CN116079839B - Automatic edge cutter for wood door plate and application method thereof - Google Patents
Automatic edge cutter for wood door plate and application method thereof Download PDFInfo
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- CN116079839B CN116079839B CN202211604199.XA CN202211604199A CN116079839B CN 116079839 B CN116079839 B CN 116079839B CN 202211604199 A CN202211604199 A CN 202211604199A CN 116079839 B CN116079839 B CN 116079839B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域Technical Field
本发明涉及木门加工领域,具体为一种木门板自动切边机及其使用方法。The invention relates to the field of wooden door processing, in particular to an automatic edge trimming machine for wooden door panels and a use method thereof.
背景技术Background Art
木门,顾名思义,即木制的门,按照材质、工艺及用途可以分为很多种类,广泛适用于民、商用建筑及住宅,在木门的生产加工过程中,需要将基本完成的木门进行切边处理,将木门边角不平整或多于的部分切除。As the name suggests, wooden doors are made of wood. They can be divided into many categories according to their materials, craftsmanship and uses. They are widely used in civil, commercial buildings and residences. During the production and processing of wooden doors, the basically finished wooden doors need to be trimmed to remove uneven or excess corners.
现有的木门切边设备对木门进行切边操作时,首先将木门对称的一边切除之后,由操作人员调整木门的方向在对木门的另一对称边进行切除,一方面会导致操作人员的劳动力大大提高,另一方面则会使加工效率降低,且本设备的占地面积较大,需用使用连贯的多组切边设备相连对木门的侧边进行切边,导致生产加工的能耗较高。When the existing wooden door trimming equipment performs the trimming operation on the wooden door, it first cuts off one symmetrical side of the wooden door, and then the operator adjusts the direction of the wooden door to cut off the other symmetrical side of the wooden door. On the one hand, it will greatly increase the labor of the operator, and on the other hand, it will reduce the processing efficiency. In addition, this equipment occupies a large area, and it is necessary to use multiple sets of consecutive trimming equipment to trim the side of the wooden door, which leads to high energy consumption in production and processing.
发明内容Summary of the invention
本发明的目的在于提供一种木门板自动切边机及其使用方法,以解决上述背景技术中提出的问题。为实现上述目的,本发明提供如下技术方案:一种木门板自动切边机,包括加工台,所述加工台呈水平放置于地面上,所述加工台的顶部设有切边设备,所述加工台的顶部开设有滑槽,所述切边设备与加工台上的滑槽滑动配合。The purpose of the present invention is to provide an automatic trimming machine for wooden door panels and a method of using the same, so as to solve the problems raised in the above-mentioned background technology. To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic trimming machine for wooden door panels, comprising a processing table, the processing table is horizontally placed on the ground, a trimming device is provided on the top of the processing table, a slide groove is provided on the top of the processing table, and the trimming device slides in cooperation with the slide groove on the processing table.
优选的,所述切边设备包括移动支座、驱动电缸、支撑架、切边件和四个限位杆,所述移动支座设置在加工台顶部的滑槽内,且移动支座与滑槽滑动配合,所述驱动电缸设置在移动支座的顶部,四组所述限位杆两两对称固定设置在移动支座的顶部,所述支撑架设置在驱动电缸的伸缩端上,且支撑架与四组限位杆滑动配合,所述切边件设置在支撑架的顶部,且切边件与支撑架滑动配合。Preferably, the trimming equipment includes a movable support, a driving electric cylinder, a support frame, a trimming piece and four limit rods. The movable support is arranged in a slide groove on the top of the processing table, and the movable support slides in cooperation with the slide groove. The driving electric cylinder is arranged on the top of the movable support. Four groups of limit rods are symmetrically fixed on the top of the movable support in pairs. The support frame is arranged on the telescopic end of the driving electric cylinder, and the support frame slides in cooperation with the four groups of limit rods. The trimming piece is arranged on the top of the support frame, and the trimming piece slides in cooperation with the support frame.
优选的,所述切边件包括旋转电机、旋转杆、两个调节架和两个切刀,所述旋转电机固定设置在支撑架上,所述旋转杆设置在旋转电机的主轴上,且旋转杆与支撑架转动配合,所述旋转杆上设有两段呈反方向设置的螺旋段,两个所述调节架分别设置在两个螺旋段上,且调节架与螺旋段螺纹配合,所述支撑架上开设有燕尾槽,所述调节架与支撑架上的燕尾槽滑动配合,两个所述切刀分别设置在两个调节架上且位于加工台的上方。Preferably, the trimming piece includes a rotating motor, a rotating rod, two adjustment frames and two cutters, the rotating motor is fixedly arranged on a supporting frame, the rotating rod is arranged on the main shaft of the rotating motor, and the rotating rod and the supporting frame are rotatably matched, the rotating rod is provided with two spiral sections arranged in opposite directions, the two adjustment frames are respectively arranged on the two spiral sections, and the adjustment frames are threadedly matched with the spiral sections, the supporting frame is provided with a dovetail groove, the adjustment frame is slidably matched with the dovetail groove on the supporting frame, and the two cutters are respectively arranged on the two adjustment frames and are located above the processing table.
优选的,所述加工台的两外侧壁上还设有驱动设备,所述驱动设备与移动支座固定连接,所述驱动设备包括驱动电机、链条、驱动件和两个链轮,所述驱动电机固定设置在加工台的外侧壁上,两个所述链轮对称设置在加工台的外壁上,且两个链轮均与加工台的外壁转动配合,所述驱动电机的主轴与其中一个链轮传动配合,所述链条设置在两个链轮上,所述驱动件设置在链条上的其中一个销轴上。Preferably, driving devices are also provided on the two outer side walls of the processing table, and the driving devices are fixedly connected to the movable support. The driving devices include a driving motor, a chain, a driving member and two sprockets. The driving motor is fixedly arranged on the outer side wall of the processing table, and the two sprockets are symmetrically arranged on the outer wall of the processing table, and the two sprockets are rotatably matched with the outer wall of the processing table. The main shaft of the driving motor is transmission-matched with one of the sprockets, the chain is arranged on the two sprockets, and the driving member is arranged on one of the pin shafts on the chain.
