术领域technical field

本发明涉及电池生产技术领域,特别涉及一种压合设备。The invention relates to the technical field of battery production, in particular to a pressing device.

背景技术Background technique

在电池的加工过程中,正极片和负极片隔着隔膜片层叠放置,再加热加压以压合形成电池盖帽,为了防止正极片和负极片之间接触短路,隔膜片需要定位放置于正极片和负极片之间,。在现有技术中,电极片和隔膜片的定位上料多通过人工上料的方式,后续再在压合机构上进行压合,自动化程度低,加工周期较长,且劳动强度大,人工误差大,导致对电池盖帽的加工效率较差。In the process of battery processing, the positive electrode and the negative electrode are laminated and placed through the diaphragm, and then heated and pressed to form the battery cap. In order to prevent the short circuit between the positive electrode and the negative electrode, the diaphragm needs to be positioned on the positive electrode. and between the negative plate,. In the existing technology, the positioning and feeding of the electrode sheet and the diaphragm sheet are mostly done manually, and the subsequent pressing is carried out on the pressing mechanism, which has a low degree of automation, a long processing cycle, and high labor intensity. Large, resulting in poor processing efficiency of the battery cap.

发明内容Contents of the invention

本发明的主要目的是提出一种压合设备,旨在解决现有技术中电池盖帽加工的自动化程度低的技术问题。The main purpose of the present invention is to propose a pressing device, aiming to solve the technical problem of low automation of battery cap processing in the prior art.

为实现上述目的,本发明提出的压合设备,用于将电极片与隔膜片压合,所述压合设备包括输送机构、承载治具、第一上料机构、第二上料机构、第三上料机构以及压合机构:所述输送机构形成有第一上料工位、第二上料工位、第三上料工位和压合工位;所述承载治具安装于所述输送机构,所述承载治具用以承载电极片和隔膜片;所述输送机构用于将所述承载治具从所述第一上料工位依次输送至第二上料工位、第三上料工位和压合工位;所述第一上料机构对应所述第一上料工位设置,所述第一上料机构用以将第一电极片上料至所述承载治具;所述第二上料机构对应所述第二上料工位设置,所述第二上料机构用以将隔膜片上料至所述承载治具,以将所述隔膜片层叠在所述第一电极片上;所述第三上料机构对应所述第三上料工位设置,所述第三上料机构用以将第二电极片上料至所述承载治具,以将所述第二电极片层叠在所述隔膜片上;所述压合机构对应所述压合工位设置,所述压合机构用于将所述承载治具上层叠的第一电极片、隔膜片和第二电极片压合形成电池盖帽。In order to achieve the above purpose, the pressing equipment proposed by the present invention is used to press the electrode sheet and the diaphragm sheet. The pressing equipment includes a conveying mechanism, a carrying jig, a first feeding mechanism, a second feeding mechanism, a second Three loading mechanism and pressing mechanism: the conveying mechanism is formed with a first loading station, a second loading station, a third loading station and a pressing station; the carrying jig is installed on the A conveying mechanism, the carrying jig is used to carry the electrode sheet and the diaphragm sheet; the conveying mechanism is used to sequentially transport the carrying jig from the first loading station to the second loading station, the third A feeding station and a pressing station; the first feeding mechanism is set corresponding to the first feeding station, and the first feeding mechanism is used to feed the first electrode sheet to the carrying jig; The second feeding mechanism is set corresponding to the second feeding station, and the second feeding mechanism is used to feed the diaphragm sheet to the carrying jig so as to stack the diaphragm sheet on the first on the electrode sheet; the third feeding mechanism is set corresponding to the third feeding station, and the third feeding mechanism is used to feed the second electrode sheet to the carrying jig so that the second electrode The sheet is stacked on the diaphragm sheet; the press-fit mechanism is set corresponding to the press-fit station, and the press-fit mechanism is used to stack the first electrode sheet, diaphragm sheet and second electrode sheet stacked on the carrying jig Press fit to form the battery cap.

可选地,所述第二上料机构包括冲压装置,所述冲压装置包括冲压模具和卷料机构;所述冲压模具包括支撑台、压块、冲模刀具和真空机构;所述支撑台具有支撑面,所述支撑面开设有第一冲模孔和第二冲模孔;所述压块可运动地安装于所述支撑台并位于所述支撑面的一侧,以靠近或远离所述支撑面;所述压块用以将所述料带压固于所述支撑面上,以使所述料带覆盖所述第一冲模孔和第二冲模孔;所述冲模刀具包括第一刀具和第二刀具,所述第二刀具的裁切面积大于所述第一刀具的裁切面积;所述第一刀具可运动地安装于所述支撑台并与所述第一冲模孔相对设置,以伸入或退出所述第一冲模孔;所述第二刀具可运动地安装于所述支撑台并与所述第二冲模孔相对设置,以伸入或退出所述第二冲模孔;所述第一刀具用以在伸入所述第一冲模孔时,从所述料带上裁切出镂空区域;所述第二刀具用以在镂空区域落入所述第二冲模孔的投影时,伸入所述第二冲模孔,以从所述料带的镂空区域外围裁取所述隔膜片;所述第二刀具设有连通的过气孔和过气通道,所述过气孔设于所述第二刀具的刀刃端;所述真空机构安装于所述支撑台,所述过气通道和所述真空机构的真空口连通,所述真空机构用于调节所述过气通道的真空度;所述卷料机构包括放卷组件和收卷组件,所述放卷组件用以放卷被裁切前的料带,所述收卷组件用以收卷被裁切后的料带余料;所述支撑台位于所述料带的走料路径上,以使所述料带经过所述支撑面。Optionally, the second feeding mechanism includes a punching device, and the punching device includes a punching die and a coiling mechanism; the punching die includes a support table, a briquetting block, a die cutter and a vacuum mechanism; the support table has a support The support surface is provided with a first die hole and a second die hole; the pressing block is movably mounted on the support table and is located on one side of the support surface, so as to be close to or away from the support surface; The pressing block is used to press and fix the strip on the supporting surface, so that the strip covers the first die hole and the second die hole; the die cutter includes a first cutter and a second cutter cutter, the cutting area of the second cutter is larger than that of the first cutter; or withdraw from the first die hole; the second tool is movably mounted on the support table and arranged opposite to the second die hole, so as to extend into or exit the second die hole; the first The tool is used to cut out the hollowed-out area from the material strip when extending into the first die hole; the second tool is used to extend into The second die hole is used to cut the diaphragm sheet from the periphery of the hollow area of the material strip; the second cutter is provided with a connected air hole and an air channel, and the air hole is located on the second The blade end of the knife; the vacuum mechanism is installed on the support table, the air passage is connected with the vacuum port of the vacuum mechanism, and the vacuum mechanism is used to adjust the vacuum degree of the air passage; the roll The material mechanism includes an unwinding assembly and a winding assembly, the unwinding assembly is used to unwind the material tape before being cut, and the winding assembly is used to rewind the cut material tape; the support The stage is located on the feeding path of the material belt, so that the material belt passes the support surface.

可选地,所述第二上料机构还包括升降机构,所述升降机构可升降安装于所述冲压模具下方;所述升降机构用以在所述承载治具输送至所述第二上料工位时,将所述承载治具或所述第一电极片朝靠近所述第二冲模孔的方向顶升。Optionally, the second feeding mechanism also includes a lifting mechanism, which can be lifted and installed under the stamping die; During the station, the carrying jig or the first electrode sheet is lifted toward the direction close to the second die hole.

可选地,所述输送机构包括转盘,所述第一上料工位、第二上料工位、第三上料工位和压合工位环绕所述转盘的轴心分布;所述第一上料机构、第二上料机构、第三上料机构和压合机构设于所述转盘的周侧,并沿所述转盘的周向分布。Optionally, the conveying mechanism includes a turntable, and the first loading station, the second loading station, the third loading station and the pressing station are distributed around the axis of the turntable; A feeding mechanism, a second feeding mechanism, a third feeding mechanism and a pressing mechanism are arranged on the peripheral side of the turntable and distributed along the circumferential direction of the turntable.

可选地,所述输送机构还形成有第一加热工位,在所述输送机构的输送路径上,所述第一加热工位位于所述第一上料工位和第二上料工位之间;所述压合设备还包括第一加热机构,所述第一加热机构对应所述第一加热工位设置;所述第一加热机构用以加热所述承载治具上的第一电极片。Optionally, the conveying mechanism is further formed with a first heating station, and on the conveying path of the conveying mechanism, the first heating station is located at the first feeding station and the second feeding station Between; the press-bonding equipment also includes a first heating mechanism, the first heating mechanism is set corresponding to the first heating station; the first heating mechanism is used to heat the first electrode on the carrying jig piece.

可选地,所述输送机构还形成有第二加热工位,在所述输送机构的输送路径上,所述第二加热工位位于所述第三上料工位和压合工位之间;所述压合设备还包括第二加热机构,所述第二加热机构对应所述第二加热工位设置;所述第二加热机构用以加热所述承载治具上的第一电极片、隔膜片和第二电极片。Optionally, the conveying mechanism is further formed with a second heating station, and on the conveying path of the conveying mechanism, the second heating station is located between the third feeding station and the pressing station The lamination equipment also includes a second heating mechanism, which is set corresponding to the second heating station; the second heating mechanism is used to heat the first electrode sheet on the carrying jig, The diaphragm sheet and the second electrode sheet.

可选地,所述输送机构还形成有第三加热工位,在所述输送机构的输送路径上,所述第三加热工位位于所述第二加热工位和压合工位之间;所述压合设备还包括第三加热机构,所述第三加热机构对应所述第三加热工位设置;所述第三加热机构用以加热所述承载治具上的第一电极片、隔膜片和第二电极片,所述第三加热机构的加热温度高于所述第二加热机构的加热温度。Optionally, the conveying mechanism is further formed with a third heating station, and on the conveying path of the conveying mechanism, the third heating station is located between the second heating station and the pressing station; The pressing equipment also includes a third heating mechanism, which is set corresponding to the third heating station; the third heating mechanism is used to heat the first electrode sheet and the diaphragm on the carrying jig sheet and the second electrode sheet, the heating temperature of the third heating mechanism is higher than the heating temperature of the second heating mechanism.

