CN116084107A - Low-energy-consumption fabric dyeing device - Google Patents
Low-energy-consumption fabric dyeing device Download PDFInfo
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- CN116084107A CN116084107A CN202310063330.4A CN202310063330A CN116084107A CN 116084107 A CN116084107 A CN 116084107A CN 202310063330 A CN202310063330 A CN 202310063330A CN 116084107 A CN116084107 A CN 116084107A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 134
- 239000004744 fabric Substances 0.000 title claims abstract description 74
- 238000005265 energy consumption Methods 0.000 title claims abstract description 10
- 238000003756 stirring Methods 0.000 claims description 42
- 238000007790 scraping Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 3
- 239000012192 staining solution Substances 0.000 abstract 2
- 238000001125 extrusion Methods 0.000 abstract 1
- 239000002932 luster Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 239000003086 colorant Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明属于面料染色技术领域,具体是涉及一种低能耗面料染色装置。The invention belongs to the technical field of fabric dyeing, in particular to a low-energy fabric dyeing device.
背景技术Background technique
面料染色即染上颜色,也称面料上色,是指用化学的或其他的方法影响物质本身而使其着色,在技术允许的条件下,通过染色可以使物体呈现出人们所需要的各种颜色,用五颜六色来装点生活,在面料染色的过程中通常需要对一些面料进行深色浸染,通过将面料棉纱浸入染色池内使用液体染料对其进行染色加工,而传统的染色池进行浸染时很难使颜料迅速浸入布料内部,从而使所染面料内部无法染色,导致所面料出现漏染或夹杂有其他色泽的情况出现,影响染物品质,同时在染色中对染色液使用率不高,造成了能耗浪费比较高,使得成本增加,为此我们提出了一种低能耗面料染色装置。Fabric dyeing is dyeing, also known as fabric coloring, which refers to the use of chemical or other methods to affect the substance itself to make it colored. Under the conditions permitted by technology, the object can be made to show various colors that people need. Color, use colorful colors to decorate life. In the process of fabric dyeing, it is usually necessary to carry out deep color dip-dyeing on some fabrics. By dipping the cotton yarn of the fabric into the dyeing pool and using liquid dyes to dye it, it is difficult to perform dip-dyeing in traditional dyeing pools. Make the pigment soak into the inside of the fabric quickly, so that the inside of the dyed fabric cannot be dyed, resulting in missing dyeing or mixed with other colors in the fabric, which affects the quality of the dyed fabric. The waste is relatively high, which increases the cost. For this reason, we propose a low-energy fabric dyeing device.
发明内容Contents of the invention
本发明主要是解决上述现有技术所存在的技术问题,提供一种低能耗面料染色装置。The present invention mainly solves the technical problems in the above-mentioned prior art, and provides a fabric dyeing device with low energy consumption.
本发明的上述技术问题主要是通过下述技术方案得以解决的:一种低能耗面料染色装置,包括染色箱,所述染色箱的两端对应分别开设有进料口与出料口,进料口与出料口的外侧均固定安装有支撑板,支撑板的两端均对应固定安装有第一支撑杆,两个第一支撑杆之间均转动安装有第一导向轴,所述染色箱的顶端固定安装有两个U型架,染色箱的顶部对应U型架的位置均开设有矩形孔,两个U型架上均设置有升降装置,升降装置上均设置有第一固定板,第一固定板的底部两端对应均固定安装有支撑块,两个支撑块的顶端之间转动安装有第一压辊,两个第一固定板顶部一端固定安装有矩形板,矩形板的靠近出料口一端上开设有圆槽,圆槽内部设置有滑动装置,圆槽的上下对应开设有通孔,滑动装置上设置有刮动装置,矩形板的顶部一侧固定安装有第二固定板,第二固定板上设置有驱动装置,所述矩形板靠近进料口一端上固定安装有L形板,L形板上设置有搅拌装置,所述染色箱的底部一侧固定安装有排液管,排液管上设置有开关阀门,染色箱的顶部进料口一侧上固定安装有锥形入料管,锥形入料管的顶部设置有管盖,染色箱的底端固定安装有支撑柱。