CN116080016A - A kind of material distributing and arranging device and material distributing and arranging method thereof - Google Patents

A kind of material distributing and arranging device and material distributing and arranging method thereof Download PDF

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CN116080016A
CN116080016A CN202310023803.8A CN202310023803A CN116080016A CN 116080016 A CN116080016 A CN 116080016A CN 202310023803 A CN202310023803 A CN 202310023803A CN 116080016 A CN116080016 A CN 116080016A
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tray
fixed
empty
frame
positioning
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刘启华
杨文强
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Yangzhou Jingbai Automation Technology Co ltd
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Yangzhou Jingbai Automation Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • B29C45/4225Take-off members or carriers for the moulded articles, e.g. grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1769Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本发明公开了一种分料摆盘设备及其分料摆盘方法,涉及自动化设备领域,其技术方案要点是:包括机架,其特征在于:机架上设置有中转变距机构、料盘定位机构、空盘上料机构、用于将注塑机中的产品取放至中转变距机构上的取料机构、用于将空盘上料机构上的空料盘取放至料盘定位机构内并可将中转变距机构上的产品分装至空料盘内的装载机构,机架上位于料盘定位机构的下方还设置有满料盘下料机构,料盘定位机构上设置有供满料盘落入满料盘下料机构上的落料口。本发明通过取料机构、中转变距机构、空盘上料机构、取料机构、装载机构和满料盘下料机构的设置,实现了产品的自动化取料、变距、装盘和下料,减少了人工劳力的投入,有效提高了工作效率。

Figure 202310023803

The invention discloses a device for distributing and distributing plates and a method for distributing and distributing plates, and relates to the field of automation equipment. Positioning mechanism, empty tray loading mechanism, retrieving mechanism for picking and placing the product in the injection molding machine on the intermediate distance mechanism, and picking and placing the empty tray on the empty tray loading mechanism to the tray positioning mechanism It can also pack the products on the intermediate distance mechanism into the loading mechanism in the empty tray. The frame is located below the tray positioning mechanism and is also equipped with a full tray unloading mechanism. The tray positioning mechanism is provided with a supply The full tray falls into the discharge opening on the full tray unloading mechanism. The present invention realizes the automatic material retrieving, variable distance, loading and unloading of products through the setting of the retrieving mechanism, intermediate distance changing mechanism, empty tray loading mechanism, retrieving mechanism, loading mechanism and full tray unloading mechanism , Reduced labor input and effectively improved work efficiency.

Figure 202310023803

Description

一种分料摆盘设备及其分料摆盘方法A kind of material distributing and arranging device and material distributing and arranging method thereof

技术领域technical field

本发明涉及自动化设备领域,更具体地说,它涉及一种分料摆盘设备及其分料摆盘方法。The invention relates to the field of automation equipment, more specifically, it relates to a device for distributing and arranging plates and a method for distributing and arranging materials.

背景技术Background technique

随着市场经济的日益发展,工业产品经注塑机注塑成型时大多会采用一模多穴来满足生产和满足市场需求,通常这种一模多穴的产品在注塑完成后需要同时取出,按照一定的间距排布后,放入料盘中进行出货,这就需要使用分料摆盘设备来进行上述工作,然而现有的分料摆盘设备大多自动化程度不高,需要投入大量的人工劳力,工作效率较低。With the increasing development of the market economy, most industrial products use one mold with multiple cavities to meet the production and market demand when they are injection molded by injection molding machines. Usually, this kind of one mold with multiple cavities needs to be taken out at the same time after injection molding is completed. According to a certain After the spacing is arranged, put it into the tray for shipment, which requires the use of material distribution and placement equipment to perform the above work. However, most of the existing material distribution and placement equipment are not highly automated and require a lot of manual labor. , and the work efficiency is low.

因此需要提出一种新的方案来解决这个问题。Therefore, a new solution needs to be proposed to solve this problem.

发明内容Contents of the invention

针对现有技术存在的不足,本发明的目的在于提供一种分料摆盘设备及其分料摆盘方法,解决了现有的分料摆盘设备自动化程度低,工作效率不高的问题。In view of the deficiencies in the prior art, the object of the present invention is to provide a material distribution and distribution device and a material distribution and distribution method, which solve the problems of low automation and low work efficiency of the existing material distribution and distribution device.

本发明的上述技术目的是通过以下技术方案得以实现的:一种分料摆盘设备,包括机架,所述机架上设置有中转变距机构、料盘定位机构、空盘上料机构、用于将注塑机中的产品取放至中转变距机构上的取料机构、用于将空盘上料机构上的空料盘取放至料盘定位机构内并可将中转变距机构上的产品分装至空料盘内的装载机构,所述机架上位于料盘定位机构的下方还设置有满料盘下料机构,所述料盘定位机构上设置有供满料盘落入满料盘下料机构上的落料口。The above-mentioned technical purpose of the present invention is achieved through the following technical solutions: a device for distributing and swinging plates, including a frame, and the frame is provided with an intermediate distance conversion mechanism, a tray positioning mechanism, an empty tray feeding mechanism, It is used to pick and place the product in the injection molding machine to the take-up mechanism on the intermediate distance mechanism, and is used to pick and place the empty material tray on the empty tray loading mechanism into the tray positioning mechanism and can put it on the intermediate distance mechanism. The product is packed into the loading mechanism in the empty tray. The rack is located below the tray positioning mechanism and is also provided with a full tray unloading mechanism. The blanking opening on the full tray blanking mechanism.