可选地,所述第三加热机构包括固定架、电磁加热线圈和传输件;所述电磁加热线圈安装于所述固定架,所述传输件可运动地安装于所述固定架,以靠近或远离所述电磁加热线圈;所述承载治具开设有通孔,所述通孔的孔壁凸设有支撑凸台,所述支撑凸台用以支撑层叠的第一电极片、隔膜片和第二电极片;所述传输件具有远离所述电磁加热线圈的第一位置,以及靠近所述电磁加热线圈的第二位置,所述第一位置位于所述第三加热工位的下方,所述电磁加热线圈位于所述第三加热工位的上方;所述承载治具输送至所述第三加热工位时,所述传输件从所述承载治具下方伸入所述通孔,并将层叠的第一电极片、隔膜片和第二电极片顶出所述通孔后驱动至所述第二位置。Optionally, the third heating mechanism includes a fixed frame, an electromagnetic heating coil, and a transmission member; the electromagnetic heating coil is mounted on the fixed frame, and the transmission member is movably mounted on the fixed frame to approach or Away from the electromagnetic heating coil; the carrying fixture is provided with a through hole, and the hole wall of the through hole is provided with a supporting boss, and the supporting boss is used to support the stacked first electrode sheet, diaphragm sheet and second electrode sheet. Two electrode sheets; the transmission member has a first position away from the electromagnetic heating coil, and a second position close to the electromagnetic heating coil, the first position is located below the third heating station, the The electromagnetic heating coil is located above the third heating station; when the carrying jig is transported to the third heating station, the transmission member extends from below the carrying jig into the through hole, and The laminated first electrode sheet, diaphragm sheet and second electrode sheet are pushed out of the through hole and then driven to the second position.

可选地,所述输送机构还形成有检测工位,在所述输送机构的输送路径上,所述检测工位位于所述压合工位的下游;所述压合设备还包括检测机构,所述检测机构对应所述检测工位设置;所述检测机构用以检测所述承载治具上的第一电极片和第二电极片是否短路。Optionally, the conveying mechanism is also formed with a detection station, and on the conveying path of the conveying mechanism, the detection station is located downstream of the lamination station; the lamination equipment also includes a detection mechanism, The detection mechanism is set corresponding to the detection station; the detection mechanism is used to detect whether the first electrode sheet and the second electrode sheet on the carrying jig are short-circuited.

可选地,所述输送机构形成还形成有下料工位,在所述输送机构的输送路径上,所述下料工位位于所述检测工位的下游;所述压合设备还包括下料机构,所述下料机构对应所述下料工位设置;所述下料机构用以对所述承载治具上的电池盖帽下料。Optionally, the conveying mechanism is also formed with a blanking station, and on the conveying path of the conveying mechanism, the blanking station is located downstream of the detection station; the pressing equipment also includes a lower A feeding mechanism, the feeding mechanism is set corresponding to the feeding station; the feeding mechanism is used for feeding the battery cap on the carrying jig.

本发明压合设备中,将分别用以上料第一电极片、隔膜片和第二电极片的第一上料机构、第二上料机构和第三上料机构对应同一输送机构的不同工位安装,并将用以压合第一电极片、隔膜片和第二电极片的压合机构也对应输送机构安装,使得第一电极片、隔膜片和第二电极片可在同一压合设备的不同工位上被依次上料,并最终能被压合形成电池盖帽;由此,电极片和隔膜片的定位上料和压合可以集中在同一生产加工线上用机械进行加工,无需人工定位上料,自动化程度高,人工劳动强度低,可提高对电池盖帽的加工效率,并优化压合设备的集成化效果。In the pressing equipment of the present invention, the first feeding mechanism, the second feeding mechanism and the third feeding mechanism corresponding to the different stations of the same conveying mechanism will be used to feed the first electrode sheet, the diaphragm sheet and the second electrode sheet respectively. Install, and install the pressing mechanism for pressing the first electrode sheet, the diaphragm sheet and the second electrode sheet corresponding to the conveying mechanism, so that the first electrode sheet, the diaphragm sheet and the second electrode sheet can be placed in the same pressing device The materials are sequentially loaded at different stations, and finally can be pressed to form the battery cap; thus, the positioning, feeding and pressing of the electrode sheet and the diaphragm sheet can be processed by machinery on the same production and processing line, without manual positioning Feeding has a high degree of automation and low labor intensity, which can improve the processing efficiency of battery caps and optimize the integration effect of pressing equipment.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.

图1为本发明压合设备一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of the pressing equipment of the present invention;

图2为本发明压合设备一实施例的俯视图;Fig. 2 is a top view of an embodiment of the pressing equipment of the present invention;

图3为本发明中输送机构一实施例的俯视图;Fig. 3 is a top view of an embodiment of the conveying mechanism in the present invention;

图4为本发明压合设备另一实施例的结构示意图;Fig. 4 is a schematic structural view of another embodiment of the lamination equipment of the present invention;

图5为本发明压合设备另一实施例的俯视示意图;Fig. 5 is a schematic top view of another embodiment of the pressing device of the present invention;

图6为本发明中第二上料机构一实施例的结构示意图;Fig. 6 is a schematic structural view of an embodiment of the second feeding mechanism in the present invention;

图7为本发明中冲模装置一实施例的结构示意图;Fig. 7 is a schematic structural view of an embodiment of the die device in the present invention;

图8为本发明中冲模装置一实施例的剖视图;Fig. 8 is a cross-sectional view of an embodiment of the die device in the present invention;

图9为图8中A处的局部放大图;Fig. 9 is a partial enlarged view of place A in Fig. 8;

图10为本发明中料带被裁取出隔膜片的过程示意图;Figure 10 is a schematic diagram of the process in which the material tape is cut out to remove the diaphragm in the present invention;

图11为本发明中第二刀具的结构示意图;Fig. 11 is a schematic structural view of the second cutter in the present invention;

图12为本发明中第二刀具的剖视图;Fig. 12 is a cross-sectional view of the second cutter in the present invention;

图13为本发明中承载治具、第一电极片、隔膜片和第二电极片一实施例的结构示意图;Fig. 13 is a structural schematic diagram of an embodiment of the carrying jig, the first electrode sheet, the diaphragm sheet and the second electrode sheet in the present invention;

图14为本发明中第三加热机构一实施例的结构示意图;Fig. 14 is a schematic structural view of an embodiment of the third heating mechanism in the present invention;

图15为本发明中检测机构一实施例的结构示意图。Fig. 15 is a schematic structural diagram of an embodiment of the detection mechanism in the present invention.

附图标号说明:Explanation of reference numbers:

Figure BDA0004060555780000041
Figure BDA0004060555780000041

Figure BDA0004060555780000051
Figure BDA0004060555780000051

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present invention, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the specific posture changes, the directional indication will also change accordingly.

另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second" and so on in the embodiments of the present invention, the descriptions of "first", "second" and so on are only for descriptive purposes, and should not be interpreted as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the meaning of "and/or" appearing in the whole text includes three parallel schemes, taking "A and/or B as an example", including scheme A, scheme B, or schemes satisfying both A and B. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.

在电池的加工过程中,由电极片和隔膜片22层叠形成的电池盖帽一般还需经过热压,以防止电池盖帽松散。相关技术中,对电极片和隔膜片22的层叠过程和压合过程通常是在不同的生产加工线上进行,导致对电池盖帽的加工效率较差。During the processing of the battery, the battery cap formed by laminating the electrode sheet and the separator sheet 22 generally needs to be hot pressed to prevent the battery cap from loosening. In the related art, the lamination process and pressing process of the electrode sheet and the separator sheet 22 are usually carried out on different production and processing lines, resulting in poor processing efficiency for the battery cap.

本发明提出一种压合设备,用于将电极片与隔膜片22压合形成电池盖帽。其中,电极片包括第一电极片21和第二电极片23,第一电极片21和第二电极片23中的一者为正电极片、另一者为负电极片。隔膜片22设于第一电极片21和第二电极片23之间。The present invention proposes a pressing device for pressing the electrode sheet and the separator sheet 22 to form a battery cap. Wherein, the electrode sheets include a first electrode sheet 21 and a second electrode sheet 23, one of the first electrode sheet 21 and the second electrode sheet 23 is a positive electrode sheet, and the other is a negative electrode sheet. The separator sheet 22 is disposed between the first electrode sheet 21 and the second electrode sheet 23 .

在本发明实施例中,如图1至图3所示,图1为本发明压合设备一实施例的结构示意图;图2为本发明压合设备一实施例的俯视图;图3为本发明中输送机构10一实施例的俯视图。In the embodiment of the present invention, as shown in Figures 1 to 3, Figure 1 is a schematic structural view of an embodiment of the pressing equipment of the present invention; Figure 2 is a top view of an embodiment of the pressing equipment of the present invention; Figure 3 is a schematic view of the present invention A top view of an embodiment of the middle conveying mechanism 10.

该压合设备包括输送机构10、承载治具20、第一上料机构30、第二上料机构40、第三上料机构50以及压合机构60,输送机构10形成有第一上料工位11、第二上料工位12、第三上料工位13和压合工位14。承载治具20安装于输送机构10,承载治具20用以承载电极片和隔膜片22。输送机构10用于将承载治具20从第一上料工位11依次输送至第二上料工位12、第三上料工位13和压合工位14。第一上料机构30对应第一上料工位11设置,第一上料机构30用以将第一电极片21上料至承载治具20。第二上料机构40对应第二上料工位12设置,第二上料机构40用以将隔膜片22上料至承载治具20,以将隔膜片22层叠在第一电极片21上。第三上料机构50对应第三上料工位13设置,第三上料机构50用以将第二电极片23上料至承载治具20,以将第二电极片23层叠在隔膜片22上。压合机构60对应压合工位14设置,压合机构60用于将承载治具20上层叠的第一电极片21、隔膜片22和第二电极片23压合形成电池盖帽。The lamination equipment includes a conveying mechanism 10, a carrying jig 20, a first feeding mechanism 30, a second feeding mechanism 40, a third feeding mechanism 50, and a laminating mechanism 60, and the conveying mechanism 10 is formed with a first feeding mechanism. Position 11, the second loading station 12, the third loading station 13 and pressing station 14. The carrying jig 20 is installed on the conveying mechanism 10 , and the carrying jig 20 is used for carrying the electrode sheet and the diaphragm sheet 22 . The conveying mechanism 10 is used to convey the carrying jig 20 from the first loading station 11 to the second loading station 12 , the third loading station 13 and the pressing station 14 in sequence. The first loading mechanism 30 is provided corresponding to the first loading station 11 , and the first loading mechanism 30 is used for loading the first electrode sheet 21 to the carrying jig 20 . The second loading mechanism 40 is provided corresponding to the second loading station 12 , and the second loading mechanism 40 is used for loading the diaphragm 22 onto the carrier jig 20 to stack the diaphragm 22 on the first electrode sheet 21 . The third feeding mechanism 50 is arranged corresponding to the third feeding station 13, and the third feeding mechanism 50 is used for feeding the second electrode sheet 23 to the carrier jig 20, so that the second electrode sheet 23 is stacked on the diaphragm sheet 22 superior. The pressing mechanism 60 is provided corresponding to the pressing station 14 , and the pressing mechanism 60 is used for pressing the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 stacked on the carrying jig 20 to form a battery cap.