优选的,所述驱动件包括驱动架、驱动板和两个固定杆,所述驱动架设置在链条上的其中一个销轴上,两个所述固定杆对称固定设置在加工台的外壁上,所述驱动板设置在两个固定杆上,且驱动板与两个固定杆滑动配合,所述驱动板上开设有纵向滑槽,所述驱动架与驱动板上的纵向滑槽滑动配合,所述驱动板与移动支座的侧壁固定连接。Preferably, the driving member includes a driving frame, a driving plate and two fixed rods, the driving frame is arranged on one of the pin shafts on the chain, the two fixed rods are symmetrically fixed on the outer wall of the processing table, the driving plate is arranged on the two fixed rods, and the driving plate is slidably matched with the two fixed rods, a longitudinal slide groove is opened on the driving plate, the driving frame is slidably matched with the longitudinal slide groove on the driving plate, and the driving plate is fixedly connected to the side wall of the movable support.
优选的,所述加工台的内壁上还设有抵触移动件,所述抵触移动件位于其中一组驱动设备的旁侧,所述抵触移动件包括移动齿条、定位杆和复位弹簧,所述加工台的一侧内壁上设有移动槽,所述移动齿条设置在移动槽内,且移动齿条与移动槽滑动配合,所述定位杆固定设置在移动槽的内壁上,且定位杆与移动齿条滑动配合,所述复位弹簧的两端分别与移动齿条的外壁和移动槽的内壁相连接,所述移动齿条的侧壁上固定连接有抵触块,所述其中一组驱动件上的驱动架外壁固定连接有卡块,所述卡块与抵触块抵触配合。Preferably, a resisting movable part is further provided on the inner wall of the processing table, and the resisting movable part is located beside one of the groups of driving devices, and the resisting movable part includes a moving rack, a positioning rod and a return spring. A moving groove is provided on the inner wall of one side of the processing table, and the moving rack is arranged in the moving groove, and the moving rack slides in cooperation with the moving groove, and the positioning rod is fixedly arranged on the inner wall of the moving groove, and the positioning rod slides in cooperation with the moving rack, and the two ends of the return spring are respectively connected to the outer wall of the moving rack and the inner wall of the moving groove, and a resisting block is fixedly connected to the side wall of the moving rack, and a clamping block is fixedly connected to the outer wall of the driving frame on one of the groups of driving parts, and the clamping block is in resistance cooperation with the resisting block.
优选的,所述加工台的内顶部还设有旋转设备,所述旋转设备包括转动盘、半向齿轮和旋转齿轮,所述旋转齿轮转动设置在加工台的内顶部,所述旋转齿轮与移动齿条相啮合,所述半向齿轮转动设置在加工台的内顶部,且半向齿轮与旋转齿轮相啮合,所述加工台的表面开设有凹槽,所述转动盘设置在半向齿轮上且与凹槽转动配合。Preferably, a rotating device is also provided on the inner top of the processing table, and the rotating device includes a rotating disk, a half gear and a rotating gear. The rotating gear is rotatably set on the inner top of the processing table, and the rotating gear is meshed with the movable rack. The half gear is rotatably set on the inner top of the processing table, and the half gear is meshed with the rotating gear. A groove is provided on the surface of the processing table, and the rotating disk is set on the half gear and rotatably cooperates with the groove.
优选的,所述的一种木门板自动切边机的使用方法,包括如下步骤:Preferably, the method for using the automatic edge trimming machine for wooden door panels comprises the following steps:
S1:操作人员将木门放置在加工台的表面上,旋转电机带动旋转杆转动,旋转杆转动通过旋转杆上设置的两段螺旋段使两个调节架在旋转杆上相对移动,两个调节架移动可带动切刀移动使切刀移至木门需切边的部位,通过此方式可同时调整两组切刀的位置,进而实现木门两边的同步切边作业,随后切边设备上的驱动电缸则会带动支撑架下压,支撑架在四个限位杆上向下移动则会使切刀深入木门之中进而实现对木门的切边作业;S1: The operator places the wooden door on the surface of the processing table, and the rotating motor drives the rotating rod to rotate. The rotating rod rotates through the two spiral sections set on the rotating rod to make the two adjustment frames move relatively on the rotating rod. The movement of the two adjustment frames can drive the cutter to move to the part of the wooden door that needs to be trimmed. In this way, the positions of the two sets of cutters can be adjusted at the same time, thereby realizing the synchronous trimming operation on both sides of the wooden door. Then, the driving electric cylinder on the trimming equipment will drive the support frame to press down. The support frame moves downward on the four limit rods, which will make the cutter go deep into the wooden door to realize the trimming operation of the wooden door;