在其中一个实施例中,所述取料机构包括固定在机架上的桥架、固定在桥架上的X轴直线模组、固定在X轴直线模组输出端上的Z轴直线模组、固定在Z轴直线模组上的伸缩气缸以及设置在伸缩气缸输出端上的真空吸盘,所述伸缩气缸的数量设置为若干个,所述真空吸盘的数量和伸缩气缸的数量相同,所述中转变距机构包括固定在机架上的底架、固定在底架上的第一载具、固定在底架上的变距气缸以及固定在变距气缸输出端上的第二载具,所述第一载具和第二载具互为对称结构,且所述第二载具被配置为当变距气缸驱动第二载具移动时,可改变第二载具和第一载具之间的间距。In one of the embodiments, the retrieving mechanism includes a bridge fixed on the frame, an X-axis linear module fixed on the bridge, a Z-axis linear module fixed on the output end of the X-axis linear module, a fixed The telescopic cylinder on the Z-axis linear module and the vacuum suction cup arranged on the output end of the telescopic cylinder, the number of the telescopic cylinder is set to several, the number of the vacuum suction cup is the same as the number of the telescopic cylinder, and the intermediate transition The distance mechanism includes a bottom frame fixed on the frame, a first carrier fixed on the bottom frame, a pitch-changing cylinder fixed on the bottom frame, and a second carrier fixed on the output end of the pitch-changing cylinder. The first carrier and the second carrier are mutually symmetrical structures, and the second carrier is configured to change the distance between the second carrier and the first carrier when the variable-pitch cylinder drives the second carrier to move .

在其中一个实施例中,所述料盘定位机构包括底框,所述底框上均布有多个所述落料口,所述底框上位于每个所述落料口内均设置有用于将料盘托举至落料口内或将料盘由落料口释放至满料盘下料机构上的托料盘组件,还包括用于将料盘定位在落料口内的定位组件,所述托料盘组件包括位于落料口的底部一侧固定在底框上的托料气缸,固定在托料气缸输出端上的托料板,所述托料板可承接在料盘的底部,所述定位组件包括位于落料口的侧壁上固定在底框上的定位气缸和固定在定位气缸输出端上的定位推块,所述推块可抵紧在料盘的侧壁上。In one of the embodiments, the tray positioning mechanism includes a bottom frame, and a plurality of the drop openings are evenly distributed on the bottom frame, and each of the drop openings is provided with a The tray assembly that lifts the tray into the discharge port or releases the tray from the discharge port to the full tray unloading mechanism also includes a positioning assembly for positioning the tray in the discharge port. The support tray assembly includes a support cylinder fixed on the bottom frame at the bottom side of the blanking port, and a support plate fixed on the output end of the support cylinder. The support plate can be received on the bottom of the tray. The positioning assembly includes a positioning cylinder fixed on the bottom frame on the side wall of the discharge opening and a positioning push block fixed on the output end of the positioning cylinder, and the push block can be pressed against the side wall of the tray.

在其中一个实施例中,所述空料盘上料机构包括沿纵向固定在机架上的第一纵向直线模组和固定在第一纵向直线模组输出端上的空料盘载台,所述空料盘载台所在的平面与底框所在的平面平行,所述机架上在与底框同一水平高度的位置上设置有用于检测空料盘载台是否到位的对射传感器,所述装载机构包括固定在机架上的三轴桁架机械手、分别设置在三轴桁架机械手上的料盘取料吸盘模组和产品取料吸盘模组,所述料盘取料吸盘模组设置在靠近空料盘上料机构的一侧,所述产品取料吸盘模组设置在靠近料盘定位机构的一侧。In one of the embodiments, the empty tray loading mechanism includes a first longitudinal linear module fixed longitudinally on the frame and an empty tray carrier fixed on the output end of the first longitudinal linear module, so The plane where the empty tray carrier is located is parallel to the plane where the bottom frame is located, and a through-beam sensor for detecting whether the empty tray carrier is in place is provided on the frame at the same level as the bottom frame. The loading mechanism includes a three-axis truss manipulator fixed on the frame, a tray retrieving suction cup module and a product retrieving suction cup module respectively arranged on the three-axis truss manipulator, and the tray retrieving suction cup module is arranged near One side of the feeding mechanism for the empty tray, and the product retrieving suction cup module is arranged on the side close to the tray positioning mechanism.

在其中一个实施例中,所述满料盘下料机构包括纵向固定在机架上的第二纵向直线模组和固定在第二纵向直线模组输出端上的满料盘载台,所述机架包括工作台面,所述满料盘载台可升降于料盘定位机构和工作台面之间。In one of the embodiments, the full tray unloading mechanism includes a second longitudinal linear module fixed longitudinally on the frame and a full tray carrier fixed on the output end of the second longitudinal linear module, the The frame includes a working table, and the full tray loading platform can be lifted and lowered between the tray positioning mechanism and the working table.