在本实施例中,输送机构10包括承载平台,第一上料工位11、第二上料工位12、第三上料工位13和压合工位14设于承载平台的承载面上。输送机构10输送承载治具20时,可以通过机械臂来将承载治具20从一个工位抓起后放至下一个工位,或者可以是通过承载平台自身的运动来输送承载治具20,在此不做限制。In this embodiment, the conveying mechanism 10 includes a carrying platform, and the first loading station 11, the second loading station 12, the third loading station 13 and the pressing station 14 are arranged on the carrying surface of the carrying platform . When the conveying mechanism 10 transports the carrying jig 20, the carrying jig 20 can be picked up from one station by the mechanical arm and then put to the next station, or the carrying jig 20 can be conveyed by the movement of the carrying platform itself, There is no limitation here.

承载治具20用以承载待压合的第一电极片21、隔膜片22和第二电极片23,以及压合成型后形成的电池盖帽。可以理解,第一上料工位11、第二上料工位12、第三上料工位13和压合工位14都可以对应放置一个承载治具20,如此,每次输送机构10进行输送时,都可保证每个工位都有一个承载治具20,从而与每个工位对应的加工机构能同时工作,无需等待。The carrying jig 20 is used to carry the first electrode sheet 21 , the separator sheet 22 and the second electrode sheet 23 to be pressed together, and the battery cap formed after pressing. It can be understood that the first loading station 11, the second loading station 12, the third loading station 13 and the press-fitting station 14 can all place a carrying jig 20 correspondingly, so that each time the conveying mechanism 10 carries out When conveying, it can be guaranteed that each station has a carrying jig 20, so that the processing mechanism corresponding to each station can work simultaneously without waiting.

第一上料机构30包括振动式备料装置和取料模组,取料模组可在振动式备料装置和第一上料工位11之间来回活动,取料模组用以从振动式备料装置吸取第一电极片21后输送至位于第一上料工位11上的承载治具20。振动式备料装置能通过发生振动来防止有第一电极片21在上料区层叠,从而避免取料模组将层叠的第一电极片21取放至承载治具20上。此外,振动式备料装置还设有传感器,传感器用于检测第一电极片21的正反向,将反向的第一电极片21吹落至上料区的上游,从而保证第一电极片21的压合面朝上,以提高对第一电极片21的上料准确性。The first feeding mechanism 30 comprises a vibrating type preparation device and a material taking module, and the retrieving module can move back and forth between the vibrating type material preparation device and the first loading station 11, and the reclaiming module is used to prepare materials from the vibrating type The device picks up the first electrode sheet 21 and transports it to the carrying jig 20 located on the first loading station 11 . The vibrating material preparation device can prevent the stacking of the first electrode sheets 21 in the loading area by vibrating, so as to prevent the picking module from taking and placing the stacked first electrode sheets 21 on the carrying jig 20 . In addition, the vibration-type material preparation device is also provided with a sensor, the sensor is used to detect the forward and reverse of the first electrode sheet 21, and the reversed first electrode sheet 21 is blown down to the upstream of the feeding area, so as to ensure the correctness of the first electrode sheet 21. The pressing surface faces upwards to improve the feeding accuracy of the first electrode sheet 21 .

承载治具20在第一上料工位11承接到第一电极片21后,输送机构10将承载治具20输送至第二上料工位12。第二上料机构40将隔膜片22层叠在第一电极片21上。隔膜片22可以是圆形的,也可以是环形的。隔膜片22可以是预先加工好后放置在第二上料机构40的,也可以是通过第二上料机构40即时加工出来的,在此不做限制。After the carrying jig 20 is received by the first electrode sheet 21 at the first loading station 11 , the conveying mechanism 10 transports the carrying jig 20 to the second loading station 12 . The second feeding mechanism 40 stacks the diaphragm sheet 22 on the first electrode sheet 21 . The diaphragm 22 can be circular or annular. The diaphragm 22 may be pre-processed and then placed on the second feeding mechanism 40, or it may be processed immediately by the second feeding mechanism 40, which is not limited here.

承载治具20在第二上料工位12承接到隔膜片22后,输送机构10将承载治具20输送至第三上料工位13。第三上料机构50包括振动式备料装置和取料模组,取料模组可在振动式备料装置和第三上料工位13之间来回活动,取料模组用以从振动式备料装置吸取第二电极片23后输送至层叠在隔膜片22上。振动式备料装置能通过发生振动来防止有第二电极片23在上料区层叠,从而避免取料模组将层叠的第二电极片23取放至承载治具20上。此外,振动式备料装置还设有传感器,传感器用于检测第二电极片23的正反向,将反向的第二电极片23吹落至上料区的上游,从而保证第二电极片23的压合面朝下,以提高对第二电极片23的上料准确性。After the carrying jig 20 is received by the diaphragm 22 at the second loading station 12 , the conveying mechanism 10 transports the carrying jig 20 to the third loading station 13 . The 3rd feeding mechanism 50 comprises vibratory type preparation device and material taking module, and reclaiming module can move back and forth between vibratory type material preparation device and the 3rd loading station 13, and retrieving module is in order to prepare material from vibratory type. The device absorbs the second electrode sheet 23 and transports it to be stacked on the diaphragm sheet 22 . The vibrating material preparation device can prevent the stacking of the second electrode sheets 23 in the feeding area by vibrating, so as to prevent the picking module from taking and placing the stacked second electrode sheets 23 on the carrying jig 20 . In addition, the vibration type material preparation device is also provided with a sensor, and the sensor is used to detect the forward and reverse of the second electrode sheet 23, and the reverse second electrode sheet 23 is blown down to the upstream of the feeding area, thereby ensuring the second electrode sheet 23 The pressing surface faces downwards to improve the feeding accuracy of the second electrode sheet 23 .

承载治具20在第三上料工位13承接到第二电极片23后,输送机构10将承载治具20输送至压合工位14。压合机构60包括压合件,压合件可从第二电极片23的一侧对层叠的第一电极片21、隔膜片22和第二电极片23施加压力;或者可以从第一电极片21的一侧和第二电极片23的一侧来双向施加压力;在此不做限制,只需满足压合机构60可将层叠的第一电极片21、隔膜片22和第二电极片23压合形成电池盖帽即可。After the carrying jig 20 is received by the second electrode sheet 23 at the third loading station 13 , the conveying mechanism 10 transports the carrying jig 20 to the pressing station 14 . The pressing mechanism 60 includes a pressing member, which can apply pressure to the laminated first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23 from one side of the second electrode sheet 23; 21 and one side of the second electrode sheet 23 to apply pressure bidirectionally; there is no limitation here, as long as the pressing mechanism 60 can stack the first electrode sheet 21, diaphragm 22 and second electrode sheet 23 Press to form the battery cap.

为了保证压合效果,在本申请的一些实施例中,压合件由电热件制成,在对第一电极片21、隔膜片22和第二电极片23施加压力的同时还加热。In order to ensure the pressing effect, in some embodiments of the present application, the pressing piece is made of an electric heating element, which is heated while applying pressure to the first electrode piece 21 , the diaphragm piece 22 and the second electrode piece 23 .

本发明压合设备中,将分别用以上料第一电极片21、隔膜片22和第二电极片23的第一上料机构30、第二上料机构40和第三上料机构50对应同一输送机构10的不同工位安装,并将用以压合第一电极片21、隔膜片22和第二电极片23的压合机构60也对应输送机构10安装,使得第一电极片21、隔膜片22和第二电极片23可在同一压合设备的不同工位上被依次上料并定位放置,最终被压合形成电池盖帽。由此,电极片和隔膜片22的定位上料和压合可以集中在同一生产加工线上用机械进行加工,无需人工定位上料,自动化程度高,人工劳动强度低,可提高对电池盖帽的加工效率,并优化压合设备的集成化效果。In the pressing equipment of the present invention, the first feeding mechanism 30, the second feeding mechanism 40 and the third feeding mechanism 50 corresponding to the same The different stations of the conveying mechanism 10 are installed, and the pressing mechanism 60 for pressing the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 is also installed corresponding to the conveying mechanism 10, so that the first electrode sheet 21, the diaphragm The sheet 22 and the second electrode sheet 23 can be sequentially loaded and positioned at different stations of the same pressing device, and finally pressed to form a battery cap. Thus, the positioning feeding and pressing of the electrode sheet and the diaphragm sheet 22 can be concentrated on the same production and processing line and processed by machinery, without manual positioning and feeding, with a high degree of automation and low labor intensity, which can improve the battery cap. Improve processing efficiency and optimize the integration effect of pressing equipment.

示例性的,如图6至图12所示,图6为本发明中第二上料机构40一实施例的结构示意图;图7为本发明中冲模装置一实施例的结构示意图;图8为本发明中冲模装置一实施例的剖视图;图9为图8中A处的局部放大图;图10为本发明中料带220被裁取出隔膜片22的过程示意图;图11为本发明中第二刀具44的结构示意图;图12为本发明中第二刀具44的剖视图。Exemplary, as shown in Figure 6 to Figure 12, Figure 6 is a schematic structural view of an embodiment of the second feeding mechanism 40 in the present invention; Figure 7 is a structural schematic view of an embodiment of the die device in the present invention; Figure 8 is A cross-sectional view of an embodiment of the die device in the present invention; FIG. 9 is a partial enlarged view of A in FIG. 8; FIG. 10 is a schematic diagram of the process in which the material belt 220 is cut out of the diaphragm 22 in the present invention; FIG. 11 is the first in the present invention Schematic diagram of the structure of the second cutter 44; FIG. 12 is a cross-sectional view of the second cutter 44 in the present invention.

