CN116079614A - Universal fixture for processing curtain wall structural part - Google Patents

Universal fixture for processing curtain wall structural part Download PDF

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Publication number
CN116079614A
CN116079614A CN202211681065.8A CN202211681065A CN116079614A CN 116079614 A CN116079614 A CN 116079614A CN 202211681065 A CN202211681065 A CN 202211681065A CN 116079614 A CN116079614 A CN 116079614A
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fixed
mounting plate
movable
rotating shaft
workbench
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陈光烁
贾庆利
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Shanghai Jangho Curtain Wall System Engineering Co Ltd
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Shanghai Jangho Curtain Wall System Engineering Co Ltd
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Priority to CN202211681065.8A priority Critical patent/CN116079614A/en
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Abstract

The invention provides a universal fixture for processing curtain wall structural parts, which comprises a workbench, a fixed support, a first rack, a fixed mounting plate, a movable base plate, a second rack and a movable mounting plate. The workbench is horizontally arranged on the operation table, and a plurality of parallel horizontal slide ways are arranged on the surface of the workbench; the fixed support is fixed at one end of the workbench, and a fixed mounting plate is fixed on the fixed support. The other end of the workbench is provided with a movable base plate capable of horizontally sliding along the surface of the workbench, a second rack is fixed on the movable base plate, and the movable mounting plate is mounted on the second rack through a rotating shaft. The inner side walls of the fixed mounting plate and the movable mounting plate are respectively provided with a fixed supporting block and a movable supporting block. According to the invention, curtain wall structural members with different sizes are clamped by adjusting the distance between the fixed mounting plate and the movable mounting plate and the distance between the fixed supporting block and the movable supporting block at the inner side of the mounting plate. The invention has strong universality.

Description

用于加工幕墙结构件的通用夹具Universal fixture for machining curtain wall components

技术领域technical field

本发明涉及一种夹具,具体地说,涉及一种用于加工幕墙结构件的通用夹具。本发明属于幕墙结构件加工制造技术领域。The invention relates to a fixture, in particular to a universal fixture for processing curtain wall structural parts. The invention belongs to the technical field of processing and manufacturing of curtain wall structural parts.

背景技术Background technique

幕墙结构件是幕墙制作工程中不可或缺的零件,数量大,种类多。按照功能及加工方式的不同,基本分为三大类即大平面类、小平面类、立体类。由于幕墙结构件种类繁多,传统加工方式是建立结构件加工中心,在加工过程中,根据结构件类型选用相应的专用夹具夹持原材料(即物料)进行加工处理。Curtain wall structural parts are indispensable parts in the curtain wall manufacturing project, with a large number and many types. According to different functions and processing methods, it is basically divided into three categories, namely large plane, small plane and three-dimensional. Due to the wide variety of curtain wall structural parts, the traditional processing method is to establish a structural part processing center. During the processing process, the corresponding special fixtures are selected according to the type of structural parts to hold the raw materials (ie materials) for processing.

这种加工方式的弊端:1、由于夹具通用性差,需要准备不同类型的夹具。2、开模具费用高。3、加工过程中,需要更换不同的夹具,更换时要重新调校夹具及位置关系,费工费力。4、更换夹具工作量大,生产效率低。The disadvantages of this processing method: 1. Due to the poor versatility of the fixture, different types of fixtures need to be prepared. 2. The cost of mold opening is high. 3. In the process of processing, different fixtures need to be replaced, and the fixtures and their positional relationship must be re-adjusted during the replacement, which is laborious and laborious. 4. The workload of replacing the fixture is large and the production efficiency is low.

发明内容Contents of the invention

鉴于上述原因,本发明的目的是提供一种适用于加工不同类型幕墙结构件的通用夹具。In view of the above reasons, the object of the present invention is to provide a universal fixture suitable for processing different types of curtain wall structures.