在其中一个实施例中,一种分料摆盘设备的分料摆盘方法,所述分料摆盘方法包括:In one of the embodiments, a material distribution and distribution method of a distribution and distribution device, the method includes:

将分料摆盘设备置于注塑机的一侧,并在空料盘上料机构上叠放空料盘:Place the distributing tray device on one side of the injection molding machine, and stack empty trays on the empty tray loading mechanism:

装载机构取目标数量的空料盘依次排布在料盘定位机构内;The loading mechanism takes the target number of empty trays and arranges them sequentially in the tray positioning mechanism;

取料机构将注塑机内的产品取放至中转变距机构上,中转变距机构将产品的间距调节至目标间距;The take-up mechanism takes and places the products in the injection molding machine to the intermediate distance mechanism, and the intermediate distance mechanism adjusts the distance between the products to the target distance;

装载机构将产品分装至位于料盘定位机构内的空料盘内;The loading mechanism divides the product into the empty tray located in the tray positioning mechanism;

空料盘装满产品变为满料盘后,由满料盘下料机构输出至下一工位。After the empty tray is filled with products and becomes a full tray, it is output to the next station by the full tray unloading mechanism.

综上所述,本发明具有以下有益效果:本发明通过取料机构、中转变距机构、空盘上料机构、取料机构、装载机构和满料盘下料机构的设置,实现了产品的自动化取料、变距、装盘和下料,减少了人工劳力的投入,有效提高了工作效率。To sum up, the present invention has the following beneficial effects: the present invention realizes the setting of the product through the setting of the retrieving mechanism, the intermediate distance mechanism, the empty tray feeding mechanism, the retrieving mechanism, the loading mechanism and the full tray unloading mechanism. Automatic retrieving, distance changing, loading and unloading reduce the input of manual labor and effectively improve work efficiency.

附图说明Description of drawings

图1为本申请的实施例的分料摆盘设备的结构示意图;Fig. 1 is the schematic structural view of the distribution plate arrangement device of the embodiment of the present application;

图2为本申请的实施例的分料摆盘设备中取料机构的结构示意图;Fig. 2 is a schematic structural view of the reclaiming mechanism in the material distribution and swinging device of the embodiment of the present application;

图3为本申请的实施例的分料摆盘设备中中转变距机构的结构示意图;Fig. 3 is a schematic structural diagram of the intermediate distance mechanism in the material distribution and swinging device of the embodiment of the present application;

图4为本申请的实施例的分料摆盘设备中料盘定位机构的结构示意图;Fig. 4 is a structural schematic diagram of a tray positioning mechanism in a tray-distributing and pan-distributing device according to an embodiment of the present application;

图5为本申请的实施例的分料摆盘设备中托料盘组件的结构示意图;Fig. 5 is a schematic structural view of the tray assembly in the distribution tray device of the embodiment of the present application;

图6为本申请的实施例的分料摆盘设备中定位组件的结构示意图;Fig. 6 is a structural schematic diagram of a positioning component in a material distribution and swinging device according to an embodiment of the present application;

图7为本申请的实施例的分料摆盘设备中装载机构的结构示意图;Fig. 7 is a schematic structural view of the loading mechanism in the material distribution and swinging device of the embodiment of the present application;

图8为本申请的实施例的分料摆盘设备中空盘上料机构的结构示意图;Fig. 8 is a schematic structural view of the hollow tray feeding mechanism of the material distribution and swinging tray device according to the embodiment of the present application;

图9为本申请的实施例的分料摆盘设备中满料盘下料机构的结构示意图。Fig. 9 is a structural schematic diagram of a full tray unloading mechanism in the material distribution and swinging device according to the embodiment of the present application.

图中:1、机架;2、取料机构;21、桥架;22、X轴直线模组;23、Z轴直线模组;24、伸缩气缸;25、真空吸盘;3、中转变距机构;31、底架;32、第一载具;33、变距气缸;34、第二载具;4、装载机构;41、三轴桁架机械手;42、料盘取料吸盘模组;43、产品取料吸盘模组;5、空盘上料机构;51、第一纵向直线模组;52、空料盘载台;53、对射传感器;6、满料盘下料机构;61、第二纵向直线模;62、满料盘载台;7、料盘定位机构;71、落料口;72、底框;73、托料盘组件;731、托料气缸;732、托料板;74、定位组件;741、定位气缸;742、定位推块。In the figure: 1. Rack; 2. Feeding mechanism; 21. Bridge; 22. X-axis linear module; 23. Z-axis linear module; 24. Telescopic cylinder; 25. Vacuum suction cup; 3. Transition distance mechanism ;31, underframe; 32, the first carrier; 33, variable distance cylinder; 34, the second carrier; 4, loading mechanism; 41, three-axis truss manipulator; Product retrieving suction cup module; 5. Empty tray feeding mechanism; 51. First longitudinal linear module; 52. Empty tray carrier; 53. Shooting sensor; 6. Full tray unloading mechanism; 61. The first 2. Longitudinal linear mold; 62. Full material tray carrier; 7. Material tray positioning mechanism; 71. Blanking opening; 72. Bottom frame; 73. Support tray assembly; 731. Support cylinder; 732. Support plate; 74, positioning assembly; 741, positioning cylinder; 742, positioning push block.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1所示,本申请的实施例提供了一种分料摆盘设备,包括机架1,所述机架1上设置有中转变距机构3、料盘定位机构7、空盘上料机构5、用于将注塑机中的产品取放至中转变距机构3上的取料机构2、用于将空盘上料机构5上的空料盘取放至料盘定位机构7内并可将中转变距机构3上的产品分装至空料盘内的装载机构4。所述机架1上位于料盘定位机构7的下方还设置有满料盘下料机构6,所述料盘定位机构7上设置有供满料盘落入满料盘下料机构6上的落料口71。As shown in Fig. 1, the embodiment of the present application provides a kind of material distributing and swinging equipment, including a frame 1, and the frame 1 is provided with an intermediate distance mechanism 3, a tray positioning mechanism 7, an empty tray feeding Mechanism 5 is used to pick and place the product in the injection molding machine to the take-up mechanism 2 on the intermediate pitch mechanism 3, and is used to pick and place the empty tray on the empty tray loading mechanism 5 into the tray positioning mechanism 7 and The products on the transition distance mechanism 3 can be distributed to the loading mechanism 4 in the empty tray. The frame 1 is also provided with a full tray blanking mechanism 6 below the tray positioning mechanism 7, and the tray positioning mechanism 7 is provided with a mechanism for the full tray to fall into the full tray blanking mechanism 6. Blanking mouth 71.