第二上料机构40包括冲压装置,冲压装置包括冲压模具401和卷料机构;冲压模具401包括支撑台41、压块42、冲模刀具和真空机构;支撑台41具有支撑面411,支撑面411开设有第一冲模孔412和第二冲模孔413。The second feeding mechanism 40 comprises a punching device, and the punching device includes a punching die 401 and a coiling mechanism; the punching die 401 includes a support table 41, a briquetting block 42, a die cutter and a vacuum mechanism; the support table 41 has a support surface 411, and a support surface 411 A first die hole 412 and a second die hole 413 are opened.

压块42可运动地安装于支撑台41并位于支撑面411的一侧,以靠近或远离支撑面411,压块42用以将料带220压固于支撑面411上,以使料带220覆盖第一冲模孔412和第二冲模孔413。冲模刀具包括第一刀具43和第二刀具44,第二刀具44的裁切面积大于第一刀具43的裁切面积,第一刀具43可运动地安装于支撑台41并与第一冲模孔412相对设置,以伸入或退出第一冲模孔412,第二刀具44可运动地安装于支撑台41并与第二冲模孔413相对设置,以伸入或退出第二冲模孔413。The pressing block 42 is movably installed on the supporting table 41 and is located on one side of the supporting surface 411 so as to be close to or away from the supporting surface 411. The first die hole 412 and the second die hole 413 are covered. Die cutter comprises first cutter 43 and second cutter 44, and the cutting area of second cutter 44 is larger than the cutting area of first cutter 43, and first cutter 43 is movably installed on supporting platform 41 and with first die hole 412 The second tool 44 is movably mounted on the support table 41 and is opposite to the second die hole 413 so as to enter or exit the second die hole 413 .

第一刀具43用以在伸入第一冲模孔412时,从料带220上裁切出镂空区域221,第二刀具44用以在镂空区域221落入第二冲模孔413的投影时,伸入第二冲模孔413,以从料带220的镂空区域221外围裁取隔膜片22,第二刀具44设有连通的过气孔441和过气通道442,过气孔441设于第二刀具44的刀刃端。The first cutter 43 is used to cut out the hollow area 221 from the material strip 220 when extending into the first die hole 412, and the second cutter 44 is used to extend the hollow area 221 when the projection of the hollow area 221 falls into the second die hole 413. Enter the second die hole 413 to cut the diaphragm 22 from the periphery of the hollowed out area 221 of the material strip 220. The second cutter 44 is provided with a connected air passage 441 and an air passage 442. The air passage 441 is located in the second cutter 44. blade end.

真空机构安装于支撑台41,过气通道442和真空机构的真空口连通,真空机构用于调节过气通道442的真空度。卷料机构包括放卷组件46和收卷组件47,放卷组件46用以放卷被裁切前的料带220,收卷组件47用以收卷被裁切后的料带220余料。支撑台41位于料带220的走料路径上,以使料带220经过支撑面411。The vacuum mechanism is installed on the supporting table 41, and the air passage 442 communicates with the vacuum port of the vacuum mechanism, and the vacuum mechanism is used to adjust the vacuum degree of the air passage 442. The winding mechanism includes an unwinding assembly 46 and a winding assembly 47. The unwinding assembly 46 is used for unwinding the material tape 220 before being cut, and the winding assembly 47 is used for winding the remaining material of the material tape 220 after being cut. The supporting platform 41 is located on the material-traveling path of the material belt 220 so that the material belt 220 passes the supporting surface 411 .

在本实施例中,支撑面411可以为支撑台41的顶面,也可以为支撑台41的侧面,本实施例以支撑面411为支撑台41的顶面为例。料带220可沿支撑面411活动,第一冲模孔412和第二冲模孔413沿料带220的活动方向排布,即料带220沿支撑面411运动时先经过第一冲模孔412再经过第二冲模孔413。压块42的运动方向垂直于支撑面411,例如压块42安装于支撑面411的上方,并可沿竖直方向做升降运动。压块42抵接于支撑面411时可压固料带220,压块42离开支撑面411时可松开料带220。冲压模具401还包括安装于支撑台41的第一驱动装置,第一驱动装置用于驱动压块42运动,从而压块42可自动压住或松开料带220。In this embodiment, the support surface 411 may be the top surface of the support platform 41 or the side surface of the support platform 41 , and this embodiment takes the support surface 411 as the top surface of the support platform 41 as an example. The material strip 220 can move along the support surface 411, and the first die hole 412 and the second die hole 413 are arranged along the moving direction of the material strip 220, that is, the material strip 220 first passes through the first die hole 412 and then passes through the support surface 411 when moving along the support surface 411. The second die hole 413 . The moving direction of the pressing block 42 is perpendicular to the supporting surface 411 , for example, the pressing block 42 is installed above the supporting surface 411 and can move up and down in the vertical direction. When the pressing block 42 abuts against the supporting surface 411 , the material strip 220 can be pressed and fixed, and when the pressing block 42 leaves the supporting surface 411 , the material strip 220 can be loosened. The stamping die 401 also includes a first driving device installed on the support table 41 , the first driving device is used to drive the pressing block 42 to move, so that the pressing block 42 can automatically press or release the material strip 220 .

第一刀具43和第二刀具44安装于支撑面411的上方,并可沿第一冲模孔412和第二冲模孔413的轴向做升降运动。第一刀具43和第二刀具44呈柱状设置,第一刀具43的刀刃设于第一刀具43端面的周沿,第二刀具44的刀刃设于第二刀具44端面的周沿,第二刀具44的端面大于第一刀具43的端面,因此第二刀具44的裁切范围会大于第一刀具43。冲压模具401还包括安装于支撑台41的第二驱动装置,第二驱动装置用于驱动第一刀具43和第二刀具44活动,从而第一刀具43和第二刀具44裁切料带220。The first cutter 43 and the second cutter 44 are installed above the supporting surface 411 and can move up and down along the axial direction of the first die hole 412 and the second die hole 413 . The first cutter 43 and the second cutter 44 are columnarly arranged, and the blade of the first cutter 43 is arranged on the periphery of the first cutter 43 end faces, and the blade of the second cutter 44 is arranged on the periphery of the second cutter 44 end faces, and the second cutter The end surface of 44 is larger than the end surface of the first cutter 43 , so the cutting range of the second cutter 44 is larger than that of the first cutter 43 . The stamping die 401 also includes a second driving device installed on the support table 41 , the second driving device is used to drive the first knife 43 and the second knife 44 to move, so that the first knife 43 and the second knife 44 cut the strip 220 .

过气通道442可沿第二刀具44的轴向延伸并贯穿第二刀具44远离其刀刃的一端。真空机构的真空通过第二刀具44的顶端与过气通道442连通,真空机构通过调节过气通道442的真空度,可使过气孔441处产生负压,从而可吸附住被第二刀具44裁切下来的隔膜片22。过气孔441的数量可为多个,多个过气孔441沿第二刀具44的周向间隔设置,过气通道442的数量和位置与过气孔441对应,真空机构的出气口同时与多个过气通道442连通;如此,可增加对隔膜片22的吸附位置,以提高对隔膜片22的吸附稳定性。The air passage 442 can extend along the axial direction of the second cutter 44 and pass through an end of the second cutter 44 away from its cutting edge. The vacuum of the vacuum mechanism communicates with the air passage 442 through the top of the second cutter 44, and the vacuum mechanism can generate negative pressure at the air passage 441 by adjusting the vacuum degree of the air passage 442, so that it can absorb the material cut by the second cutter 44. Cut out the diaphragm piece 22 . The quantity of air passage 441 can be multiple, and a plurality of air passages 441 are arranged at intervals along the circumferential direction of the second cutter 44, and the quantity and position of air passage 442 correspond to air passage 441, and the air outlet of vacuum mechanism is connected with a plurality of passages simultaneously. The air channel 442 is connected; in this way, the adsorption positions for the diaphragm 22 can be increased to improve the adsorption stability of the diaphragm 22 .

冲压模具401工作时,料带220先经过第一冲模孔412,料带220盖住第一冲模孔412时压块42下降压住料带220,确保料带220受到冲压刀具的作用力时不会变形。压块42压住料带220后,第一刀具43伸入第一冲模孔412并捅破料带220,以从料带220上裁取下脚料。如此,料带220上可先被第一刀具43裁出镂空区域221。When the stamping die 401 was working, the strip 220 first passed through the first punch hole 412, and when the strip 220 covered the first punch hole 412, the briquetting block 42 descended to press the strip 220, so as to ensure that the strip 220 would not be affected by the force of the stamping tool. will deform. After the pressing block 42 presses the material belt 220 , the first cutter 43 extends into the first die hole 412 and pierces the material belt 220 , so as to cut off scraps from the material belt 220 . In this way, the hollow area 221 can be cut out on the material tape 220 by the first cutter 43 first.

料带220被裁出镂空区域221后,第一刀具43退出第一冲模孔412,压块42松开料带220,料带220继续朝向第二冲模孔413活动。当料带220活动至使其镂空区域221位于第二冲模孔413的投影内时,压块42再次压住料带220,此时第二刀具44伸入第二冲模孔413,并在料带220上镂空区域221的外围处裁取出环形的隔膜片22。After the strip 220 is cut out of the hollow area 221 , the first cutter 43 exits the first die hole 412 , the pressing block 42 releases the strip 220 , and the strip 220 continues to move toward the second die hole 413 . When the material strip 220 moved to make its hollowed out area 221 in the projection of the second die hole 413, the briquetting block 42 pressed the material strip 220 again. The ring-shaped diaphragm 22 is cut out from the periphery of the hollowed-out area 221 on the top 220 .

第二刀具44裁取得到隔膜片22后,真空机构开启以提高过气通道442的真空度,此时过气孔441对隔膜片22产生负压,从而隔膜片22可被吸附固定在第二刀具44上。After the second cutter 44 cuts the diaphragm 22, the vacuum mechanism is opened to increase the vacuum degree of the passage 442. At this time, the air passage 441 generates a negative pressure on the diaphragm 22, so that the diaphragm 22 can be adsorbed and fixed on the second cutter. 44 on.

需要说明的是,第二上料工位12位于第二冲模孔413下方,隔膜片22被吸附固定住后,承载有第一电极片21的承载治具20来到第二上料工位12,此时真空机构关闭,隔膜片22可直接落在第一电极片21上,从而使刚裁取到的隔膜片22能被直接用于压合。It should be noted that the second loading station 12 is located below the second die hole 413. After the diaphragm 22 is adsorbed and fixed, the carrying jig 20 carrying the first electrode sheet 21 comes to the second loading station 12. At this time, the vacuum mechanism is closed, and the diaphragm 22 can directly fall on the first electrode sheet 21, so that the diaphragm 22 just cut can be directly used for pressing.