S2:当切边设备上的切刀对木门进行切边作业时,两组驱动设备上的驱动电机则会带动其中一个链轮转动,链轮转动则会带动链条移动,链条移动则会使设置在其中一个链条销轴上的驱动架移动,驱动架移动则会带动驱动板在两个固定杆上横向移动,驱动板横向移动带动移动支座在加工台上的滑槽内移动,进而当切边设备对木门进行切边作业时,移动支座移动则可带动切边设备横向移动进而沿着木门的侧边进行切边,从而将木门的整个侧边进行修整,实现木门的切边作业;S2: When the cutting knife on the trimming device performs trimming operation on the wooden door, the driving motor on the two sets of driving devices will drive one of the sprockets to rotate, and the rotation of the sprocket will drive the chain to move, and the movement of the chain will move the driving frame set on one of the chain pins, and the movement of the driving frame will drive the driving plate to move horizontally on the two fixed rods, and the horizontal movement of the driving plate drives the moving support to move in the slide groove on the processing table, and then when the trimming device performs trimming operation on the wooden door, the movement of the moving support can drive the trimming device to move horizontally and perform trimming along the side of the wooden door, so that the entire side of the wooden door is trimmed to achieve the trimming operation of the wooden door;
S3:当驱动板带动移动支座横向移动时,切边设备则实现对木门的切边作业,而后在驱动链条的持续移动下,驱动架则会在链条的上侧移至链条的下侧,此时驱动架则会移至纵向滑槽的底部,驱动架持续带动驱动板移动则会使移动支座复位,而当驱动架处于驱动板的纵向滑槽的底部时,驱动架上的卡块则会与移动齿条上的抵触块抵触,进而带动移动齿条在移动槽内移动,移动齿条移动则会带动旋转齿轮转动,旋转齿轮转动带动半向齿轮旋转90度进而使转动盘旋转90度,转动盘旋转90度使加工台表面上的木门旋转,进而调整木门两侧的侧边,使未切边的木门两侧移至与切刀同侧的方向,继续对木门的另外两侧进行切边加工,当转动盘调整木门的方向时,驱动电缸则带动支撑架向上移动,不会使切刀对木门下压影响木门的调向作业,而当切边设备继续对木门进行切边作业时,支撑架则会带动切刀对木门进行下压,驱动架则会在链条的带动下移至驱动板上的纵向滑槽上方,卡块与抵触块则不在接触,在复位弹簧的设置下移动齿条则会复位,而移动齿条复位则会带动旋转齿轮旋转,此时因木门受压转动盘旋转时则不会带动木门旋转,进而实现木门的持续切边作业,通过此设置相对于现有技术来说,将木门对称的两边切除之后在链条的带动下会紧随着调整木门的方向,继续对木门对称的另一边进行切除作业,使木门进行切边作业时操作更加流畅,提高了整体的工作效率,现有设备是先对木门对称的一边切除之后,由操作人员调整木门的方向在对木门的另一对称边进行切除,一方面会导致操作人员的劳动力大大提高,另一方面则会使加工效率降低,且本设备的占地面积较小,在操作过程中实现对木门的切边和调向,无需使用多组设备实现对木门的切边。S3: When the driving plate drives the movable support to move horizontally, the trimming device realizes the trimming operation of the wooden door, and then under the continuous movement of the driving chain, the driving frame will move from the upper side of the chain to the lower side of the chain. At this time, the driving frame will move to the bottom of the longitudinal slide. The driving frame continues to drive the driving plate to move, which will reset the movable support. When the driving frame is at the bottom of the longitudinal slide of the driving plate, the block on the driving frame will conflict with the interference block on the movable rack, thereby driving the movable rack to move in the movable groove, and the movement of the movable rack will The rotating gear is driven to rotate, and the rotating gear rotation drives the half gear to rotate 90 degrees, thereby rotating the rotating disk 90 degrees. The rotating disk rotates 90 degrees to rotate the wooden door on the processing table surface, thereby adjusting the side edges of the wooden door, so that the two sides of the wooden door that have not been trimmed are moved to the same side as the cutter, and the other two sides of the wooden door are continued to be trimmed. When the rotating disk adjusts the direction of the wooden door, the driving electric cylinder drives the support frame to move upward, so that the cutter will not press down on the wooden door to affect the adjustment operation of the wooden door. When the trimming equipment continues to trim the wooden door The support frame will drive the cutting knife to press the wooden door downward, and the driving frame will move to the top of the longitudinal slide groove on the driving plate under the drive of the chain, and the card block and the resistance block will no longer contact, and the moving rack will be reset under the setting of the reset spring, and the reset of the moving rack will drive the rotating gear to rotate. At this time, because the wooden door is under pressure, the rotating disk will not drive the wooden door to rotate when it rotates, thereby realizing the continuous edge cutting operation of the wooden door. Through this arrangement, compared with the prior art, after the two symmetrical sides of the wooden door are cut off, the direction of the wooden door will be adjusted closely under the drive of the chain, and the other symmetrical side of the wooden door will continue to be cut off, so that the operation of the edge cutting operation of the wooden door is smoother and the overall work efficiency is improved. The existing equipment first cuts off one symmetrical side of the wooden door, and then the operator adjusts the direction of the wooden door and cuts off the other symmetrical side of the wooden door. On the one hand, it will greatly increase the labor force of the operator, and on the other hand, it will reduce the processing efficiency. In addition, the equipment occupies a small area, and the edge cutting and direction adjustment of the wooden door are realized during the operation, and there is no need to use multiple sets of equipment to realize the edge cutting of the wooden door.
