CN116081406A - Multi-specification cable winding and unwinding metering device - Google Patents
Multi-specification cable winding and unwinding metering device Download PDFInfo
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- CN116081406A CN116081406A CN202310002229.8A CN202310002229A CN116081406A CN 116081406 A CN116081406 A CN 116081406A CN 202310002229 A CN202310002229 A CN 202310002229A CN 116081406 A CN116081406 A CN 116081406A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
- B65H75/4481—Arrangements or adaptations for driving the reel or the material
- B65H75/4486—Electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
Description
技术领域technical field
本发明属于收放装置技术领域,涉及一种多规格电缆卷放计量装置。The invention belongs to the technical field of retracting and unwinding devices, and relates to a multi-standard cable reeling and measuring device.
背景技术Background technique
由于电缆长度长、质量大,收放时操作难度大,费时费力,收放效率低。在卷缠电缆时往往会出现弯折电缆、电缆拧结的问题,造成电缆机械损坏绝缘,无法后续投入使用。并且,目前现有的电缆收放过程中是无法同时计量收放长度的,通常采用人为估计,这对于实际使用非常不利。Due to the long length and high quality of the cable, the operation is difficult, time-consuming and labor-intensive, and the retraction efficiency is low. When winding the cable, there are often problems of bending the cable and kinking the cable, which causes the cable to mechanically damage the insulation and cannot be put into use later. Moreover, it is impossible to simultaneously measure the retractable length during the existing cable retractable and retractable process, and artificial estimation is usually used, which is very unfavorable for actual use.
发明内容Contents of the invention
本发明的目的是提供一种多规格电缆卷放计量装置,能够准确计量电缆的收放长度。The object of the present invention is to provide a multi-standard cable rolling and unwinding measuring device, which can accurately measure the unwinding and unwinding length of cables.
本发明采用的技术方案是,一种多规格电缆卷放计量装置包括机架,机架上设置有滚筒,滚筒两端均固定有电缆盘,滚筒轴连接有减速电机,滚筒一侧设置有电缆导向装置,电缆导向装置包括导向槽轮,导向槽轮的轮轴上设置有轴编码器。The technical scheme adopted in the present invention is that a multi-standard cable rolling and unwinding metering device includes a frame, a drum is arranged on the frame, a cable reel is fixed at both ends of the drum, a deceleration motor is connected to the drum shaft, and a cable is installed on one side of the drum. The guide device, the cable guide device includes a guide sheave, and a shaft encoder is arranged on the wheel shaft of the guide sheave.
本发明的特点还在于,The present invention is also characterized in that,
电动机驱动装置固定在升降架上方,可适用于多种不同规格电缆盘,电机升降架包括架体,架体由上至下依次固定连接的电机固定框、可变形架和底架,减速电机固定在电机固定框中,变形架设置有螺杆a,螺杆a一端设置有手轮a,螺杆a转动,变形架变形且高度变化,底架设置有螺杆b,螺杆b设置在机架底部,且螺杆b上设置有螺杆螺母,螺杆螺母与底架固定连接,且螺杆b一端设置有手轮b,螺杆b转动,减速电机靠近或远离滚筒。The motor drive device is fixed above the lifting frame, which can be applied to a variety of cable reels of different specifications. The motor lifting frame includes a frame body, and the frame body is fixedly connected with the motor fixed frame, deformable frame and bottom frame from top to bottom, and the geared motor is fixed. In the motor fixing frame, the deformation frame is provided with a screw a, and one end of the screw a is provided with a hand wheel a. When the screw a rotates, the deformation frame deforms and its height changes. The bottom frame is provided with a screw b, which is arranged at the bottom of the frame, and the screw A screw nut is arranged on b, and the screw nut is fixedly connected with the bottom frame, and one end of the screw b is provided with a hand wheel b, the screw b rotates, and the reduction motor approaches or moves away from the drum.