第一冲模孔412和第二冲模孔413的数量可为多个,多个第一冲模孔412和第二冲模孔413均沿料带220的活动方向排布。第一刀具43和第二刀具44的数量和位置分别与第一冲模孔412和第二冲模孔413对应。如此,多个第一刀具43可同时活动,并一次性从料带220上裁切出多个镂空区域221;多个第二刀具44也可同时活动,并一次性从料带220上裁切出多个隔膜片22。可以理解,多个第二刀具44均设有相应的过气孔441和过气通道442,真空机构可同时与多个第二刀具44的过气通道442连通。The number of the first die holes 412 and the second die holes 413 may be multiple, and the multiple first die holes 412 and the second die holes 413 are arranged along the moving direction of the strip 220 . The number and position of the first cutter 43 and the second cutter 44 correspond to the first die hole 412 and the second die hole 413 respectively. In this way, a plurality of first knives 43 can move simultaneously, and cut out a plurality of hollow areas 221 from the material strip 220 at one time; A plurality of diaphragm sheets 22 are produced. It can be understood that the plurality of second cutters 44 are provided with corresponding air passages 441 and air passages 442 , and the vacuum mechanism can communicate with the air passages 442 of the plurality of second cutters 44 at the same time.

在第二刀具44设置过气孔441和过气通道442,并通过真空机构调节过气通道442的真空度,从而在第二刀具44从料带220上裁取下隔膜片22后,真空机构通过增大过气通道442的真空度,可使过气孔441将隔膜片22吸附住,从而将隔膜片22吸附定位在第二刀具44上,被吸附定位的隔膜片22可直接被转移至电池盖帽的生产线上投入电池盖帽的压合过程(例如直接被层叠在备好的电极片上)。如此,在压合电池盖帽的过程中,隔膜片22可即裁即用,无需预先加工好,也无需重新上料定位,从而可提高电池盖帽的生产效率。The air hole 441 and the air passage 442 are set in the second cutter 44, and the vacuum degree of the air passage 442 is adjusted by a vacuum mechanism, so that after the second cutter 44 cuts off the diaphragm sheet 22 from the material tape 220, the vacuum mechanism passes Increasing the vacuum degree of the air passage 442 can make the air hole 441 absorb the diaphragm 22, thereby adsorbing and positioning the diaphragm 22 on the second cutter 44, and the adsorbed and positioned diaphragm 22 can be directly transferred to the battery cap The pressing process of the battery cap is put into the production line (for example, it is directly laminated on the prepared electrode sheet). In this way, in the process of pressing the battery cap, the diaphragm 22 can be cut and used immediately, without pre-processing, and without re-loading and positioning, thereby improving the production efficiency of the battery cap.

卷料机构可对料带220进行放卷和收卷,从而既可使料带220能自动经过第一冲模孔412和第二冲模孔413,又可使料带220在被裁切前和被裁切后能被有效收纳整理。The coiling mechanism can unwind and rewind the material tape 220, so that the material tape 220 can automatically pass through the first die hole 412 and the second die hole 413, and the material tape 220 can be cut and processed before being cut. It can be effectively stored and organized after cutting.

承载治具20来到第二上料工位12时,可以是第二刀具44下降以使隔膜片22接近第一电极片21,也可以是承载治具20上升以使第一电极片21接近隔膜片22。When the carrying jig 20 comes to the second loading station 12, the second cutter 44 may be lowered to make the diaphragm 22 approach the first electrode sheet 21, or the carrying jig 20 may be raised to make the first electrode sheet 21 approach Diaphragm 22.

示例性的,如图7至图9所示,第二上料机构40还包括升降机构45,升降机构45可升降安装于冲压模具401下方。升降机构45用以在承载治具20输送至第二上料工位12时,将承载治具20或第一电极片21朝靠近第二冲模孔413的方向顶升。Exemplarily, as shown in FIGS. 7 to 9 , the second loading mechanism 40 further includes a lifting mechanism 45 , which can be lifted and installed below the stamping die 401 . The lifting mechanism 45 is used to lift the carrying jig 20 or the first electrode piece 21 toward the direction close to the second die hole 413 when the carrying jig 20 is transported to the second loading station 12 .

第二刀具44从料带220上裁下隔膜片22并吸附住后,升降机构45将处于第二上料工位12的承载治具20或第一电极片21顶升,以使第一电极片21能尽量靠近隔膜片22。第一电极片21靠近隔膜片22后,真空机构降低过气通道442的真空度,以使第二刀具44松开隔膜片22,从而隔膜片22可在重力作用下落在第一电极片21上。由于第一电极片21贴近第二刀具44,因此隔膜片22可更快地落在第一电极片21上,减小了水平方向的晃动,从而保证隔膜片22和第一电极片21之间的同轴度。After the second cutter 44 cuts off the diaphragm sheet 22 from the material belt 220 and absorbs it, the lifting mechanism 45 lifts the carrying jig 20 or the first electrode sheet 21 at the second loading station 12 to make the first electrode The sheet 21 can be as close to the diaphragm sheet 22 as possible. After the first electrode sheet 21 is close to the diaphragm sheet 22, the vacuum mechanism reduces the vacuum degree of the air passage 442, so that the second cutter 44 loosens the diaphragm sheet 22, so that the diaphragm sheet 22 can fall on the first electrode sheet 21 under the action of gravity . Because the first electrode sheet 21 is close to the second cutter 44, the diaphragm sheet 22 can fall on the first electrode sheet 21 more quickly, reducing the shaking in the horizontal direction, thereby ensuring the gap between the diaphragm sheet 22 and the first electrode sheet 21. coaxiality.

具体的,升降机构45可包括升降杆451,承载治具20开设有通孔24,通孔24的孔壁凸设有支撑凸台25,支撑凸台25用以支撑层叠的第一电极片21、隔膜片22和第二电极片23。升降杆451可穿过通孔24将第一电极片21顶起,从而无需顶起承载治具20,以减轻升降机构45的负荷。Specifically, the lifting mechanism 45 may include a lifting rod 451, and the carrying jig 20 is provided with a through hole 24, and the hole wall of the through hole 24 is protruded with a supporting boss 25, and the supporting boss 25 is used to support the stacked first electrode sheet 21. , the diaphragm sheet 22 and the second electrode sheet 23. The lifting rod 451 can pass through the through hole 24 to lift up the first electrode piece 21 , so that the lifting jig 20 does not need to be lifted up, so as to reduce the load of the lifting mechanism 45 .

输送机构10对承载治具20的输送路径可以是直线,也可以是曲线。The conveying path of the conveying mechanism 10 to the carrying jig 20 may be a straight line or a curve.

示例性的,如图3所示,输送机构10包括转盘,第一上料工位11、第二上料工位12、第三上料工位13和压合工位14环绕转盘的轴心分布,第一上料机构30、第二上料机构40、第三上料机构50和压合机构60设于转盘的周侧,并沿转盘的周向分布。输送机构10以圆形转盘的方式设置可以使结构更加紧凑,减少占地面积。Exemplarily, as shown in FIG. 3 , the conveying mechanism 10 includes a turntable, and the first loading station 11, the second loading station 12, the third loading station 13 and the pressing station 14 surround the axis of the turntable Distribution, the first feeding mechanism 30, the second feeding mechanism 40, the third feeding mechanism 50 and the pressing mechanism 60 are arranged on the peripheral side of the turntable and distributed along the circumferential direction of the turntable. The conveying mechanism 10 is arranged in the form of a circular turntable, which can make the structure more compact and reduce the occupied area.

第一上料工位11、第二上料工位12、第三上料工位13和压合工位14分布于转盘的周沿处。转盘可转动,以实现承载治具20在各个工位之间的切换。转盘转动一周后,承载治具20重新回到第一上料工位11,从而无需通过其它机构来将承载治具20从压合工位14放回第一上料工位11,以提高压合设备的工作效率。转盘的设置可缩小对承载治具20的总的输送范围,使压合设备的结构更加紧凑,从而减少压合设备整体的占用空间,另一方面,压合设备可集成在一个箱体里进行运输。The first loading station 11 , the second loading station 12 , the third loading station 13 and the pressing station 14 are distributed on the periphery of the turntable. The turntable is rotatable to realize switching of the carrying jig 20 among various stations. After the turntable rotates one week, the carrying jig 20 returns to the first loading station 11 again, so that the carrying jig 20 is returned from the pressing station 14 to the first loading station 11 without other mechanisms to increase the pressure. Combined equipment work efficiency. The setting of the turntable can reduce the total delivery range of the bearing jig 20, making the structure of the lamination equipment more compact, thereby reducing the overall space occupied by the lamination equipment. On the other hand, the lamination equipment can be integrated in a box for transportation.

示例性的,如图4和图5所示,输送机构10还形成有第一加热工位15,在输送机构10的输送路径上,第一加热工位15位于第一上料工位11和第二上料工位12之间.压合设备还包括第一加热机构70,第一加热机构70对应第一加热工位15设置,第一加热机构70用以加热承载治具20上的第一电极片21。Exemplarily, as shown in FIG. 4 and FIG. 5 , the conveying mechanism 10 is also formed with a first heating station 15. On the conveying path of the conveying mechanism 10, the first heating station 15 is located between the first feeding station 11 and the Between the second feeding station 12. The pressing equipment also includes a first heating mechanism 70, the first heating mechanism 70 is set corresponding to the first heating station 15, and the first heating mechanism 70 is used to heat the first heating mechanism 20 on the carrying jig 20. An electrode sheet 21.

第一电极片21上料完成后,承载治具20先从第一上料工位11输送至第一加热工位15,再从第一加热工位15输送至第二上料工位12。第一加热机构70包括电热件,电热件通过接触或靠近第一电极片21来加热第一电极片21。第一电极片21被加热后,当隔膜片22层叠在第一电极片21上时,隔膜片22可被第一电极片21的热量初步热贴在第一电极片21上,从而可提高第一电极片21与隔膜片22的层叠稳定性,并提高后续的压合效果。After the loading of the first electrode sheet 21 is completed, the carrying jig 20 is transported from the first loading station 11 to the first heating station 15 , and then from the first heating station 15 to the second loading station 12 . The first heating mechanism 70 includes an electric heating element, and the electric heating element heats the first electrode sheet 21 by contacting or approaching the first electrode sheet 21 . After the first electrode sheet 21 is heated, when the diaphragm sheet 22 is stacked on the first electrode sheet 21, the diaphragm sheet 22 can be preliminarily thermally attached to the first electrode sheet 21 by the heat of the first electrode sheet 21, thereby improving the performance of the first electrode sheet 21. The stacking stability of an electrode sheet 21 and the diaphragm sheet 22 is improved, and the subsequent lamination effect is improved.