The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a low-energy fabric dyeing device, including a dyeing box, and the two ends of the dyeing box are respectively provided with a material inlet and a material outlet. The outer sides of the mouth and the discharge port are fixedly installed with a support plate, and the two ends of the support plate are correspondingly fixed with a first support rod, and a first guide shaft is installed in rotation between the two first support rods. Two U-shaped frames are fixedly installed on the top of the dyeing box, and the top of the dyeing box is provided with a rectangular hole corresponding to the position of the U-shaped frame. Both U-shaped frames are equipped with a lifting device, and the lifting device is equipped with a first fixed plate. Both ends of the bottom of the first fixed plate are fixedly equipped with supporting blocks, the first pressure roller is installed rotating between the tops of the two supporting blocks, and a rectangular plate is fixedly installed at one end of the top of the two first fixed plates. There is a circular groove on one end of the discharge port, a sliding device is arranged inside the circular groove, through holes are opened on the upper and lower sides of the circular groove, a scraping device is arranged on the sliding device, and a second fixing plate is fixedly installed on the top side of the rectangular plate , a driving device is arranged on the second fixed plate, an L-shaped plate is fixedly installed on the end of the rectangular plate close to the feeding port, a stirring device is arranged on the L-shaped plate, and a draining device is fixedly installed on one side of the bottom of the dyeing box. There is a switch valve on the discharge pipe, a tapered feeding pipe is fixedly installed on the side of the top feeding port of the dyeing box, a pipe cover is arranged on the top of the tapered feeding pipe, and a pipe cover is fixedly installed on the bottom of the dyeing box. support column.
作为优选,所述升降装置包括气缸伸缩杆以及第一固定板,两个所述U型架的底部横向中间位置均固定安装有气缸伸缩杆,气缸伸缩杆的顶端上均固定安装有第一固定板。As a preference, the lifting device includes a cylinder telescopic rod and a first fixed plate, and the bottom lateral middle positions of the two U-shaped frames are fixedly equipped with a cylinder telescopic rod, and the top ends of the cylinder telescopic rods are fixedly mounted with a first fixed plate. plate.
作为优选,所述滑动装置包括弹簧、滑杆以及圆块,所述圆槽的顶端固定安装有圆块,圆槽的底部滑动安装有滑杆,滑杆与圆块之间设置有弹簧,弹簧的一端与滑杆的相抵端固定连接,弹簧的另一端与圆块的相抵端固定连接。Preferably, the sliding device includes a spring, a slide bar and a round block, a round block is fixedly installed on the top of the round groove, a slide bar is slidably installed on the bottom of the round groove, a spring is arranged between the slide bar and the round block, and the spring One end of the spring is fixedly connected with the opposing end of the slide bar, and the other end of the spring is fixedly connected with the opposing end of the round block.
作为优选,所述刮动装置包括三角形刮板以及移动板,所述滑杆的底部通孔内部远离弹簧一端上固定安装有移动板,移动板的底部一侧上固定安装有三角形刮板。Preferably, the scraping device includes a triangular scraper and a moving plate, a moving plate is fixedly installed on the end of the through hole at the bottom of the slide bar away from the spring, and a triangular scraper is fixedly installed on the bottom side of the moving plate.
作为优选,所述驱动装置包括电机、不完整齿轮以及固定块,所述第二固定板上固定安装有电机,电机的输出端上固定安装有不完整齿轮,且不完整齿轮与通孔上下对应设置,且不完整齿轮的厚度小于通孔的宽度,滑杆的顶端通孔内部均匀固定安装有固定块,且固定块与不完整齿轮啮合连接。Preferably, the driving device includes a motor, an incomplete gear and a fixed block, the motor is fixedly installed on the second fixed plate, the output end of the motor is fixedly installed with an incomplete gear, and the incomplete gear corresponds to the through hole up and down and the thickness of the incomplete gear is smaller than the width of the through hole, and a fixed block is evenly and fixedly installed inside the through hole at the top of the slide bar, and the fixed block is meshed with the incomplete gear.