变形架包括对应固定在电机固定框下底面的支座a和固定在底架上表面的支座b,支座a铰接有对称分布的连杆a和连杆b,连杆a和连杆b分别铰接有连杆c、连杆d,连杆c和连杆d对称设置且均与支座b铰接,连杆a、连杆b、连杆c、连杆d、支座a、支座b形成六边形,螺杆a设置在连杆a连杆c的铰接点与连杆b连杆d的铰接点连线上,且连杆a连杆c的铰接转轴、连杆b连杆d的铰接转轴与螺杆a螺纹连接。The deformation frame includes a support a fixed on the lower surface of the motor fixed frame and a support b fixed on the upper surface of the chassis. The support a is hinged with a symmetrically distributed connecting rod a and connecting rod b. The connecting rod a and the connecting rod b Connecting rod c and connecting rod d are respectively hinged, and connecting rod c and connecting rod d are arranged symmetrically and are hinged with support b, connecting rod a, connecting rod b, connecting rod c, connecting rod d, support a, support b forms a hexagon, screw a is set on the connecting line between the hinge point of connecting rod a, connecting rod c and the hinge point of connecting rod b, connecting rod d, and the hinge shaft of connecting rod a, connecting rod c, connecting rod b, connecting rod d The hinged rotating shaft is threadedly connected with the screw rod a.
连杆a、连杆b、连杆c、连杆d均设置有两组,两组连杆a、连杆b、连杆c、连杆d与支座a、支座b形成两个平行分布的六边形,且两组连杆a与连杆c的铰接转轴为同一铰接转轴,两组连杆b与连杆d的铰接转轴为同一铰接转轴。There are two groups of connecting rod a, connecting rod b, connecting rod c and connecting rod d, and the two groups of connecting rod a, connecting rod b, connecting rod c and connecting rod d form two parallel The distribution is hexagonal, and the hinged shafts of the two sets of connecting rods a and c are the same hinged shaft, and the hinged shafts of the two groups of connecting rods b and d are the same hinged shaft.
机架上固定有两个电缆盘支座,两个电缆盘支座分别位于两电缆盘下,电缆盘支座包括支座座体,支座座体上设置有两个承重槽轮,电缆盘位于承重槽轮的槽中。Two cable tray supports are fixed on the frame, and the two cable tray supports are respectively located under the two cable trays. The cable tray support includes a support body, and two load-bearing sheaves are arranged on the support body. Located in the groove of the load sheave.
电缆导向装置还包括固定在机架上的导向装置架,导向装置架上设置有螺杆c和导向槽轮座,导向槽轮设置在导向槽轮座上,螺杆c上的螺杆螺母与导向槽轮座底部固定连接,螺杆c一端设置有手轮c,螺杆c与滚筒长度方向平行。The cable guiding device also includes a guiding device frame fixed on the frame. The guiding device frame is provided with a screw c and a guide sheave seat. The guiding sheave is arranged on the guiding sheave seat. The bottom of the seat is fixedly connected, and one end of the screw c is provided with a hand wheel c, and the screw c is parallel to the length direction of the drum.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明一种多规格电缆卷放计量装置,结构简单、使用方便;通过电机驱动滚筒转动实现电缆的收放,电缆收放时通过设置在电缆导向槽轮上的轴编码器可以准确计量电缆收放的长度,实现了电缆的按需收放;整个收放过程省时省力,效率高,且避免了电缆的弯折和交叉。The present invention is a multi-standard cable rolling and unwinding metering device, which is simple in structure and easy to use; the cable is retracted and unwound through the rotation of the motor-driven roller, and the cable can be accurately measured by the shaft encoder arranged on the cable guide sheave when the cable is unwound. The length of the cable can be retracted and retracted on demand; the entire retracting process saves time and effort, has high efficiency, and avoids bending and crossing of cables.
附图说明Description of drawings
图1是本发明一种多规格电缆卷放计量装置的结构示意图;Fig. 1 is a structural schematic diagram of a multi-standard cable reeling and metering device of the present invention;
图2是本发明一种多规格电缆卷放计量装置中滚筒的结构示意图;Fig. 2 is a schematic structural view of the drum in a multi-standard cable unwinding metering device of the present invention;
图3为本发明一种多规格电缆卷放计量装置中变形架的结构示意图。Fig. 3 is a structural schematic diagram of a deformation frame in a multi-standard cable unwinding and metering device of the present invention.