在本申请的一些实施例中,升降机构45和第一加热机构70一体设置,此时电热件直接设置为升降杆451。升降机构45和第一加热机构70一体设置可以减少第一电极片21的热量损耗,且节省空间,使结构更加紧凑合理。In some embodiments of the present application, the lifting mechanism 45 and the first heating mechanism 70 are integrated, and at this time, the electric heating element is directly set as the lifting rod 451 . The integral arrangement of the lifting mechanism 45 and the first heating mechanism 70 can reduce the heat loss of the first electrode piece 21 , save space, and make the structure more compact and reasonable.

示例性的,如图4和图5所示,输送机构10还形成有第二加热工位16,在输送机构10的输送路径上,第二加热工位16位于第三上料工位13和压合工位14之间,压合设备还包括第二加热机构80,第二加热机构80对应第二加热工位16设置,第二加热机构80用以加热承载治具20上的第一电极片21、隔膜片22和第二电极片23。Exemplarily, as shown in FIG. 4 and FIG. 5 , the conveying mechanism 10 is also formed with a second heating station 16. On the conveying path of the conveying mechanism 10, the second heating station 16 is located between the third feeding station 13 and the Between the pressing stations 14, the pressing equipment further includes a second heating mechanism 80, the second heating mechanism 80 is set corresponding to the second heating station 16, and the second heating mechanism 80 is used to heat the first electrode on the carrying jig 20 Sheet 21, diaphragm sheet 22 and second electrode sheet 23.

第二电极片23上料完成后,承载治具20先从第三上料工位13输送至第二加热工位16,再从第二加热工位16输送至压合工位14。第二加热机构80包括电热件,电热件通过接触或靠近第一电极片21和第二电极片23中的至少一者来加热第一电极片21和第二电极片23。第一电极片21和第二电极片23被加热后,位于第一电极片21和第二电极片23之间的隔膜片22也会被加热,从而可提高后续的压合效果。After the second electrode sheet 23 is loaded, the carrier jig 20 is transported from the third loading station 13 to the second heating station 16 , and then from the second heating station 16 to the pressing station 14 . The second heating mechanism 80 includes an electric heating element, which heats the first electrode sheet 21 and the second electrode sheet 23 by contacting or approaching at least one of the first electrode sheet 21 and the second electrode sheet 23 . After the first electrode sheet 21 and the second electrode sheet 23 are heated, the diaphragm sheet 22 located between the first electrode sheet 21 and the second electrode sheet 23 is also heated, so that the subsequent pressing effect can be improved.

示例性的,如图4和图5所示,输送机构10还形成有第三加热工位17,在输送机构10的输送路径上,第三加热工位17位于第二加热工位16和压合工位14之间。压合设备还包括第三加热机构90,第三加热机构90对应第三加热工位17设置。第三加热机构90用以加热承载治具20上的第一电极片21、隔膜片22和第二电极片23,第三加热机构90的加热温度高于第二加热机构80的加热温度。Exemplarily, as shown in FIG. 4 and FIG. 5 , the conveying mechanism 10 is also formed with a third heating station 17, and on the conveying path of the conveying mechanism 10, the third heating station 17 is located between the second heating station 16 and the press Between 14 joint stations. The press-bonding equipment further includes a third heating mechanism 90 , and the third heating mechanism 90 is arranged corresponding to the third heating station 17 . The third heating mechanism 90 is used for heating the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 on the carrying jig 20 , and the heating temperature of the third heating mechanism 90 is higher than that of the second heating mechanism 80 .

第二加热机构80对层叠的第一电极片21、隔膜片22和第二电极片23加热结束后,承载治具20先从第二加热工位16输送至第三加热工位17,再从第三加热工位17输送至压合工位14。第三加热机构90可通过接触或靠近第一电极片21和第二电极片23中的至少一者来加热第一电极片21和第二电极片23。由于第三加热机构90对第一电极片21、隔膜片22和第二电极片23的加热温度较高,因此可使隔膜片22热熔,热熔后的隔膜片22可同时粘合在第一电极片21和第二电极片23上,从而使第一电极片21、隔膜片22和第二电极片23更容易被压合固定。After the second heating mechanism 80 finishes heating the laminated first electrode sheet 21, diaphragm sheet 22, and second electrode sheet 23, the carrier jig 20 is transported from the second heating station 16 to the third heating station 17, and then from the second heating station 16 to the third heating station 17. The third heating station 17 is delivered to the pressing station 14 . The third heating mechanism 90 may heat the first electrode sheet 21 and the second electrode sheet 23 by contacting or approaching at least one of the first electrode sheet 21 and the second electrode sheet 23 . Because the heating temperature of the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 by the third heating mechanism 90 is relatively high, the diaphragm sheet 22 can be thermally fused, and the diaphragm sheet 22 after thermal melting can be bonded at the same time. The first electrode sheet 21 and the second electrode sheet 23, so that the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 are more easily fixed by pressing.

具体的,如图13和图14所示,图13为本发明中承载治具20、第一电极片21、隔膜片22和第二电极片23一实施例的结构示意图;图14为本发明中第三加热机构90一实施例的结构示意图。Specifically, as shown in Figure 13 and Figure 14, Figure 13 is a schematic structural view of an embodiment of the carrying fixture 20, the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 in the present invention; A schematic structural diagram of an embodiment of the third heating mechanism 90.

第三加热机构90包括固定架91、电磁加热线圈92和传输件93;电磁加热线圈92安装于固定架91,传输件93可运动地安装于固定架91,以靠近或远离电磁加热线圈92。承载治具20开设有通孔24,通孔24的孔壁凸设有支撑凸台25,支撑凸台25用以支撑层叠的第一电极片21、隔膜片22和第二电极片23。The third heating mechanism 90 includes a fixed frame 91 , an electromagnetic heating coil 92 and a transmission member 93 ; The carrying jig 20 is provided with a through hole 24 , and a support boss 25 protrudes from the wall of the through hole 24 . The support boss 25 is used to support the stacked first electrode sheet 21 , diaphragm sheet 22 and second electrode sheet 23 .

传输件93具有远离电磁加热线圈92的第一位置,以及靠近电磁加热线圈92的第二位置,第一位置位于第三加热工位17的下方,电磁加热线圈92位于第三加热工位17的上方。承载治具20输送至第三加热工位17时,传输件93从承载治具20下方伸入通孔24,并将层叠的第一电极片21、隔膜片22和第二电极片23顶出通孔24后驱动至第二位置。The transmission member 93 has a first position away from the electromagnetic heating coil 92 and a second position close to the electromagnetic heating coil 92. The first position is located below the third heating station 17, and the electromagnetic heating coil 92 is located at the third heating station 17. above. When the carrying jig 20 is transported to the third heating station 17, the transmission member 93 extends into the through hole 24 from below the carrying jig 20, and ejects the stacked first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23. The through hole 24 is then actuated to the second position.

电磁加热线圈92通过电磁感应原理来加热第一电极片21、隔膜片22和第二电极片23,这种加热方式能更快地将第一电极片21、隔膜片22和第二电极片23加热至较高温度,以提高加热效率。另一方面,实际加工生产时,可以给电磁加热线圈92施加高频电流,使加热趋向第一电极片21和第二电极片23的表面,从而快速熔化隔膜片22的表面,以使第一电极片21、隔膜片22和第二电极片23之间快速粘合,且能量转化率高。The electromagnetic heating coil 92 heats the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 through the principle of electromagnetic induction, and this heating method can quickly heat the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 Heat to a higher temperature to increase heating efficiency. On the other hand, during actual processing and production, a high-frequency current can be applied to the electromagnetic heating coil 92, so that the heating tends to the surfaces of the first electrode sheet 21 and the second electrode sheet 23, thereby rapidly melting the surface of the diaphragm sheet 22, so that the first The electrode sheet 21 , the separator sheet 22 and the second electrode sheet 23 are bonded quickly, and the energy conversion rate is high.

电磁加热线圈92围成有加热区域,第二位置位于电磁加热线圈92的加热区域内。承载治具20输送至第三加热工位17时,传输件93穿过通孔24将层叠的第一电极片21、隔膜片22和第二电极片23顶升至电磁加热线圈92的加热区域,此时电磁加热线圈92通电,以将第一电极片21、隔膜片22和第二电极片23快速加热。加热结束后,传输件93降回至第一位置,以将第一电极片21、隔膜片22和第二电极片23送回至承载治具20。The electromagnetic heating coil 92 surrounds a heating area, and the second position is located in the heating area of the electromagnetic heating coil 92 . When the carrying jig 20 is transported to the third heating station 17, the transmission member 93 passes through the through hole 24 to lift the stacked first electrode sheet 21, diaphragm sheet 22 and second electrode sheet 23 to the heating area of the electromagnetic heating coil 92 , at this time, the electromagnetic heating coil 92 is energized to rapidly heat the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 . After the heating is finished, the transmission member 93 is lowered back to the first position, so as to return the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 to the carrying jig 20 .

通过传输件93来将第一电极片21、隔膜片22和第二电极片23传送至电磁加热线圈92的加热区域内,可避免承载治具20的受热,从而减少第三加热机构90的热量损耗,提高效率。The first electrode sheet 21, the diaphragm sheet 22, and the second electrode sheet 23 are transferred to the heating area of the electromagnetic heating coil 92 through the transmission member 93, which can avoid the heat of the carrying fixture 20, thereby reducing the heat of the third heating mechanism 90 losses and improve efficiency.

在实际应用中,第三加热机构90还可包括定位件94,定位件94固定于第二位置上方并靠近电磁加热线圈92。传输件93顶升第一电极片21、隔膜片22和第二电极片23时是托举着最下方的第一电极片21,第一电极片21、隔膜片22和第二电极片23到达第二位置后,定位件94抵接于最上方的第二电极片23,从而可配合传输件93将第一电极片21、隔膜片22和第二电极片23夹固在第二位置,以提高第一电极片21、隔膜片22和第二电极片23处于电磁加热线圈92的加热区域时的稳定性。In practical applications, the third heating mechanism 90 may further include a positioning member 94 fixed above the second position and close to the electromagnetic heating coil 92 . When the transmission member 93 lifts the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23, it is holding the lowermost first electrode sheet 21, and the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 reach After the second position, the positioning member 94 abuts against the uppermost second electrode sheet 23, so as to cooperate with the transmission member 93 to clamp the first electrode sheet 21, the diaphragm sheet 22 and the second electrode sheet 23 at the second position, so that The stability when the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 are in the heating area of the electromagnetic heating coil 92 is improved.