作为优选,所述搅拌装置包括第二皮带轮、第一皮带、第二轴承、转轴以及双槽皮带轮,所述电机的输出端与不完整齿轮之间套接固定安装有第二皮带轮,所述L形板的顶部一侧通过第二轴承转动安装有转轴,转轴上套接固定安装有双槽皮带轮,且双槽皮带轮的外槽与第二皮带轮左右对应设置,第二皮带轮与双槽皮带轮的外槽之间通过第一皮带转动连接。Preferably, the stirring device includes a second pulley, a first belt, a second bearing, a rotating shaft and a double-groove pulley, and a second pulley is sleeved and fixedly installed between the output end of the motor and the incomplete gear, and the L One side of the top of the shape plate is installed with a rotating shaft through the second bearing rotation, and a double-groove pulley is fixedly installed on the rotating shaft, and the outer groove of the double-groove pulley is correspondingly arranged with the left and right sides of the second pulley, and the outer groove of the second pulley and the double-groove pulley The grooves are connected in rotation through the first belt.
作为优选,所述搅拌装置还包括第二皮带、第一轴承、第一皮带轮、搅拌轴以及搅拌叶,所述L形板的底部转轴一侧通过第一轴承转动安装有搅拌轴,且搅拌轴与转轴上下对应设置,所述搅拌轴上套接固定安装有第一皮带轮,且第一皮带轮与双槽皮带轮的内槽上下对应设置,双槽皮带轮的内槽与第一皮带轮之间通过第二皮带转动连接,所述搅拌轴上均匀固定安装有搅拌叶。As preferably, the stirring device also includes a second belt, a first bearing, a first pulley, a stirring shaft and a stirring blade, the bottom rotating shaft side of the L-shaped plate is rotatably installed with a stirring shaft through the first bearing, and the stirring shaft Corresponding to the upper and lower sides of the rotating shaft, the first pulley is fixedly installed on the stirring shaft, and the first pulley and the inner groove of the double-groove pulley are arranged correspondingly up and down, and the inner groove of the double-groove pulley and the first pulley pass through the second The belt is rotatably connected, and stirring blades are evenly and fixedly installed on the stirring shaft.
作为优选,所述染色箱的内部进料口与出料口的两端均对应固定安装有第二支撑杆,两个第二支撑杆之间转动安装有第二导向轴,且第二导向轴的顶部均与进料口和出料口的竖向中间位置水平对应设置,所述出料口一侧的两个第二支撑杆上方均固定安装有第三支撑杆,两个第三支撑杆之间转动安装有第二压辊,且第二压辊与出料口一端的第二导向轴之间设置有面料通过间隙。As a preference, the two ends of the inner feed port and the discharge port of the dyeing box are correspondingly fixed with a second support rod, and a second guide shaft is installed in rotation between the two second support rods, and the second guide shaft The tops of the tops are set horizontally corresponding to the vertical middle positions of the feed inlet and the discharge outlet, and a third support rod is fixedly installed above the two second support rods on the side of the discharge port, and the two third support rods A second pressure roller is installed in rotation between them, and a fabric passing gap is arranged between the second pressure roller and the second guide shaft at one end of the discharge port.
本发明具有的有益效果:The beneficial effect that the present invention has:
1、该低能耗面料染色装置,通过设置有气缸伸缩杆、第一固定板、支撑块以及第一压辊,染色液从锥形入料管倒入到染色箱内部,且染色液不高于进料口与出料口高度,气缸伸缩杆做收缩运动,会带动第一固定板上下移动,从而使支撑块与第一压辊上下移动,进而可以调整第一压辊在染色箱内部的高度,进而使面料在两个第一压辊抵压下,会将面料进行均匀的染色,染色效果较好,同时,当染色箱内部的染色液变少时,气缸伸缩杆伸长运动将带动第一压辊向染色箱底端移动,使第一压辊与染色液进一步相结合,避免染色液过少而导致无法对面料进行染色的现象,使用较为方便。1. The low-energy fabric dyeing device is equipped with a cylinder telescopic rod, a first fixed plate, a support block and a first pressure roller, and the dyeing liquid is poured into the dyeing box from the conical feeding pipe, and the dyeing liquid is not higher than The height of the feeding port and the discharging port, the retractable movement of the telescopic rod of the cylinder will drive the first fixed plate to move up and down, so that the support block and the first pressing roller move up and down, and then the height of the first pressing roller inside the dyeing box can be adjusted , so that the fabric will be evenly dyed under the pressure of the two first pressure rollers, and the dyeing effect will be better. The pressure roller moves to the bottom of the dyeing box, so that the first pressure roller is further combined with the dyeing solution, so as to avoid the phenomenon that the fabric cannot be dyed due to too little dyeing solution, and is more convenient to use.