与现有技术相比,本发明的有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明中,当驱动板带动移动支座横向移动时,切边设备则实现对木门的切边作业,而后在驱动链条的持续移动下,驱动架则会在链条的上侧移至链条的下侧,此时驱动架则会移至纵向滑槽的底部,驱动架持续带动驱动板移动则会使移动支座复位,而当驱动架处于驱动板的纵向滑槽的底部时,驱动架上的卡块则会与移动齿条上的抵触块抵触,进而带动移动齿条在移动槽内移动,移动齿条移动则会带动旋转齿轮转动,旋转齿轮转动带动半向齿轮旋转90度进而使转动盘旋转90度,转动盘旋转90度使加工台表面上的木门旋转,进而调整木门两侧的侧边,使未切边的木门两侧移至与切刀同侧的方向,继续对木门的另外两侧进行切边加工,当转动盘调整木门的方向时,驱动电缸则带动支撑架向上移动,不会使切刀对木门下压影响木门的调向作业,而当切边设备继续对木门进行切边作业时,支撑架则会带动切刀对木门进行下压,驱动架则会在链条的带动下移至驱动板上的纵向滑槽上方,卡块与抵触块则不在接触,在复位弹簧的设置下移动齿条则会复位,而移动齿条复位则会带动旋转齿轮旋转,此时因木门受压转动盘旋转时则不会带动木门旋转,进而实现木门的持续切边作业,通过此设置相对于现有技术来说,将木门对称的两边切除之后在链条的带动下会紧随着调整木门的方向,继续对木门对称的另一边进行切除作业,使木门进行切边作业时操作更加流畅,提高了整体的工作效率,现有设备是先对木门对称的一边切除之后,由操作人员调整木门的方向在对木门的另一对称边进行切除,一方面会导致操作人员的劳动力大大提高,另一方面则会使加工效率降低,且本设备的占地面积较小,在操作过程中实现对木门的切边和调向,无需使用多组设备实现对木门的切边。In the present invention, when the driving plate drives the movable support to move horizontally, the trimming device realizes the trimming operation of the wooden door, and then under the continuous movement of the driving chain, the driving frame will move from the upper side of the chain to the lower side of the chain, and at this time the driving frame will move to the bottom of the longitudinal slide groove, and the driving frame will continue to drive the driving plate to move, which will reset the movable support, and when the driving frame is at the bottom of the longitudinal slide groove of the driving plate, the block on the driving frame will conflict with the interference block on the moving rack, thereby driving the moving rack to move in the moving groove, and the movement of the moving rack will It will drive the rotating gear to rotate, and the rotating gear rotation drives the half gear to rotate 90 degrees, and then the rotating disk rotates 90 degrees. The rotating disk rotates 90 degrees to rotate the wooden door on the processing table surface, and then adjusts the side edges of the wooden door, so that the two sides of the untrimmed wooden door move to the same side as the cutter, and continue to trim the other two sides of the wooden door. When the rotating disk adjusts the direction of the wooden door, the driving electric cylinder drives the support frame to move upward, and the cutter will not press down on the wooden door to affect the adjustment operation of the wooden door. When the trimming equipment continues to trim the wooden door When the door is moved to the left, the driving frame moves to the top of the longitudinal groove on the driving plate under the drive of the chain, and the card block and the resistance block are no longer in contact. Under the setting of the reset spring, the moving rack will be reset, and the reset of the moving rack will drive the rotating gear to rotate. At this time, because the wooden door is under pressure, the rotating disk will not drive the wooden door to rotate when it rotates, thereby realizing the continuous edge cutting operation of the wooden door. Through this arrangement, compared with the prior art, after the two symmetrical sides of the wooden door are cut off, the direction of the wooden door will be adjusted closely under the drive of the chain, and the other symmetrical side of the wooden door will continue to be cut off, so that the operation of the edge cutting operation of the wooden door is smoother and the overall work efficiency is improved. The existing equipment first cuts off one symmetrical side of the wooden door, and then the operator adjusts the direction of the wooden door and cuts off the other symmetrical side of the wooden door. On the one hand, it will greatly increase the labor force of the operator, and on the other hand, it will reduce the processing efficiency. In addition, the equipment occupies a small area, and the edge cutting and direction adjustment of the wooden door can be realized during the operation, without the need to use multiple sets of equipment to realize the edge cutting of the wooden door.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2为本发明的局部立体结构剖视图一;FIG2 is a partial three-dimensional structural cross-sectional view 1 of the present invention;
图3为本发明的切边设备局部立体结构示意图;FIG3 is a schematic diagram of a partial three-dimensional structure of the trimming device of the present invention;
图4为本发明的局部立体结构示意图一;FIG4 is a schematic diagram of a partial three-dimensional structure of the present invention;
图5为本发明的驱动设备局部立体机构展开图;FIG5 is a partial three-dimensional structure development diagram of the driving device of the present invention;
图6为本发明的局部立体结构示意图二;FIG6 is a second schematic diagram of a partial three-dimensional structure of the present invention;
图7为本发明的局部立体结构剖视图二。FIG. 7 is a second partial three-dimensional structural cross-sectional view of the present invention.
图中:1、加工台;11、滑槽;12、移动槽;2、切边设备;21、移动支座;22、驱动电缸;23、支撑架;231、燕尾槽;24、限位杆;3、切边件;31、旋转电机;32、旋转杆;321、螺旋段;33、调节架;34、切刀;4、驱动设备;41、驱动电机;42、链条;43、链轮;5、驱动件;51、驱动架;511、卡块;52、驱动板;521、纵向滑槽;53、固定杆;6、抵触移动件;61、移动齿条;611、抵触块;62、定位杆;63、复位弹簧;7、旋转设备;71、转动盘;72、半向齿轮;73、旋转齿轮。In the figure: 1, processing table; 11, slide; 12, moving groove; 2, trimming equipment; 21, moving support; 22, driving electric cylinder; 23, support frame; 231, dovetail groove; 24, limit rod; 3, trimming piece; 31, rotating motor; 32, rotating rod; 321, spiral section; 33, adjustment frame; 34, cutter; 4, driving equipment; 41, driving motor; 42, chain; 43, sprocket; 5, driving member; 51, driving frame; 511, block; 52, driving plate; 521, longitudinal slide; 53, fixed rod; 6, abutting moving member; 61, moving rack; 611, abutting block; 62, positioning rod; 63, reset spring; 7, rotating equipment; 71, rotating disk; 72, half gear; 73, rotating gear.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术工作人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.
请参阅图1至图7,本发明提供一种技术方案:一种木门板自动切边机,包括加工台1,所述加工台1呈水平放置于地面上,所述加工台1的顶部设有切边设备2,所述加工台1的顶部开设有滑槽11,所述切边设备2与加工台1上的滑槽11滑动配合。Please refer to Figures 1 to 7. The present invention provides a technical solution: an automatic trimming machine for wooden door panels, comprising a processing table 1, wherein the processing table 1 is horizontally placed on the ground, a trimming device 2 is provided on the top of the processing table 1, a slide groove 11 is provided on the top of the processing table 1, and the trimming device 2 slides in cooperation with the slide groove 11 on the processing table 1.