第三加热机构90还包括冷却组件,冷却组件设于固定架91,冷却组件包括气体驱动装置和气嘴,冷却组件用于在第三加热机构90加热结束后对电池盖帽吹气冷却,避免隔膜片22在高温下融化而导致局部短路。The third heating mechanism 90 also includes a cooling assembly. The cooling assembly is arranged on the fixed frame 91. The cooling assembly includes a gas drive device and an air nozzle. The cooling assembly is used to cool the battery cap by blowing air after the third heating mechanism 90 finishes heating to prevent the diaphragm 22 melted at high temperature and caused a local short circuit.

在本申请的一些实施例中,传输件93和第三加热机构90一体设置,此时传输件93直接设置为电热件。传输件93和第三加热机构90一体设置可以减少第一电极片21、隔膜片22和第二电极片23的热量损耗,且节省空间,使结构更加紧凑合理。In some embodiments of the present application, the transmission member 93 and the third heating mechanism 90 are integrated, and at this time the transmission member 93 is directly configured as an electric heating member. The integral arrangement of the transmission member 93 and the third heating mechanism 90 can reduce the heat loss of the first electrode sheet 21 , the diaphragm sheet 22 and the second electrode sheet 23 , save space, and make the structure more compact and reasonable.

示例性的,如图4和图5所示,输送机构10还形成有检测工位18,在输送机构10的输送路径上,检测工位18位于压合工位14的下游,压合设备还包括检测机构100,检测机构100对应检测工位18设置检测机构100用以检测承载治具20上的第一电极片21和第二电极片23是否短路。Exemplarily, as shown in FIG. 4 and FIG. 5 , the conveying mechanism 10 is also formed with a detection station 18. On the conveying path of the conveying mechanism 10, the detection station 18 is located downstream of the pressing station 14, and the pressing equipment also A detection mechanism 100 is included, and the detection mechanism 100 is provided corresponding to the detection station 18 to detect whether the first electrode sheet 21 and the second electrode sheet 23 on the carrying jig 20 are short-circuited.

第一电极片21、隔膜片22和第二电极片23在压合工位14被压合机构60压合形成电池盖帽后,承载治具20输送至检测工位18对电池盖帽进行检测。如此,可在下料前就将短路的不良品筛除,无需下料后再检测,从而可进一步提高对电池盖帽自动化加工效率。After the first electrode sheet 21 , the separator sheet 22 and the second electrode sheet 23 are pressed together by the pressing mechanism 60 at the pressing station 14 to form a battery cap, the carrying jig 20 is transported to the testing station 18 to detect the battery cap. In this way, short-circuit defective products can be screened out before blanking, and there is no need to check after blanking, thereby further improving the efficiency of automatic processing of battery caps.

具体的,如图15所示,图15为本发明中检测机构100一实施例的结构示意图。承载治具20开设有通孔24,通孔24的孔壁凸设有支撑凸台25,支撑凸台25用以支撑层叠的第一电极片21、隔膜片22和第二电极片23。检测机构100包括第一检测电极101和第二检测电极102,第一检测电极101位于检测工位18的下方、第二检测电极102位于检测工位18的上方,第一检测电极101和第二检测电极102可相互靠近或相互远离。承载治具20输送至检测工位18时,第一检测电极101和第二检测电极102相互靠近以分别抵接于第一电极片21和第二电极片23。Specifically, as shown in FIG. 15 , FIG. 15 is a schematic structural diagram of an embodiment of a detection mechanism 100 in the present invention. The carrying jig 20 is provided with a through hole 24 , and a support boss 25 protrudes from the wall of the through hole 24 . The support boss 25 is used to support the stacked first electrode sheet 21 , diaphragm sheet 22 and second electrode sheet 23 . The detection mechanism 100 includes a first detection electrode 101 and a second detection electrode 102, the first detection electrode 101 is located below the detection station 18, the second detection electrode 102 is located above the detection station 18, the first detection electrode 101 and the second detection electrode 101 The detection electrodes 102 may be close to each other or far away from each other. When the carrier jig 20 is transported to the detection station 18 , the first detection electrode 101 and the second detection electrode 102 are close to each other to abut against the first electrode sheet 21 and the second electrode sheet 23 respectively.

承载治具20输送至检测工位18后,第一检测电极101伸入通孔24并抵接于第一电极片21、第二检测电极102抵接于第二电极片23,此时可向第一检测电极101和第二检测电极102施加电压,若第一检测电极101和第二检测电极102通过电池盖帽产生电流,说明电池盖帽短路,否则说明电池盖帽检测合格。After the carrying jig 20 is transported to the detection station 18, the first detection electrode 101 extends into the through hole 24 and abuts against the first electrode sheet 21, and the second detection electrode 102 abuts against the second electrode sheet 23. The first detection electrode 101 and the second detection electrode 102 apply a voltage. If the first detection electrode 101 and the second detection electrode 102 generate current through the battery cap, it means that the battery cap is short-circuited, otherwise, the battery cap is detected to be qualified.

示例性的,如图4和图5所示,输送机构10形成还形成有下料工位19,在输送机构10的输送路径上,下料工位19位于检测工位18的下游,压合设备还包括下料机构200,下料机构200对应下料工位19设置,下料机构200用以对承载治具20上的电池盖帽下料。Exemplarily, as shown in Figure 4 and Figure 5, the conveying mechanism 10 is also formed with a blanking station 19, on the conveying path of the conveying mechanism 10, the blanking station 19 is located downstream of the detection station 18, and the pressing The equipment also includes a blanking mechanism 200 , which is set corresponding to the blanking station 19 , and the blanking mechanism 200 is used for blanking the battery cap on the carrying jig 20 .

下料机构200包括接料件和取料模组,取料模组可在接料件和下料工位19之间来回活动,取料模组用以下料工位19上的承载治具20中吸取电池盖帽后输送至接料件,以实现对电池盖帽的自动化下料,且下料机构200可以根据检测机构100的检测结果分类放置合格品以及不良品。The unloading mechanism 200 includes a material receiving part and a reclaiming module, the reclaiming module can move back and forth between the receiving part and the unloading station 19, and the reclaiming module uses the carrying jig 20 on the unloading station 19 The battery cap is sucked in the middle and then transported to the material receiving part to realize automatic blanking of the battery cap, and the unloading mechanism 200 can classify and place qualified products and defective products according to the detection results of the detection mechanism 100 .

具体的,压合设备还包括安装箱,输送机构10、第一上料机构30、第二上料机构40、第三上料机构50和压合机构60均安装于安装箱内,安装箱的底部设有脚轮。安装箱可对压合设备的主要机构起到收纳作用,再通过脚轮来实现安装箱的运输转移,从而可方便对压合设备整体进行转移。安装箱的侧壁安装有显示屏,用于实时显示第一加热机构70、第二加热机构80以及压合机构的电热件的温度,便于实时监控加热情况。Specifically, the pressing equipment also includes an installation box, the conveying mechanism 10, the first feeding mechanism 30, the second feeding mechanism 40, the third feeding mechanism 50 and the pressing mechanism 60 are all installed in the installation box, and the installation box The bottom has casters. The installation box can accommodate the main mechanism of the pressing equipment, and then use the casters to realize the transportation and transfer of the installation box, so as to facilitate the transfer of the whole pressing equipment. The side wall of the installation box is equipped with a display screen for real-time display of the temperature of the heating element of the first heating mechanism 70, the second heating mechanism 80 and the pressing mechanism, so as to monitor the heating situation in real time.

以上仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly/indirectly used in Other relevant technical fields are included in the patent protection scope of the present invention.

Claims (10)