为实现上述目的,本发明采用以下技术方案:一种用于加工幕墙结构件的通用夹具,它包括工作台、固定支座、第一机架、固定安装板、可移动基板、第二机架、可移动安装板;In order to achieve the above object, the present invention adopts the following technical solutions: a general fixture for processing curtain wall structural parts, which includes a workbench, a fixed support, a first frame, a fixed mounting plate, a movable base plate, and a second frame , Removable mounting plate;

所述工作台呈水平状放置在操作台上,其表面开有若干条平行的水平滑道;The workbench is placed horizontally on the operating platform, and several parallel horizontal slideways are opened on its surface;

所述固定支座固定在所述工作台的一端,所述第一机架固定在所述固定支座上;所述固定安装板通过第一转轴安装在所述第一机架的内侧,并可绕所述第一转轴旋转;The fixed support is fixed on one end of the workbench, the first frame is fixed on the fixed support; the fixed mounting plate is installed on the inner side of the first frame through the first rotating shaft, and rotatable around the first shaft;

在所述固定安装板的内侧壁上开有若干条平行的滑道,滑道内,内嵌有若干块可移动的支撑块,在所述固定安装板的内侧壁的端部设有若干块固定支撑块;There are several parallel slideways on the inner side wall of the fixed installation plate, and several movable support blocks are embedded in the slideways, and several fixed support blocks are arranged at the end of the inner side wall of the fixed installation plate. support block;

所述可移动基板安装在所述工作台的另一端,并可沿所述工作台表面的水平滑道水平方向移动;在所述可移动基板上固定有驱动其移动的电机;在所述可移动基板上还固定有第二机架;所述可移动安装板与所述固定安装板相对设置,通过第二转轴安装在所述第二机架的内侧;The movable substrate is installed on the other end of the workbench, and can move horizontally along the horizontal slideway on the surface of the workbench; a motor is fixed on the movable substrate to drive it to move; A second frame is also fixed on the mobile substrate; the movable mounting plate is arranged opposite to the fixed mounting plate, and is installed on the inner side of the second frame through a second rotating shaft;

在所述可移动安装板的内侧壁上开有若干条平行的滑道,在滑道内,内嵌有若干块可移动的支撑块,在所述可移动安装板的内侧壁的端部也设有若干块固定支撑块。There are several parallel slideways on the inner sidewall of the movable mounting plate, and several movable supporting blocks are embedded in the sliding ways, and the end of the inner sidewall of the movable mounting plate is also provided with There are several fixed support blocks.

在本发明较佳实施例中,在所述第一机架上还安装有一伺服电机,该伺服电机输出轴与所述第一转轴固连,通过所述第一转轴驱动所述固定安装板旋转。In a preferred embodiment of the present invention, a servo motor is also installed on the first frame, the output shaft of the servo motor is fixedly connected with the first rotating shaft, and the fixed mounting plate is driven to rotate through the first rotating shaft .

在本发明较佳实施例中,所述第一转轴为主动转轴,所述第二转轴为从动转轴。In a preferred embodiment of the present invention, the first rotating shaft is a driving rotating shaft, and the second rotating shaft is a driven rotating shaft.

本发明的优点:通用性强,适于多品种、小批量幕墙结构件的加工;在加工过程中,无需更换夹具,生产效率高。The invention has the advantages of strong versatility and is suitable for the processing of multi-variety and small-batch curtain wall structural parts; during the processing, there is no need to replace fixtures, and the production efficiency is high.

附图说明Description of drawings

图1为本发明通用夹具立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the universal fixture of the present invention;

图2A和图2B为本发明通用夹具使用状态俯视结构示意图;Fig. 2A and Fig. 2B are schematic top view structural diagrams of the universal fixture in use according to the present invention;

图3为本发明通用夹具主视图;Fig. 3 is the front view of the universal fixture of the present invention;

图4为本发明通用夹具侧视图。Fig. 4 is a side view of the universal clamp of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本发明的结构及特征进行详细说明。需要说明的是,可以对此处公开的实施例做出各种修改,因此,说明书中公开的实施例不应该视为对本发明的限制,而仅是作为实施例的范例,其目的是使本发明的特征显而易见。The structure and features of the present invention will be described in detail below in conjunction with the drawings and embodiments. It should be noted that various modifications can be made to the embodiments disclosed herein, therefore, the embodiments disclosed in the specification should not be regarded as limitations on the present invention, but only as examples of embodiments, and its purpose is to make the present invention The features of the invention are self-evident.

为了能够夹持住不同类型结构件,有必要分析被加工的结构件的特点及加工方式:对于大平面类型的结构件1(参见图2A),只要夹具具有四个点支持,能够将大平面类结构件的X方向、Y方向夹紧即可;对于小平面类型的结构件2(参见图2B),因其尺寸较小,且有缺角,所以不能简单地四个点夹紧,还需要有可调整的夹紧点,共同夹紧结构件2。In order to be able to clamp different types of structural parts, it is necessary to analyze the characteristics and processing methods of the structural parts to be processed: for the structural part 1 of the large plane type (see Figure 2A), as long as the clamp has four points of support, it can hold the large plane Clamping in the X direction and Y direction of similar structural parts is sufficient; for the structural part 2 of the facet type (see Figure 2B), because of its small size and missing corners, it cannot be simply clamped at four points. Adjustable clamping points are required to clamp the structural part 2 together.