图中,1.机架,2.滚筒,3.电缆盘,4.导向槽轮,5.电机升降架,6.电机固定框,7.可变形架,8.底架,9.减速电机,10.螺杆a,11.手轮a,12.螺杆b,13.手轮b,14.支座a,15.支座b,16.连杆a,17.连杆b,18.连杆c,19.连杆d,20.电缆盘支座,21.导向装置架,22.螺杆c,23.导向槽轮座,24.手轮c。In the figure, 1. Rack, 2. Roller, 3. Cable reel, 4. Guide sheave, 5. Motor lifting frame, 6. Motor fixed frame, 7. Deformable frame, 8. Underframe, 9. Geared motor , 10. Screw a, 11. Hand wheel a, 12. Screw b, 13. Hand wheel b, 14. Support a, 15. Support b, 16. Connecting rod a, 17. Connecting rod b, 18. Even Rod c, 19. connecting rod d, 20. cable tray support, 21. guide device frame, 22. screw rod c, 23. guide sheave seat, 24. hand wheel c.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明一种多规格电缆卷放计量装置,包括机架1,机架1上设置有滚筒2,滚筒2两端均固定有电缆盘3,收放电缆时将电缆有序缠绕在滚筒2上,电缆盘3在两端起到限位作用,滚筒2轴连接有减速电机9,滚筒2一侧设置有电缆导向装置,电缆收放时起到导向作用,避免电缆弯折和交叉。A multi-standard cable unwinding and measuring device of the present invention comprises a
还包括电机升降架,电机升降架5包括架体,架体由上至下依次固定连接的电机固定框6、可变形架7和底架8,减速电机9固定在电机固定框6中,变形架7设置有螺杆a10,螺杆a10一端设置有手轮a11,螺杆a10转动,变形架7变形且高度变化,用于改变减速电机9高度,底架8设置有螺杆b12,螺杆b12设置在机架1底部,且螺杆b12上设置有螺杆螺母,螺杆螺母与底架8固定连接,且螺杆b12一端设置有手轮b13,螺杆b12转动,减速电机9靠近或远离滚筒2,在更换电缆盘3时,转动手轮b13使减速电机9远离滚筒2,更换完成后,反向转动手轮b13使减速电机9靠近滚筒2。Also comprise motor lifting frame, motor lifting frame 5 comprises frame body, and frame body is fixedly connected motor fixed frame 6,
变形架7包括对应固定在电机固定框6下底面的支座a14和固定在底架8上表面的支座b15,支座a14铰接有对称分布的连杆a16和连杆b17,连杆a16和连杆b17分别铰接有连杆c18、连杆d19,连杆c18和连杆d19对称设置且均与支座b15铰接,连杆a16、连杆b17、连杆c18、连杆d19、支座a14、支座b15形成六边形,螺杆a10设置在连杆a16连杆c18的铰接点与连杆b17连杆d19的铰接点连线上,且连杆a16连杆c18的铰接转轴、连杆b17连杆d19的铰接转轴与螺杆a10螺纹连接。The
连杆a16、连杆b17、连杆c18、连杆d19均设置有两组,两组连杆a16、连杆b17、连杆c18、连杆d19与支座a14、支座b15形成两个平行分布的六边形,且两组连杆a16与连杆c18的铰接转轴为同一铰接转轴,两组连杆b17与连杆d19的铰接转轴为同一铰接转轴。There are two groups of connecting rod a16, connecting rod b17, connecting rod c18 and connecting rod d19, and the two groups of connecting rod a16, connecting rod b17, connecting rod c18 and connecting rod d19 form two parallel The distribution is hexagonal, and the hinged shafts of the two groups of connecting rods a16 and c18 are the same hinged shaft, and the hinged shafts of the two groups of connecting rods b17 and connecting rod d19 are the same hinged shaft.