1.一种压合设备,用于将电极片与隔膜片压合,其特征在于,所述压合设备包括:1. A pressing device, used for pressing electrode sheet and diaphragm, is characterized in that, described pressing device comprises: 输送机构,所述输送机构形成有第一上料工位、第二上料工位、第三上料工位和压合工位;A conveying mechanism, the conveying mechanism is formed with a first feeding station, a second feeding station, a third feeding station and a pressing station; 承载治具,所述承载治具安装于所述输送机构,所述承载治具用以承载电极片和隔膜片;所述输送机构用于将所述承载治具从所述第一上料工位依次输送至第二上料工位、第三上料工位和压合工位;A carrying jig, the carrying jig is installed on the conveying mechanism, and the carrying jig is used to carry the electrode sheet and the diaphragm sheet; the conveying mechanism is used to transfer the carrying jig from the first loading tool The positions are sequentially transported to the second loading station, the third loading station and the pressing station; 第一上料机构,所述第一上料机构对应所述第一上料工位设置,所述第一上料机构用以将第一电极片上料至所述承载治具;a first feeding mechanism, the first feeding mechanism is set corresponding to the first feeding station, and the first feeding mechanism is used to feed the first electrode sheet to the carrying jig; 第二上料机构,所述第二上料机构对应所述第二上料工位设置,所述第二上料机构用以将隔膜片上料至所述承载治具,以将所述隔膜片层叠在所述第一电极片上;The second feeding mechanism, the second feeding mechanism is set corresponding to the second feeding station, and the second feeding mechanism is used to feed the diaphragm sheet to the carrying jig, so as to place the diaphragm sheet laminated on the first electrode sheet; 第三上料机构,所述第三上料机构对应所述第三上料工位设置,所述第三上料机构用以将第二电极片上料至所述承载治具,以将所述第二电极片层叠在所述隔膜片上;The third feeding mechanism, the third feeding mechanism is set corresponding to the third feeding station, and the third feeding mechanism is used for feeding the second electrode sheet to the carrying jig, so as to place the The second electrode sheet is laminated on the diaphragm sheet; 压合机构,所述压合机构对应所述压合工位设置,所述压合机构用于将所述承载治具上层叠的第一电极片、隔膜片和第二电极片压合形成电池盖帽。A press-fit mechanism, the press-fit mechanism is set corresponding to the press-fit station, and the press-fit mechanism is used to press-fit the first electrode sheet, diaphragm sheet and second electrode sheet stacked on the carrying jig to form a battery cap. 2.如权利要求1所述的压合设备,其特征在于,所述第二上料机构包括冲压装置,所述冲压装置包括冲压模具和卷料机构;2. The pressing equipment according to claim 1, wherein the second feeding mechanism comprises a stamping device, and the stamping device comprises a stamping die and a coiling mechanism; 所述冲压模具包括支撑台、压块、冲模刀具和真空机构;The stamping die includes a support table, a briquetting block, a die cutter and a vacuum mechanism; 所述支撑台具有支撑面,所述支撑面开设有第一冲模孔和第二冲模孔;The support table has a support surface, and the support surface is provided with a first die hole and a second die hole; 所述压块可运动地安装于所述支撑台并位于所述支撑面的一侧,以靠近或远离所述支撑面;所述压块用以将所述料带压固于所述支撑面上,以使所述料带覆盖所述第一冲模孔和第二冲模孔;The pressing block is movably installed on the supporting table and is located on one side of the supporting surface so as to approach or move away from the supporting surface; the pressing block is used to press and fix the material strip on the supporting surface on, so that the strip covers the first die hole and the second die hole; 所述冲模刀具包括第一刀具和第二刀具,所述第二刀具的裁切面积大于所述第一刀具的裁切面积;所述第一刀具可运动地安装于所述支撑台并与所述第一冲模孔相对设置,以伸入或退出所述第一冲模孔;所述第二刀具可运动地安装于所述支撑台并与所述第二冲模孔相对设置,以伸入或退出所述第二冲模孔;The die cutter includes a first cutter and a second cutter, and the cutting area of the second cutter is larger than that of the first cutter; the first cutter is movably installed on the support table and connected with the The first die hole is arranged opposite to the first die hole, so as to enter or withdraw from the first die hole; the second tool is movably mounted on the support table and arranged opposite to the second die hole, so as to enter or exit said second die hole; 所述第一刀具用以在伸入所述第一冲模孔时,从所述料带上裁切出镂空区域;所述第二刀具用以在镂空区域落入所述第二冲模孔的投影时,伸入所述第二冲模孔,以从所述料带的镂空区域外围裁取所述隔膜片;The first cutter is used to cut out the hollow area from the material strip when extending into the first die hole; the second cutter is used to drop the hollow area into the projection of the second die hole , extending into the second die hole to cut the diaphragm sheet from the periphery of the hollowed-out area of the strip; 所述第二刀具设有连通的过气孔和过气通道,所述过气孔设于所述第二刀具的刀刃端;The second cutter is provided with a connected air hole and an air channel, and the air hole is arranged at the blade end of the second cutter; 所述真空机构安装于所述支撑台,所述过气通道和所述真空机构的真空口连通,所述真空机构用于调节所述过气通道的真空度;The vacuum mechanism is installed on the support platform, the air passage is communicated with the vacuum port of the vacuum mechanism, and the vacuum mechanism is used to adjust the vacuum degree of the air passage; 所述卷料机构包括放卷组件和收卷组件,所述放卷组件用以放卷被裁切前的料带,所述收卷组件用以收卷被裁切后的料带余料;所述支撑台位于所述料带的走料路径上,以使所述料带经过所述支撑面。The coiling mechanism includes an unwinding assembly and a winding assembly, the unwinding assembly is used to unwind the tape before being cut, and the winding assembly is used to wind up the remaining tape after being cut; The support table is located on the material belt's running path, so that the material belt passes through the support surface. 3.如权利要求2所述的压合设备,其特征在于,所述第二上料机构还包括升降机构,所述升降机构可升降地安装于所述冲压模具的下方;所述升降机构用以在所述承载治具输送至所述第二上料工位时,将所述承载治具或所述第一电极片朝靠近所述第二冲模孔的方向顶升。3. The lamination equipment according to claim 2, wherein the second feeding mechanism further comprises a lifting mechanism, and the lifting mechanism is installed below the stamping die in a liftable manner; the lifting mechanism is used for When the carrying jig is transported to the second loading station, the carrying jig or the first electrode sheet is lifted toward the direction close to the second die hole. 4.如权利要求1所述的压合设备,其特征在于,所述输送机构包括转盘,所述第一上料工位、第二上料工位、第三上料工位和压合工位环绕所述转盘的轴心分布;所述第一上料机构、第二上料机构、第三上料机构和压合机构设于所述转盘的周侧,并沿所述转盘的周向分布。4. The pressing equipment according to claim 1, wherein the conveying mechanism comprises a turntable, and the first feeding station, the second feeding station, the third feeding station and the pressing station The positions are distributed around the axis of the turntable; the first feeding mechanism, the second feeding mechanism, the third feeding mechanism and the pressing mechanism are arranged on the peripheral side of the turntable, and along the circumferential direction of the turntable distributed. 5.如权利要求1所述的压合设备,其特征在于,所述输送机构还形成有第一加热工位,在所述输送机构的输送路径上,所述第一加热工位位于所述第一上料工位和第二上料工位之间;所述压合设备还包括第一加热机构,所述第一加热机构对应所述第一加热工位设置;所述第一加热机构用以加热所述承载治具上的第一电极片。5. The pressing equipment according to claim 1, wherein the conveying mechanism is further formed with a first heating station, and on the conveying path of the conveying mechanism, the first heating station is located at the Between the first feeding station and the second feeding station; the pressing equipment also includes a first heating mechanism, the first heating mechanism is set corresponding to the first heating station; the first heating mechanism It is used for heating the first electrode sheet on the carrying jig. 6.如权利要求1至5中任一项所述的压合设备,其特征在于,所述输送机构还形成有第二加热工位,在所述输送机构的输送路径上,所述第二加热工位位于所述第三上料工位和压合工位之间;所述压合设备还包括第二加热机构,所述第二加热机构对应所述第二加热工位设置;所述第二加热机构用以加热所述承载治具上的第一电极片、隔膜片和第二电极片。6. The pressing equipment according to any one of claims 1 to 5, characterized in that, the conveying mechanism is further formed with a second heating station, and on the conveying path of the conveying mechanism, the second The heating station is located between the third feeding station and the pressing station; the pressing equipment also includes a second heating mechanism, and the second heating mechanism is set corresponding to the second heating station; the The second heating mechanism is used for heating the first electrode sheet, the diaphragm sheet and the second electrode sheet on the carrying jig. 7.如权利要求6所述的压合设备,其特征在于,所述输送机构还形成有第三加热工位,在所述输送机构的输送路径上,所述第三加热工位位于所述第二加热工位和压合工位之间;所述压合设备还包括第三加热机构,所述第三加热机构对应所述第三加热工位设置;所述第三加热机构用以加热所述承载治具上的第一电极片、隔膜片和第二电极片,所述第三加热机构的加热温度高于所述第二加热机构的加热温度。7. The pressing equipment according to claim 6, characterized in that, the conveying mechanism is also formed with a third heating station, and on the conveying path of the conveying mechanism, the third heating station is located at the Between the second heating station and the pressing station; the pressing equipment also includes a third heating mechanism, which is set corresponding to the third heating station; the third heating mechanism is used for heating The first electrode sheet, the diaphragm sheet and the second electrode sheet on the carrying jig, the heating temperature of the third heating mechanism is higher than the heating temperature of the second heating mechanism. 8.如权利要求7所述的压合设备,其特征在于,所述第三加热机构包括固定架、电磁加热线圈和传输件;所述电磁加热线圈安装于所述固定架,所述传输件可运动地安装于所述固定架,以靠近或远离所述电磁加热线圈;8. The pressing equipment according to claim 7, wherein the third heating mechanism comprises a fixed frame, an electromagnetic heating coil and a transmission member; the electromagnetic heating coil is installed on the fixed frame, and the transmission member movably mounted on the fixed frame, so as to be close to or away from the electromagnetic heating coil; 所述承载治具开设有通孔,所述通孔的孔壁凸设有支撑凸台,所述支撑凸台用以支撑层叠的第一电极片、隔膜片和第二电极片;The carrying fixture is provided with a through hole, and the hole wall of the through hole is protruded with a supporting boss, and the supporting boss is used to support the stacked first electrode sheet, diaphragm sheet and second electrode sheet; 所述传输件具有远离所述电磁加热线圈的第一位置,以及靠近所述电磁加热线圈的第二位置,所述第一位置位于所述第三加热工位的下方,所述电磁加热线圈位于所述第三加热工位的上方;The transmission member has a first position away from the electromagnetic heating coil and a second position close to the electromagnetic heating coil, the first position is located below the third heating station, and the electromagnetic heating coil is located above the third heating station; 所述承载治具输送至所述第三加热工位时,所述传输件从所述承载治具下方伸入所述通孔,并将层叠的第一电极片、隔膜片和第二电极片顶出所述通孔后驱动至所述第二位置。When the carrying jig is transported to the third heating station, the transmission member extends from below the carrying jig into the through hole, and transfers the laminated first electrode sheet, diaphragm sheet, and second electrode sheet Drive to the second position after ejecting the through hole. 9.如权利要求1所述的压合设备,其特征在于,所述输送机构还形成有检测工位,在所述输送机构的输送路径上,所述检测工位位于所述压合工位的下游;所述压合设备还包括检测机构,所述检测机构对应所述检测工位设置;所述检测机构用以检测所述承载治具上的第一电极片和第二电极片是否短路。9. The pressing equipment according to claim 1, characterized in that, the conveying mechanism is also formed with a detection station, and on the conveying path of the conveying mechanism, the detection station is located at the pressing station downstream; the lamination equipment also includes a detection mechanism, which is set corresponding to the detection station; the detection mechanism is used to detect whether the first electrode sheet and the second electrode sheet on the carrying jig are short-circuited . 10.如权利要求9所述的压合设备,其特征在于,所述输送机构形成还形成有下料工位,在所述输送机构的输送路径上,所述下料工位位于所述检测工位的下游;所述压合设备还包括下料机构,所述下料机构对应所述下料工位设置;所述下料机构用以对所述承载治具上的电池盖帽下料。10. The pressing equipment according to claim 9, characterized in that, the conveying mechanism is also formed with a blanking station, and on the conveying path of the conveying mechanism, the blanking station is located at the detection Downstream of the station; the pressing equipment also includes a blanking mechanism, which is set corresponding to the blanking station; the blanking mechanism is used to blank the battery cap on the carrying jig.
CN202310055964.5A 2023-01-18 2023-01-18 Press fitting equipment Active CN116093354B (en)

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