工作时,将分料摆盘设备置于注塑机的一侧,并在空料盘上料机构上叠放空料盘,装载机构4取目标数量的空料盘依次排布在料盘定位机构7内,取料机构2将注塑机内的产品取放至中转变距机构3上,中转变距机构3将产品的间距调节至目标间距,装载机构4将产品分装至位于料盘定位机构7内的空料盘内,空料盘装满产品变为满料盘后,由满料盘下料机构输出至下一工位。When working, place the material dispensing device on one side of the injection molding machine, and stack empty trays on the empty tray loading mechanism, and the loading mechanism 4 takes the target number of empty trays and arranges them sequentially on the tray positioning mechanism 7 Inside, the retrieving mechanism 2 picks and places the products in the injection molding machine to the intermediate distance mechanism 3, the intermediate distance mechanism 3 adjusts the distance between the products to the target distance, and the loading mechanism 4 distributes the products to the tray positioning mechanism 7 In the empty tray inside, after the empty tray is filled with products and becomes a full tray, it is output to the next station by the full tray unloading mechanism.

上述方式,通过取料机构2、中转变距机构3、空盘上料机构5、取料机构2、装载机构4和满料盘下料机构6的设置,实现了产品的自动化取料、变距、装盘和下料,减少了人工劳力的投入,有效提高了工作效率。In the above way, through the setting of the retrieving mechanism 2, the intermediate distance mechanism 3, the empty tray loading mechanism 5, the retrieving mechanism 2, the loading mechanism 4 and the full tray unloading mechanism 6, the automatic retrieving and changing of products is realized. distance, loading and unloading, reducing the input of manual labor and effectively improving work efficiency.

本实施例中,如图2所示,所述取料机构2包括固定在机架1上的桥架21、固定在桥架21上的X轴直线模组22、固定在X轴直线模组22输出端上的Z轴直线模组23、固定在Z轴直线模组23上的伸缩气缸24以及设置在伸缩气缸24输出端上的真空吸盘25,所述伸缩气缸24的数量设置为若干个,所述真空吸盘25的数量和伸缩气缸24的数量相同。In this embodiment, as shown in FIG. 2 , the retrieving mechanism 2 includes a bridge 21 fixed on the frame 1, an X-axis linear module 22 fixed on the bridge 21, and an output of the X-axis linear module 22. The Z-axis linear module 23 on the end, the telescopic cylinder 24 fixed on the Z-axis linear module 23 and the vacuum chuck 25 arranged on the output end of the telescopic cylinder 24, the number of the telescopic cylinders 24 is set to several, so The quantity of said vacuum chuck 25 is identical with the quantity of telescopic cylinder 24.

工作时,真空吸盘25沿X轴和Z轴运动至注塑机内,伸缩气缸24带动真空吸盘25伸出以将产品抓取,接着将产品安放置中转变距机构3上。When working, the vacuum suction cup 25 moves into the injection molding machine along the X-axis and the Z-axis, and the telescopic cylinder 24 drives the vacuum suction cup 25 to stretch out to grab the product, and then place the product on the intermediate pitch mechanism 3 .

上述方式中,通过伸缩气缸24的设置,当真空吸盘25沿Z轴运动到位后,伸缩气缸24会继续带动真空吸盘25进行轻微收缩,使得真空吸盘25可以充分的与产品接触,从而可以方便的取出产品或释放产品。In the above method, through the setting of the telescopic cylinder 24, when the vacuum suction cup 25 moves in place along the Z axis, the telescopic cylinder 24 will continue to drive the vacuum suction cup 25 to shrink slightly, so that the vacuum suction cup 25 can fully contact with the product, so that it can be conveniently Take out the product or release the product.

本实施例中,如图3所示,所述中转变距机构3包括固定在机架1上的底架31、固定在底架31上的第一载具32、固定在底架31上的变距气缸33以及固定在变距气缸33输出端上的第二载具34,所述第一载具32和第二载具34互为对称结构,且所述第二载具34被配置为当变距气缸33驱动第二载具34移动时,可改变第二载具34和第一载具32之间的间距。In this embodiment, as shown in FIG. 3 , the transition distance conversion mechanism 3 includes an underframe 31 fixed on the frame 1 , a first carrier 32 fixed on the underframe 31 , a first carrier 32 fixed on the underframe 31 The variable distance cylinder 33 and the second carrier 34 fixed on the output end of the variable pitch cylinder 33, the first carrier 32 and the second carrier 34 are mutually symmetrical structures, and the second carrier 34 is configured as When the distance variable cylinder 33 drives the second carrier 34 to move, the distance between the second carrier 34 and the first carrier 32 can be changed.