2、该低能耗面料染色装置,通过设置有电机、不完整齿轮、滑杆、固定块、弹簧、移动板以及三角形刮板,电机与外部电源想接通,启动电机工作,电机的输出端转动,会带动不完整齿轮转动,从而通过固定块带动滑杆向弹簧一端运动,进而使弹簧受到挤压形变收缩,当不完整齿轮与固定块不接触时,弹簧的回弹力将滑杆恢复原位,进而使滑杆在圆槽内部左右移动,进而使移动板左右移动,进而带动三角形刮板左右移动,进而使三角形刮板会对面料表面的染色液进行刮匀,使染色液完全快速均匀浸染在面料内部,避免染面料出现漏染或夹杂有其他色泽的情况出现,同时避免了现如今直接将面料浸泡在染色液中易出现染色不均的现象,有效的提高了对面料染色的均匀度和染色的效率,同时保证了面料的染色品质。2. The low-energy fabric dyeing device is equipped with a motor, an incomplete gear, a slide bar, a fixed block, a spring, a moving plate and a triangular scraper, the motor is connected to an external power supply, the motor starts to work, and the output end of the motor rotates , will drive the incomplete gear to rotate, so that the fixed block will drive the slider to move to one end of the spring, and then the spring will be squeezed, deformed and contracted. When the incomplete gear does not contact the fixed block, the resilience of the spring will restore the slider to its original position , so that the slider moves left and right inside the circular groove, and then the moving plate moves left and right, and then drives the triangular scraper to move left and right, so that the triangular scraper can evenly scrape the dyeing solution on the surface of the fabric, so that the dyeing solution can be fully, quickly and evenly dipped In the interior of the fabric, it avoids the occurrence of missing dyeing or other colors in the dyed fabric, and at the same time avoids the phenomenon of uneven dyeing that is easy to occur when the fabric is directly soaked in the dyeing solution, and effectively improves the uniformity of fabric dyeing. and dyeing efficiency, while ensuring the dyeing quality of fabrics.
3、该低能耗面料染色装置,通过设置有第一皮带轮、第二皮带轮、双槽皮带轮、第一皮带、第二皮带、转轴、搅拌轴以及搅拌叶,电机的输出端转动,同时带动第二皮带轮转动,第二皮带轮转动通过第一皮带带动双槽皮带轮转动,双槽皮带轮转动会带动转轴转动,从而通过第二皮带带动第一皮带轮转动,第一皮带轮转动会带动搅拌轴转动,进而使搅拌叶转动,搅拌叶转动会对染色箱的染色液进行均匀的搅拌,使染色液与面料充分接触,从而使面料迅速上色,通过一部电机带动刮动装置与搅拌装置同时工作,将低了成本,使得该装置能耗低,工作效率高。3. The low-energy fabric dyeing device is provided with a first pulley, a second pulley, a double-groove pulley, a first belt, a second belt, a rotating shaft, a stirring shaft and a stirring blade, and the output end of the motor rotates, driving the second pulley at the same time. The pulley rotates, and the second pulley rotates through the first belt to drive the double-groove pulley to rotate. The rotation of the double-groove pulley will drive the rotating shaft to rotate, thereby driving the first pulley to rotate through the second belt. The rotation of the first pulley will drive the stirring shaft to rotate, and then the stirring The blade rotates, and the rotation of the stirring blade will evenly stir the dyeing liquid in the dyeing box, so that the dyeing liquid can fully contact with the fabric, so that the fabric can be colored quickly. A motor drives the scraping device and the stirring device to work at the same time, reducing the The cost makes the device low in energy consumption and high in work efficiency.