本实施例中,如图1和图2所示,所述切边设备2包括移动支座21、驱动电缸22、支撑架23、切边件3和四个限位杆24,所述移动支座21设置在加工台1顶部的滑槽11内,且移动支座21与滑槽11滑动配合,所述驱动电缸22设置在移动支座21的顶部,四组所述限位杆24两两对称固定设置在移动支座21的顶部,所述支撑架23设置在驱动电缸22的伸缩端上,且支撑架23与四组限位杆24滑动配合,所述切边件3设置在支撑架23的顶部,且切边件3与支撑架23滑动配合;In this embodiment, as shown in Figures 1 and 2, the trimming device 2 includes a movable support 21, a driving electric cylinder 22, a support frame 23, a trimming piece 3 and four limit rods 24. The movable support 21 is arranged in the slide groove 11 on the top of the processing table 1, and the movable support 21 is slidably matched with the slide groove 11. The driving electric cylinder 22 is arranged on the top of the movable support 21. Four groups of limit rods 24 are symmetrically fixed on the top of the movable support 21 in pairs. The support frame 23 is arranged on the telescopic end of the driving electric cylinder 22, and the support frame 23 is slidably matched with the four groups of limit rods 24. The trimming piece 3 is arranged on the top of the support frame 23, and the trimming piece 3 is slidably matched with the support frame 23.
所述切边件3包括旋转电机31、旋转杆32、两个调节架33和两个切刀34,所述旋转电机31固定设置在支撑架23上,所述旋转杆32设置在旋转电机31的主轴上,且旋转杆32与支撑架23转动配合,所述旋转杆32上设有两段呈反方向设置的螺旋段321,两个所述调节架33分别设置在两个螺旋段321上,且调节架33与螺旋段321螺纹配合,所述支撑架23上开设有燕尾槽231,所述调节架33与支撑架23上的燕尾槽231滑动配合,两个所述切刀34分别设置在两个调节架33上且位于加工台1的上方;The trimming member 3 includes a rotating motor 31, a rotating rod 32, two adjusting frames 33 and two cutting knives 34. The rotating motor 31 is fixedly arranged on the supporting frame 23. The rotating rod 32 is arranged on the main shaft of the rotating motor 31, and the rotating rod 32 is rotatably matched with the supporting frame 23. The rotating rod 32 is provided with two spiral sections 321 arranged in opposite directions. The two adjusting frames 33 are respectively arranged on the two spiral sections 321, and the adjusting frames 33 are threadedly matched with the spiral sections 321. The supporting frame 23 is provided with a dovetail groove 231, and the adjusting frames 33 are slidably matched with the dovetail groove 231 on the supporting frame 23. The two cutting knives 34 are respectively arranged on the two adjusting frames 33 and are located above the processing table 1.
操作人员将木门放置在加工台1的表面上,旋转电机31带动旋转杆32转动,旋转杆32转动通过旋转杆32上设置的两段螺旋段321使两个调节架33在旋转杆32上相对移动,两个调节架33移动可带动切刀34移动使切刀34移至木门需切边的部位,通过此方式可同时调整两组切刀34的位置,进而实现木门两边的同步切边作业,随后切边设备2上的驱动电缸22则会带动支撑架23下压,支撑架23在四个限位杆24上向下移动则会使切刀34深入木门之中进而实现对木门的切边作业。The operator places the wooden door on the surface of the processing table 1, and the rotating motor 31 drives the rotating rod 32 to rotate. The rotation of the rotating rod 32 causes the two adjusting frames 33 to move relatively on the rotating rod 32 through the two spiral sections 321 set on the rotating rod 32. The movement of the two adjusting frames 33 can drive the cutter 34 to move so that the cutter 34 moves to the position of the wooden door that needs to be trimmed. In this way, the positions of the two sets of cutters 34 can be adjusted at the same time, thereby realizing the synchronous trimming operation on both sides of the wooden door. Subsequently, the driving electric cylinder 22 on the trimming device 2 will drive the supporting frame 23 to press down. The downward movement of the supporting frame 23 on the four limit rods 24 will cause the cutter 34 to penetrate into the wooden door, thereby realizing the trimming operation of the wooden door.
本实施例中,如图1和图2所示,所述加工台1的两外侧壁上还设有驱动设备4,所述驱动设备4与移动支座21固定连接,所述驱动设备4包括驱动电机41、链条42、驱动件5和两个链轮43,所述驱动电机41固定设置在加工台1的外侧壁上,两个所述链轮43对称设置在加工台1的外壁上,且两个链轮43均与加工台1的外壁转动配合,所述驱动电机41的主轴与其中一个链轮43传动配合,所述链条42设置在两个链轮43上,所述驱动件5设置在链条42上的其中一个销轴上;In this embodiment, as shown in Figures 1 and 2, a driving device 4 is further provided on the two outer side walls of the processing table 1, and the driving device 4 is fixedly connected to the movable support 21. The driving device 4 includes a driving motor 41, a chain 42, a driving member 5 and two sprockets 43. The driving motor 41 is fixedly arranged on the outer side wall of the processing table 1, and the two sprockets 43 are symmetrically arranged on the outer wall of the processing table 1, and the two sprockets 43 are both rotatably matched with the outer wall of the processing table 1. The main shaft of the driving motor 41 is in transmission cooperation with one of the sprockets 43, the chain 42 is arranged on the two sprockets 43, and the driving member 5 is arranged on one of the pins on the chain 42;
所述驱动件5包括驱动架51、驱动板52和两个固定杆53,所述驱动架51设置在链条42上的其中一个销轴上,两个所述固定杆53对称固定设置在加工台1的外壁上,所述驱动板52设置在两个固定杆53上,且驱动板52与两个固定杆53滑动配合,所述驱动板52上开设有纵向滑槽521,所述驱动架51与驱动板52上的纵向滑槽521滑动配合,所述驱动板52与移动支座21的侧壁固定连接;The driving member 5 includes a driving frame 51, a driving plate 52 and two fixed rods 53. The driving frame 51 is arranged on one of the pins on the chain 42. The two fixed rods 53 are symmetrically fixed on the outer wall of the processing table 1. The driving plate 52 is arranged on the two fixed rods 53, and the driving plate 52 and the two fixed rods 53 are slidably matched. A longitudinal slide groove 521 is opened on the driving plate 52. The driving frame 51 is slidably matched with the longitudinal slide groove 521 on the driving plate 52. The driving plate 52 is fixedly connected to the side wall of the movable support 21.