工作时,当取料机构2将产品取放至第一载具32和第二载具34上后,变距气缸33驱动第二载具34朝向或背离第一载具32移动以实现变距。When working, when the pick-up mechanism 2 picks and places the product on the first carrier 32 and the second carrier 34, the distance-changing cylinder 33 drives the second carrier 34 to move toward or away from the first carrier 32 to realize the distance change .

上述结构的设置可根据产品的摆盘需求,对各产品的间距进行调节,可以适用与产品的不同变距需求,且具有变距稳定性高的优点。The setting of the above-mentioned structure can adjust the pitch of each product according to the product's plate arrangement requirements, which can be applied to different pitch-changing requirements of the product, and has the advantage of high pitch-changing stability.

本实施例中,如图2和图3所示,所述取料机构2包括固定在机架1上的桥架21、固定在桥架21上的X轴直线模组22、固定在X轴直线模组22输出端上的Z轴直线模组23、固定在Z轴直线模组23上的伸缩气缸24以及设置在伸缩气缸24输出端上的真空吸盘25,所述伸缩气缸24的数量设置为若干个,所述真空吸盘25的数量和伸缩气缸24的数量相同,所述中转变距机构3包括固定在机架1上的底架31、固定在底架31上的第一载具32、固定在底架31上的变距气缸33以及固定在变距气缸33输出端上的第二载具34,所述第一载具32和第二载具34互为对称结构,且所述第二载具34被配置为当变距气缸33驱动第二载具34移动时,可改变第二载具34和第一载具32之间的间距。In this embodiment, as shown in FIG. 2 and FIG. 3 , the fetching mechanism 2 includes a bridge frame 21 fixed on the frame 1, an X-axis linear module 22 fixed on the bridge frame 21, a linear module fixed on the X-axis The Z-axis linear module 23 on the output end of the group 22, the telescopic cylinder 24 fixed on the Z-axis linear module 23, and the vacuum chuck 25 arranged on the output end of the telescopic cylinder 24, the number of the telescopic cylinders 24 is set to several The number of the vacuum suction cups 25 is the same as the number of telescopic cylinders 24, and the transition distance mechanism 3 includes a chassis 31 fixed on the frame 1, a first carrier 32 fixed on the chassis 31, a fixed The variable pitch cylinder 33 on the chassis 31 and the second carrier 34 fixed on the output end of the variable pitch cylinder 33, the first carrier 32 and the second carrier 34 are mutually symmetrical structures, and the second The carrier 34 is configured to change the distance between the second carrier 34 and the first carrier 32 when the pitch-variable cylinder 33 drives the second carrier 34 to move.

具体的,通过伸缩气缸24的设置,当真空吸盘25沿Z轴运动到位后,伸缩气缸24会继续带动真空吸盘25进行轻微收缩,使得真空吸盘25可以充分的与产品接触,从而可以方便的取出产品或释放产品,当取料机构2将产品取放至第一载具32和第二载具34上后,变距气缸33驱动第二载具34朝向或背离第一载具32移动以实现变距。Specifically, through the setting of the telescopic cylinder 24, when the vacuum suction cup 25 moves in place along the Z axis, the telescopic cylinder 24 will continue to drive the vacuum suction cup 25 to shrink slightly, so that the vacuum suction cup 25 can fully contact with the product, so that it can be easily taken out product or released product, when the pick-up mechanism 2 picks and places the product on the first carrier 32 and the second carrier 34, the pitch-changing cylinder 33 drives the second carrier 34 to move toward or away from the first carrier 32 to realize variable pitch.

上述方式中,通过伸缩气缸24的设置,当真空吸盘25沿Z轴运动到位后,伸缩气缸24会继续带动真空吸盘25进行轻微收缩,使得真空吸盘25可以充分的与产品接触,从而可以方便的取出产品或释放产品,可根据产品的摆盘需求,对各产品的间距进行调节,可以适用与产品的不同变距需求。In the above method, through the setting of the telescopic cylinder 24, when the vacuum suction cup 25 moves in place along the Z axis, the telescopic cylinder 24 will continue to drive the vacuum suction cup 25 to shrink slightly, so that the vacuum suction cup 25 can fully contact with the product, so that it can be conveniently Take out the product or release the product, the spacing of each product can be adjusted according to the product's plate arrangement requirements, and it can be applied to different pitch requirements of the product.

本实施例中,如图4至图6所示,所述料盘定位机构7包括底框72,所述底框72上均布有多个所述落料口71,所述底框72上位于每个所述落料口71内均设置有用于将料盘托举至落料口71内或将料盘由落料口71释放至满料盘下料机构6上的托料盘组件73,还包括用于将料盘定位在落料口71内的定位组件74,所述托料盘组件73包括位于落料口71的底部一侧固定在底框72上的托料气缸731,固定在托料气缸731输出端上的托料板732,所述托料板732可承接在料盘的底部,所述定位组件74包括位于落料口71的侧壁上固定在底框72上的定位气缸741和固定在定位气缸741输出端上的定位推块742,所述推块可抵紧在料盘的侧壁上。In this embodiment, as shown in FIGS. 4 to 6 , the tray positioning mechanism 7 includes a bottom frame 72 on which a plurality of the blanking openings 71 are evenly distributed, and on the bottom frame 72 A tray assembly 73 for lifting the tray into the tray opening 71 or releasing the tray from the tray opening 71 to the full tray unloading mechanism 6 is provided in each of the openings 71 , also includes a positioning assembly 74 for positioning the tray in the blanking opening 71, the tray assembly 73 includes a supporting cylinder 731 fixed on the bottom frame 72 at the bottom side of the blanking opening 71, fixed The supporting plate 732 on the output end of the material supporting cylinder 731, the supporting plate 732 can be received on the bottom of the material tray, and the positioning assembly 74 includes a side wall fixed on the bottom frame 72 on the side wall of the blanking opening 71 The positioning cylinder 741 and the positioning push block 742 fixed on the output end of the positioning cylinder 741 can be pressed against the side wall of the tray.