机架1上固定有两个电缆盘支座20,两个电缆盘支座20分别位于两电缆盘3下,电缆盘支座20包括支座座体,支座座体上设置有两个承重槽轮,电缆盘3位于承重槽轮的槽中。Two cable reel supports 20 are fixed on the
电缆导向装置包括固定在机架1上的导向装置架21,导向装置架21上设置有螺杆c22和导向槽轮座23,螺杆c22上的螺杆螺母与导向槽轮座23底部固定连接,螺杆c22一端设置有手轮c24,螺杆c22也可不设置手轮c直接与电机连接,螺杆c22与滚筒2长度方向平行,电缆导向装置还包括设置在导向槽轮座23上导向槽轮4,导向槽轮4上方设置有光轴,光轴与导向槽轮4之间具有间隙,收放电缆时,电缆位于导向槽轮4的槽中,光轴起到限位作用,导向槽轮4的轮轴上设置有轴编码器,轴编码器与PLC连接获得测量长度,轴编码器的测量误差为±5mm。The cable guiding device includes a
本发明一种多规格电缆卷放计量装置的使用过程具体如下:The usage process of a kind of multi-standard cable unwinding metering device of the present invention is as follows:
卷缠电缆时,转动手轮b13,移动电机升降架,使减速电机9移动至滚筒2轴端附近,然后转动手轮a11,调节变形架7高度,使减速电机9的输出轴和滚筒2轴位于同一轴线,连接减速电机9的输出轴和滚筒2轴;将电缆头穿过光轴与导向槽轮4之间的间隙暂时固定在滚筒2上,此时,开启减速电机9,滚筒2转动,电缆因滚筒2的转动会缠绕在滚筒2上,为避免电缆交叉可以转动手轮c24,移动导向槽轮座23,改变电缆的缠绕位置。由于电缆经过导向槽轮4,导向槽轮4便会转动,轴编码器即在测量电缆长度,因此,卷缠电缆对的长度被准确测量。When winding the cable, turn the handwheel b13 to move the motor elevating frame so that the geared motor 9 moves to the vicinity of the shaft end of the
放电缆时同理,只是滚筒2转动方向相反。The same is true when the cables are put, except that the rotation direction of the
通过上述方式可知,本发明一种多规格电缆卷放计量装置,减速电机9的额定转速17r/min,采用摆线式减速器变频驱动,具备近控、远控和急停功能;远控装置采用手柄式控制机构,操作方向与电缆盘转动方法一致,且具备调速功能;计量用轴编码器误差±5mm,与控制柜显示器通讯,具备计量、记忆功能,控制柜有漏电、过载、短路等保护;电缆在收放时可准确测量电缆长度,整个收放过程简单快捷,省时省力,有效降低了人工成本,且避免了电缆的损坏。It can be seen from the above method that a multi-standard cable winding and metering device of the present invention has a rated speed of 17r/min in the geared motor 9, and is driven by a cycloidal reducer with frequency conversion, and has the functions of close control, remote control and emergency stop; the remote control device The handle type control mechanism is adopted, the operation direction is consistent with the rotation method of the cable reel, and it has the function of speed regulation; the error of the shaft encoder for measurement is ±5mm, it communicates with the display of the control cabinet, and has the function of measurement and memory. The control cabinet has leakage, overload and short circuit. and other protection; the cable can accurately measure the length of the cable when retracting and retracting. The entire retracting and retracting process is simple and fast, saving time and effort, effectively reducing labor costs, and avoiding cable damage.
Claims (6)
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| CN106586697A (en) * | 2016-11-29 | 2017-04-26 | 中船西江造船有限公司 | Automatic cable winding and counting device |
| CN211254833U (en) * | 2019-09-12 | 2020-08-14 | 江苏鑫峰电缆有限公司 | Cable reel fixing and supporting device |
| CN114044412A (en) * | 2021-11-16 | 2022-02-15 | 广东电网有限责任公司江门供电局 | Cable carrier |
| CN215885910U (en) * | 2021-09-09 | 2022-02-22 | 鹰潭申江科技有限公司 | Portable cable reel winding and unwinding devices |
| CN115159266A (en) * | 2022-06-28 | 2022-10-11 | 国网河北省电力有限公司深州市供电分公司 | Cable retractor for new power system |
| CN218144999U (en) * | 2022-08-26 | 2022-12-27 | 保定尼尔集团电力安装工程有限公司 | Cable pay-off rack convenient to use |
-
2023
- 2023-01-03 CN CN202310002229.8A patent/CN116081406A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106586697A (en) * | 2016-11-29 | 2017-04-26 | 中船西江造船有限公司 | Automatic cable winding and counting device |
| CN211254833U (en) * | 2019-09-12 | 2020-08-14 | 江苏鑫峰电缆有限公司 | Cable reel fixing and supporting device |
| CN215885910U (en) * | 2021-09-09 | 2022-02-22 | 鹰潭申江科技有限公司 | Portable cable reel winding and unwinding devices |
| CN114044412A (en) * | 2021-11-16 | 2022-02-15 | 广东电网有限责任公司江门供电局 | Cable carrier |
| CN115159266A (en) * | 2022-06-28 | 2022-10-11 | 国网河北省电力有限公司深州市供电分公司 | Cable retractor for new power system |
| CN218144999U (en) * | 2022-08-26 | 2022-12-27 | 保定尼尔集团电力安装工程有限公司 | Cable pay-off rack convenient to use |
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