附图说明Description of drawings
图1为本发明的一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;
图2为本发明染色箱内部俯视立体示意图;Fig. 2 is the three-dimensional schematic diagram of top view inside the dyeing box of the present invention;
图3为本发明染色箱内部剖视立体示意图;Fig. 3 is the three-dimensional schematic diagram of the internal section of the dyeing box of the present invention;
图4为图3中的A处局部放大示意图;Fig. 4 is a partially enlarged schematic diagram of A in Fig. 3;
图5为图3中的B处局部放大示意图;Fig. 5 is a partially enlarged schematic diagram at B in Fig. 3;
图6为本发明染色箱内部剖视仰视立体示意图;Fig. 6 is a three-dimensional schematic diagram of an internal cross section of the dyeing box of the present invention;
图7为本发明矩形板内部剖视立体示意图;Fig. 7 is a three-dimensional schematic diagram of an internal cross-section of a rectangular plate of the present invention;
图8为本发明染色箱内部侧视立体示意图。Fig. 8 is a perspective schematic diagram of a side view of the interior of the dyeing box of the present invention.
图中:1、染色箱;2、进料口;3、支撑板;4、第一支撑杆;5、第一导向轴;6、出料口;7、锥形入料管;8、U型架;9、气缸伸缩杆;10、矩形孔;11、排液管;12、第二支撑杆;13、第二导向轴;14、矩形板;15、第一固定板;16、三角形刮板;17、支撑块;18、第一压辊;19、移动板;20、弹簧;21、L形板;22、第一轴承;23、第一皮带轮;24、搅拌轴;25、搅拌叶;26、第二固定板;27、电机;28、不完整齿轮;29、第二皮带轮;30、第一皮带;31、通孔;32、滑杆;33、固定块;34、转轴;35、第二皮带;36、双槽皮带轮;37、第二轴承;38、第三支撑杆;39、第二压辊;40、圆块。In the figure: 1. dyeing box; 2. feed inlet; 3. support plate; 4. first support rod; 5. first guide shaft; 6. discharge port; 7. tapered feed pipe; 8. U Type frame; 9, cylinder expansion rod; 10, rectangular hole; 11, drain pipe; 12, second support rod; 13, second guide shaft; 14, rectangular plate; 15, first fixed plate; 16, triangular scraper Plate; 17, support block; 18, first pressure roller; 19, moving plate; 20, spring; 21, L-shaped plate; 22, first bearing; 23, first pulley; 24, stirring shaft; 25,
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:一种低能耗面料染色装置,如图1-图8所示,包括染色箱1,染色箱1的两端对应分别开设有进料口2与出料口6,进料口2与出料口6的外侧均固定安装有支撑板3,支撑板3的两端均对应固定安装有第一支撑杆4,两个第一支撑杆4之间均转动安装有第一导向轴5,染色箱1的顶端固定安装有两个U型架8,染色箱1的顶部对应U型架8的位置均开设有矩形孔10,两个U型架8上均设置有升降装置,升降装置上均设置有第一固定板15,第一固定板15的底部两端对应均固定安装有支撑块17,两个支撑块17的顶端之间转动安装有第一压辊18,两个第一固定板15顶部一端固定安装有矩形板14,矩形板14的靠近出料口6一端上开设有圆槽,圆槽内部设置有滑动装置,