工作过程中,当需要在料盘定位机构7中放置料盘时,托料盘组件73伸出至落料口71的下方,当放入料盘时,定位组件74顶紧在料盘的侧壁上,实现料盘的定位固定,当需将料盘释放在满料盘下料机构6上时,托料盘组件73和定位组件74缩回,料盘落入满料盘下料机构6上。During the working process, when it is necessary to place a tray in the tray positioning mechanism 7, the tray assembly 73 stretches out to the bottom of the blanking opening 71, and when the tray is put in, the positioning assembly 74 is pressed against the side of the tray. On the wall, the positioning and fixing of the tray is realized. When the tray needs to be released on the full tray unloading mechanism 6, the tray assembly 73 and the positioning assembly 74 retract, and the tray falls into the full tray unloading mechanism 6. superior.

上述方式,通过多个落料口71的设置,可以实现多个料盘的分料装盘,可有效提高工作效率。In the above manner, through the arrangement of multiple feeding openings 71, it is possible to realize the distribution and loading of multiple material trays, which can effectively improve work efficiency.

本实施例中,如图8所示,所述空料盘上料机构包括沿纵向固定在机架1上的第一纵向直线模组51和固定在第一纵向直线模组51输出端上的空料盘载台52,所述空料盘载台52所在的平面与底框72所在的平面平行,所述机架1上在与底框72同一水平高度的位置上设置有用于检测空料盘载台52是否到位的对射传感器53。In this embodiment, as shown in FIG. 8 , the empty tray feeding mechanism includes a first longitudinal linear module 51 fixed longitudinally on the frame 1 and a first longitudinal linear module 51 fixed on the output end of the first longitudinal linear module 51. Empty material tray carrier 52, the plane where the empty material tray carrier 52 is located is parallel to the plane where the bottom frame 72 is located, and the frame 1 is provided with a device for detecting empty materials at the same level as the bottom frame 72. Whether the disk loading platform 52 is in place or not is the through-beam sensor 53 .

工作时,第一纵向直线模组51带动空料盘载台52升降,从而可将料盘由底层输送至顶层以供装载机构4取用。When working, the first vertical linear module 51 drives the empty tray carrier 52 up and down, so that the tray can be transported from the bottom layer to the top layer for the loading mechanism 4 to take.

上述结构的设置,当对射传感器53检测的最上层的料盘到位后,第一纵向直线模组51停止工作,在上层的料盘静止等待,具有结构简单,减少人工劳力的投入,工作效率高的优点。With the arrangement of the above structure, when the uppermost material tray detected by the through-beam sensor 53 is in place, the first longitudinal linear module 51 stops working, and the upper layer of material tray waits statically, which has the advantages of simple structure, reduced labor input, and high work efficiency. high merit.

本实施例中,如图7所示,所述装载机构4包括固定在机架1上的三轴桁架机械手41、分别设置在三轴桁架机械手41上的料盘取料吸盘模组42和产品取料吸盘模组43,所述料盘取料吸盘模组42设置在靠近空料盘上料机构的一侧,所述产品取料吸盘模组43设置在靠近料盘定位机构7的一侧。In this embodiment, as shown in FIG. 7, the loading mechanism 4 includes a three-axis truss manipulator 41 fixed on the frame 1, a tray retrieving suction cup module 42 and a product tray respectively arranged on the three-axis truss manipulator 41. Reclaiming sucker module 43, the tray fetching sucker module 42 is arranged on the side close to the empty tray feeding mechanism, and the product fetching sucker module 43 is arranged on the side near the tray positioning mechanism 7 .

具体的,三轴桁架机械手41包括X轴模组、Y轴模组和Z轴模组,料盘取料吸盘模组42和产品取料吸盘模组43均包括治具板和设置在治具板上的吸盘。Specifically, the three-axis truss manipulator 41 includes an X-axis module, a Y-axis module, and a Z-axis module. Suction cups on the board.

上述结构的设置,料盘取料吸盘模组42和产品取料吸盘模组43共用一个三轴桁架机械手41,在达到同等工作工况的同时,有利于减少机构的使用,降低了设备的生产成本。With the arrangement of the above-mentioned structure, the tray retrieving suction cup module 42 and the product retrieving suction cup module 43 share a three-axis truss manipulator 41, which is beneficial to reduce the use of mechanisms and equipment production while achieving the same working conditions. cost.