当切边设备2上的切刀34对木门进行切边作业时,两组驱动设备4上的驱动电机41则会带动其中一个链轮43转动,链轮43转动则会带动链条42移动,链条42移动则会使设置在其中一个链条42销轴上的驱动架51移动,驱动架51移动则会带动驱动板52在两个固定杆53上横向移动,驱动板52横向移动带动移动支座21在加工台1上的滑槽11内移动,进而当切边设备2对木门进行切边作业时,移动支座21移动则可带动切边设备2横向移动进而沿着木门的侧边进行切边,从而将木门的整个侧边进行修整,实现木门的切边作业。When the cutting knife 34 on the trimming device 2 performs trimming operation on the wooden door, the driving motor 41 on the two sets of driving devices 4 will drive one of the sprockets 43 to rotate, and the rotation of the sprocket 43 will drive the chain 42 to move. The movement of the chain 42 will cause the driving frame 51 set on one of the chain 42 pins to move, and the movement of the driving frame 51 will drive the driving plate 52 to move horizontally on the two fixed rods 53. The horizontal movement of the driving plate 52 drives the movable support 21 to move in the slide groove 11 on the processing table 1, and then when the trimming device 2 performs trimming operation on the wooden door, the movement of the movable support 21 can drive the trimming device 2 to move horizontally and then perform trimming along the side of the wooden door, so that the entire side of the wooden door can be trimmed to achieve the trimming operation of the wooden door.
本实施例中,如图1和图2所示,所述加工台1的内壁上还设有抵触移动件6,所述抵触移动件6位于其中一组驱动设备4的旁侧,所述抵触移动件6包括移动齿条61、定位杆62和复位弹簧63,所述加工台1的一侧内壁上设有移动槽12,所述移动齿条61设置在移动槽12内,且移动齿条61与移动槽12滑动配合,所述定位杆62固定设置在移动槽12的内壁上,且定位杆62与移动齿条61滑动配合,所述复位弹簧63的两端分别与移动齿条61的外壁和移动槽12的内壁相连接,所述移动齿条61的侧壁上固定连接有抵触块611,所述其中一组驱动件5上的驱动架51外壁固定连接有卡块511,所述卡块511与抵触块611抵触配合;In this embodiment, as shown in Figures 1 and 2, a resisting moving member 6 is further provided on the inner wall of the processing table 1, and the resisting moving member 6 is located beside one group of driving devices 4. The resisting moving member 6 includes a moving rack 61, a positioning rod 62 and a return spring 63. A moving groove 12 is provided on the inner wall of one side of the processing table 1, and the moving rack 61 is arranged in the moving groove 12, and the moving rack 61 is slidably matched with the moving groove 12. The positioning rod 62 is fixedly arranged on the inner wall of the moving groove 12, and the positioning rod 62 is slidably matched with the moving rack 61. The two ends of the return spring 63 are respectively connected to the outer wall of the moving rack 61 and the inner wall of the moving groove 12. A resisting block 611 is fixedly connected to the side wall of the moving rack 61, and a clamping block 511 is fixedly connected to the outer wall of the driving frame 51 on one group of driving members 5, and the clamping block 511 is resistively matched with the resisting block 611.
所述加工台1的内顶部还设有旋转设备7,所述旋转设备7包括转动盘71、半向齿轮72和旋转齿轮73,所述旋转齿轮73转动设置在加工台1的内顶部,所述旋转齿轮73与移动齿条61相啮合,所述半向齿轮72转动设置在加工台1的内顶部,且半向齿轮72与旋转齿轮73相啮合,所述加工台1的表面开设有凹槽,所述转动盘71设置在半向齿轮72上且与凹槽转动配合;The inner top of the processing table 1 is also provided with a rotating device 7, and the rotating device 7 includes a rotating disk 71, a half gear 72 and a rotating gear 73. The rotating gear 73 is rotatably arranged on the inner top of the processing table 1, and the rotating gear 73 is meshed with the moving rack 61. The half gear 72 is rotatably arranged on the inner top of the processing table 1, and the half gear 72 is meshed with the rotating gear 73. A groove is opened on the surface of the processing table 1, and the rotating disk 71 is arranged on the half gear 72 and rotatably cooperates with the groove;
当驱动板52带动移动支座21横向移动时,切边设备2则实现对木门的切边作业,而后在驱动链条42的持续移动下,驱动架51则会在链条42的上侧移至链条42的下侧,此时驱动架51则会移至纵向滑槽521的底部,驱动架51持续带动驱动板52移动则会使移动支座21复位,而当驱动架51处于驱动板52的纵向滑槽521的底部时,驱动架51上的卡块511则会与移动齿条61上的抵触块611抵触,进而带动移动齿条61在移动槽12内移动,移动齿条61移动则会带动旋转齿轮73转动,旋转齿轮73转动带动半向齿轮72旋转90度进而使转动盘71旋转90度,转动盘71旋转90度使加工台1表面上的木门旋转,进而调整木门两侧的侧边,使未切边的木门两侧移至与切刀34同侧的方向,继续对木门的另外两侧进行切边加工,当转动盘71调整木门的方向时,驱动电缸22则带动支撑架23向上移动,不会使切刀34对木门下压影响木门的调向作业,而当切边设备2继续对木门进行切边作业时,支撑架23则会带动切刀34对木门进行下压,驱动架51则会在链条42的带动下移至驱动板52上的纵向滑槽521上方,卡块511与抵触块611则不在接触,在复位弹簧63的设置下移动齿条61则会复位,而移动齿条61复位则会带动旋转齿轮73旋转,此时因木门受压转动盘71旋转时则不会带动木门旋转,进而实现木门的持续切边作业,通过此设置相对于现有技术来说,将木门对称的两边切除之后在链条42的带动下会紧随着调整木门的方向,继续对木门对称的另一边进行切除作业,使木门进行切边作业时操作更加流畅,提高了整体的工作效率,现有设备是先对木门对称的一边切除之后,由操作人员调整木门的方向在对木门的另一对称边进行切除,一方面会导致操作人员的劳动力大大提高,另一方面则会使加工效率降低,且本设备的占地面积较小,在操作过程中实现对木门的切边和调向,无需使用多组设备实现对木门的切边。