如图1-图2B所示,本发明公开的用于加工幕墙结构件的通用夹具包括工作台3、固定支座4、第一机架5、固定安装板6、可移动基板7、第二机架8、可移动安装板9。As shown in Fig. 1-Fig. 2B, the universal fixture for processing curtain wall structural parts disclosed by the present invention includes a workbench 3, a fixed support 4, a first frame 5, a fixed mounting plate 6, a movable base plate 7, a second Frame 8, removable mounting plate 9.

工作台3呈水平状放置在操作台上,其表面开有若干条平行的水平滑道31。固定支座4固定在工作台3的一端,第一机架5固定在固定支座4上。固定安装板6通过第一转轴10安装在第一机架5的内侧,并可绕第一转轴10旋转。在固定安装板6的内侧壁上开有若干条平行的滑道61,在滑道内,内嵌有若干块可移动的支撑块62,在固定安装板6的内侧壁的端部还设有若干块固定支撑块63。Workbench 3 is placed on the operating platform in a horizontal shape, and several parallel horizontal slideways 31 are provided on its surface. The fixed support 4 is fixed on one end of the workbench 3 , and the first frame 5 is fixed on the fixed support 4 . The fixed mounting plate 6 is installed on the inner side of the first frame 5 through the first rotating shaft 10 and can rotate around the first rotating shaft 10 . There are several parallel slideways 61 on the inner sidewall of the fixed installation plate 6, and several movable support blocks 62 are embedded in the slideway, and several movable support blocks 62 are embedded in the inner sidewall of the fixed installation plate 6. The block fixes the support block 63 .

可移动基板7安装在工作台3的另一端,并可沿工作台表面的滑道31水平方向移动。在可移动基板7上固定有驱动其移动的电机71。在可移动基板7上还固定有第二机架8。可移动安装板9与固定安装板6相对设置,通过第二转轴11安装在第二机架8的内侧。可移动安装板9不仅可以随着可移动基板7沿工作台表面的水平滑道移动,还能以第二转轴11为轴旋转。The movable substrate 7 is installed on the other end of the workbench 3 and can move horizontally along the slideway 31 on the surface of the workbench. On the movable base 7 is fixed a motor 71 for driving its movement. A second frame 8 is also fixed on the movable base 7 . The movable mounting plate 9 is arranged opposite to the fixed mounting plate 6 , and is mounted on the inner side of the second frame 8 through the second rotating shaft 11 . The movable mounting plate 9 can not only move along with the movable base plate 7 along the horizontal slideway on the surface of the worktable, but also rotate around the second rotating shaft 11 .

在可移动安装板9的内侧壁上也开有若干条平行的滑道91,在滑道内,内嵌有若干块可移动的支撑块92,在可移动安装板9的内侧壁的端部也设有若干块固定支撑块93;可移动安装板9内侧壁上的固定支撑块93和固定安装板6内侧壁上的固定支撑块63位于工作台3的同一侧,两者作为调整结构件位置的X轴、Y轴坐标参考点。Also have some parallel slideways 91 on the inner side wall of movable mounting plate 9, in the slideway, be embedded with some movable supporting blocks 92, also have at the end of the inner side wall of movable mounting plate 9 Several fixed support blocks 93 are provided; the fixed support block 93 on the inner wall of the movable mounting plate 9 and the fixed support block 63 on the inner wall of the fixed mounting plate 6 are located on the same side of the workbench 3, and the two are used as the position adjustment structure. X-axis, Y-axis coordinate reference point.