本实施例中,所述空料盘上料机构包括沿纵向固定在机架1上的第一纵向直线模组51和固定在第一纵向直线模组51输出端上的空料盘载台52,所述空料盘载台52所在的平面与底框72所在的平面平行,所述机架1上在与底框72同一水平高度的位置上设置有用于检测空料盘载台52是否到位的对射传感器53,所述装载机构4包括固定在机架1上的三轴桁架机械手41、分别设置在三轴桁架机械手41上的料盘取料吸盘模组42和产品取料吸盘模组43,所述料盘取料吸盘模组42设置在靠近空料盘上料机构的一侧,所述产品取料吸盘模组43设置在靠近料盘定位机构7的一侧。In this embodiment, the empty tray loading mechanism includes a first longitudinal linear module 51 fixed longitudinally on the frame 1 and an empty tray carrier 52 fixed on the output end of the first longitudinal linear module 51 , the plane where the empty tray carrier 52 is located is parallel to the plane where the bottom frame 72 is located, and a device for detecting whether the empty tray carrier 52 is in place is provided on the frame 1 at the same level as the bottom frame 72 . The shooting sensor 53, the loading mechanism 4 includes a three-axis truss manipulator 41 fixed on the frame 1, a tray retrieving suction cup module 42 and a product retrieving suction cup module respectively arranged on the three-axis truss manipulator 41 43. The tray retrieving suction cup module 42 is arranged on the side close to the empty tray feeding mechanism, and the product retrieving suction cup module 43 is arranged on the side close to the tray positioning mechanism 7 .

具体的,第一纵向直线模组51带动空料盘载台52升降,从而可将料盘由底层输送至顶层以供装载机构4取用,三轴桁架机械手41包括X轴模组、Y轴模组和Z轴模组,料盘取料吸盘模组42和产品取料吸盘模组43均包括治具板和设置在治具板上的吸盘。Specifically, the first longitudinal linear module 51 drives the empty tray carrier 52 up and down, so that the tray can be transported from the bottom layer to the top layer for the loading mechanism 4 to take. The three-axis truss manipulator 41 includes an X-axis module, a Y-axis The module and the Z-axis module, the tray retrieving suction cup module 42 and the product retrieving suction cup module 43 all include a jig plate and a suction cup arranged on the jig plate.

上述结构的设置料盘取料吸盘模组42和产品取料吸盘模组43共用一个三轴桁架机械手41,在达到同等工作工况的同时,有利于减少机构的使用。The above-mentioned structure is provided with a triaxial truss manipulator 41 shared by the tray retrieving suction cup module 42 and the product retrieving suction cup module 43, which is conducive to reducing the use of mechanisms while achieving the same working conditions.

本实施例中,如图9所示,所述满料盘下料机构6包括纵向固定在机架1上的第二纵向直线模61组和固定在第二纵向直线模61组输出端上的满料盘载台62,所述机架1包括工作台面,所述满料盘载台62可升降于料盘定位机构7和工作台面之间。In this embodiment, as shown in FIG. 9 , the full tray unloading mechanism 6 includes a group of second longitudinal linear dies 61 longitudinally fixed on the frame 1 and a set of second longitudinal linear dies 61 fixed on the output end of the second longitudinal linear die group. The full tray carrier 62, the frame 1 includes a working table, the full tray carrier 62 can be lifted between the tray positioning mechanism 7 and the working table.

满料盘下料机构6和空料盘上料机构的结构类似,在本实施例中不做赘述。The structures of the full tray unloading mechanism 6 and the empty tray loading mechanism are similar, and will not be described in detail in this embodiment.

本实施例中,一种分料摆盘设备的分料摆盘方法,所述分料摆盘方法包括:In this embodiment, a method for distributing and arranging plates of a material distributing and arranging device, the method for distributing and arranging plates includes:

将分料摆盘设备置于注塑机的一侧,并在空料盘上料机构上叠放空料盘:Place the distributing tray device on one side of the injection molding machine, and stack empty trays on the empty tray loading mechanism:

装载机构4取目标数量的空料盘依次排布在料盘定位机构7内;The loading mechanism 4 takes the empty trays of the target quantity and arranges them in the tray positioning mechanism 7 in turn;

取料机构2将注塑机内的产品取放至中转变距机构3上,中转变距机构3将产品的间距调节至目标间距;The take-up mechanism 2 picks and places the products in the injection molding machine to the intermediate distance mechanism 3, and the intermediate distance mechanism 3 adjusts the distance between the products to the target distance;

装载机构4将产品分装至位于料盘定位机构7内的空料盘内;The loading mechanism 4 packs the product into an empty tray located in the tray positioning mechanism 7;

空料盘装满产品变为满料盘后,由满料盘下料机构6输出至下一工位。After the empty tray is filled with products and becomes a full tray, it is output to the next station by the full tray unloading mechanism 6 .

以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above examples, and all technical solutions that fall under the idea of the present invention belong to the scope of protection of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.

Claims (6)