圆槽的上下对应开设有通孔31,滑动装置上设置有刮动装置,矩形板14的顶部一侧固定安装有第二固定板26,第二固定板26上设置有驱动装置,矩形板14靠近进料口2一端上固定安装有L形板21,L形板21上设置有搅拌装置,染色箱1的底部一侧固定安装有排液管11,排液管11上设置有开关阀门,染色箱1的顶部进料口2一侧上固定安装有锥形入料管7,锥形入料管7的顶部设置有管盖,染色箱1的底端固定安装有支撑柱,锥形入料管7设置使染色液便于倒入染色箱1内部,管盖设置避免杂质与灰尘通过锥形入料管7落入到染色液内部,影响对面料的染色效果,染色箱1内部的染色液多次使用后,染色液内部含有的杂质增加,通过打开开关阀门,使染色液通过排液管11排出,进行对染色液中的杂质进行过滤,过滤的染色液要是符合使用标准,倒入染色箱1内部继续对同批次面料进行上色,使得面料染色效果好。Embodiment: A kind of low-energy fabric dyeing device, as shown in Fig. 1-Fig. The outside of the
进一步的,升降装置包括气缸伸缩杆9以及第一固定板15,两个U型架8的底部横向中间位置均固定安装有气缸伸缩杆9,气缸伸缩杆9的顶端上均固定安装有第一固定板15,当染色箱1内部的染色液变少时,气缸伸缩杆9伸长运动将带动第一压辊18向染色箱1底端移动,当三角形刮板16与染色液1内部底端贴合时,气缸伸缩杆9不再向下移动,使第一压辊18与染色液进一步相结合,避免染色液过少而导致无法对面料进行染色的现象,使用较为方便。Further, the lifting device includes a cylinder
进一步的,滑动装置包括弹簧20、滑杆32以及圆块40,圆槽的顶端固定安装有圆块40,圆槽的底部滑动安装有滑杆32,滑杆32与圆块之间设置有弹簧20,弹簧20的一端与滑杆32的相抵端固定连接,弹簧20的另一端与圆块40的相抵端固定连接,不完整齿轮28转动,通过固定块33带动滑杆32向弹簧20一端运动,进而使弹簧20受到挤压形变收缩,当不完整齿轮28与固定块33不接触时,弹簧20的回弹力将滑杆32恢复原位,进而使滑杆32在圆槽内部左右移动。Further, the sliding device includes a
进一步的,刮动装置包括三角形刮板16以及移动板19,滑杆32的底部通孔31内部远离弹簧20一端上固定安装有移动板19,移动板19的底部一侧上固定安装有三角形刮板16,通过滑杆32在圆槽内部左右移动,从而带动移动板19左右移动,进而带动三角形刮板16左右移动,进而使三角形刮板16会对面料表面的染色液进行刮匀,使染色液完全快速均匀浸染在面料内部,避免染面料出现漏染或夹杂有其他色泽的情况出现,同时避免了现如今直接将面料浸泡在染色液中易出现染色不均的现象,有效的提高了对面料染色的均匀度和染色的效率,同时保证了面料的染色品质。Further, the scraping device includes a
进一步的,驱动装置包括电机27、不完整齿轮28以及固定块33,第二固定板26上固定安装有电机27,电机27的输出端上固定安装有不完整齿轮28,且不完整齿轮28与通孔31上下对应设置,且不完整齿轮28的厚度小于通孔31的宽度,滑杆32的顶端通孔31内部均匀固定安装有固定块33,且固定块33与不完整齿轮28啮合连接,电机27与外部电源想接通,启动电机27工作,电机27的输出端转动,会带动不完整齿轮28转动,从而通过固定块33带动滑杆32向弹簧20一端运动,便于使滑杆32左右移动。Further, the driving device includes a
进一步的,搅拌装置包括第二皮带轮29、第一皮带30、第二轴承37、转轴34以及双槽皮带轮36,电机27的输出端与不完整齿轮28之间套接固定安装有第二皮带轮29,L形板21的顶部一侧通过第二轴承37转动安装有转轴34,转轴34上套接固定安装有双槽皮带轮36,且双槽皮带轮36的外槽与第二皮带轮29左右对应设置,第二皮带轮29与双槽皮带轮36的外槽之间通过第一皮带30转动连接,电机27的输出端转动,同时带动第二皮带轮29转动,第二皮带轮29转动通过第一皮带30带动双槽皮带轮36转动,双槽皮带轮36转动会带动转轴34转动。Further, the stirring device includes a
进一步的,搅拌装置还包括第二皮带35、第一轴承22、第一皮带轮23、搅拌轴24以及搅拌叶25,L形板21的底部转轴34一侧通过第一轴承22转动安装有搅拌轴24,且搅拌轴24与转轴34上下对应设置,搅拌轴24上套接固定安装有第一皮带轮23,且第一皮带轮23与双槽皮带轮36的内槽上下对应设置,双槽皮带轮36的内槽与第一皮带轮23之间通过第二皮带35转动连接,搅拌轴24上均匀固定安装有搅拌叶25,搅拌轴24设置的高度高于三角形刮板16高度,且三角形刮板16的底端最与染色箱1底端靠近,转轴34转动通过第二皮带35带动第一皮带轮23转动,第一皮带轮23转动会带动搅拌轴24转动,进而使搅拌叶25转动,搅拌叶25转动会对染色箱1的染色液进行均匀的搅拌,使染色液与面料充分接触,从而使面料迅速上色,通过一部电机带动刮动装置与搅拌装置同时工作,将低了成本,使得该装置能耗低,工作效率高。Further, the agitating device also includes a