When the driving plate 52 drives the movable support 21 to move horizontally, the trimming device 2 realizes the trimming operation of the wooden door, and then under the continuous movement of the driving chain 42, the driving frame 51 will move from the upper side of the chain 42 to the lower side of the chain 42, and at this time, the driving frame 51 will move to the bottom of the longitudinal groove 521, and the driving frame 51 will continue to drive the driving plate 52 to move, which will reset the movable support 21, and when the driving frame 51 is at the bottom of the longitudinal groove 521 of the driving plate 52, the block 511 on the driving frame 51 will conflict with the abutment block 611 on the movable rack 61, thereby driving the movable rack 61 When the movable rack 61 moves in the movable groove 12, the movement of the movable rack 61 will drive the rotating gear 73 to rotate. The rotation of the rotating gear 73 drives the half gear 72 to rotate 90 degrees, thereby rotating the rotating disk 71 90 degrees. The rotating disk 71 rotates 90 degrees to rotate the wooden door on the surface of the processing table 1, thereby adjusting the side edges of the wooden door, so that the two sides of the wooden door that have not been trimmed are moved to the same side as the cutting knife 34, and the other two sides of the wooden door are continuously trimmed. When the rotating disk 71 adjusts the direction of the wooden door, the driving electric cylinder 22 drives the support frame 23 to move upward, and the cutting knife 34 will not press down on the wooden door to affect the adjustment operation of the wooden door. When the trimming device 2 continues to trim the wooden door, the support frame 23 will drive the cutter 34 to press the wooden door downward, and the driving frame 51 will move to the top of the longitudinal slide groove 521 on the driving plate 52 under the drive of the chain 42, and the block 511 and the resistance block 611 will no longer be in contact. Under the setting of the reset spring 63, the moving rack 61 will be reset, and the reset of the moving rack 61 will drive the rotating gear 73 to rotate. At this time, because the wooden door is under pressure, the rotating disk 71 will not drive the wooden door to rotate, thereby realizing the continuous trimming operation of the wooden door. Through this setting, compared with the prior art, the two symmetrical wooden doors can be After the edge is cut, the direction of the wooden door will be adjusted under the drive of the chain 42, and the cutting operation will continue on the other symmetrical side of the wooden door, so that the operation of the wooden door trimming is smoother and the overall work efficiency is improved. The existing equipment first cuts off one symmetrical side of the wooden door, and then the operator adjusts the direction of the wooden door and cuts off the other symmetrical side of the wooden door. On the one hand, it will greatly increase the labor force of the operator, and on the other hand, it will reduce the processing efficiency. In addition, the equipment occupies a small area, and the trimming and adjustment of the wooden door can be achieved during the operation, without the need to use multiple sets of equipment to achieve the trimming of the wooden door.
本发明的使用方法和优点:该一种木门板自动切边机的使用方法,工作过程如下:The use method and advantages of the present invention: The use method of the automatic trimming machine for wooden door panels, the working process is as follows:
如图1、图2、图3、图4、图5、图6、图7所示:As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7:
S1:操作人员将木门放置在加工台1的表面上,旋转电机31带动旋转杆32转动,旋转杆32转动通过旋转杆32上设置的两段螺旋段321使两个调节架33在旋转杆32上相对移动,两个调节架33移动可带动切刀34移动使切刀34移至木门需切边的部位,通过此方式可同时调整两组切刀34的位置,进而实现木门两边的同步切边作业,随后切边设备2上的驱动电缸22则会带动支撑架23下压,支撑架23在四个限位杆24上向下移动则会使切刀34深入木门之中进而实现对木门的切边作业;S1: The operator places the wooden door on the surface of the processing table 1, and the rotating motor 31 drives the rotating rod 32 to rotate. The rotating rod 32 rotates through the two spiral sections 321 set on the rotating rod 32 to make the two adjustment frames 33 move relatively on the rotating rod 32. The movement of the two adjustment frames 33 can drive the cutter 34 to move to the part of the wooden door that needs to be trimmed. In this way, the positions of the two sets of cutters 34 can be adjusted at the same time, thereby realizing the synchronous trimming operation on both sides of the wooden door. Then, the driving electric cylinder 22 on the trimming device 2 will drive the support frame 23 to press down. The support frame 23 moves downward on the four limit rods 24, which will make the cutter 34 go deep into the wooden door to realize the trimming operation of the wooden door;
S2:当切边设备2上的切刀34对木门进行切边作业时,两组驱动设备4上的驱动电机41则会带动其中一个链轮43转动,链轮43转动则会带动链条42移动,链条42移动则会使设置在其中一个链条42销轴上的驱动架51移动,驱动架51移动则会带动驱动板52在两个固定杆53上横向移动,驱动板52横向移动带动移动支座21在加工台1上的滑槽11内移动,进而当切边设备2对木门进行切边作业时,移动支座21移动则可带动切边设备2横向移动进而沿着木门的侧边进行切边,从而将木门的整个侧边进行修整,实现木门的切边作业;S2: When the cutting knife 34 on the trimming device 2 performs trimming operation on the wooden door, the driving motor 41 on the two sets of driving devices 4 will drive one of the sprockets 43 to rotate, and the rotation of the sprocket 43 will drive the chain 42 to move, and the movement of the chain 42 will cause the driving frame 51 set on one of the chain 42 pins to move, and the movement of the driving frame 51 will drive the driving plate 52 to move horizontally on the two fixed rods 53, and the horizontal movement of the driving plate 52 drives the moving support 21 to move in the slide groove 11 on the processing table 1, and then when the trimming device 2 performs trimming operation on the wooden door, the movement of the moving support 21 can drive the trimming device 2 to move horizontally and then perform trimming along the side of the wooden door, so that the entire side of the wooden door is trimmed to achieve the trimming operation of the wooden door;