1. The utility model provides a divide material balance equipment, includes frame (1), its characterized in that: be provided with on frame (1) transfer pitch mechanism (3), charging tray positioning mechanism (7), empty tray feed mechanism (5), be used for getting the product in the injection molding machine and put extracting mechanism (2) on transfer pitch mechanism (3), be used for getting empty charging tray on empty tray feed mechanism (5) and put in charging tray positioning mechanism (7) and can be with the product partial shipment in transfer pitch mechanism (3) to empty charging tray loading mechanism (4), be provided with full charging tray feed mechanism (6) on frame (1) below in charging tray positioning mechanism (7), be provided with on charging tray positioning mechanism (7) and supply full charging tray to fall into blanking mouth (71) on full charging tray feed mechanism (6).
2. The dispensing swing tray apparatus according to claim 1, wherein: the material taking mechanism (2) comprises a bridge frame (21) fixed on a frame (1), an X-axis linear module (22) fixed on the bridge frame (21), a Z-axis linear module (23) fixed on the output end of the X-axis linear module (22), a telescopic cylinder (24) fixed on the Z-axis linear module (23) and a vacuum chuck (25) arranged on the output end of the telescopic cylinder (24), the number of the telescopic cylinders (24) is set to be a plurality of, the number of the vacuum chucks (25) is the same as the number of the telescopic cylinders (24), the transferring and changing mechanism (3) comprises a chassis (31) fixed on the frame (1), a first carrier (32) fixed on the chassis (31), a changing cylinder (33) fixed on the chassis (31) and a second carrier (34) fixed on the output end of the changing cylinder (33), the first carrier (32) and the second carrier (34) are of a symmetrical structure, and the second carrier (34) is configured to be a movable carrier (32) when the second carrier (34) is driven.
3. The dispensing swing tray apparatus according to claim 1, wherein: the tray positioning mechanism (7) comprises a bottom frame (72), a plurality of blanking openings (71) are uniformly distributed on the bottom frame (72), each blanking opening (71) is internally provided with a tray assembly (73) for lifting the tray into the blanking opening (71) or releasing the tray from the blanking opening (71) to the full tray blanking mechanism (6), the tray positioning mechanism further comprises a positioning assembly (74) for positioning the tray in the blanking opening (71), the tray assembly (73) comprises a tray cylinder (731) positioned at one side of the bottom of the blanking opening (71) and fixed on the bottom frame (72), a tray plate (732) fixed on the output end of the tray cylinder (731), the tray plate (732) can be connected to the bottom of the tray, the positioning assembly (74) comprises a positioning cylinder (741) fixed on the bottom frame (72) and a positioning block (741) fixed on the output end of the positioning cylinder (741) and can be tightly abutted to the side wall of the tray (742).
4. A dispensing swing tray apparatus according to claim 3, wherein: the empty charging tray feed mechanism comprises a first longitudinal linear module (51) longitudinally fixed on a frame (1) and an empty charging tray carrying table (52) fixed on the output end of the first longitudinal linear module (51), the plane of the empty charging tray carrying table (52) is parallel to the plane of a bottom frame (72), a correlation sensor (53) for detecting whether the empty charging tray carrying table (52) is in place or not is arranged on the frame (1) at the position with the same horizontal height as the bottom frame (72), and the loading mechanism (4) comprises a triaxial truss manipulator (41) fixed on the frame (1), a charging tray material taking sucker module (42) and a product material taking sucker module (43) respectively arranged on the triaxial truss manipulator (41), wherein the charging tray material taking sucker module (42) is arranged on one side close to the empty charging tray feed mechanism, and the product sucking sucker module (43) is arranged on one side close to the charging tray positioning mechanism (7).
5. The dispensing swing tray apparatus according to claim 1, wherein: the full tray blanking mechanism (6) comprises a second longitudinal linear die (61) group longitudinally fixed on the frame (1) and a full tray carrying table (62) fixed on the output end of the second longitudinal linear die (61), the frame (1) comprises a workbench surface, and the full tray carrying table (62) can be lifted between the tray positioning mechanism (7) and the workbench surface.
6. A material distributing and arranging method of material distributing and arranging equipment is characterized by comprising the following steps of: the material distribution tray device is any one of the material distribution tray devices of claims 1-5, and the material distribution tray method comprises the following steps:
arranging a material distribution tray arranging device on one side of an injection molding machine, and stacking an empty tray on an empty tray feeding mechanism:
the loading mechanism (4) takes the empty trays with target quantity and sequentially arranges the empty trays in the tray positioning mechanism (7);
the material taking mechanism (2) is used for taking and placing products in the injection molding machine onto the transfer pitch mechanism (3), and the transfer pitch mechanism (3) is used for adjusting the spacing of the products to the target spacing;
the loading mechanism (4) divides the products into empty trays positioned in the tray positioning mechanism (7);
after the empty tray is filled with products and changed into a full tray, the products are output to the next station by a full tray blanking mechanism (6).
CN202310023803.8A 2023-01-09 2023-01-09 A kind of material distributing and arranging device and material distributing and arranging method thereof Pending CN116080016A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310023803.8A CN116080016A (en) 2023-01-09 2023-01-09 A kind of material distributing and arranging device and material distributing and arranging method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310023803.8A CN116080016A (en) 2023-01-09 2023-01-09 A kind of material distributing and arranging device and material distributing and arranging method thereof

Publications (1)

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CN116080016A true CN116080016A (en) 2023-05-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118637357A (en) * 2024-08-15 2024-09-13 潍坊方立自动化科技有限公司 A high-efficiency multi-cavity automatic plate placing machine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114309235A (en) * 2021-11-30 2022-04-12 光子(深圳)精密科技有限公司 Automatic intelligent integrated device of blank blanking displacement balance
CN114572670A (en) * 2022-05-07 2022-06-03 沈阳和研科技有限公司 Charging tray positioning jig, material carrying module and dicing saw

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114309235A (en) * 2021-11-30 2022-04-12 光子(深圳)精密科技有限公司 Automatic intelligent integrated device of blank blanking displacement balance
CN114572670A (en) * 2022-05-07 2022-06-03 沈阳和研科技有限公司 Charging tray positioning jig, material carrying module and dicing saw

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118637357A (en) * 2024-08-15 2024-09-13 潍坊方立自动化科技有限公司 A high-efficiency multi-cavity automatic plate placing machine

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