进一步的,染色箱1的内部进料口2与出料口6的两端均对应固定安装有第二支撑杆12,两个第二支撑杆12之间转动安装有第二导向轴13,且第二导向轴13的顶部均与进料口2和出料口6的竖向中间位置水平对应设置,出料口6一侧的两个第二支撑杆12上方均固定安装有第三支撑杆38,两个第三支撑杆38之间转动安装有第二压辊39,且第二压辊39与出料口6一端的第二导向轴13之间设置有面料通过间隙,根据加工需求将面料的一端经牵引绳通过进料口2的第一导向轴5与第二导向轴13依次绕过两个第一压辊18,在经过出料口6端的第二导向轴13与第二压辊39之间的间隙,且间隙的宽度略小于面料的厚度,保证面料能通过即可,出料口6端的第二导向轴13与第二压辊39之间的配合使面料上带有的多余染色液挤压排出落入染色箱1的内部,再经出料口6端的第一导向轴5进入到下一步工序,避免造成染色液浪费,调高了染色液的利用率,同时降低了能耗,也便于对面料烘干处理。Further, the two ends of the
本发明的原理:当在使用本设备时,染色液从锥形入料管7倒入到染色箱1内部,且染色液不高于进料口2与出料口6高度,根据加工需求将面料的一端经牵引绳通过进料口2的第一导向轴5与第二导向轴13依次绕过两个第一压辊18,在经过出料口6端的第二导向轴13与第二压辊39之间间隙经出料口6端的第一导向轴5进入到下一步工序,气缸伸缩杆9做伸长运动,会带动第一固定板15向下移动,从而使支撑块17与第一压辊18向下移动,进而使面料在两个第一压辊18抵压下,会将面料进行均匀的染色,染色效果较好,同时,当染色箱1内部的染色液变少时,气缸伸缩杆9伸长运动将带动第一压辊18向染色箱1底端移动,使第一压辊18与染色液进一步相结合,避免染色液过少而导致无法对面料进行染色的现象,使用较为方便,启动电机27工作,电机27的输出端转动,会带动不完整齿轮28转动,从而通过固定块33带动滑杆32向弹簧20一端运动,进而使弹簧20受到挤压形变收缩,当不完整齿轮28与固定块33不接触时,弹簧20的回弹力将滑杆32恢复原位,进而使滑杆32在圆槽内部左右移动,从而带动移动板19左右移动,进而带动三角形刮板16左右移动,进而使三角形刮板16会对面料表面的染色液进行刮匀,电机27的输出端转动,同时带动第二皮带轮29转动,第二皮带轮29转动通过第一皮带30带动双槽皮带轮36转动,双槽皮带轮36转动会带动转轴34转动,通过第二皮带35带动第一皮带轮23转动,第一皮带轮23转动会带动搅拌轴24转动,进而使搅拌叶25转动,搅拌叶25转动会对染色箱1的染色液进行均匀的搅拌,使染色液与面料充分接触,从而使面料迅速上色,使染色液完全快速均匀浸染在面料内部,避免染面料出现漏染或夹杂有其他色泽的情况出现,同时避免了现如今直接将面料浸泡在染色液中易出现染色不均的现象,有效的提高了对面料染色的均匀度和染色的效率,同时保证了面料的染色品质,通过一部电机带动刮动装置与搅拌装置同时工作,将低了成本,使得该装置能耗低,工作效率高。The principle of the present invention: when using this equipment, the dyeing liquid is poured into the inside of the
最后,应当指出,以上实施例仅是本发明较有代表性的例子。显然,本发明不限于上述实施例,还可以有许多变形。凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均应认为属于本发明的保护范围。Finally, it should be pointed out that the above embodiments are only representative examples of the present invention. Obviously, the present invention is not limited to the above-mentioned embodiments, and many variations are possible. All simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall be deemed to belong to the protection scope of the present invention.
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