图2A为本发明夹持大平面类型结构件1时俯视结构示意图,图2B为本发明夹持小平面类型结构件2时俯视结构示意图。如图2A、图2B所示,先将结构件1或2放置在固定支座4侧固定安装板6内侧的固定支撑块63和可移动支撑块62上;然后,移动可移动安装板9,使其向固定在固定支座4上的固定安装板6的方向移动,通过可移动安装板9和固定安装板6夹紧结构件1或2,再调整可移动支撑块92;最终,将结构件1放置在支撑块上,并通过安装板9和6将结构件夹紧,完成夹紧结构件的目的。FIG. 2A is a schematic top view structure diagram of the present invention when clamping a large plane type structural member 1 , and FIG. 2B is a top view structural schematic diagram of the present invention when clamping a small plane type structural member 2 . As shown in Fig. 2A and Fig. 2B, the structural member 1 or 2 is first placed on the fixed support block 63 and the movable support block 62 inside the fixed mounting plate 6 on the side of the fixed support 4; then, the movable mounting plate 9 is moved, Make it move toward the direction of the fixed mounting plate 6 fixed on the fixed support 4, clamp the structural member 1 or 2 through the movable mounting plate 9 and the fixed mounting plate 6, and then adjust the movable support block 92; finally, the structure Part 1 is placed on the support block, and the structural part is clamped by the mounting plates 9 and 6, so as to complete the purpose of clamping the structural part.

如果被加工的结构件为立体结构件时,为了适应立体结构件加工的需要,可以旋转安装板9和6,进而旋转结构件,完全对结构件的其他面的加工。If the structural part to be processed is a three-dimensional structural part, in order to meet the needs of processing the three-dimensional structural part, the mounting plates 9 and 6 can be rotated, and then the structural part can be rotated to completely process other surfaces of the structural part.

如图3、图4所示,本发明在第一机架5的顶部中心处设有一轴承51,相应的,在固定安装板6上也安装有一轴承,轴承51和固定安装板上的轴承套设在第一转轴10上。为了准确地控制第一转轴10旋转的角度,即固定安装板6的旋转角度,本发明在第一机架5上安装有一伺服电机,伺服电机的电机输出轴与第一转轴10固连,通过伺服电机控制第一转轴10的旋转角度。同理,本发明在第二机架8顶部中心处也设有一轴承,相应地,在可移动安装板9上也安装有一轴承,第二转轴11穿过两轴承,将可移动安装板9和第二机架8固连在一圈,且可移动安装板9以第二转轴11为轴转动。As shown in Fig. 3 and Fig. 4, the present invention is provided with a bearing 51 at the top center of the first frame 5, correspondingly, a bearing is also installed on the fixed mounting plate 6, and the bearing 51 and the bearing sleeve on the fixed mounting plate Set on the first rotating shaft 10. In order to accurately control the angle of rotation of the first rotating shaft 10, that is, the angle of rotation of the fixed mounting plate 6, the present invention installs a servo motor on the first frame 5, and the motor output shaft of the servo motor is fixedly connected with the first rotating shaft 10. The servo motor controls the rotation angle of the first rotating shaft 10 . In the same way, the present invention is also provided with a bearing at the top center of the second frame 8, and correspondingly, a bearing is also installed on the movable mounting plate 9, and the second rotating shaft 11 passes through the two bearings, and the movable mounting plate 9 and the The second frame 8 is fixedly connected in a circle, and the movable mounting plate 9 rotates around the second rotating shaft 11 .

在本发明较佳实施例中,第一转轴10为主动转轴,第二转轴11为从动转轴。当安装板6和9将被加工结构件夹紧后,可通过启动伺服电机,使固定安装板6旋转,进而带动可移动安装板9旋转,从而使被加工结构件旋转,完成立结构件的加工。In a preferred embodiment of the present invention, the first rotating shaft 10 is a driving rotating shaft, and the second rotating shaft 11 is a driven rotating shaft. After the mounting plates 6 and 9 clamp the processed structural parts, the fixed mounting plate 6 can be rotated by starting the servo motor, and then the movable mounting plate 9 can be driven to rotate, so that the processed structural parts can be rotated to complete the vertical structure. processing.

本发明可根据被加工结构件的大小,调整安装板6和9之间的距离,以及安装板6和9内侧固定支撑块和可移动支撑块之间的距离,实现对不同尺寸结构件的夹持,彻底解决了频繁更换夹具的麻烦,省时省力,提高了生产效率,降低的人工成本。The present invention can adjust the distance between the mounting plates 6 and 9 according to the size of the processed structural parts, and the distance between the fixed support blocks and the movable support blocks inside the mounting plates 6 and 9, so as to realize the clamping of structural parts of different sizes. It completely solves the trouble of frequent fixture replacement, saves time and effort, improves production efficiency and reduces labor costs.

最后应说明的是:以上所述的各实施例仅用于说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或全部技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above-described embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention range.