S3:当驱动板52带动移动支座21横向移动时,切边设备2则实现对木门的切边作业,而后在驱动链条42的持续移动下,驱动架51则会在链条42的上侧移至链条42的下侧,此时驱动架51则会移至纵向滑槽521的底部,驱动架51持续带动驱动板52移动则会使移动支座21复位,而当驱动架51处于驱动板52的纵向滑槽521的底部时,驱动架51上的卡块511则会与移动齿条61上的抵触块611抵触,进而带动移动齿条61在移动槽12内移动,移动齿条61移动则会带动旋转齿轮73转动,旋转齿轮73转动带动半向齿轮72旋转90度进而使转动盘71旋转90度,转动盘71旋转90度使加工台1表面上的木门旋转,进而调整木门两侧的侧边,使未切边的木门两侧移至与切刀34同侧的方向,继续对木门的另外两侧进行切边加工,当转动盘71调整木门的方向时,驱动电缸22则带动支撑架23向上移动,不会使切刀34对木门下压影响木门的调向作业,而当切边设备2继续对木门进行切边作业时,支撑架23则会带动切刀34对木门进行下压,驱动架51则会在链条42的带动下移至驱动板52上的纵向滑槽521上方,卡块511与抵触块611则不在接触,在复位弹簧63的设置下移动齿条61则会复位,而移动齿条61复位则会带动旋转齿轮73旋转,此时因木门受压转动盘71旋转时则不会带动木门旋转,进而实现木门的持续切边作业,通过此设置相对于现有技术来说,将木门对称的两边切除之后在链条42的带动下会紧随着调整木门的方向,继续对木门对称的另一边进行切除作业,使木门进行切边作业时操作更加流畅,提高了整体的工作效率,现有设备是先对木门对称的一边切除之后,由操作人员调整木门的方向在对木门的另一对称边进行切除,一方面会导致操作人员的劳动力大大提高,另一方面则会使加工效率降低,且本设备的占地面积较小,在操作过程中实现对木门的切边和调向,无需使用多组设备实现对木门的切边。S3: When the driving plate 52 drives the movable support 21 to move horizontally, the trimming device 2 realizes the trimming operation of the wooden door, and then under the continuous movement of the driving chain 42, the driving frame 51 will move from the upper side of the chain 42 to the lower side of the chain 42, and at this time, the driving frame 51 will move to the bottom of the longitudinal groove 521, and the driving frame 51 will continue to drive the driving plate 52 to move, which will reset the movable support 21, and when the driving frame 51 is at the bottom of the longitudinal groove 521 of the driving plate 52, the block 511 on the driving frame 51 will conflict with the interference block 611 on the moving rack 61, thereby driving the moving rack 61 moves in the moving groove 12, and the movement of the moving rack 61 drives the rotating gear 73 to rotate. The rotation of the rotating gear 73 drives the half gear 72 to rotate 90 degrees, thereby rotating the rotating disk 71 90 degrees. The rotating disk 71 rotates 90 degrees to rotate the wooden door on the surface of the processing table 1, thereby adjusting the side edges of the wooden door, so that the two sides of the wooden door that have not been trimmed are moved to the same side as the cutting knife 34, and the other two sides of the wooden door are continuously trimmed. When the rotating disk 71 adjusts the direction of the wooden door, the driving electric cylinder 22 drives the supporting frame 23 to move upward, and the cutting knife 34 will not press down on the wooden door to affect the adjustment operation of the wooden door. When the trimming device 2 continues to trim the wooden door, the support frame 23 will drive the cutter 34 to press the wooden door downward, and the driving frame 51 will move to the top of the longitudinal slide groove 521 on the driving plate 52 under the drive of the chain 42, and the block 511 and the resistance block 611 will no longer be in contact. Under the setting of the reset spring 63, the moving rack 61 will be reset, and the reset of the moving rack 61 will drive the rotating gear 73 to rotate. At this time, because the wooden door is under pressure, the rotating disk 71 will not drive the wooden door to rotate when it rotates, thereby realizing the continuous trimming operation of the wooden door. Through this setting, compared with the prior art, the wooden door can be symmetrically rotated. After the two sides are cut off, the direction of the wooden door will be adjusted under the drive of the chain 42, and the cutting operation will continue on the other symmetrical side of the wooden door, so that the operation of the wooden door trimming is smoother and the overall work efficiency is improved. The existing equipment first cuts off one symmetrical side of the wooden door, and then the operator adjusts the direction of the wooden door and cuts off the other symmetrical side of the wooden door. On the one hand, it will greatly increase the labor force of the operator, and on the other hand, it will reduce the processing efficiency. In addition, the equipment occupies a small area, and the trimming and adjustment of the wooden door can be achieved during the operation, without the need to use multiple sets of equipment to achieve the trimming of the wooden door.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术工作人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
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CN112277080A (en) * | 2020-10-10 | 2021-01-29 | 浙江金隆木业有限公司 | Solid device of pressure of two-way bead cutter is used in timber production and processing |
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