Claims (3)

1.一种用于加工幕墙结构件的通用夹具,其特征在于:它包括工作台、固定支座、第一机架、固定安装板、可移动基板、第二机架、可移动安装板;1. A general fixture for processing curtain wall structural parts, characterized in that: it includes a workbench, a fixed support, a first frame, a fixed mounting plate, a movable base plate, a second frame, and a movable mounting plate; 所述工作台呈水平状放置在操作台上,其表面开有若干条平行的水平滑道;The workbench is placed horizontally on the operating platform, and several parallel horizontal slideways are opened on its surface; 所述固定支座固定在所述工作台的一端,所述第一机架固定在所述固定支座上;所述固定安装板通过第一转轴安装在所述第一机架的内侧,并可绕所述第一转轴旋转;The fixed support is fixed on one end of the workbench, the first frame is fixed on the fixed support; the fixed mounting plate is installed on the inner side of the first frame through the first rotating shaft, and rotatable around the first shaft; 在所述固定安装板的内侧壁上开有若干条平行的滑道,滑道内,内嵌有若干块可移动的支撑块,在所述固定安装板的内侧壁的端部设有若干块固定支撑块;There are several parallel slideways on the inner side wall of the fixed installation plate, and several movable support blocks are embedded in the slideways, and several fixed support blocks are arranged at the end of the inner side wall of the fixed installation plate. support block; 所述可移动基板安装在所述工作台的另一端,并可沿所述工作台表面的水平滑道水平方向移动;在所述可移动基板上固定有驱动其移动的电机;在所述可移动基板上还固定有第二机架;所述可移动安装板与所述固定安装板相对设置,通过第二转轴安装在所述第二机架的内侧;The movable substrate is installed on the other end of the workbench, and can move horizontally along the horizontal slideway on the surface of the workbench; a motor is fixed on the movable substrate to drive it to move; A second frame is also fixed on the mobile substrate; the movable mounting plate is arranged opposite to the fixed mounting plate, and is installed on the inner side of the second frame through a second rotating shaft; 在所述可移动安装板的内侧壁上开有若干条平行的滑道,在滑道内,内嵌有若干块可移动的支撑块,在所述可移动安装板的内侧壁的端部也设有若干块固定支撑块。There are several parallel slideways on the inner sidewall of the movable mounting plate, and several movable supporting blocks are embedded in the sliding ways, and the end of the inner sidewall of the movable mounting plate is also provided with There are several fixed support blocks. 2.根据权利要求1所述的用于加工幕墙结构件的通用夹具,其特征在于:在所述第一机架上还安装有一伺服电机,该伺服电机输出轴与所述第一转轴固连,通过所述第一转轴驱动所述固定安装板旋转。2. The universal fixture for processing curtain wall structural parts according to claim 1, characterized in that: a servo motor is also installed on the first frame, and the output shaft of the servo motor is fixedly connected with the first rotating shaft , driving the fixed mounting plate to rotate through the first rotating shaft. 3.根据权利要求2所述的用于加工幕墙结构件的通用夹具,其特征在于:所述第一转轴为主动转轴,所述第二转轴为从动转轴。3. The universal fixture for processing curtain wall structural parts according to claim 2, characterized in that: the first rotating shaft is a driving rotating shaft, and the second rotating shaft is a driven rotating shaft.
CN202211681065.8A 2022-12-27 2022-12-27 Universal fixture for processing curtain wall structural part Pending CN116079614A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207522094U (en) * 2017-11-11 2018-06-22 上海超日精密模具有限公司 A kind of rotary fixture
CN209394029U (en) * 2018-12-20 2019-09-17 上海江河幕墙系统工程有限公司 Small-sized aluminium alloy extrusions process equipment
CN111761324A (en) * 2020-07-22 2020-10-13 马鞍山一马文化传媒有限公司 A curtain wall metal strip installation device for decorative engineering and its working method
CN218696229U (en) * 2022-11-04 2023-03-24 广州伯乐智能技术有限公司 Flexible positioning fixture for curtain wall component machining

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207522094U (en) * 2017-11-11 2018-06-22 上海超日精密模具有限公司 A kind of rotary fixture
CN209394029U (en) * 2018-12-20 2019-09-17 上海江河幕墙系统工程有限公司 Small-sized aluminium alloy extrusions process equipment
CN111761324A (en) * 2020-07-22 2020-10-13 马鞍山一马文化传媒有限公司 A curtain wall metal strip installation device for decorative engineering and its working method
CN218696229U (en) * 2022-11-04 2023-03-24 广州伯乐智能技术有限公司 Flexible positioning fixture for curtain wall component machining

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